Control method and system for automatic bending equipment of inductor

Abstract

The invention discloses a control method and system for automatic bending equipment of an inductor. Two bending sections are divided based on a to-be-bent part and a corresponding bending instruction; the method comprises the following steps: sequentially collecting bending parameters of a to-be-bent part in each bending section in automatic bending equipment of the inductor; in the dynamic control of the two bending sections, the bending variable quantity of the first bending section is defined according to the bending parameter of the first bending section and a preset bending parameter threshold value, and a first bending change grade is defined according to the bending variable quantity of the first bending section; defining an optimization parameter according to the first bending change level and a second bending section, outputting an optimized second bending action according to the optimization parameter and the second bending section, and outputting a bent part based on the optimized second bending action and the to-be-bent part, the bending variable quantity of the first bending section is fully considered, and it is guaranteed that corresponding regulation and control are conducted in the second bending section.

Description

Technical Field

[0001] The present invention relates to the technical field of automatic inductor bending equipment, and in particular to a control method and system of automatic inductor bending equipment. Background Art

[0002] With the development of science and technology, automatic inductor bending equipment is gradually applied in industry, and performs automatic bending on the part to be bent in the inductor. The part to be bent in the inductor is bent multiple times under the action of the automatic inductor bending equipment. However, the automatic inductor bending equipment performs corresponding bending actions according to the preset bending instructions, and does not consider the bending change amount of the automatic inductor bending equipment in each bending section. It is impossible to make corresponding dynamic adjustments to the bending change amount of each bending section, which reduces the bending accuracy of the automatic inductor bending equipment for the part to be bent. Summary of the invention

[0003] The purpose of the present invention is to overcome the shortcomings of the prior art. The present invention provides a control method and system for an automatic inductor bending device, which positions the automatic inductor bending device and defines a corresponding bending station based on the automatic inductor bending device; defines a portion to be bent in the inductor based on the positioning detection of the bending station, and divides the portion to be bent and the corresponding bending instructions into two bending sections; in the automatic inductor bending device, performs corresponding bending actions on the portion to be bent along the order of the two bending sections; collects the bending parameters of the portion to be bent in each bending section in turn, and dynamically controls the bending parameters along the order of the two bending sections, thereby dynamically controlling the two bending parameters matched in the two bending sections, so as to realize dynamic processing of the two bending parameters, thereby realizing the refined control of the portion to be bent in the inductor by the automatic inductor bending device.

[0004] Furthermore, in the dynamic control of the two bending sections, the bending change amount of the first bending section is defined according to the bending parameters of the first bending section and the preset bending parameter threshold, and the first bending change level is defined according to the bending change amount of the first bending section; the first bending change level and the second bending section are associated, and the optimization parameters are defined according to the first bending change level and the second bending section, and the optimized second bending action is output according to the optimization parameters and the second bending section, and the bent part is output based on the optimized second bending action and the part to be bent, so as to facilitate dynamic adjustment of the second bending section, and fully consider the bending change amount of the first bending section, so as to ensure corresponding regulation in the second bending section, and at the same time, further calibration is triggered according to the bent part, so as to further ensure the bending accuracy of the inductor automatic bending equipment on the part to be bent.

[0005] The embodiment of the present invention provides a control method for an automatic inductor bending device, which is applied to a control scenario of an automatic inductor bending device;

[0006] The control method of the inductor automatic bending device comprises:

[0007] Locate the inductor automatic bending equipment, and define corresponding bending stations based on the inductor automatic bending equipment;

[0008] Based on the positioning detection of the bending station, the part to be bent in the inductor is defined, and two bending sections are divided based on the part to be bent and the corresponding bending instructions;

[0009] In the automatic bending equipment for inductors, corresponding bending actions are performed on the parts to be bent in the order of two bending sections;

[0010] Collect the bending parameters of the part to be bent in each bending section in sequence, and dynamically control the bending parameters along the order of the two bending sections;

[0011] In the dynamic control of the two bending sections, a bending change amount of the first bending section is defined according to the bending parameters of the first bending section and a preset bending parameter threshold, and a first bending change level is defined according to the bending change amount of the first bending section;

[0012] Optimization parameters are defined according to the first bending change level and the second bending section, and the optimized second bending action is output according to the optimization parameters and the second bending section. The bent part is output based on the optimized second bending action and the part to be bent, and further calibration is triggered according to the bent part.

[0013] Optionally, the positioning of the inductor automatic bending equipment and defining a corresponding bending station based on the inductor automatic bending equipment includes:

[0014] Collect the location of the automatic bending equipment of the inductor;

[0015] Triggering positioning detection according to the location of the inductor automatic bending device, and positioning the inductor automatic bending device;

[0016] Traverse the automatic bending equipment for inductors;

[0017] Output multiple work stations based on the traversal of the inductor automatic bending equipment;

[0018] The corresponding bending stations are defined according to a plurality of working stations and corresponding bending function marks.

[0019] Optionally, the method of defining a portion to be bent in the inductor based on positioning detection of the bending station, and dividing the portion to be bent and the corresponding bending instructions into two bending sections includes:

[0020] Fixed frame bending station;

[0021] Trigger the corresponding positioning detection based on the bending station and mark the part of the inductor to be bent;

[0022] A portion of the inductor to be bent is defined according to the portion of the inductor to be bent;

[0023] Associate the part to be bent and the corresponding bending instructions;

[0024] Two bending contents are defined based on the analysis of the bending instruction;

[0025] The bending process is divided into two sections according to the part to be bent and the two bending contents.

[0026] Optionally, in the automatic inductor bending device, the corresponding bending action is performed on the part to be bent along the order of two bending sections, including:

[0027] Freeze two bending sections;

[0028] In the automatic bending equipment for inductors, the order of the two bending sections is defined;

[0029] Sorting is performed based on the order of the two bending sections, and a first bending section and a second bending section are formed;

[0030] Matching the corresponding bending work according to the first bending section, and performing the first bending on the corresponding part to be bent;

[0031] Match the corresponding bending work according to the second bending section, and perform a second bending on the corresponding part to be bent;

[0032] The overall bending action of the part to be bent is controlled according to the second bending and the first bending.

[0033] Optionally, sequentially collecting the bending parameters of the part to be bent in each bending section, and dynamically controlling the bending parameters along the order of two bending sections, includes:

[0034] Freeze the part to be bent;

[0035] Real-time monitoring of the bending action of the part to be bent in each bending section;

[0036] Collect the bending parameters of the part to be bent in each bending section in sequence;

[0037] Obtain theoretical bending parameters of the part to be bent in each bending section;

[0038] Dynamically adjust the bending parameters and trigger the bending parameters to gradually approach the theoretical bending parameters;

[0039] In the dynamic control of bending parameters, the action amplitude is adjusted for the bending action corresponding to each bending section;

[0040] A dynamic difference amount is defined according to the bending parameter and the theoretical bending parameter, and an amplitude level of the action amplitude is regulated according to the dynamic difference amount between the bending parameter and the theoretical bending parameter.

[0041] Optionally, in the dynamic control of the two bending sections, the bending change amount of the first bending section is defined according to the bending parameters of the first bending section and a preset bending parameter threshold, and the first bending change level is defined according to the bending change amount of the first bending section, including:

[0042] Freeze two bending sections;

[0043] Dynamically control the two bending sections and the corresponding bending parameters;

[0044] In the dynamic control of the two bending sections, the bending parameters of the first bending section are fixed;

[0045] The bending parameters of the first bending section and the corresponding preset bending parameter thresholds are associated.

[0046] Optionally, in the dynamic control of the two bending sections, the bending change amount of the first bending section is defined according to the bending parameters of the first bending section and a preset bending parameter threshold, and the first bending change level is defined according to the bending change amount of the first bending section, and further includes:

[0047] Defining a bending variation of the first bending section according to the bending parameters of the first bending section and a preset bending parameter threshold;

[0048] Defining corresponding level logic based on the first bending section, the model of the inductor and the corresponding part to be bent;

[0049] The first bending change level is defined according to the bending change amount of the first bending section and the corresponding level logic.

[0050] Optionally, the step of defining optimization parameters according to the first bending change level and the second bending section, outputting an optimized second bending action according to the optimization parameters and the second bending section, outputting a bent portion based on the optimized second bending action and the portion to be bent, and triggering further calibration according to the bent portion includes:

[0051] Associating the first bending change level and the second bending stage;

[0052] Defining optimization parameters according to the first bending change level and the second bending section;

[0053] Associate the optimization parameters with the second bending stage;

[0054] Outputting the optimized second bending action according to the optimization parameters and the second bending section;

[0055] Based on the optimized second bending action, dynamic bending of the part to be bent in the second bending section is triggered.

[0056] Optionally, the step of defining optimization parameters according to the first bending change level and the second bending section, outputting an optimized second bending action according to the optimization parameters and the second bending section, outputting a bent portion based on the optimized second bending action and the portion to be bent, and triggering further calibration according to the bent portion, further comprises:

[0057] Output the bent part based on the optimized second bending action and the part to be bent;

[0058] Freeze the bent part;

[0059] Defining calibration coefficients based on the shape detection of the bent part;

[0060] Further calibration of the bent portion is triggered based on the calibration coefficient and the bent portion to output a final inductor.

[0061] In addition, an embodiment of the present invention further provides a control system for an automatic inductor bending device, the control system for the automatic inductor bending device comprising:

[0062] A positioning module, used for positioning the inductor automatic bending equipment and defining a corresponding bending station based on the inductor automatic bending equipment;

[0063] A bending section module is used to define the part to be bent in the inductor based on the positioning detection of the bending station, and divide the part to be bent and the corresponding bending instructions into two bending sections;

[0064] The bending action module is used to perform corresponding bending actions on the part to be bent along the sequence of two bending sections in the automatic bending equipment of the inductor;

[0065] The dynamic control module is used to sequentially collect the bending parameters of the part to be bent in each bending section, and dynamically control the bending parameters along the order of the two bending sections;

[0066] A bending change level module is used to define the bending change amount of the first bending section according to the bending parameters of the first bending section and a preset bending parameter threshold value in the dynamic control of the two bending sections, and to define a first bending change level according to the bending change amount of the first bending section;

[0067] A calibration module is used to define optimization parameters according to the first bending change level and the second bending section, and output the optimized second bending action according to the optimization parameters and the second bending section, output the bent part based on the optimized second bending action and the part to be bent, and trigger further calibration according to the bent part.

[0068] In an embodiment of the present invention, through the method in the embodiment of the present invention, the automatic bending equipment of the inductor is positioned, and the corresponding bending station is defined based on the automatic bending equipment of the inductor; the part to be bent in the inductor is defined based on the positioning detection of the bending station, and two bending sections are divided based on the part to be bent and the corresponding bending instructions; in the automatic bending equipment of the inductor, the part to be bent is subjected to corresponding bending actions along the order of the two bending sections; the bending parameters of the part to be bent in each bending section are collected in turn, and the bending parameters are dynamically controlled along the order of the two bending sections, so as to dynamically control the two bending parameters matched in the two bending sections, so as to realize the dynamic processing of the two bending parameters, thereby realizing the refined control of the part to be bent in the inductor by the automatic bending equipment of the inductor.

[0069] Furthermore, in the dynamic control of the two bending sections, the bending change amount of the first bending section is defined according to the bending parameters of the first bending section and the preset bending parameter threshold, and the first bending change level is defined according to the bending change amount of the first bending section; the first bending change level and the second bending section are associated, and the optimization parameters are defined according to the first bending change level and the second bending section, and the optimized second bending action is output according to the optimization parameters and the second bending section, and the bent part is output based on the optimized second bending action and the part to be bent, so as to facilitate dynamic adjustment of the second bending section, and fully consider the bending change amount of the first bending section, so as to ensure corresponding regulation in the second bending section, and at the same time, further calibration is triggered according to the bent part, so as to further ensure the bending accuracy of the inductor automatic bending equipment on the part to be bent. BRIEF DESCRIPTION OF THE DRAWINGS

[0070] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0071] Figure 1 is a flow chart of a control method of an inductor automatic bending device in an embodiment of the present invention;

[0072] Figure 2is a flow chart of S11 in the control method of the inductor automatic bending device in the embodiment of the present invention;

[0073] Figure 3 is a flow chart of S12 in the control method of the inductor automatic bending device in the embodiment of the present invention;

[0074] Figure 4 is a schematic flow chart of S13 in the control method of the inductor automatic bending device in the embodiment of the present invention;

[0075] Figure 5 is a flow chart of S14 in the control method of the inductor automatic bending device in the embodiment of the present invention;

[0076] Figure 6 is a flow chart of S15 in the control method of the inductor automatic bending device in the embodiment of the present invention;

[0077] Figure 7 is a flow chart of S16 in the control method of the inductor automatic bending device in the embodiment of the present invention;

[0078] Figure 8 Schematic diagram of the structure of the control system of the inductor automatic bending device in the embodiment of the present invention;

[0079] Fig. 9 The figure is a hardware diagram of an electronic device according to an exemplary embodiment. DETAILED DESCRIPTION

[0080] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0081] See also Figures 1 to 9 , a control method for an automatic inductor bending device, applied to a control scenario of the automatic inductor bending device; the control method for the automatic inductor bending device includes:

[0082] Step S11: positioning the inductor automatic bending equipment, and defining corresponding bending stations based on the inductor automatic bending equipment;

[0083] Step S12: defining the portion to be bent in the inductor based on the positioning detection of the bending station, and dividing the portion to be bent and the corresponding bending instructions into two bending sections;

[0084] Step S13: in the inductor automatic bending equipment, the part to be bent is subjected to corresponding bending actions in the order of two bending sections;

[0085] Step S14: sequentially collecting the bending parameters of the part to be bent in each bending section, and dynamically controlling the bending parameters along the order of the two bending sections;

[0086] Step S15: in the dynamic control of the two bending sections, a bending change amount of the first bending section is defined according to the bending parameter of the first bending section and a preset bending parameter threshold, and a first bending change level is defined according to the bending change amount of the first bending section;

[0087] Step S16: Define optimization parameters according to the first bending change level and the second bending section, and output the optimized second bending action according to the optimization parameters and the second bending section, output the bent part based on the optimized second bending action and the part to be bent, and trigger further calibration according to the bent part.

[0088] In an embodiment of the present invention, through the method in the embodiment of the present invention, the automatic bending equipment of the inductor is positioned, and the corresponding bending station is defined based on the automatic bending equipment of the inductor; the part to be bent in the inductor is defined based on the positioning detection of the bending station, and two bending sections are divided based on the part to be bent and the corresponding bending instructions; in the automatic bending equipment of the inductor, the part to be bent is subjected to corresponding bending actions along the order of the two bending sections; the bending parameters of the part to be bent in each bending section are collected in turn, and the bending parameters are dynamically controlled along the order of the two bending sections, so as to dynamically control the two bending parameters matched in the two bending sections, so as to realize the dynamic processing of the two bending parameters, thereby realizing the refined control of the part to be bent in the inductor by the automatic bending equipment of the inductor.

[0089] Furthermore, in the dynamic control of the two bending sections, the bending change amount of the first bending section is defined according to the bending parameters of the first bending section and the preset bending parameter threshold, and the first bending change level is defined according to the bending change amount of the first bending section; the first bending change level and the second bending section are associated, and the optimization parameters are defined according to the first bending change level and the second bending section, and the optimized second bending action is output according to the optimization parameters and the second bending section, and the bent part is output based on the optimized second bending action and the part to be bent, so as to facilitate dynamic adjustment of the second bending section, and fully consider the bending change amount of the first bending section, so as to ensure corresponding regulation in the second bending section, and at the same time, further calibration is triggered according to the bent part, so as to further ensure the bending accuracy of the inductor automatic bending equipment on the part to be bent.

[0090] refer to Figure 2 , in step S11, positioning the inductor automatic bending equipment, and defining the corresponding bending station based on the inductor automatic bending equipment;

[0091] In the specific implementation process of the present invention, the specific steps may be:

[0092] S111: collecting the location of the inductor automatic bending equipment;

[0093] S112: triggering positioning detection according to the location of the inductor automatic bending device, and positioning the inductor automatic bending device;

[0094] S113: traversing the automatic bending equipment for inductors;

[0095] S114: outputting a plurality of work stations based on the traversal of the inductor automatic bending device;

[0096] S115: defining corresponding bending stations according to a plurality of working stations and corresponding bending function marks.

[0097] In an embodiment of the present application, the location of the inductor automatic bending equipment is collected, and the location of the inductor automatic bending equipment is located, so that positioning detection is triggered according to the location of the inductor automatic bending equipment, and the inductor automatic bending equipment is located, so as to facilitate targeted control of the inductor automatic bending equipment.

[0098] At this time, the automatic bending equipment of the inductor is traversed so as to traverse the automatic bending equipment of the inductor along the overall traversal or partial traversal manner, thereby outputting multiple work stations based on the traversal of the automatic bending equipment of the inductor so as to freeze the multiple work stations, and then further control the multiple work stations, define the corresponding bending stations according to the multiple work stations and the corresponding bending function marks, clarify the multiple bending stations, so as to control the bending process of the multiple bending stations, and then control the bending process of the part to be bent in the inductor.

[0099] refer to Figure 3 In step S12, a portion of the inductor to be bent is defined based on the positioning detection of the bending station, and two bending sections are divided based on the portion to be bent and the corresponding bending instructions;

[0100] In the specific implementation process of the present invention, the specific steps may be:

[0101] S121: fixed bending station;

[0102] S122: triggering corresponding positioning detection based on the bending station, and marking the part of the inductor to be bent;

[0103] S123: defining a portion of the inductor to be bent according to the portion of the inductor to be bent;

[0104] S124: Associating the part to be bent and the corresponding bending instruction;

[0105] S125: defining two bending contents based on the analysis of the bending instruction;

[0106] S126: Divide the bending section into two sections according to the part to be bent and the two bending contents.

[0107] In an embodiment of the present application, the bending station is frozen and further processed. At this time, the corresponding positioning detection is triggered based on the bending station, and the part of the inductor to be bent is marked, so as to introduce the part of the inductor to be bent, and further bending control is performed on the part of the inductor to be bent, so as to define the part to be bent in the inductor according to the part to be bent of the inductor, thereby introducing the part to be bent in the inductor, and realizing multi-dimensional control of the part to be bent in the inductor.

[0108] Therefore, the part to be bent and the corresponding bending instructions are associated, and the part to be bent and the corresponding bending instructions are controlled as a whole. At the same time, two bending contents are defined based on the analysis of the bending instructions, and the two bending contents are further processed so as to divide the two bending sections according to the part to be bent and the two bending contents, thereby splitting the bending process of the part to be bent in the inductor into two bending sections, and then interacting with the two bending sections so as to realize real-time control of the two bending sections.

[0109] refer to Figure 4 In step S13, in the inductor automatic bending device, the part to be bent is subjected to corresponding bending actions in the order of two bending sections;

[0110] In the specific implementation process of the present invention, the specific steps may be:

[0111] S131: freeze two bending sections;

[0112] S132: In the inductor automatic bending equipment, define the order of two bending sections;

[0113] S133: Sorting based on the order of the two bending sections to form a first bending section and a second bending section;

[0114] S134: matching a corresponding bending work according to the first bending section, and performing a first bending on the corresponding part to be bent;

[0115] S135: matching the corresponding bending work according to the second bending section, and performing a second bending on the corresponding part to be bent;

[0116] S136: Control the overall bending action of the part to be bent according to the second bending and the first bending.

[0117] In an embodiment of the present application, two bending sections are frozen and sorted. At this time, in the automatic bending equipment of the inductor, the order of the two bending sections is defined to facilitate the control of the order of the two bending sections, thereby sorting the two bending sections based on the order, and forming a first bending section and a second bending section, and further controlling the first bending section and the second bending section.

[0118] At this time, the corresponding bending work is matched according to the first bending section, and the first bending is performed on the corresponding part to be bent, so as to trigger the first bending process for the first bending section and the corresponding part to be bent, and the part to be bent is bent based on the bending action matched by the first bending section, thereby ensuring the first bending of the part to be bent.

[0119] Furthermore, the corresponding bending work is matched according to the second bending section, and the corresponding part to be bent is bent for the second time, so as to trigger the second bending process for the second bending section and the corresponding part to be bent, and the part to be bent is bent based on the bending action matched by the second bending section, thereby ensuring the second bending of the part to be bent, and then the overall bending action of the part to be bent is controlled according to the second bending and the first bending, and the interaction between the second bending and the first bending is further constructed.

[0120] refer to Figure 5 , S14: sequentially collecting the bending parameters of the part to be bent in each bending section, and dynamically controlling the bending parameters along the order of the two bending sections;

[0121] In the specific implementation process of the present invention, the specific steps may be:

[0122] S141: freeze the part to be bent;

[0123] S142: real-time monitoring of the bending action of the part to be bent in each bending section;

[0124] S143: sequentially collecting bending parameters of the part to be bent in each bending section;

[0125] S144: obtaining theoretical bending parameters of the part to be bent in each bending section; dynamically adjusting the bending parameters, and triggering the bending parameters to gradually approach the theoretical bending parameters;

[0126] S145: In the dynamic control of the bending parameters, the action amplitude is adjusted for the bending action corresponding to each bending section;

[0127] S146: defining a dynamic difference amount according to the bending parameter and the theoretical bending parameter, and adjusting the amplitude level of the action amplitude according to the dynamic difference amount between the bending parameter and the theoretical bending parameter.

[0128] In an embodiment of the present application, the part to be bent is frozen, and targeted bending work is performed on the part to be bent. At this time, the bending action of the part to be bent in each bending section is monitored in real time, so as to collect the bending parameters of the part to be bent in each bending section in sequence, and the bending parameters include bending distance, bending deformation and the like.

[0129] At this time, the theoretical bending parameters of the part to be bent in each bending section are obtained, the theoretical bending parameters are introduced, and the theoretical bending parameters are controlled. At the same time, the bending parameters are dynamically adjusted, and the bending parameters are triggered to gradually approach the theoretical bending parameters, so as to facilitate real-time control of the bending parameters and the theoretical bending parameters, and further control the bending action as the bending parameters change.

[0130] Therefore, in the dynamic regulation of bending parameters, the action amplitude of the bending action corresponding to each bending section is adjusted, so that the corresponding bending action can be regulated as the bending parameters are regulated, and the degree of regulation of the bending parameters can be controlled in real time. At the same time, the dynamic difference is defined according to the bending parameters and the theoretical bending parameters, and the amplitude level of the action amplitude is regulated according to the dynamic difference between the bending parameters and the theoretical bending parameters, so as to dynamically control the dynamic difference between the bending parameters and the theoretical bending parameters, and then dynamically regulate the amplitude level of the action amplitude to ensure that the gap between the bending parameters and the theoretical bending parameters is gradually reduced, thereby ensuring the bending effect of the part to be bent.

[0131] refer to Figure 6 , S15: in the dynamic control of the two bending sections, defining the bending change amount of the first bending section according to the bending parameter of the first bending section and the preset bending parameter threshold, and defining the first bending change level according to the bending change amount of the first bending section;

[0132] In the specific implementation process of the present invention, the specific steps may be:

[0133] S151: freeze two bending sections;

[0134] S152: Dynamically control the two bending sections and control the corresponding bending parameters;

[0135] S153: In the dynamic control of the two bending sections, the bending parameters of the first bending section are fixed;

[0136] S154: Associating the bending parameters of the first bending section with the corresponding preset bending parameter thresholds;

[0137] S155: defining a bending variation of the first bending section according to the bending parameters of the first bending section and a preset bending parameter threshold;

[0138] S156: defining corresponding level logic based on the first bending section, the model of the inductor and the corresponding part to be bent;

[0139] S157: defining a first bending change level according to the bending change amount of the first bending section and the corresponding level logic.

[0140] In the embodiment of the present application, two bending sections are frozen, and dynamic control is performed on the two bending sections, and the corresponding bending parameters are controlled, so as to dynamically control the two bending sections. At this time, in the dynamic control of the two bending sections, the bending parameters of the first bending section are frozen, the bending parameters of the first bending section are introduced, and the bending parameters of the first bending section are controlled.

[0141] At this time, the bending parameters of the first bending section and the corresponding preset bending parameter threshold are associated to facilitate comparison of the bending parameters of the first bending section and the corresponding preset bending parameter threshold, thereby defining the bending change amount of the first bending section according to the bending parameters of the first bending section and the preset bending parameter threshold, and further controlling the bending change amount of the first bending section.

[0142] Therefore, the corresponding level logic is defined based on the first bending section, the model of the inductor and the corresponding part to be bent, and multi-dimensional control is performed based on the first bending section, the model of the inductor and the corresponding part to be bent, so that the accuracy of the level logic is guaranteed under multi-dimensional control, and then the first bending change level is defined according to the bending change amount of the first bending section and the corresponding level logic, and multi-dimensional control is performed based on the bending change amount of the first bending section and the corresponding level logic to ensure the accuracy of the first bending change level, so that the first bending change level and the second bending section are interacted, so as to control the bending change amount formed in the first bending section based on the change of the bending action in the second bending section.

[0143] refer to Figure 7 , S16: defining optimization parameters according to the first bending change level and the second bending section, and outputting the optimized second bending action according to the optimization parameters and the second bending section, outputting the bent part based on the optimized second bending action and the part to be bent, and triggering further calibration according to the bent part;

[0144] In the specific implementation process of the present invention, the specific steps may be:

[0145] S161: Associating the first bending change level and the second bending section;

[0146] S162: defining optimization parameters according to the first bending change level and the second bending section;

[0147] S163: Associating the optimization parameters with the second bending section;

[0148] S164: outputting the optimized second bending action according to the optimization parameters and the second bending section;

[0149] S165: triggering dynamic bending of the part to be bent in the second bending section based on the optimized second bending action;

[0150] S166: outputting the bent part based on the optimized second bending action and the part to be bent;

[0151] S167: Freeze the bent portion; define a calibration coefficient based on the shape detection of the bent portion; trigger further calibration of the bent portion based on the calibration coefficient and the bent portion to output a final inductor.

[0152] In the specific implementation process of the present invention, in the dynamic control of the two bending sections, the bending change amount of the first bending section is defined according to the bending parameters of the first bending section and the preset bending parameter threshold, and the first bending change level is defined according to the bending change amount of the first bending section; the first bending change level and the second bending section are associated, and the optimization parameters are defined according to the first bending change level and the second bending section, and the optimized second bending action is output according to the optimization parameters and the second bending section, and the bent part is output based on the optimized second bending action and the part to be bent, so as to facilitate dynamic adjustment of the second bending section, and fully consider the bending change amount of the first bending section, so as to ensure corresponding regulation in the second bending section, and at the same time, further calibration is triggered according to the bent part, so as to further ensure the bending accuracy of the inductor automatic bending equipment on the part to be bent.

[0153] At this time, the first bending change level and the second bending section are associated, and the first bending change level and the second bending section are interacted, so as to control the bending change amount formed by the first bending section based on the change of the bending action in the second bending section, realize the influence of the first bending change level on the second bending section, and make full use of the flexibility of the second bending section.

[0154] Furthermore, optimization parameters are defined according to the first bending change level and the second bending section, so as to facilitate multi-dimensional control based on the first bending change level and the second bending section, thereby introducing optimization parameters and ensuring the accuracy of the optimization parameters.

[0155] Therefore, the optimization parameters and the second bending section are associated to match the optimization parameters to the second bending section, thereby outputting the optimized second bending action according to the optimization parameters and the second bending section, freezing the optimized second bending action, and making full use of the flexibility of the second bending section.

[0156] Furthermore, based on the optimized second bending action, dynamic bending of the part to be bent in the second bending section is triggered; based on the optimized second bending action and the part to be bent, the bent part is output to facilitate dynamic adjustment of the second bending section, and the bending change in the first bending section is fully considered to ensure corresponding regulation in the second bending section. At the same time, the bent part is frozen; a calibration coefficient is defined according to the shape detection of the bent part; based on the calibration coefficient and the bent part, further calibration of the bent part is triggered to output the final inductor, which further ensures the bending accuracy of the part to be bent by the automatic inductor bending equipment.

[0157] In an embodiment of the present invention, through the method in the embodiment of the present invention, the automatic bending equipment of the inductor is positioned, and the corresponding bending station is defined based on the automatic bending equipment of the inductor; the part to be bent in the inductor is defined based on the positioning detection of the bending station, and two bending sections are divided based on the part to be bent and the corresponding bending instructions; in the automatic bending equipment of the inductor, the part to be bent is subjected to corresponding bending actions along the order of the two bending sections; the bending parameters of the part to be bent in each bending section are collected in turn, and the bending parameters are dynamically controlled along the order of the two bending sections, so as to dynamically control the two bending parameters matched in the two bending sections, so as to realize the dynamic processing of the two bending parameters, thereby realizing the refined control of the part to be bent in the inductor by the automatic bending equipment of the inductor.

[0158] Furthermore, in the dynamic control of the two bending sections, the bending change amount of the first bending section is defined according to the bending parameters of the first bending section and the preset bending parameter threshold, and the first bending change level is defined according to the bending change amount of the first bending section; the first bending change level and the second bending section are associated, and the optimization parameters are defined according to the first bending change level and the second bending section, and the optimized second bending action is output according to the optimization parameters and the second bending section, and the bent part is output based on the optimized second bending action and the part to be bent, so as to facilitate dynamic adjustment of the second bending section, and fully consider the bending change amount of the first bending section, so as to ensure corresponding regulation in the second bending section, and at the same time, further calibration is triggered according to the bent part, so as to further ensure the bending accuracy of the inductor automatic bending equipment on the part to be bent.

[0159] See also Figure 8, Figure 8 It is a schematic diagram of the structural composition of the control system of the inductor automatic bending equipment in the embodiment of the present invention.

[0160] like Figure 8 As shown, a control system of an inductor automatic bending device, the control system of the inductor automatic bending device comprises:

[0161] A positioning module 21, used for positioning the inductor automatic bending equipment and defining a corresponding bending station based on the inductor automatic bending equipment;

[0162] The bending section module 22 is used to define the part to be bent in the inductor based on the positioning detection of the bending station, and divide the part to be bent and the corresponding bending instructions into two bending sections;

[0163] The bending action module 23 is used to perform corresponding bending actions on the part to be bent along the order of two bending sections in the automatic bending device of the inductor;

[0164] The dynamic control module 24 is used to sequentially collect the bending parameters of the part to be bent in each bending section, and dynamically control the bending parameters along the order of the two bending sections;

[0165] The bending change level module 25 is used to define the bending change amount of the first bending section according to the bending parameters of the first bending section and the preset bending parameter threshold value in the dynamic control of the two bending sections, and define the first bending change level according to the bending change amount of the first bending section;

[0166] The calibration module 26 is used to define optimization parameters according to the first bending change level and the second bending section, and output the optimized second bending action according to the optimization parameters and the second bending section, output the bent part based on the optimized second bending action and the part to be bent, and trigger further calibration according to the bent part.

[0167] See also Fig. 9 , refer to the following Fig. 9 The electronic device 40 according to this embodiment of the present invention will be described. Fig. 9 The electronic device 40 shown is only an example and should not bring any limitation to the functions and scope of use of the embodiments of the present invention.

[0168] like Fig. 9 As shown, the electronic device 40 is in the form of a general computing device. The components of the electronic device 40 may include but are not limited to: at least one processing unit 41, at least one storage unit 42, and a bus 43 connecting different system components (including the storage unit 42 and the processing unit 41).

[0169] The storage unit stores program codes, which can be executed by the processing unit 41, so that the processing unit 41 executes the steps according to various exemplary embodiments of the present invention described in the above “Embodiment Method” section of this specification.

[0170] The storage unit 42 may include a readable medium in the form of a volatile storage unit, such as a random access memory unit (RAM) 421 and / or a cache memory unit 422 , and may further include a read-only memory unit (ROM) 423 .

[0171] The storage unit 42 may also include a program / utility 424 having a set (at least one) of program modules 425, such program modules 425 including but not limited to: an operating system, one or more application programs, other program modules, and program data, each of which or some combination may include an implementation of a network environment.

[0172] Bus 43 may represent one or more of several types of bus structures, including a memory unit bus or memory unit controller, a peripheral bus, an accelerated graphics port, a processing unit, or a local bus using any of a variety of bus architectures.

[0173] The electronic device 40 may also communicate with one or more external devices (e.g., keyboards, pointing devices, Bluetooth devices, etc.), one or more devices that enable a user to interact with the electronic device 40, and / or any device that enables the electronic device 40 to communicate with one or more other computing devices (e.g., routers, modems, etc.). Such communication may be performed via an input / output (I / O) interface 44. Furthermore, the electronic device 40 may also communicate with one or more networks (e.g., a local area network (LAN), a wide area network (WAN), and / or a public network, such as the Internet) via a network adapter 45. Fig. 9 As shown, the network adapter 45 communicates with other modules of the electronic device 40 via the bus 43. It should be understood that although Fig. 9 Not shown, other hardware and / or software modules may be used in conjunction with the electronic device 40, including but not limited to: microcode, device drivers, redundant processing units, external disk drive arrays, RAID systems, tape drives, and data backup planning systems.

[0174] Through the description of the above implementation, it is easy for those skilled in the art to understand that the example implementation described here can be implemented by software, or by software combined with necessary hardware. Therefore, the technical solution according to the implementation of the present disclosure can be embodied in the form of a software product, which can be stored in a non-volatile storage medium (which can be a CD-ROM, a USB flash drive, a mobile hard disk, etc.) or on a network, including several instructions to enable a computing device (which can be a personal computer, a server, a terminal device, or a network device, etc.) to execute the method according to the implementation of the present disclosure.

[0175] Those skilled in the art can understand that all or part of the steps in the various methods of the above embodiments can be completed by instructing related hardware through a program, and the program can be stored in a computer-readable storage medium, and the storage medium can include: a read-only memory (ROM), a random access memory (RAM), a disk or an optical disk, etc. In addition, it stores computer program instructions, and when the computer program instructions are executed by a computer, the computer executes the above method.

[0176] In addition, the control method and system of the automatic inductor bending equipment provided by the embodiment of the present invention are introduced in detail above. Specific examples are used herein to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core idea; at the same time, for those skilled in the art, according to the idea of ​​the present invention, there will be changes in the specific implementation method and application scope. In summary, the content of this specification should not be understood as a limitation on the present invention.

Claims

1. A control method for an automatic inductor bending device, characterized in that: Applied to the control scenario of automatic inductor bending equipment; The control method of the inductor automatic bending device comprises: Locate the inductor automatic bending equipment, and define corresponding bending stations based on the inductor automatic bending equipment; Based on the positioning detection of the bending station, the part to be bent in the inductor is defined, and two bending sections are divided based on the part to be bent and the corresponding bending instructions; In the inductor automatic bending equipment, the bending parts to be bent are subjected to corresponding bending actions in the order of two bending sections; Collect the bending parameters of the part to be bent in each bending section in sequence, and dynamically control the bending parameters along the order of the two bending sections; In the dynamic control of the two bending sections, a bending change amount of the first bending section is defined according to the bending parameters of the first bending section and a preset bending parameter threshold, and a first bending change level is defined according to the bending change amount of the first bending section; Optimization parameters are defined according to the first bending change level and the second bending section, and the optimized second bending action is output according to the optimization parameters and the second bending section. The bent part is output based on the optimized second bending action and the part to be bent, and further calibration is triggered according to the bent part.

2. The control method of the inductor automatic bending equipment according to claim 1, characterized in that: The positioning of the inductor automatic bending device and defining a corresponding bending station based on the inductor automatic bending device include: Collect the location of the automatic bending equipment of the inductor; Triggering positioning detection according to the location of the inductor automatic bending device, and positioning the inductor automatic bending device; Traverse the automatic bending equipment for inductors; Output multiple work stations based on the traversal of the inductor automatic bending equipment; The corresponding bending stations are defined according to a plurality of working stations and corresponding bending function marks.

3. The control method of the inductor automatic bending equipment according to claim 2, characterized in that: The method of defining the portion to be bent in the inductor based on the positioning detection of the bending station and dividing the portion to be bent and the corresponding bending instructions into two bending sections includes: Fixed frame bending station; Trigger the corresponding positioning detection based on the bending station and mark the part of the inductor to be bent; A portion of the inductor to be bent is defined according to the portion of the inductor to be bent; Associate the part to be bent and the corresponding bending instructions; Two bending contents are defined based on the analysis of the bending instruction; The bending process is divided into two sections according to the part to be bent and the two bending contents.

4. The control method of the inductor automatic bending equipment according to claim 3, characterized in that: In the automatic inductor bending device, the corresponding bending actions are performed on the part to be bent along the order of two bending sections, including: Freeze two bending sections; In the automatic bending equipment for inductors, the order of the two bending sections is defined; Sorting is performed based on the order of the two bending sections, and a first bending section and a second bending section are formed; Matching the corresponding bending work according to the first bending section, and performing the first bending on the corresponding part to be bent; Match the corresponding bending work according to the second bending section, and perform a second bending on the corresponding part to be bent; The overall bending action of the part to be bent is controlled according to the second bending and the first bending.

5. The control method of the inductor automatic bending equipment according to claim 4, characterized in that: The method sequentially collects the bending parameters of the part to be bent in each bending section, and dynamically controls the bending parameters in the order of two bending sections, including: Freeze the part to be bent; Real-time monitoring of the bending action of the part to be bent in each bending section; Collect the bending parameters of the part to be bent in each bending section in sequence; Obtain theoretical bending parameters of the part to be bent in each bending section; dynamically adjust the bending parameters and trigger the bending parameters to gradually approach the theoretical bending parameters; In the dynamic control of bending parameters, the action amplitude is adjusted for the bending action corresponding to each bending section; A dynamic difference amount is defined according to the bending parameter and the theoretical bending parameter, and an amplitude level of the action amplitude is regulated according to the dynamic difference amount between the bending parameter and the theoretical bending parameter.

6. The control method of the inductor automatic bending equipment according to claim 5, characterized in that: In the dynamic control of the two bending sections, the bending change amount of the first bending section is defined according to the bending parameters of the first bending section and the preset bending parameter threshold, and the first bending change level is defined according to the bending change amount of the first bending section, including: Freeze two bending sections; Dynamically control the two bending sections and the corresponding bending parameters; In the dynamic control of the two bending sections, the bending parameters of the first bending section are fixed; The bending parameters of the first bending section and the corresponding preset bending parameter thresholds are associated.

7. The control method of the inductor automatic bending equipment according to claim 6, characterized in that: In the dynamic control of the two bending sections, the bending change amount of the first bending section is defined according to the bending parameters of the first bending section and the preset bending parameter threshold, and the first bending change level is defined according to the bending change amount of the first bending section, and further includes: Defining a bending variation of the first bending section according to the bending parameters of the first bending section and a preset bending parameter threshold; Defining corresponding level logic based on the first bending section, the model of the inductor and the corresponding part to be bent; The first bending change level is defined according to the bending change amount of the first bending section and the corresponding level logic.

8. The control method of the inductor automatic bending equipment according to claim 7, characterized in that: The method of defining optimization parameters according to the first bending change level and the second bending section, outputting an optimized second bending action according to the optimization parameters and the second bending section, outputting a bent portion based on the optimized second bending action and the portion to be bent, and triggering further calibration according to the bent portion, includes: Associating the first bending change level and the second bending stage; Defining optimization parameters according to the first bending change level and the second bending section; Associate the optimization parameters with the second bending stage; Outputting the optimized second bending action according to the optimization parameters and the second bending section; Based on the optimized second bending action, dynamic bending of the part to be bent in the second bending section is triggered.

9. The control method of the inductor automatic bending equipment according to claim 8, characterized in that: The method further includes defining optimization parameters according to the first bending change level and the second bending section, outputting an optimized second bending action according to the optimization parameters and the second bending section, outputting a bent portion based on the optimized second bending action and the portion to be bent, and triggering further calibration according to the bent portion, and further including: Output the bent part based on the optimized second bending action and the part to be bent; The bent portion is frozen; a calibration coefficient is defined according to the shape detection of the bent portion; and further calibration of the bent portion is triggered based on the calibration coefficient and the bent portion to output a final inductor.

10. A control system for an automatic inductor bending device, characterized in that: The control system of the automatic inductor bending device is applied to the control method of the automatic inductor bending device as claimed in any one of claims 1 to 9, and the control system of the automatic inductor bending device includes: A positioning module, used for positioning the inductor automatic bending equipment and defining a corresponding bending station based on the inductor automatic bending equipment; A bending section module, used to define the part to be bent in the inductor based on the positioning detection of the bending station, and to divide the part to be bent and the corresponding bending instructions into two bending sections; The bending action module is used to perform corresponding bending actions on the part to be bent along the sequence of two bending sections in the automatic bending equipment of the inductor; The dynamic control module is used to sequentially collect the bending parameters of the part to be bent in each bending section, and dynamically control the bending parameters along the order of the two bending sections; A bending change level module is used to define the bending change amount of the first bending section according to the bending parameters of the first bending section and a preset bending parameter threshold value in the dynamic control of the two bending sections, and to define a first bending change level according to the bending change amount of the first bending section; A calibration module is used to define optimization parameters according to the first bending change level and the second bending section, and output the optimized second bending action according to the optimization parameters and the second bending section, output the bent part based on the optimized second bending action and the part to be bent, and trigger further calibration according to the bent part.

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