A galvanized steel wire cleaning system
By combining polishing, brushing and ultrasonic cleaning technologies, the existing galvanized steel wire cleaning technology has been solved, and the cleaning efficiency of high-efficiency and no cleaning agent is achieved, improving the corrosion resistance of the steel wire and spray paint attachment sex.
Patent Information
- Application Number
- CN202411687130.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2044-11-25
AI Technical Summary
The existing galvanized steel wire cleaning technology takes a long time and is low in cleaning efficiency. After cleaning, the steel wire is easily in contact with impurities on the surface of the water, resulting in secondary adhesion of impurities and affecting the spray painting treatment.
The system is used to combine polishing, brushing and ultrasonic cleaning, and the friction sheet and sponge layer of the polishing plate are used for cleaning. The ultrasonic components in the ultrasonic cleaning box are used in conjunction with each other, eliminating the cleaning agent and rinsing steps.
It significantly improves the cleaning effect of galvanized steel wire, reduces cleaning time, avoids secondary adhesion of impurities, and improves the paint adhesion and corrosion resistance of the steel wire.
Smart Images

Figure CN119187274B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of galvanized steel wire cleaning, in particular to a galvanized steel wire cleaning system. Background Art
[0002] Galvanized steel wire is made by drawing high-quality carbon structural steel such as 45#, 65#, 70#, and then galvanizing (electrogalvanizing or hot-dip galvanizing). Under harsh conditions such as high humidity, high corrosion or strong ultraviolet radiation, the galvanized layer may be damaged or corroded to a certain extent. In order to further improve the corrosion resistance and service life of the steel wire, spray painting after galvanizing has become an effective protective measure. Spray painting can form a dense paint film that covers the surface of the galvanized layer, further isolating the steel wire from the external environment. At the same time, the paint film can also provide additional aesthetic effects and protective properties, such as wear resistance and chemical corrosion resistance. Before spraying the galvanized steel wire, the galvanized steel wire needs to be cleaned, which can effectively remove the dirt and oxides on its surface and prevent the surface dirt from affecting the adhesion of the spray paint;
[0003] In the prior art, in order to ensure a better cleaning effect, the cleaning agent is generally used to soak for a long time and then a brush or other structure is used to clean it. This takes a long time for the overall cleaning process, resulting in a low overall cleaning efficiency. In addition, after the cleaning is completed, when the steel wire is out of the water, it is easy to contact with impurities on the surface of the water, resulting in secondary attachment of impurities, which will result in poor cleaning effect and will still affect the subsequent painting process. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings existing in the prior art, and a galvanized steel wire cleaning system is proposed. In actual use, the cleaning system combines grinding, brushing and ultrasonic cleaning to effectively improve the cleaning effect. Since the grinding itself has almost removed the oxide layer and oil layer on the surface, there is no need to use a cleaning agent, thus eliminating the rinsing step after cleaning.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A galvanized steel wire cleaning system, comprising an ultrasonic cleaning box, wherein a first opening is provided on the inner top of the ultrasonic cleaning box, a second opening is provided on the left inner wall of the ultrasonic cleaning box, a plurality of guide rollers are rotatably connected between the front and rear inner walls of the ultrasonic cleaning box, a steel wire body is commonly wound around the plurality of guide rollers, one end of the steel wire body passes through the first opening, and the other end of the steel wire body passes through the second opening; a grinding mechanism, wherein the grinding mechanism comprises a first connecting plate fixedly connected to the left inner wall of the ultrasonic cleaning box, a first connecting disk is fixedly connected to the right side of the first connecting plate, a first rotating cylinder is penetrated by the first connecting disk, and the The first rotating cylinder is rotatably connected to the first connecting plate through a bearing, the steel wire body passes through the first rotating cylinder, a grinding plate is fixedly connected to the inner wall of the first rotating cylinder, the grinding plate is composed of a friction plate at the top and a sponge block at the bottom, the side of the grinding plate close to the steel wire body is an arc-shaped surface, and fits with the steel wire body; a driving mechanism, the driving mechanism is used to drive the grinding mechanism to operate; a liquid circulation mechanism, the liquid circulation mechanism is used to ensure the cleanliness of the cleaning liquid and reduce the replacement frequency of the cleaning liquid; a flushing mechanism, the flushing mechanism is used to flush the cleaned steel wire body, so as to prevent impurities in the water from adhering to the surface of the cleaned steel wire.
[0007] Preferably, the interior of the ultrasonic cleaning box is filled with water, and the height of the water surface is higher than the height of the first rotating drum.
[0008] Preferably, the driving mechanism includes a motor installed on the front side of the ultrasonic cleaning box, the output shaft of the motor extends into the interior of the ultrasonic cleaning box and is fixedly connected to a first rotating shaft, the rear end of the first rotating shaft is fixedly connected to a second bevel gear, the first rotating cylinder is fixedly connected to a first bevel gear, and the first bevel gear is meshed with the second bevel gear.
[0009] Preferably, the liquid circulation mechanism includes a first piston cylinder fixedly connected to the front side of the ultrasonic cleaning box, a first piston plate which can slide up and down is arranged in the first piston cylinder, a cylindrical groove is opened at the inner bottom of the ultrasonic cleaning box, a cylindrical filter element is installed in the cylindrical groove, and a mounting net is installed at the notch of the cylindrical groove, and the mounting net is used to prevent the columnar filter element from moving, the inner bottom space of the first piston cylinder is connected with the inner bottom space of the cylindrical groove through a liquid inlet pipe, and the inner bottom space of the first piston cylinder is connected with a liquid discharge pipe.
[0010] Preferably, the flushing mechanism includes a second connecting plate fixedly connected to the rear inner wall of the ultrasonic cleaning box, a second connecting disk is fixedly connected to the front side of the second connecting plate, a second rotating cylinder is penetrated by the second connecting disk, the second rotating cylinder and the second connecting disk are rotatably connected through a bearing, a torsion spring is fixedly connected to the outer side of the second rotating cylinder, the other end of the torsion spring is fixedly connected to the upper end of the second connecting disk, the steel wire body passes through the second rotating cylinder, two annular cavities are symmetrically opened in the second rotating cylinder, a plurality of through holes are opened on the left inner wall of the two annular cavities, and the other end of the drain pipe is connected to the interior of the annular cavity below.
[0011] Preferably, a second piston cylinder is installed on the front side of the ultrasonic cleaning box, a second piston plate which can slide up and down is arranged in the second piston cylinder, the second piston plate is fixedly connected to the first piston plate by a connecting rod, a transmission is installed on the front side of the ultrasonic cleaning box, the input shaft of the transmission and the output shaft of the motor are connected by a transmission member, the transmission member includes two pulleys, the two pulleys are respectively installed on the output shaft of the motor and the input shaft of the transmission, the two pulleys are connected by a transmission belt, the input shaft of the transmission is fixedly connected to a rotating disk, the front eccentric part of the rotating disk is rotatably connected to a connecting rod, and the other end of the connecting rod is rotatably connected to the lower end of the second piston plate.
[0012] Preferably, the inner top space of the second piston cylinder is connected with the outside through the air inlet, and the inner top space of the second piston cylinder is connected with the annular cavity above through the exhaust pipe. The discharge pipe is a soft pipe. One-way valves are installed inside the air inlet, the discharge pipe, the exhaust pipe and the inlet pipe. The one-way valve in the inner part of the air inlet flows from top to bottom, the one-way valve in the exhaust pipe flows in a direction from the second piston cylinder to the upper annular cavity, the one-way valve in the inlet pipe flows in a direction from the columnar groove to the first piston cylinder, and the one-way valve in the discharge pipe flows in a direction from the first piston cylinder to the lower annular cavity.
[0013] Preferably, the output shaft of the transmission extends to the inside of the ultrasonic cleaning box and is fixedly connected to the second rotating shaft, the rear end of the second rotating shaft is fixedly connected to the third bevel gear, the rear end of the third bevel gear is fixedly connected to the third bevel gear, and a fourth bevel gear is installed on the second rotating cylinder, the third bevel gear cooperates with the fourth bevel gear, and the third bevel gear is an incomplete bevel gear.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. A grinding plate is provided. After the motor is started and the grinding plate rotates, the friction plate thereon will grind the surface of the steel wire. Since the steel wire is in motion, the friction plate will move axially relative to the steel wire and radially relative to the steel wire at the same time, making the friction effect better and more comprehensive. The friction can grind the surface of the steel wire and remove the impurities or oily layers that are originally tightly adhered to the surface, while increasing the friction of the steel wire surface, making it easier to spray the paint layer later.
[0016] 2. When the friction plate rotates, the sponge layer on it will also rotate, which can further clean the steel wire and further improve the cleaning effect. The ultrasonic component inside the ultrasonic cleaning box is always in operation. With the cooperation of ultrasonic cleaning, the cleaning effect is excellent.
[0017] 3. The start of the motor will also make the first piston plate reciprocate up and down, generating a one-way liquid flow. This one-way liquid flow can not only gather most of the impurities cleaned from the steel wire into the columnar groove, but also flush the filtered clean water onto the steel wire that has just left the water surface, and flush away some floating impurities adhered to the surface of the steel wire when it leaves the liquid surface, thereby ensuring the actual cleaning effect. Since most of the impurities are gathered in the columnar groove, there are fewer impurities in the water. During continuous cleaning, the frequency of changing the water is lower, which makes the overall efficiency higher.
[0018] 4. The start of the motor will generate a one-way gas flow in the outside, the second piston cylinder, the upper annular cavity and the multiple through holes on the upper side. The gas flow can air-dry the flushed steel wire to ensure its dryness, which is convenient for direct processing of subsequent processes.
[0019] 5. When flushing, the steel wire will be subjected to forces from multiple angles. Since the steel wire has a certain elasticity, the changes in these forces will cause the steel wire to vibrate, causing it to go through a shaking process before air-drying, thereby shaking off the water on it. This shaking can not only increase the air-drying speed and further improve its air-drying effect, but also reduce the waste of water resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a structural schematic diagram of a galvanized steel wire cleaning system proposed by the present invention;
[0021] Figure 2 for Figure 1 A cross-sectional view located at the first piston cylinder and the second piston cylinder;
[0022] Figure 3 for Figure 1 A cross-sectional view of the interior of an ultrasonic cleaning chamber;
[0023] Figure 4 for Figure 3Schematic diagram after removing the installation net;
[0024] Figure 5 It is a schematic diagram of the structure of the first rotating cylinder and the second rotating cylinder;
[0025] Figure 6 is a cross-sectional view of the first rotating drum;
[0026] Figure 7 It is a cross-sectional view of the second rotating cylinder.
[0027] In the figure: 1 ultrasonic cleaning box, 2 first port, 3 motor, 4 transmission member, 5 first piston cylinder, 6 second piston cylinder, 7 air inlet, 8 exhaust pipe, 9 connecting rod, 10 discharge pipe, 11 inlet pipe, 12 first piston plate, 13 second piston plate, 14 rotating disk, 15 transmission, 16 connecting rod, 17 guide roller, 18 first connecting plate, 19 first connecting disk, 20 first rotating cylinder, 21 first bevel gear, 22 second bevel gear, 23 first rotating shaft, 24 second rotating shaft, 25 third bevel gear, 26 second rotating cylinder, 27 second connecting disk, 28 fourth bevel gear, 29 mounting net, 30 columnar groove, 31 columnar filter element, 32 annular cavity, 33 through hole, 34 grinding plate, 35 second connecting plate, 36 torsion spring. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0029] Reference Figure 1-Figure 7 A galvanized steel wire cleaning system includes an ultrasonic cleaning box 1. A sealed door is provided at the rear side of the ultrasonic cleaning box 1 to facilitate actual operation. An ultrasonic generator (not shown) is provided at the bottom of the ultrasonic cleaning box 1 to generate ultrasonic waves in the water body, thereby promoting the water body to clean the steel wire. A first opening 2 is provided at the top of the ultrasonic cleaning box 1, and a second opening is provided on the left inner wall of the ultrasonic cleaning box 1. A plurality of guide rollers 17 are rotatably connected between the front and rear inner walls of the ultrasonic cleaning box 1. The plurality of guide rollers 17 are as shown in FIG. Figure 3 As shown, the steel wire can stay in the water for a long time, a steel wire body is wound around a plurality of guide rollers 17, one end of the steel wire body passes through the first opening 2, and the other end of the steel wire body passes through the second opening, the interior of the ultrasonic cleaning box 1 is filled with water, the height of the water surface is higher than the height of the first rotating cylinder 20, and lower than the height of the lower end surface of the second rotating cylinder 26;
[0030] As an embodiment of the present invention, it also includes a grinding mechanism, which includes a first connecting plate 18 fixedly connected to the left inner wall of the ultrasonic cleaning box 1, a first connecting disc 19 fixedly connected to the right side of the first connecting plate 18, a first rotating cylinder 20 is provided through the first connecting disc 19, the first rotating cylinder 20 and the first connecting disc 19 are rotatably connected through a bearing, the steel wire body passes through the first rotating cylinder 20, a grinding plate 34 is fixedly connected to the inner wall of the first rotating cylinder 20, the grinding plate 34 is composed of a friction plate at the top and a sponge block at the bottom, the side of the grinding plate 34 close to the steel wire body is an arc surface, and is in contact with the steel wire body, and in this way, the steel wire can be better cleaned;
[0031] As an embodiment of the present invention, a driving mechanism is further included, and the driving mechanism is used to drive the grinding mechanism to operate. The driving mechanism includes a motor 3 installed on the front side of the ultrasonic cleaning box 1, and the output shaft of the motor 3 extends into the inside of the ultrasonic cleaning box 1 and is fixedly connected to a first rotating shaft 23, and a second bevel gear 22 is fixedly connected to the rear end of the first rotating shaft 23, and a first bevel gear 21 is fixedly connected to the first rotating cylinder 20, and the first bevel gear 21 is meshed with the second bevel gear 22;
[0032] As an embodiment of the present invention, it also includes a liquid circulation mechanism, which is used to ensure the cleanliness of the cleaning liquid and reduce the replacement frequency of the cleaning liquid. The liquid circulation mechanism includes a first piston cylinder 5 fixedly connected to the front side of the ultrasonic cleaning box 1, and a first piston plate 12 that can slide up and down is arranged in the first piston cylinder 5. A columnar groove 30 is opened at the inner bottom of the ultrasonic cleaning box 1, and a columnar filter element 31 is installed in the columnar groove 30. A mounting net 29 is installed at the notch of the columnar groove 30, and the mounting net 29 is used to prevent the columnar filter element 31 from moving. The inner bottom space of the first piston cylinder 5 is connected to the inner bottom space of the columnar groove 30 through the liquid inlet pipe 11, and the inner bottom space of the first piston cylinder 5 is connected to the drain pipe 10;
[0033] As an embodiment of the present invention, it also includes a flushing mechanism, which is used to flush the cleaned steel wire body, so as to prevent the surface of the cleaned steel wire from adhering to impurities in the water body, and the flushing mechanism includes a second connecting plate 35 fixedly connected to the inner wall of the rear side of the ultrasonic cleaning box 1, and a second connecting disk 27 is fixedly connected to the front side of the second connecting plate 35, and a second rotating cylinder 26 is penetrated on the second connecting disk 27, and the second rotating cylinder 26 is rotatably connected to the second connecting disk 27 through a bearing, and a torsion spring 36 is fixedly connected to the outer side of the second rotating cylinder 26, and the other end of the torsion spring 36 is fixedly connected to the upper end of the second connecting disk 27, and the steel wire body passes through the second rotating cylinder 26, and two annular cavities 32 are symmetrically opened in the second rotating cylinder 26, and a plurality of through holes 33 are opened on the left inner walls of the two annular cavities 32, and the other end of the drain pipe 10 is connected to the inside of the annular cavity 32 below;
[0034] As an embodiment of the present invention, a second piston cylinder 6 is installed on the front side of the ultrasonic cleaning box 1, and a second piston plate 13 that can slide up and down is arranged in the second piston cylinder 6. The second piston plate 13 is fixedly connected to the first piston plate 12 by a connecting rod 9. A transmission 15 is installed on the front side of the ultrasonic cleaning box 1. The input shaft of the transmission 15 is connected to the output shaft of the motor 3 through a transmission member 4. The transmission member 4 includes two pulleys, which are respectively installed on the output shaft of the motor 3 and the input shaft of the transmission 15. The two pulleys are connected by a transmission belt. The input shaft of the transmission 15 is fixedly connected to a rotating disk 14, and a connecting rod 16 is rotatably connected to the front eccentric portion of the rotating disk 14. The other end of the moving rod 16 is rotatably connected to the lower end of the second piston plate 13. The inner top space of the second piston cylinder 6 is connected to the outside through the air inlet 7. The inner top space of the second piston cylinder 6 is connected to the upper annular cavity 32 through the exhaust pipe 8. The discharge pipe 10 is a soft pipe. The air inlet 7, the discharge pipe 10, the exhaust pipe 8 and the inlet pipe 11 are all equipped with a one-way valve. The one-way valve in the inner part of the air inlet 7 flows from top to bottom. The one-way valve in the exhaust pipe 8 flows in a one-way direction for the second piston cylinder 6 to enter the upper annular cavity 32. The one-way valve in the inlet pipe 11 flows in a one-way direction for the columnar groove 30 to enter the first piston cylinder 5. The one-way valve in the discharge pipe 10 flows in a one-way direction for the first piston cylinder 5 to enter the lower annular cavity 32.
[0035] As an embodiment of the present invention, the output shaft of the transmission 15 extends into the ultrasonic cleaning box 1 and is fixedly connected to the second rotating shaft 24, the rear end of the second rotating shaft 24 is fixedly connected to the third bevel gear 25, the rear end of the third bevel gear 25 is fixedly connected to the third bevel gear 25, and the fourth bevel gear 28 is installed on the second rotating cylinder 26. The third bevel gear 25 cooperates with the fourth bevel gear 28, and the third bevel gear 25 is an incomplete bevel gear.
[0036] In the present invention, when it is used specifically, the two ends of the steel wire body are respectively connected to the external winding and unwinding structure. The external winding and unwinding structure are started to allow the galvanized steel wire to move. In this process, the motor 3 is started at the same time. After the motor 3 is started, it will drive the first rotating shaft 23 to rotate. The rotation of the first rotating shaft 23 will rotate the first rotating cylinder 20 through the rotation of the first bevel gear 21 and the second bevel gear 22. The rotation of the first rotating cylinder 20 will rotate the grinding plate 34. After the grinding plate 34 rotates, the friction plate thereon will grind the surface of the steel wire. Since the steel wire is in a moving state, the friction plate will move relative to the axial direction of the steel wire while also moving relative to the radial direction of the steel wire, so that the friction effect is better and more comprehensive. The friction can grind the surface of the steel wire and slightly grind the galvanized layer on the surface (the galvanized layer will not be penetrated and destroyed, and the galvanized layer still has the original effect). In this way, the impurities or oily layers that are originally tightly adhered to the surface can be ground off, and the friction force on the surface of the steel wire is increased, so that it is easier to spray the paint layer later.
[0037] After the scratches are removed, the relative rotation of the sponge layers can further clean the surface, further improving the cleaning effect.
[0038] In addition, during the above process, the ultrasonic component inside the ultrasonic cleaning box 1 is always in operation, and the cleaning effect is excellent with the cooperation of ultrasonic cleaning. The steel wire will eventually pass through the second rotating cylinder 26, and then enter the subsequent process from the first opening 2;
[0039] It should be noted that in the above process, the start of the motor 3 will also rotate the input shaft of the transmission 15 through the transmission member 4, thereby rotating the rotating disk 14, and the rotation of the rotating disk 14 will cause the second piston plate 13 to reciprocate up and down through the connecting rod 16, and the up and down reciprocating movement of the second piston plate 13 will cause the first piston plate 12 to reciprocate up and down through the connecting rod 9, and the up and down reciprocating movement of the first piston plate 12 will cooperate with the liquid inlet pipe 11 and the liquid discharge pipe 10 to generate ultrasonic cleaning of the interior of the box 1, the columnar groove 30, the first piston cylinder 5, and the lower The one-way liquid flow in the annular cavity 32 and the plurality of through holes 33 below can not only gather most of the impurities cleaned from the steel wire into the columnar groove 30, but also flush the filtered clean water onto the steel wire just out of the water surface, flushing away some floating impurities (such as oil) adhered to the surface of the steel wire when it leaves the liquid surface, thereby ensuring the actual cleaning effect. Since most of the impurities are gathered in the columnar groove 30, there are fewer impurities in the water. During continuous cleaning, the replacement frequency is low, thereby making the overall efficiency higher;
[0040] Similarly, the up and down reciprocating motion of the second piston plate 13 will utilize the one-way valves inside the air inlet 7 and the exhaust pipe 8 to generate a one-way gas flow between the outside, the second piston cylinder 9, the upper annular cavity 32 and the upper multiple through holes 33. The gas flow can air-dry the flushed steel wire to ensure its dryness, which is convenient for direct processing of subsequent processes.
[0041] It is worth mentioning that the rotation of the input shaft of the transmission 15 will also cause the second rotating shaft 24 to rotate rapidly. In this way, the third bevel gear 25 is rotated. Since the third bevel gear 25 is an incomplete gear, when it is engaged with the fourth bevel gear 28, the fourth bevel gear 28 will rotate and the torsion spring 36 will contract. When it is not engaged, under the elastic action of the torsion spring 36, the second rotating cylinder 26 will rotate. In this way, the second rotating cylinder 36 can be reciprocated, so that the multiple through holes 33 can be reciprocated in forward and reverse directions. This rotation will make the flushing and air-drying more uniform. Since the above-mentioned liquid discharge and gas discharge are performed alternately, in the present application, the height of the two annular cavities 32 and the distance between the two annular cavities 32 can be the same, both of which are X cm, where X can be set according to actual needs, and the time for each upward (or downward) movement of the first piston plate 12 is fixed and can be designed to be the same as the time for the steel wire to run Xcm, so that when the steel wire passes through the second rotating cylinder 26, it is first rinsed, and the rinsed part passes between the two annular cavities 32 and is finally air-dried. During the above-mentioned rinsing and air-drying, since the multiple through holes 33 are in the rotating jet or water body, the steel wire will be subjected to forces from multiple angles, and since the steel wire itself has a certain elasticity, the changes in these forces will cause the steel wire to vibrate, so that it will go through a shaking process before air-drying, thereby shaking off the water on it, and the shaking can not only increase the air-drying speed and further improve its air-drying effect, but also reduce the waste of water resources.
[0042] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A galvanized steel wire cleaning system, characterized in that: include: An ultrasonic cleaning box (1), wherein a first opening (2) is provided on the inner top of the ultrasonic cleaning box (1), a second opening is provided on the left inner wall of the ultrasonic cleaning box (1), a plurality of guide rollers (17) are rotatably connected between the front and rear inner walls of the ultrasonic cleaning box (1), a steel wire body is wound around the plurality of guide rollers (17), one end of the steel wire body passes through the first opening (2), and the other end of the steel wire body passes through the second opening; A grinding mechanism, the grinding mechanism comprising a first connecting plate (18) fixedly connected to the left inner wall of the ultrasonic cleaning box (1), a first connecting disc (19) fixedly connected to the right side of the first connecting plate (18), a first rotating cylinder (20) penetrating the first connecting disc (19), the first rotating cylinder (20) and the first connecting disc (19) being rotatably connected via a bearing, the steel wire body penetrating the first rotating cylinder (20), a grinding plate (34) fixedly connected to the inner wall of the first rotating cylinder (20), the grinding plate (34) consisting of a friction plate at the top and a sponge block at the bottom, the side of the grinding plate (34) close to the steel wire body being an arc-shaped surface and being in contact with the steel wire body; A driving mechanism, wherein the driving mechanism is used to drive the grinding mechanism to operate; A liquid circulation mechanism, which is used to ensure the cleanliness of the cleaning liquid and reduce the replacement frequency of the cleaning liquid; The flushing mechanism is used to flush the cleaned steel wire body, so as to prevent impurities in the water from adhering to the surface of the cleaned steel wire.
2. A galvanized steel wire cleaning system according to claim 1, characterized in that: The interior of the ultrasonic cleaning box (1) is filled with water, and the height of the water surface is higher than the height of the first rotating drum (20).
3. A galvanized steel wire cleaning system according to claim 1, characterized in that: The driving mechanism comprises a motor (3) mounted on the front side of the ultrasonic cleaning box (1); the output shaft of the motor (3) extends into the interior of the ultrasonic cleaning box (1) and is fixedly connected to a first rotating shaft (23); a rear end of the first rotating shaft (23) is fixedly connected to a second bevel gear (22); the first rotating cylinder (20) is fixedly connected to a first bevel gear (21); the first bevel gear (21) is meshed with the second bevel gear (22).
4. A galvanized steel wire cleaning system according to claim 3, characterized in that: The liquid circulation mechanism comprises a first piston cylinder (5) fixedly connected to the front side of the ultrasonic cleaning box (1), a first piston plate (12) which can slide up and down is arranged in the first piston cylinder (5), a columnar groove (30) is opened at the inner bottom of the ultrasonic cleaning box (1), a columnar filter element (31) is installed in the columnar groove (30), a mounting net (29) is installed at the notch of the columnar groove (30), and the mounting net (29) is used to prevent the columnar filter element (31) from moving, the inner bottom space of the first piston cylinder (5) is connected to the inner bottom space of the columnar groove (30) through a liquid inlet pipe (11), and the inner bottom space of the first piston cylinder (5) is connected to a liquid discharge pipe (10).
5. A galvanized steel wire cleaning system according to claim 4, characterized in that: The flushing mechanism comprises a second connecting plate (35) fixedly connected to the rear inner wall of the ultrasonic cleaning box (1); a second connecting disk (27) is fixedly connected to the front side of the second connecting plate (35); a second rotating cylinder (26) is provided through the second connecting disk (27); the second rotating cylinder (26) and the second connecting disk (27) are rotatably connected via a bearing; a torsion spring (36) is fixedly connected to the outer side of the second rotating cylinder (26); the other end of the torsion spring (36) is fixedly connected to the upper end of the second connecting disk (27); the steel wire body passes through the second rotating cylinder (26); two annular cavities (32) are symmetrically provided in the second rotating cylinder (26); a plurality of through holes (33) are provided on the left inner walls of the two annular cavities (32); and the other end of the drain pipe (10) is connected to the interior of the annular cavity (32) below.
6. A galvanized steel wire cleaning system according to claim 5, characterized in that: A second piston cylinder (6) is installed at the front side of the ultrasonic cleaning box (1), a second piston plate (13) that can slide up and down is arranged in the second piston cylinder (6), the second piston plate (13) is fixedly connected to the first piston plate (12) via a connecting rod (9), a transmission (15) is installed at the front side of the ultrasonic cleaning box (1), the input shaft of the transmission (15) is connected to the output shaft of the motor (3) via a transmission member (4), the transmission member (4) comprises two pulleys, the two pulleys are respectively installed on the output shaft of the motor (3) and the input shaft of the transmission (15), the two pulleys are connected via a transmission belt, the input shaft of the transmission (15) is fixedly connected to a rotating disk (14), the front eccentric portion of the rotating disk (14) is rotatably connected to a connecting rod (16), the other end of the connecting rod (16) is rotatably connected to the lower end of the second piston plate (13).
7. A galvanized steel wire cleaning system according to claim 6, characterized in that: The inner top space of the second piston cylinder (6) is connected to the outside through the air inlet (7), and the inner top space of the second piston cylinder (6) is connected to the annular cavity (32) above through the exhaust pipe (8). The discharge pipe (10) is a soft pipe. One-way valves are installed inside the air inlet (7), the discharge pipe (10), the exhaust pipe (8) and the inlet pipe (11). The one-way valve inside the air inlet (7) flows from top to bottom. The one-way valve inside the exhaust pipe (8) flows in a direction from the second piston cylinder (6) to the upper annular cavity (32). The one-way valve inside the inlet pipe (11) flows in a direction from the columnar groove (30) to the first piston cylinder (5). The one-way valve inside the discharge pipe (10) flows in a direction from the first piston cylinder (5) to the lower annular cavity (32).
8. A galvanized steel wire cleaning system according to claim 6, characterized in that: The output shaft of the transmission (15) extends into the interior of the ultrasonic cleaning box (1) and is fixedly connected to a second rotating shaft (24); a rear end of the second rotating shaft (24) is fixedly connected to a third bevel gear (25); a rear end of the third bevel gear (25) is fixedly connected to a third bevel gear (25); a fourth bevel gear (28) is mounted on the second rotating cylinder (26); the third bevel gear (25) cooperates with the fourth bevel gear (28); and the third bevel gear (25) is an incomplete bevel gear.
Citation Information
Patent Citations
Ultrasonic cleaning equipment for galvanized steel wire
CN208201139U
Continuous steel wire ultrasonic cleaning equipment
CN208960515U