Cleaning mechanism
By designing slide rails, slide seats, support frames, bearing plates, wipe slides, winding mechanisms and surface detection sensors, the problems of poor cleaning effect of paste foam and large space occupied by drum equipment are solved, and automation is achieved Replace and moisturize, improves cleaning effect and safety.
Patent Information
- Application Number
- CN202411323804.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2044-09-23
AI Technical Summary
In the prior art, the adhesion foam cleaning method affects the cleaning effect, the drum-type wiping device takes up a large space and takes up a long replacement time, and lacks safety devices.
A cleaning mechanism is designed, including slide rails, slide seats, support frames, bearing plates, wipe slides, winding mechanisms, material replacement and compression mechanisms and surface detection sensors, and automatic replacement is achieved by using material collection motors and alcohol pumps. New and wet, detect loss and exhaustion of materials, alcohol supply and return, and is equipped with liquid level alarm function.
It realizes automatic wipe cloth replacement and wetting, detects loss of steps and exhaustion of materials, significantly improves the wiping effect and safety, saves tool disassembly and assembly time, and reduces equipment downtime and replacement time.
Smart Images

Figure CN119187074A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plane equipment cleaning, in particular to a cleaning mechanism. Background Art
[0002] Flat equipment such as laser welding glass pressure heads or pad printing equipment heads often need to be wiped and cleaned. At present, many devices are wiped with adhesive foam, which seriously affects the effect after repeated use and is inconvenient to replace. The roller-type cloth can effectively extend the equipment downtime and replacement time, thereby increasing production and greatly saving time and cost issues.
[0003] At present, many devices still use adhesive foam as a cleaning method, which will leave residues after repeated use, affecting the cleaning effect next time; or roller wiping is used, but the structure occupies a large space and takes a long time to replace the material roll; due to different cleaning methods, the wiping cloth that is reused many times will have residues that affect the effect; the structure occupies a large space and there is no feedback safety device. Summary of the invention
[0004] The purpose of the present invention is to provide a cleaning mechanism to solve the problems mentioned in the above background technology that the prior art uses adhesive foam cleaning which will affect the cleaning effect next time, uses roller wiping which takes up a lot of space, and has no feedback safety device.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a cleaning mechanism, comprising a base, a slide rail is installed on the surface of the base by bolts, and a slide seat is slidably connected on the surface of the slide rail; a support frame is fixed on the surface of the slide seat, and a bearing plate is installed on one side of the surface of the support frame; a wiping slide is fixed to the top of the surface of the bearing plate by bolts, and a winding mechanism is arranged on one side of the surface of the bearing plate, and the winding mechanism is used for winding the material roll; a material roll roller is rotatably connected to the surface of the bearing plate, and the material roll roller is used for placing the wiping cloth roll, and a guide roller is rotatably connected to the surface of the bearing plate on one side of the material roll roller, and one end of the guide roller passes through the bearing plate and is fixed with an induction gear; a material change and pressing mechanism is arranged on the surface of the support frame, and the material change and pressing mechanism is used for material change and pressing; a measuring surface detection sensor is installed on the surface of the bearing plate, and the measuring surface detection sensor is used to detect whether the induction gear rotates, so as to realize the detection of slipping and losing steps and exhaustion of wiping cloth; an alcohol supply pot for liquid supply and an alcohol recovery pot for returning liquid are arranged on one side of the base.
[0006] Preferably, an anti-collision block is fixed on the surface of the base and on one side of the slide rail, and the anti-collision block is used for limiting the position when the slide seat slides.
[0007] Preferably, a sensing block is fixed on the surface of the base, and an in-position sensor is fixed on the surface of the slide, and the in-position sensor cooperates with the sensing block to provide in-position reminder when the slide moves.
[0008] Preferably, a liquid receiving pan is fixed to one end of the surface of the support frame by bolts, and the liquid receiving pan is used for receiving materials when the product is placed.
[0009] Preferably, a liquid inlet nozzle is installed at one end of the wiping slide, and the liquid inlet nozzle is communicated with the interior of the wiping slide, and the surface of the wiping slide is provided with spray holes at equal intervals.
[0010] Preferably, the material changing and clamping mechanism is composed of a support plate, a clamping knob, a slide bar, a spring, a wheel seat, a roller and a cam, and the support plate is fixedly connected to the surface of the support frame by screws.
[0011] Preferably, the slide bars are provided with two groups, the two groups of slide bars are slidably connected to the surface of the support frame, and the top ends of adjacent slide bars are fixed with wheel seats by bolts, and the top ends of the wheel seats are rotatably connected with rollers, and the rollers cooperate with the guide rollers to press the wiping cloth.
[0012] Preferably, two springs are fixedly connected to the surface of the wheel seat, and the bottom end of the spring is fixedly connected to the surface of the support frame, the surface of the support plate is rotatably connected to a clamping knob, and one end of the clamping knob passes through the support plate and is fixed to a cam, and the bottom end of the cam is in close contact with the surface of the wheel seat.
[0013] Preferably, the winding mechanism includes a winding motor, a pulley and a waste roller, the waste roller is rotatably connected to the surface of the supporting plate, a waste roll is placed on the surface of the waste roller, and the wiping cloth of the material roll on the material roll roller passes over the guide roller and is wiped by the wiping slide and then the waste material is wound up by the waste roller; the winding motor is fixedly connected to the surface of the supporting plate, and the winding motor is transmission-connected to the waste roller through the pulley.
[0014] Preferably, the alcohol supply pot and the alcohol recovery pot include a pot body, an alcohol pump, and an alcohol pump is fixed on the surface of the pot body, the alcohol pump is used to pump out or pump out the alcohol liquid, and the liquid outlet pipe of the alcohol pump in the alcohol supply pot is connected to the liquid inlet nozzle, and the liquid inlet pipe in the alcohol recovery pot is connected to the liquid receiving tray.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: the cleaning mechanism is provided with a wiping slide, a material changing and pressing mechanism, a winding mechanism and a measuring surface detection sensor. The present invention utilizes the rotation of the material receiving motor and the operation of the alcohol pump to realize the automatic renewal and wetting of the wiping cloth. The measuring surface detection sensor can detect the loss of step and whether the material is exhausted. The external alcohol pipe is used for alcohol supply and alcohol reflux. The alcohol pump has flow regulation and liquid level alarm functions. The manual adjustment device and the magnetic suction cover are convenient for replacing and loading materials and saving tool disassembly and assembly time. The use of the damper prevents the material roll from flying due to sudden acceleration and deceleration. In summary, when solving the problem, the present invention adopts the method of roller conveying the wiping cloth and alcohol wetting to achieve a significant wiping effect, and has loss of step and material exhaustion detection, alcohol reflux, liquid level alarm and alcohol concentration volatilization alarm devices, which significantly improve the effect and safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional left-view structure of the present invention;
[0017] Figure 2 It is a three-dimensional right view structural schematic diagram of the present invention;
[0018] Figure 3 It is a schematic diagram of the explosion amplification structure of the present invention;
[0019] Figure 4 It is a schematic diagram of the obliquely enlarged structure of the present invention;
[0020] Figure 5 It is a schematic diagram of the obliquely enlarged structure of the present invention.
[0021] In the figure: 1. Base; 101. Slide rail; 102. Anti-collision block; 103. In-position sensor; 104. Sensor block; 105. Slide seat; 11. Support frame; 12. Loading plate; 2. Wiping slide; 21. Liquid inlet nozzle; 22. Spray hole; 3. Material roll roller; 31. Guide roller; 32. Induction gear; 4. Material changing and clamping mechanism; 41. Support plate; 42. Clamping knob; 43. Slide bar; 44. Spring; 45. Wheel seat; 46. Roller; 47. Cam; 5. Rewinding mechanism; 51. Rewinding motor; 52. Pulley; 53. Waste roller; 6. Alcohol supply pot; 61. Pot body; 62. Alcohol pump; 7. Alcohol recovery pot; 8. Liquid receiving tray; 9. Surface detection sensor. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. In addition, the terms "first", "second", "third", "upper, lower, left, right", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. At the same time, in the description of the present invention, unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0023] The structure of a cleaning mechanism provided by the present invention is as follows Figure 1 as well as Figure 3 As shown, it includes a base 1, a slide rail 101 is installed on the surface of the base 1 by bolts, and a slide seat 105 is slidably connected to the surface of the slide rail 101, an anti-collision block 102 is fixed on the surface of the base 1 and on one side of the slide rail 101, and the anti-collision block 102 is used for limiting the position when the slide seat 105 slides, a sensing block 104 is fixed on the surface of the base 1, and an in-place sensor 103 is fixed on the surface of the slide seat 105, and the in-place sensor 103 cooperates with the sensing block 104 to be used for in-place reminder work when the slide seat 105 moves; a support frame 11 is fixed on the surface of the slide seat 105, and a bearing plate 12 is installed on one side of the surface of the support frame 11, and a liquid receiving tray 8 is fixed to one end of the surface of the support frame 11 by bolts, and the liquid receiving tray 8 is used for receiving materials for product placement.
[0024] During implementation, the slide 105 is used to move along the slide rail 101 to a suitable position. During the movement, the in-position sensor 103 cooperates with the sensor block 104 to provide in-position reminders when the slide 105 moves. At the same time, the anti-collision block 102 is used to limit the position of the slide 105 when it slides.
[0025] Furthermore, if Figure 2 as well as Figure 5As shown, the surface of the carrier plate 12 is provided with a material roll roller 3 with a damper rotatably connected, the material roll roller 3 is used for placing the wiping cloth roll, and the surface of the carrier plate 12 on one side of the material roll roller 3 is rotatably connected with a guide roller 31, and one end of the guide roller 31 penetrates the carrier plate 12 and is fixed with a sensing gear 32; the surface of the carrier plate 12 is installed with a measuring surface detection sensor 9, the measuring surface detection sensor 9 is used to detect whether the sensing gear 32 is rotating, so as to realize the detection of slipping and losing steps and running out of wiping cloth; one side of the base 1 is provided with an alcohol supply pot for supplying liquid 6 and an alcohol recovery pot 7 for returning liquid, the alcohol supply pot 6 and the alcohol recovery pot 7 have a manual adjustment device and a magnetic cover, which are convenient for replacing and loading materials and save tool disassembly and assembly time. The alcohol supply pot 6 and the alcohol recovery pot 7 include a pot body 61 and an alcohol pump 62. The surface of the pot body 61 is fixed with an alcohol pump 62 with flow regulation and liquid level alarm functions. The alcohol pump 62 is used for pumping out or pumping out alcohol liquid, and the liquid outlet pipe of the alcohol pump 62 in the alcohol supply pot 6 is connected to the liquid inlet nozzle 21, and the liquid inlet pipe of the alcohol pump 62 in the alcohol recovery pot 7 is connected to the liquid receiving tray 8.
[0026] During implementation, the wiping cloth roll is placed on the surface of the roll roller 3 , and the wiping cloth on the roll is pulled out to pass around the guide roller 31 and pass through the wiping slide 2 and then is wound around the surface of the waste roller 53 .
[0027] Furthermore, if Figure 2 as well as Figure 5 As shown, a wiping slide 2 is fixed to the top of the surface of the carrier plate 12 by bolts, a liquid inlet nozzle 21 is installed at one end of the wiping slide 2, and the liquid inlet nozzle 21 is communicated with the inside of the wiping slide 2, and the surface of the wiping slide 2 is provided with spray holes 22 with equal intervals, and a winding mechanism 5 is arranged on one side of the surface of the carrier plate 12, and the winding mechanism 5 is used for winding the material roll, and the winding mechanism 5 includes a winding motor 51, a pulley 52 and a waste roller 53, and the waste roller 53 is rotatably connected to the surface of the carrier plate 12, and a waste reel is placed on the surface of the waste roller 53, and the wiping cloth of the material roll on the material roll roller 3 passes over the guide roller 31 and is wiped by the wiping slide 2, and then the waste is wound up by the waste roller 53; the winding motor 51 is fixedly connected to the surface of the carrier plate 12, and the winding motor 51 is connected to the waste roller 53 through the pulley 52.
[0028] During implementation, the alcohol pump 62 in the kettle body 61 will pump the alcohol liquid to the liquid inlet nozzle 21 and spray it through the spray hole 22 to the wiping cloth on the surface of the wiping slide 2 to moisten it; through the operation of the material receiving motor 51, the material receiving motor 51 drives the waste roller 53 to be reeled up under the action of the pulley 52.
[0029] Furthermore, if Figure 3 as well as Figure 4As shown, a material changing and pressing mechanism 4 is provided on the surface of the support frame 11, and the material changing and pressing mechanism 4 is used for material changing and pressing work. The material changing and pressing mechanism 4 is composed of a support plate 41, a pressing knob 42, a slide bar 43, a spring 44, a wheel seat 45, a roller 46 and a cam 47. The support plate 41 is fixedly connected to the surface of the support frame 11 by screws, and two groups of slide bars 43 are provided. The two groups of slide bars 43 are slidably connected to the surface of the support frame 11, and the top ends between adjacent slide bars 43 are fixed with wheel seats 45 by bolts, and the top ends of the wheel seats 45 are rotatably connected with rollers 46, and the rollers 46 cooperate with the guide rollers 31 to press the wiping cloth, and the surface of the wheel seat 45 is fixedly connected with two springs 44, and the bottom ends of the springs 44 are fixedly connected to the surface of the support frame 11, and the surface of the support plate 41 is rotatably connected with a pressing knob 42, and one end of the pressing knob 42 passes through the support plate 41 and is fixedly connected to the cam 47, and the bottom end of the cam 47 is in close contact with the surface of the wheel seat 45.
[0030] During implementation, by manually rotating the clamping knob 42 on the surface of the support plate 41, the clamping knob 42 drives the cam 47 to move, so that the spring 44 drives the roller 46 at the top of the wheel seat 45 and the guide roller 31 to clamp the wiping cloth under the action of elastic force.
[0031] Working principle: When in use, first place the wiping cloth roll on the surface of the roll roller 3, pull out the wiping cloth on the roll, bypass the guide roller 31 and pass through the wiping slide 2 and then wrap around the surface of the waste roller 53, then process the wiping slide 2 through the alcohol supply pot 6, when the alcohol supply pot 6 is implemented, the alcohol pump 62 in the pot body 61 will pump the alcohol liquid to the liquid inlet nozzle 21 and spray it through the spray hole 22 to the wiping cloth on the surface of the wiping slide 2 to moisten it, then manually hold the wiping cloth on the surface of the wiping slide 2 to clean the part to be wiped, and the cleaned waste is wound up by the winding mechanism 5, when the winding mechanism 5 is implemented, it works through the material receiving motor 51, and the material receiving motor 51 drives the waste roller 53 to be wound up under the action of the pulley 52.
[0032] During cleaning, the alcohol liquid is recovered by the alcohol recovery pot 7. During recovery, the alcohol liquid flowing out of the surface of the wiping slide 2 will drip onto the surface of the liquid receiving tray 8, and then recovered by the alcohol pump 62 in the alcohol recovery pot 7 to the pot body 61 in the alcohol recovery pot 7 for reuse. At the same time, the measuring surface detection sensor 9 installed on the surface of the carrier plate 12 is used to detect whether the induction gear 32 is rotating, thereby realizing the detection of slipping and step loss and exhaustion of the wiping cloth;
[0033] When in use, the wiping cloth is compressed by the material changing and clamping mechanism 4. When the material changing and clamping mechanism 4 is implemented, the clamping knob 42 on the surface of the support plate 41 is manually rotated, and the clamping knob 42 drives the cam 47 to move, so that the spring 44 drives the roller 46 at the top of the wheel seat 45 under the action of elastic force and cooperates with the guide roller 31 to compress the wiping cloth.
[0034] The present invention utilizes the rotation of the material receiving motor 51 and the operation of the alcohol pump 62 to realize the automatic renewal and wetting of the wiping cloth. The surface detection sensor 9 can detect the loss of steps and whether the material is exhausted. The external alcohol pipe is used for alcohol supply and alcohol reflux. The alcohol pump 62 has flow regulation and liquid level alarm functions. The manual adjustment device and the magnetic suction cover are convenient for replacing and loading materials and saving tool disassembly and assembly time. The use of the damper prevents the material roll from flying due to sudden acceleration and deceleration.
[0035] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A cleaning mechanism, comprising a base (1), characterized in that: The surface of the base (1) is fixed with a slide rail (101) by bolts, and the surface of the slide rail (101) is slidably connected with a slide seat (105); a support frame (11) is fixed on the surface of the slide seat (105), and a bearing plate (12) is installed on one side of the surface of the support frame (11); a wiping slideway (2) is fixed on the top of the surface of the bearing plate (12) by bolts, and a winding mechanism (5) is provided on one side of the surface of the bearing plate (12), and the winding mechanism (5) is used for winding the material roll; the surface of the bearing plate (12) is provided with a material roll roller (3) rotatably connected, and the material roll roller (3) is used for placing the wiping cloth roll, and the material roll The surface of the carrier plate (12) on one side of the roller (3) is rotatably connected to a guide roller (31), and one end of the guide roller (31) penetrates the carrier plate (12) and is fixed with an induction gear (32); the surface of the support frame (11) is provided with a material changing and pressing mechanism (4), and the material changing and pressing mechanism (4) is used for material changing and pressing work; the surface of the carrier plate (12) is installed with a measuring surface detection sensor (9), and the measuring surface detection sensor (9) is used to detect whether the induction gear (32) is rotating, thereby realizing the detection work of slipping, step loss and wiping cloth exhaustion; one side of the base (1) is provided with an alcohol supply pot (6) for supplying liquid and an alcohol recovery pot (7) for returning liquid.
2. A cleaning mechanism according to claim 1, characterized in that: An anti-collision block (102) is fixed on the surface of the base (1) and located on one side of the slide rail (101). The anti-collision block (102) is used for limiting the position when the slide seat (105) slides.
3. A cleaning mechanism according to claim 1, characterized in that: A sensing block (104) is fixed on the surface of the base (1), and an in-position sensor (103) is fixed on the surface of the slide seat (105). The in-position sensor (103) cooperates with the sensing block (104) to provide in-position reminder when the slide seat (105) moves.
4. A cleaning mechanism according to claim 1, characterized in that: A liquid receiving tray (8) is fixed to one end of the surface of the support frame (11) by means of bolts. The liquid receiving tray (8) is used for receiving materials when placing products.
5. A cleaning mechanism according to claim 1, characterized in that: A liquid inlet nozzle (21) is installed at one end of the wiping slide (2), and the liquid inlet nozzle (21) is communicated with the interior of the wiping slide (2). The surface of the wiping slide (2) is provided with spray holes (22) at equal intervals.
6. A cleaning mechanism according to claim 1, characterized in that: The material changing and pressing mechanism (4) is composed of a support plate (41), a pressing knob (42), a slide bar (43), a spring (44), a wheel seat (45), a roller (46) and a cam (47); the support plate (41) is fixedly connected to the surface of the support frame (11) by screws.
7. A cleaning mechanism according to claim 6, characterized in that: The slide bars (43) are provided with two groups, the two groups of slide bars (43) are slidably connected to the surface of the support frame (11), and the top ends of adjacent slide bars (43) are fixed with wheel seats (45) by bolts, and the top ends of the wheel seats (45) are rotatably connected with rollers (46), and the rollers (46) cooperate with the guide rollers (31) to press the wiping cloth.
8. A cleaning mechanism according to claim 7, characterized in that: The surface of the wheel seat (45) is fixedly connected to two springs (44), and the bottom ends of the springs (44) are fixedly connected to the surface of the support frame (11). The surface of the support plate (41) is rotatably connected to a clamping knob (42), and one end of the clamping knob (42) passes through the support plate (41) and is fixedly connected to a cam (47), and the bottom end of the cam (47) is in close contact with the surface of the wheel seat (45).
9. A cleaning mechanism according to claim 1, characterized in that: The reeling mechanism (5) comprises a reeling motor (51), a belt pulley (52) and a waste roller (53); the waste roller (53) is rotatably connected to the surface of the carrier plate (12); a waste roll is placed on the surface of the waste roller (53); the wiping cloth of the material roll on the material roll roller (3) passes over the guide roller (31) and is wiped by the wiping slideway (2) before being reeled up by the waste roller (53); the reeling motor (51) is fixedly connected to the surface of the carrier plate (12); and the reeling motor (51) is connected to the waste roller (53) through the belt pulley (52) in a transmission manner.
10. A cleaning mechanism according to claim 1, characterized in that: The alcohol supply pot (6) and the alcohol recovery pot (7) include a pot body (61) and an alcohol pump (62). The alcohol pump (62) is fixed on the surface of the pot body (61). The alcohol pump (62) is used to pump out or pump out the alcohol liquid. The liquid outlet pipe of the alcohol pump (62) in the alcohol supply pot (6) is communicated with the liquid inlet nozzle (21), and the liquid inlet pipe (alcohol pump 62) in the alcohol recovery pot (7) is communicated with the liquid receiving tray (8).
Citation Information
Patent Citations
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