A housing finishing device for a reducer

By designing a box finishing device for a reducer including a base unit, a hoisting unit and a spraying unit, the problems of uneven spraying and easy accumulation of dust in the prior art are solved, and the effect of direct spraying and avoiding spraying to the internal connection is achieved in multiple angles.

CN119186895BActive Publication Date: 2025-04-18CHANGZHOU TIESHENGYUAN REDUCER CO LTD
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Patent Information

Application Number
CN202411733237.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-04-18
Estimated Expiration
2044-11-29

AI Technical Summary

Technical Problem

When spraying colored dust with existing reducer box finishing equipment, uneven clamping results in uneven spraying, dust is prone to accumulate, and it is easy to spray into the internal holes, causing installation problems and requiring secondary cleaning.

Method used

A finishing device including a base unit, a hoisting unit and a feed injection unit is designed. The hoisting unit supports and lifts the reducer case through the top plug cylinder and the hoisting cylinder. The spraying unit realizes multi-directional spraying through the flow guide and swing arm to avoid spraying to the internal connection.

Benefits of technology

It realizes that the reducer case can be directly sprayed from multiple angles without moving the clamps, avoiding spraying to the internal connection, improving the uniformity and efficiency of spraying, and reducing the need for dust accumulation and secondary cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention is applicable to the technical field of reducer, and provides a case finishing device for a reducer, comprising a base unit, a spraying unit installed on one side of the base unit, a lifting unit installed in the middle of the base unit, and a reducer case installed in the middle of the lifting unit, the lifting unit comprising a plug mechanism, the plug mechanism comprising a plug cylinder, the plug cylinder being installed above the base unit, the output end of the plug cylinder penetrating the base unit is provided with a plug plate, the plug plate is provided with a plug block, the spraying unit comprising a spray mechanism, the spray mechanism comprising a guide head, the guide head being a right-angled trapezoid, the device solves the problem that in the process of spraying colored dust on the case of the reducer, the clamping part that clamps the case of the reducer cannot spray evenly, and achieves the effect of being able to control the spraying amount of the colored dust and avoiding excessive spraying at one position to cause accumulation.
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Description

Technical Field

[0001] The present invention relates to the technical field of reducers, and more specifically, to a housing finishing device for reducers. Background Art

[0002] The reducer housing is an important part of the reducer, which plays the role of fixing and protecting the internal parts of the reducer. The structural design of the housing has a significant impact on the working performance, processing technology, material consumption, quality and cost of the reducer. The housing is usually made of gray cast iron, which is suitable for mass production due to its good casting performance and vibration reduction performance. For reducers with heavy loads or impact loads, cast steel housing can also be used. The housing can be divided into split type and integral type in terms of structural form. The split surface of the split housing usually coincides with the plane of the axis of the transmission part.

[0003] The current speed reducer housing finishing devices on the market usually clean the dust on the surface of the speed reducer first, remove burrs and unevenness, place the speed reducer housing in the spraying device, use a fixed clamping mechanism to clamp the speed reducer housing, and then spray the speed reducer housing with colored dust. During spraying, a collection device will be placed under the speed reducer for reuse.

[0004] Because during the process of spraying colored dust on the reducer case, clamping the reducer case will cause the clamped part to be unable to be sprayed evenly, and because it is colored dust, when spraying the reducer case, it will be sprayed into the installation holes, causing subsequent installation problems, requiring secondary cleaning, and due to the special shape of the reducer case, during the spraying process, uneven spraying will occur, causing the problem of dust accumulation. Summary of the invention

[0005] In view of the deficiencies in the prior art, an object of the present invention is to provide a housing finishing device for a reducer.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A housing finishing device for a reducer comprises a base unit, a spraying unit installed on one side of the base unit, a lifting unit installed in the middle of the base unit, and a reducer housing installed in the middle of the lifting unit.

[0008] The lifting unit comprises a plugging mechanism, which comprises a plugging cylinder installed above the base unit. The output end of the plugging cylinder penetrates the base unit and is provided with a plugging plate, on which a plugging block is installed.

[0009] The jacking unit also includes a jacking mechanism, which includes a jacking mounting frame, a jacking plate installed on the jacking mounting frame, a jacking block installed on the jacking plate, a supporting block arranged on the jacking block, and the jacking block cooperates with the top plug block to support the reducer case from upper and lower positions, the jacking block covers the lower end through hole portion of the reducer case from the bottom position, and the top plug block covers the top end through hole portion of the reducer case from the top position.

[0010] The material spraying unit comprises a material spraying mechanism, and the material spraying mechanism comprises a flow guide head. The flow guide head is a right-angle trapezoid, the interior of the flow guide head is hollow, and both ends of the flow guide head are open.

[0011] The present invention is further configured as follows: the base unit includes a supporting base, a material placing rack is installed on one side above the supporting base, a material receiving rack is installed on the other side above the supporting base, a collecting rack is installed on one side of the material receiving rack close to the material placing rack, and a mounting rack is installed at the upper connection between the collecting rack and the material placing rack.

[0012] The present invention is further configured as follows: an air collecting slot is arranged on the top of the material collecting rack, the air collecting slot is circular in shape, a fan is arranged below the air collecting slot, a bellows is installed at the output end of the fan, and collecting cylinders are equidistantly arranged below the bellows.

[0013] By adopting the above technical solution, a fan is set to rotate and drive the bellows to exhaust air outside the air collection trough, and collecting tubes are arranged at equal distances to filter the colored dust. The inward airflow is discharged through the bellows, and the colored dust adheres to the collecting tube, thereby achieving the effect of collecting the dispersed colored dust and limiting the dispersion of the colored dust.

[0014] The present invention is further configured as follows: four lifting fixing frames are equidistantly arranged on the side of the lifting mounting frame, a lifting cylinder is installed below each of the lifting fixing frames, the output end of the lifting cylinder penetrates the lifting fixing frame, and a fixing block is installed at the output end of the lifting cylinder.

[0015] The present invention is further configured as follows: a support plate is installed below the jacking installation frame, a rotating plate is arranged inside the jacking installation frame, and a jacking plate is arranged on the rotating plate.

[0016] The present invention is further configured as follows: the shape of the top plug block matches the shape of the upper hollow position of the reducer housing, the shape of the lifting block matches the shape of the bottom hollow position of the reducer housing, and the lifting cylinder is installed at the bottom of the hollow position of the base unit.

[0017] The present invention is further configured as follows: a jacking drive mechanism is installed on the side wall of the jacking mounting frame, and the jacking drive mechanism includes a driving mounting frame, the shape of the driving mounting frame is matched with the shape of the outer wall of the jacking mounting frame, the driving mounting frame and the jacking mounting frame are connected at an opening, a driving reducer is installed at one end of the driving mounting frame, a driving motor is installed on the driving reducer, and a driving shaft is rotatably installed in the middle of the driving mounting frame, and the shape of the driving shaft is matched with the shape of the outer wall of the rotating disk.

[0018] By adopting the above technical solution, a support block is arranged to enter the bottom groove of the reducer case, the lifting block seals the bottom of the reducer case, the lifting cylinder pushes the reducer case upward, and the ejector mechanism cooperates with the lifting mechanism to allow the spray unit to spray the bottom of the reducer case. The lifting mechanism can rotate to spray the reducer case in multiple directions, thereby achieving the effect of directly spraying the reducer case at multiple angles without moving the clamping parts and avoiding spraying to the internal connections of the reducer case.

[0019] The present invention is further configured as follows: the spraying unit also includes a spraying base, the spraying base is installed at the hollow bottom position of the base unit, a lifting arm is installed above the spraying base, a swing arm is rotatably installed above the lifting arm, and a rotating block is installed at the output end of the swing arm.

[0020] The present invention is further configured as follows: a spray rod is installed on the rotating block, the spray mechanism is installed on the output end of the spray rod, the spray mechanism includes a spray bracket, the spray bracket is connected to the spray rod, a driving mechanism is installed below the spray bracket, and the output end of the driving mechanism penetrates the spray bracket and is equipped with a rotating rod.

[0021] The present invention is further configured as follows: a connecting rod is rotatably installed at one end of the rotating rod, a connecting column is installed at one end of the connecting rod away from the rotating rod, a first swing arm is installed at one end of the connecting column away from the connecting rod, the first swing arm is installed below the spraying bracket, a second swing arm is installed below the spraying bracket, the second swing arm is meshed with an end of the first swing arm close to the driving mechanism, the first swing arm and the second swing arm are both provided with a feeding port, and a guide head is installed at one end of the first swing arm and the second swing arm away from the driving mechanism.

[0022] By adopting the above technical solution, the first swing arm is arranged to rotate and drive the second swing arm to approach the middle synchronously. When the guide head of the first swing arm and the guide head of the second swing arm are in contact, the coloring powder can be sprayed over a large area. When the driving mechanism reverses and drives the rotating rod to rotate, the guide head of the first swing arm and the guide head of the second swing arm are separated, and the spraying amount is reduced. The gap of the raised part on the outer wall of the reducer housing can be sprayed, thereby achieving the effect of controlling the spraying amount of the sprayed coloring dust and avoiding excessive spraying at one position to cause accumulation.

[0023] In summary, the present application includes at least one of the following beneficial technical effects:

[0024] 1. By adopting the above technical solution, a fan is set to rotate and drive the bellows to exhaust air outside the air collecting slot, and collecting tubes are equidistantly arranged to filter the colored dust. The inward airflow is discharged through the bellows, and the colored dust adheres to the collecting tube, thereby achieving the effect of collecting the scattered colored dust and limiting the dispersion of the colored dust.

[0025] 2. By setting the support block to enter the bottom notch of the reducer case, the lifting block seals the bottom of the reducer case, and the lifting cylinder pushes the reducer case upward. The ejector mechanism cooperates with the lifting mechanism to allow the spray unit to spray the bottom of the reducer case. The lifting mechanism can rotate to spray the reducer case in multiple directions, achieving the effect of directly spraying the reducer case at multiple angles without moving the clamping parts and avoiding spraying to the internal connection of the reducer case.

[0026] 3. The first swing arm is arranged to rotate to drive the second swing arm to move synchronously toward the middle. When the guide head of the first swing arm and the guide head of the second swing arm are in contact, the coloring powder can be sprayed over a large area. When the driving mechanism reverses and drives the rotating rod to rotate, the guide head of the first swing arm and the guide head of the second swing arm are separated, reducing the spraying amount. The gap of the raised part on the outer wall of the reducer housing can be sprayed, thereby achieving the effect of controlling the spraying amount of the coloring dust and avoiding excessive spraying at one location to cause accumulation. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of a housing finishing device for a reducer in the present invention.

[0028] Figure 2 It is a schematic diagram of the overall structure of the base unit in the present invention.

[0029] Figure 3 It is a schematic diagram of the local structure of the base unit in the present invention.

[0030] Figure 4 It is a schematic structural diagram of the reducer housing in the present invention.

[0031] Figure 5 It is a structural schematic diagram of the jacking unit in the present invention.

[0032] Figure 6 It is a structural schematic diagram of the plugging mechanism in the present invention.

[0033] Figure 7 It is a structural schematic diagram of the jacking drive mechanism in the present invention.

[0034] Figure 8 It is a structural schematic diagram of the jacking mechanism in the present invention.

[0035] Fig. 9 It is a structural schematic diagram of the spraying unit in the present invention.

[0036] Fig.10 It is a structural schematic diagram of the spraying mechanism in the present invention.

[0037] Fig.11 It is a structural schematic diagram of the spraying mechanism in the present invention from another perspective.

[0038] Fig.12 It is a schematic diagram of the state change of the spraying mechanism in the outer wall gap of the reducer casing in the present invention.

[0039] Fig.13 It is an enlarged structural schematic diagram of the guide head in the present invention.

[0040] Description of reference numerals: 1, base unit; 11, collecting rack; 12, mounting rack; 13, material rack; 14, supporting base; 15, air collecting slot; 16, fan; 17, bellows; 18, material collecting rack; 19, collecting cylinder;

[0041] 2. Reducer housing;

[0042] 3. Lifting unit; 31. Lifting mechanism; 311. Lifting block; 312. Lifting plate; 313. Lifting cylinder; 32. Lifting drive mechanism; 321. Driving motor; 322. Driving mounting frame; 323. Driving shaft; 324. Driving reducer; 33. Lifting mechanism; 331. Lifting block; 332. Lifting plate; 333. Rotating plate; 334. Lifting mounting frame; 335. Lifting fixed frame; 336. Fixed block; 337. Lifting cylinder; 338. Support plate; 339. Support block;

[0043] 4. Spraying unit; 41. Spraying base; 42. Lifting arm; 43. Spraying rod; 44. Swinging arm; 45. Rotating block; 46. Spraying mechanism; 461. Spraying bracket; 462. Driving mechanism; 463. Connecting rod; 464. Rotating rod; 465. First swinging arm; 466. Feeding port; 467. Second swinging arm; 468. Guide head; 469. Connecting column. DETAILED DESCRIPTION

[0044] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0045] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0046] See also Figure 1-13 , the present invention provides the following technical solutions:

[0047] In the first embodiment, during the processing of the reducer housing 2, the coloring dust is sprayed into the external air, and due to the granularity of the coloring dust, the working environment is polluted.

[0048] See also Figure 1 and Figure 2 A housing finishing device for a reducer includes a base unit 1, a reducer housing 2 is arranged in the middle position of the base unit 1, the base unit 1 provides an environment for spraying coloring dust for the reducer housing 2, and the base unit 1 provides an installation environment to collect excess dust sprayed to prevent the coloring dust from escaping in the air and affecting the working environment.

[0049] See also Figure 1 and Figure 2 The base unit 1 includes a supporting base 14, a material rack 13 is installed on one side above the supporting base 14, a material receiving rack 18 is installed on the other side above the supporting base 14, a collecting rack 11 is installed on the side of the material receiving rack 18 close to the material rack 13, and a mounting rack 12 is installed at the upper connection between the collecting rack 11 and the material rack 13.

[0050] See also Figure 2 and Figure 3 The support base 14 is used to provide installation conditions. A material rack 13 is installed on one side above the support base 14. The material rack 13 prevents the coloring dust from expanding outward and limits the dissipation area of ​​the coloring dust. A material collection rack 18 is installed on the other side above the support base 14. The material collection rack 18 is used to provide an installation environment and provide conditions for collecting coloring dust. A collecting rack 11 is installed on the side of the material rack 13 near the material rack 13. The collecting rack 11 cooperates with the material rack 13 to prevent the coloring dust from expanding outward. The mounting frame 12 connects the collecting rack 11 and the material rack 13 to form a rectangular structure to limit the dissipated coloring dust.

[0051] See also Figure 2 and Figure 3A wind collecting slot 15 is arranged on the top of the collecting rack 18, and the shape of the wind collecting slot 15 is circular. A fan 16 is arranged below the wind collecting slot 15, and a bellows 17 is installed at the output end of the fan 16. A collecting cylinder 19 is arranged equidistantly below the bellows 17.

[0052] See also Figure 2 and Figure 3 The air collecting slot 15 can provide the circulation conditions of the air flow. The shape of the air collecting slot 15 can pass a larger amount of air flow. The fan 16 rotates to drive the bellows 17 to exhaust air outside the air collecting slot 15. The collecting cylinders 19 are equidistantly arranged to filter the colored dust. The inwardly collected air flow is discharged through the bellows 17, and the colored dust adheres to the collecting cylinder 19.

[0053] See also Figure 2 and Figure 3 By setting a fan 16 to rotate and drive the bellows 17 to exhaust air outside the air collecting trough 15, collecting tubes 19 are equidistantly arranged to filter the colored dust. The air flow is discharged through the bellows 17, and the colored dust adheres to the collecting tube 19, thereby achieving the effect of collecting the scattered colored dust and limiting the dispersion of the colored dust.

[0054] In the second embodiment, due to the special shape of the reducer housing 2, uneven spraying may occur during the spraying process, and since colored dust is sprayed, if spraying is continued at one position, dust may accumulate in some areas.

[0055] See also Figure 1 and Fig. 9 A spray unit 4 is installed on one side of the inside of the base unit 1. The spray unit 4 can spray the outer wall of the reducer housing 2. The special structural design can spray to some dead corners that are difficult to handle. The spray unit 4 also includes a spray base 41. The spray base 41 is used to provide stable support and an installation environment. The spray base 41 is installed at the hollow bottom position of the base unit 1. A lifting arm 42 is installed above the spray base 41. The lifting arm 42 can adjust the up and down position of a swing arm 44. A swing arm 44 is rotatably installed above the lifting arm 42. The swing arm 44 can swing on the lifting arm 42. A rotating block 45 is installed at the output end of the swing arm 44, and the rotating block 45 can rotate on the swing arm 44.

[0056] See also Fig. 9 and Fig.10 A spray rod 43 is installed on the rotating block 45, and a spray mechanism 46 is installed at the output end of the spray rod 43. The spray mechanism 46 includes a spray bracket 461, which is connected to the spray rod 43. A driving mechanism 462 is installed below the spray bracket 461, and a rotating rod 464 is installed at the output end of the driving mechanism 462 through the spray bracket 461.

[0057] See also Fig. 9 and Fig.10 The spray unit 4 includes a spray mechanism 46, and the spray mechanism 46 includes a guide head 468. The guide head 468 is a right-angled trapezoid. The interior of the guide head 468 is hollow, and both ends of the guide head 468 are open. The shape design of the guide head 468 can allow the coloring dust to diffuse quickly to avoid clogging.

[0058] See also Fig. 9 and Fig.10 The length of the spray rod 43 can be extended into the side wall plywood of the reducer housing 2 for spraying. The spray mechanism 46 can spray the coloring dust onto the outer wall of the reducer housing 2 for coloring. The spray bracket 461 is used to provide an installation environment. The spray bracket 461 is connected to the spray rod 43 to provide a stable working environment. The driving mechanism 462 is composed of a motor and a motor box. The motor is installed in the motor box, and the output end of the motor is connected to the rotating rod 464.

[0059] See also Fig. 9 , Fig.10 and Fig.11 A connecting rod 463 is rotatably installed at one end of the rotating rod 464, a connecting column 469 is installed at one end of the connecting rod 463 away from the rotating rod 464, a first swing arm 465 is installed at one end of the connecting column 469 away from the connecting rod 463, the first swing arm 465 is installed below the spraying bracket 461, a second swing arm 467 is installed below the spraying bracket 461, the second swing arm 467 is meshed with one end of the first swing arm 465 close to the driving mechanism 462, the first swing arm 465 and the second swing arm 467 are both provided with a feeding port 466, and a guide head 468 is installed at one end of the first swing arm 465 and the second swing arm 467 away from the driving mechanism 462.

[0060] See also Fig.13 The guide head 468 is in the shape of a right-angled trapezoid. The guide head 468 is divided into two parts: a feed port and a spray port. The feed port of the guide head 468 is respectively connected to the first swing arm 465 and the second swing arm 467. The interior of the guide head 468 is hollow. The spray port of the guide head 468 is wider near the hypotenuse. The spray port of the guide head 468 is in an arc shape near the right-angled side. The angle of the arc is set to 35 degrees. This angle can not only make the discharge smoother, but also avoid accumulation at the spray port. Through the shape design of the spray port of the guide head 468, the effect of smoother discharge is achieved, and the accumulation of coloring dust clogging the spray port of the guide head 468 is reduced.

[0061] See also Fig. 9 , Fig.10 and Fig.11The feeding port 466 is used to insert the guide tube of the color dust. The color dust is respectively transported from the hollow position of the first swing arm 465 and the second swing arm 467 to the guide head 468. A nozzle is arranged inside the guide head 468. The nozzle is designed with a specific structure. When the color material passes through the nozzle, it will be split into fine particles due to shear force and pressure changes to form a mist. The color dust is transported to the nozzle. The guide head 468 can spray the color dust onto the outer wall of the reducer housing 2. The driving mechanism 462 drives the rotating rod 464 to rotate in the forward direction, and the connecting rod 463 rotates with the rotating rod 464. The connecting rod 463 rotates with The movable connecting column 469 rotates, and the rotation of the connecting column 469 drives the first swing arm 465 to approach the middle position of the spraying bracket 461. The rotation of the first swing arm 465 drives the second swing arm 467 to approach the middle synchronously. When the guide head 468 of the first swing arm 465 and the guide head 468 of the second swing arm 467 are in contact, the coloring powder can be sprayed in a concentrated manner. When the driving mechanism 462 reverses and drives the rotating rod 464 to rotate, the guide head 468 of the first swing arm 465 and the guide head 468 of the second swing arm 467 are separated, and diffuse spraying is performed, which can spray the gap of the raised part on the outer wall of the reducer housing 2.

[0062] The guide head 468 of the first swing arm 465 and the guide head 468 of the second swing arm 467 are fitted together, and the spray rod 43 enters the raised gap of the side wall of the reducer housing 2 to spray colored dust on the bottom of the gap. After spraying, the guide head 468 of the first swing arm 465 and the guide head 468 of the second swing arm 467 are separated, and the side walls on both sides of the gap are sprayed with colored paint respectively. The sprayed colored paint will not accumulate at the bottom of the gap, thereby achieving a uniform spraying effect.

[0063] By controlling the distance between the guide head 468 of the first swing arm 465 and the guide head 468 of the second swing arm 467, the device spraying mechanism 46 is switched between a concentrated spraying state and a diffuse spraying state. When the guide head 468 of the first swing arm 465 and the guide head 468 of the second swing arm 467 are in contact, the coloring powder can be sprayed in a concentrated manner. When the guide head 468 of the first swing arm 465 and the guide head 468 of the second swing arm 467 are separated, the spraying mechanism 46 can diffusely spray the coloring powder and then spray the gap of the raised part on the outer wall of the reducer housing 2, thereby achieving the effect of controlling the spraying area of ​​the sprayed coloring dust and avoiding excessive spraying at one location to cause accumulation.

[0064] Embodiment three, because in the process of spraying colored dust on the reducer housing, the existing reducer housing is clamped, usually using claws to clamp the two sides of the reducer housing. When spraying is required, the reducer housing needs to be removed and the clamping surface needs to be replaced, which reduces the work efficiency. In the process of replacing the clamping surface, the spraying clamping surface will be damaged. Since the clamping area of ​​the clamp is too large, the clamped part cannot be sprayed evenly during the spraying process. Moreover, since it is colored dust, when spraying the reducer housing, it will be sprayed into the installation holes, causing the problem of subsequent installation failure, and secondary cleaning is required.

[0065] See also Figure 1 , a lifting unit 3 is installed in the middle of the base unit 1, and a reducer housing 2 is installed in the middle of the lifting unit 3. The lifting unit 3 can provide support for the reducer housing 2 and can shield the part of the reducer housing 2 that does not need to be sprayed, thereby avoiding the need for secondary cleaning.

[0066] See also Figure 5 and Figure 6 The lifting unit 3 includes a plugging mechanism 31, which includes a plugging cylinder 313. The plugging cylinder 313 is installed above the base unit 1. The output end of the plugging cylinder 313 penetrates the base unit 1 and is equipped with a plugging plate 312, on which a plugging block 311 is installed.

[0067] See also Figure 5 and Figure 6 The top plug mechanism 31 can seal the reducer housing 2 from the top. The top plug cylinder 313 is installed on the mounting frame 12. The top plug cylinder 313 extends downward, driving the top plug plate 312 to approach the reducer housing 2. The top plug plate 312 drives the top plug block 311 to approach the reducer housing 2. The top plug block 311 enters the top notch of the reducer housing 2, and the top plug plate 312 seals the top of the reducer housing 2 without spraying.

[0068] See also Figure 5 and Figure 8 The lifting unit 3 also includes a lifting mechanism 33, which includes a lifting mounting frame 334. Four lifting fixing frames 335 are equidistantly arranged on the side of the lifting mounting frame 334. Lifting cylinders 337 are installed under the lifting fixing frames 335. The output ends of the lifting cylinders 337 penetrate the lifting fixing frames 335, and the output ends of the lifting cylinders 337 are installed with fixing blocks 336.

[0069] See also Figure 5 and Figure 8The jacking mechanism 33 supports the reducer housing 2 from the bottom position and covers the bottom. The jacking mounting frame 334 is used to provide installation conditions. Four jacking fixing frames 335 are equidistantly arranged on the side of the jacking mounting frame 334. The four jacking fixing frames 335 can provide stable support for the jacking mounting frame 334. A jacking cylinder 337 is installed under the jacking fixing frame 335. The output end of the jacking cylinder 337 is installed in conjunction with the fixed block 336. The four jacking cylinders 337 jack up to drive the jacking mounting frame 334 to move upward.

[0070] See also Figure 5 and Figure 8 A support plate 338 is installed below the lifting mounting frame 334, a rotating plate 333 is arranged inside the lifting mounting frame 334, a lifting plate 332 is arranged on the rotating plate 333, a lifting block 331 is installed on the lifting plate 332, and a support block 339 is arranged on the lifting block 331.

[0071] See also Figure 6 , Figure 7 and Figure 8 The support plate 338 encapsulates the bottom of the lifting mounting frame 334. A rotating plate 333 is arranged inside the lifting mounting frame 334. The rotating plate 333 can rotate inside the lifting mounting frame 334. The rotation of the rotating plate 333 can drive the lifting plate 332 to rotate synchronously. The lifting block 331 rotates with the lifting plate 332. A support block 339 is arranged on the lifting block 331, and the support block 339 moves with the lifting block 331.

[0072] See also Figure 6 , Figure 7 and Figure 8 The shape of the top plug block 311 matches the shape of the hollow position at the upper end of the reducer housing 2, the shape of the lifting block 331 matches the shape of the hollow position at the bottom of the reducer housing 2, and the lifting cylinder 337 is installed at the bottom of the hollow position of the base unit 1.

[0073] See also Figure 6 , Figure 7 and Figure 8 A lifting drive mechanism 32 is installed on the side wall of the lifting mounting frame 334, and the lifting drive mechanism 32 includes a driving mounting frame 322. The shape of the driving mounting frame 322 matches the shape of the outer wall of the lifting mounting frame 334. The driving mounting frame 322 and the lifting mounting frame 334 are connected at an opening. A driving reducer 324 is installed at one end of the driving mounting frame 322, and a driving motor 321 is installed on the driving reducer 324. A driving shaft 323 is rotatably installed in the middle of the driving mounting frame 322, and the shape of the driving shaft 323 matches the shape of the outer wall of the rotating disk 333.

[0074] See also Figure 6 , Figure 7 and Figure 8 The lifting drive mechanism 32 provides drive for the lifting mechanism 33. The driving mounting frame 322 is installed on the outer wall of the lifting mounting frame 334. The connection position between the driving mounting frame 322 and the lifting mounting frame 334 is open. The driving reducer 324 is equipped with a driving motor 321. The output end of the driving motor 321 is on the driving reducer 324. The driving reducer 324 transmits the driving force of the driving motor 321 to the driving shaft 323. The driving shaft 323 rotates to drive the rotating disk 333 to rotate, so that the lifting disk 332 rotates.

[0075] See also Figure 6 , Figure 7 and Figure 8 When the reducer housing 2 is placed on the lifting unit 3, the support block 339 enters the bottom notch of the reducer housing 2, the lifting block 331 seals the bottom of the reducer housing 2, and the lifting cylinder 337 pushes the reducer housing 2 upward. The plug mechanism 31 cooperates with the lifting mechanism 33 to allow the spray unit 4 to spray the bottom of the reducer housing 2. The lifting mechanism 33 can rotate to spray the reducer housing 2 in multiple directions to avoid spraying the inside of the reducer housing 2.

[0076] By setting the support block 339 to enter the bottom notch of the reducer housing 2, the lifting block 331 seals the bottom of the reducer housing 2, and the lifting cylinder 337 pushes the reducer housing 2 upward. The plug mechanism 31 cooperates with the lifting mechanism 33 to allow the spray unit 4 to spray the bottom of the reducer housing 2. The lifting mechanism 33 can rotate to spray the reducer housing 2 in multiple directions, thereby achieving the effect of directly spraying the reducer housing 2 at multiple angles without moving the clamping parts and avoiding spraying to the internal connection of the reducer housing 2.

[0077] Obviously, the above-described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

Claims

1. A housing finishing device for a reducer, characterized in that: It comprises a base unit (1), a spray unit (4) installed on one side of the base unit (1), a lifting unit (3) installed in the middle of the base unit (1), and a reducer housing (2) installed in the middle of the lifting unit (3); The lifting unit (3) comprises a plugging mechanism (31), the plugging mechanism (31) comprises a plugging cylinder (313), the plugging cylinder (313) is installed above the base unit (1), an output end of the plugging cylinder (313) penetrates the base unit (1) and is installed with a plugging plate (312), and a plugging block (311) is installed on the plugging plate (312); The lifting unit (3) further comprises a lifting mechanism (33), wherein the lifting mechanism (33) comprises a lifting mounting frame (334), a lifting plate (332) being mounted on the lifting mounting frame (334), a lifting block (331) being mounted on the lifting plate (332), a supporting block (339) being arranged on the lifting block (331), the lifting block (331) cooperating with the top plug block (311) to support the reducer housing (2) from upper and lower positions, the lifting block (331) covering the lower end through hole portion of the reducer housing (2) from the bottom position, and the top plug block (311) covering the top end through hole portion of the reducer housing (2) from the top position; The spraying unit (4) comprises a spraying mechanism (46), the spraying mechanism (46) comprises a flow guide head (468), the flow guide head (468) is a right-angled trapezoid, the interior of the flow guide head (468) is hollow, both ends of the flow guide head (468) are open, the spraying port of the flow guide head (468) is wider near the hypotenuse, the spraying port of the flow guide head (468) is arc-shaped near the right-angle side, and the angle of the arc is set to 35 degrees. This angle can not only make the discharge smoother, but also avoid accumulation at the spraying port. Through the shape design of the spraying port of the flow guide head (468), the effect of smoother discharge is achieved, and the situation of coloring dust accumulating and clogging the spraying port of the flow guide head (468) is reduced; The spraying mechanism (46) further comprises a first swing arm (465) and a second swing arm (467), and there are two flow guide heads (468), and the two flow guide heads (468) are respectively connected to the ends of the first swing arm (465) and the second swing arm (467); The spraying unit (4) further comprises a spraying base (41), the spraying base (41) being mounted at the hollow bottom of the base unit (1), a lifting arm (42) being mounted above the spraying base (41), a swing arm (44) being rotatably mounted above the lifting arm (42), and a rotating block (45) being mounted at the output end of the swing arm (44); A spray rod (43) is mounted on the rotating block (45); the spray mechanism (46) is mounted on the output end of the spray rod (43); the spray mechanism (46) comprises a spray bracket (461); the spray bracket (461) is connected to the spray rod (43); a driving mechanism (462) is mounted below the spray bracket (461); and a rotating rod (464) is mounted on the output end of the driving mechanism (462) penetrating the spray bracket (461); A connecting rod (463) is rotatably mounted on one end of the rotating rod (464); a connecting column (469) is mounted on one end of the connecting rod (463) away from the rotating rod (464); the first swing arm (465) is mounted on one end of the connecting column (469) away from the connecting rod (463); the first swing arm (465) and the second swing arm (467) are respectively hingedly mounted below the spraying bracket (461); the second swing arm (467) is meshed with one end of the first swing arm (465) close to the driving mechanism (462); and a material delivery port (466) is provided on both the first swing arm (465) and the second swing arm (467); The guide head (468) is provided with a nozzle inside. When the coloring material passes through the nozzle, it is split into fine particles due to shear force and pressure changes to form a mist. The coloring dust is transported to the nozzle. The guide head (468) can spray the coloring dust onto the outer wall of the reducer housing (2). The driving mechanism (462) drives the rotating rod (464) to rotate in the forward direction. The connecting rod (463) rotates following the rotating rod (464). The connecting rod (463) rotates to drive the connecting column (469). The connecting column (469) rotates to drive the first swing arm (465) toward the spraying bracket (461). ), the first swing arm (465) rotates to drive the second swing arm (467) to move synchronously toward the middle, when the guide head (468) of the first swing arm (465) and the guide head (468) of the second swing arm (467) are in contact, the coloring powder can be sprayed in a concentrated manner, and when the driving mechanism (462) reverses and drives the rotating rod (464) to rotate, the guide head 468 of the first swing arm (465) and the guide head (468) of the second swing arm (467) are separated, and diffuse spraying is performed, so that the gap of the raised part on the outer wall of the reducer housing (2) can be sprayed; By controlling the distance between the guide head (468) of the first swing arm (465) and the guide head (468) of the second swing arm (467), the spraying mechanism (46) of the device is switched between a concentrated spraying state and a diffuse spraying state. When the guide head (468) of the first swing arm (465) and the guide head (468) of the second swing arm (467) are in contact, the coloring powder can be sprayed in a concentrated manner. When the guide head (468) of the first swing arm (465) and the guide head (468) of the second swing arm (467) are separated, the spraying mechanism (46) can diffusely spray the coloring powder, thereby spraying the gap of the raised part on the outer wall of the reducer housing (2), thereby achieving the effect of being able to control the spraying area of ​​the sprayed coloring powder and avoiding the accumulation caused by excessive spraying at one position.

2. A housing finishing device for a reducer according to claim 1, characterized in that: The base unit (1) comprises a supporting base (14), a material placing rack (13) is installed on one side above the supporting base (14), a material receiving rack (18) is installed on the other side above the supporting base (14), a collecting rack (11) is installed on one side of the material receiving rack (18) close to the material placing rack (13), and a mounting rack (12) is installed at the upper connection between the collecting rack (11) and the material placing rack (13).

3. A housing finishing device for a reducer according to claim 2, characterized in that: The top of the material receiving rack (18) is provided with an air collecting slot (15), the shape of the air collecting slot (15) is circular, a fan (16) is provided below the air collecting slot (15), a bellows (17) is installed at the output end of the fan (16), and a plurality of groups of collecting cylinders (19) are provided below the bellows (17), and the plurality of groups of collecting cylinders (19) are arranged in parallel at intervals.

4. The housing finishing device for a reducer according to claim 1, characterized in that: Four lifting fixing frames (335) are equidistantly arranged on the side of the lifting mounting frame (334), and a lifting cylinder (337) is installed below each of the lifting fixing frames (335). The output end of the lifting cylinder (337) penetrates the lifting fixing frame (335), and a fixing block (336) is installed at the output end of the lifting cylinder (337).

5. A housing finishing device for a reducer according to claim 4, characterized in that: A support plate (338) is installed below the jacking installation frame (334), a rotating plate (333) is arranged inside the jacking installation frame (334), and the jacking plate (332) is arranged on the rotating plate (333).

6. A housing finishing device for a reducer according to claim 5, characterized in that: The shape of the top plug block (311) matches the shape of the upper hollow position of the reducer housing (2), the shape of the lifting block (331) matches the shape of the bottom hollow position of the reducer housing (2), and the lifting cylinder (337) is installed at the bottom of the hollow position of the base unit (1).

7. The housing finishing device for a reducer according to claim 5, characterized in that: A lifting drive mechanism (32) is installed on the side wall of the lifting mounting frame (334), and the lifting drive mechanism (32) includes a driving mounting frame (322), the shape of the driving mounting frame (322) matches the shape of the outer wall of the lifting mounting frame (334), the connection position between the driving mounting frame (322) and the lifting mounting frame (334) is open, a driving reducer (324) is installed at one end of the driving mounting frame (322), and a driving motor (321) is installed on the driving reducer (324), and a driving shaft (323) is rotatably installed in the middle of the driving mounting frame (322), and the shape of the driving shaft (323 matches the shape of the outer wall of the rotating disk (333).

Citation Information

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