A semi-automatic welding robot for PCB board plane

By introducing positioning mechanisms and cooling mechanisms into the PCB plate plane semi-automatic welding robot, the welding misalignment problem caused by the movement of the wire harness during the welding process or the line sequence error is solved, and a more efficient and safe welding process is achieved.

CN119187753BActive Publication Date: 2025-05-16DIGUANG FUTURE TECHNOLOGY (JIANGSU) CO LTD
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Patent Information

Application Number
CN202411325854.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-05-16
Estimated Expiration
2044-09-23

AI Technical Summary

Technical Problem

During manual soldering of existing PCB board surface semi-automatic welding robots, the wire harness is prone to move during soldering iron or the wire sequence is placed incorrectly, resulting in soldering misalignment.

Method used

A PCB plate planar semi-automatic welding robot including a positioning mechanism and a cooling mechanism is designed. The positioning mechanism locates the PCB board and the wiring harness through the positioning assembly to ensure the correct position; the cooling mechanism promotes the cooling of the PCB board through air supply, reducing thermal damage after welding.

Benefits of technology

Through the use of the positioning mechanism, the occurrence of welding misalignment is reduced; through the air supply of the cooling mechanism, the rapid cooling of the PCB board is promoted, and the welding efficiency and safety are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a PCB board plane semi-automatic welding robot, and the present invention relates to the field of electric soldering iron welding technology. Specifically comprising: a workbench, the bottom of the workbench is fixedly connected with a fixed box, the inside of the workbench is provided with a positioning port, the inside of the positioning port is connected with a positioning column, the top of the workbench is fixedly connected with a control box and a power mechanism, and the bottom of the power mechanism is fixedly connected with a soldering iron; the PCB board plane semi-automatic welding robot also includes: a positioning mechanism for positioning the PCB board and the wiring harness, the positioning mechanism is fixedly connected to the outside of the positioning column, the positioning mechanism includes a fixed frame, the outside of the fixed frame is fixedly connected with an extension frame, the inside of the extension frame is slidably connected with a magnetic plate, the outside of the magnetic plate is fixedly connected with a positioning assembly, and the fixed frame is fixedly connected to the outside of the positioning column; the PCB board plane semi-automatic welding robot achieves the purpose of improving the use efficiency of the equipment.
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Description

Technical Field

[0001] The invention relates to the technical field of electric soldering iron welding, in particular to a PCB board plane semi-automatic welding robot. Background Art

[0002] Electric soldering iron is an essential tool for electronic manufacturing and electrical appliance repair. Its main purpose is to solder components and wires. According to its mechanical structure, it can be divided into internal heating type soldering iron and external heating type soldering iron. According to its function, it can be divided into non-desoldering type soldering iron and desoldering type soldering iron. According to its use, it can be divided into high-power soldering iron and low-power soldering iron.

[0003] The current semi-automatic flat welding robot for PCB boards can easily cause welding misalignment when the wire harness moves during the soldering process or the wire sequence is incorrectly placed during manual soldering. Summary of the invention

[0004] In order to solve the above technical problems, the present invention provides a PCB board plane semi-automatic welding robot, which specifically includes:

[0005] A workbench, wherein a fixing box is fixedly connected to the bottom of the workbench, a locking opening is opened inside the workbench, a locking column is connected to the inside of the locking opening, a control box and a power mechanism are fixedly connected to the top of the workbench, and a soldering iron is fixedly connected to the bottom of the power mechanism;

[0006] The PCB board plane semi-automatic welding robot also includes:

[0007] A positioning mechanism is used to position the PCB board and the wiring harness, the positioning mechanism is fixedly connected to the outside of the positioning column, the positioning mechanism includes a fixing frame, the outside of the fixing frame is fixedly connected to an extension frame, the inside of the extension frame is slidably connected to a magnetic plate, the outside of the magnetic plate is fixedly connected to a positioning assembly, and the fixing frame is fixedly connected to the outside of the positioning column;

[0008] A cooling mechanism is used to supply air to the positioning mechanism through a locking opening, the cooling mechanism is fixedly connected to the inside of a fixed box, the cooling mechanism includes a fan box, a fan is fixedly connected to the inside of the fan box, a bent pipe is fixedly connected to the outside of the fan box, a telescopic pipe is fixedly connected to the outside of the bent pipe, a movable box is fixedly connected to the outside of the telescopic pipe, and the fan box is fixedly connected to the inside of the fixed box.

[0009] Preferably, the locking openings are provided in plurality, the locking posts are provided in four, and the magnetic plates are provided in two, and are symmetrically arranged.

[0010] Preferably, the interior of the fixing frame is fixedly connected with a sliding rod, two of which are symmetrically arranged, the exterior of the extension frame is fixedly connected with a fixing bar, two of which are arranged, and the exterior of the fixing frame is fixedly connected with a first telescopic rod.

[0011] Preferably, the outside of the sliding rod is fixedly connected to a first magnetic ring, the inside of the fixing frame is provided with a vent, the outside of the sliding rod is slidably connected to a sliding ring, and the outside of the sliding ring is fixedly connected to a locking rod for reinforcing the position of the locking box.

[0012] Preferably, the outside of the first telescopic rod is fixedly connected to a fixing frame, the inside of the fixing frame is fixedly connected to a rotating shaft, and the outside of the rotating shaft is fixedly connected to a positioning frame, which is used to press the wire harness to prevent the wire harness from moving and facilitate the user to check whether the wire harness is placed correctly.

[0013] Preferably, the positioning assembly includes a positioning box, a channel is opened inside the positioning box, a first adjusting rod is fixedly connected to the inside of the positioning box, an arc plate is fixedly connected to the outside of the first adjusting rod for fixing the position of the cylinder, four first adjusting rods and four arc plates are provided, and the positioning box is fixedly connected to the outside of the magnetic plate.

[0014] Preferably, the interior of the positioning box is slidably connected to a fixed tube, the top of the fixed tube is fixedly connected to a flared tube, the top of the flared tube is fixedly connected to a cylinder, a circular opening is provided inside the cylinder to facilitate gas to pass through the cylinder to supply air to the PCB board, and the interior of the positioning box is fixedly connected to a second telescopic rod, which is fixedly connected to the cylinder.

[0015] Preferably, a ventilation hole is provided inside the movable box, an outer ring is fixedly connected to the outside of the telescopic tube, a bent rod is fixedly connected to the top of the outer ring, a slide is fixedly connected to the outside of the bent rod, a slide is provided inside the fixed box, the slide is slidably connected to the inside of the slide, and a second magnetic ring is fixedly connected to the outside of the slide for fixing the initial position of the sliding frame.

[0016] Preferably, the outside of the bent rod is fixedly connected to a sliding frame, and the sliding frame is set to a magnetic material. The top of the sliding frame is fixedly connected to a third telescopic rod, the top of the third telescopic rod is fixedly connected to a top plate, and the top of the top plate is fixedly connected to a fixing ball. When the third telescopic rod is opened, the third telescopic rod drives the fixing ball to move upward, which can be used to knock the bottom of the locking port, or the fixing ball can be driven to move by a slide plate, so that the fixing ball and the locking port are in frictional contact, thereby promoting impurities in the locking port to escape from the locking port. A plurality of fixing balls are provided, and a handle is fixedly connected to the outside of the sliding frame.

[0017] The present invention provides a PCB board plane semi-automatic welding robot. It has the following beneficial effects:

[0018] 1. The PCB board plane semi-automatic welding robot positions the PCB board and the wiring harness by setting a positioning mechanism. During manual welding, the wiring harness moves during the soldering process of the soldering iron or the wire sequence is placed incorrectly, which can easily cause welding misalignment. Therefore, a positioning mechanism is set to limit the position of the card box in the card assembly, and then to limit the position of the PCB board in the card box, and drive the card box to move. At the same time, when installing the wire harness, the position of the wire harness is fixed using the rotatable card frames on both sides, which is convenient for the user to check whether the position of the wire harness is correct, and then use the soldering iron to perform unified welding work on the wire harness and the PCB board to solve the above problems.

[0019] 2. The PCB board plane semi-automatic welding robot controls the position of the cylinder by setting a positioning component. After the welding work is completed, the user needs to manually disassemble the welded PCB board. The local temperature of the PCB board is high, which may cause injury to the user. Therefore, a positioning component is set. After the welding work is completed, the positioning component is on the extension frame, and the cooling mechanism is used to supply air to the cylinder and the PCB board to promote the cooling of the PCB board. At this time, the user can carry out the welding work of the next PCB board, and the height of the cylinder is easy to control, which is convenient for the installation and removal of the PCB board.

[0020] 3. The PCB board flat semi-automatic welding robot is provided with a cooling mechanism to supply air to the top positioning mechanism. Before using the equipment, by turning on the power system in the slide board, air can be supplied to the positioning mechanism through the slot, promoting the positioning mechanism to return to the initial temperature. During the use of the equipment, by turning on the power system in the slide board, the mobile box can be moved to the bottom of the extension frame to supply air to the PCB board after welding, promoting the cooling of the PCB board. After using the equipment, by adjusting the position of the fixed ball and the mobile box, air can be supplied to the slot, and the slot can be cleaned by contact or striking to promote impurities to leave the slot.

[0021] 4. The PCB flat semi-automatic welding robot adjusts and fixes the position of the PCB board and the wiring harness by setting a positioning mechanism and a cooling mechanism, which is convenient for users to place the wiring harness and check whether the wiring harness position is correct, reducing errors caused by incorrect wiring harness position, and placing and supplying air to the PCB board after welding, promoting the cooling of the PCB board, and facilitating users to safely install or remove the PCB board. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2It is a side structural schematic diagram of the present invention;

[0024] Figure 3 It is a schematic diagram of the positioning mechanism structure of the present invention;

[0025] Figure 4 For the present invention Figure 3 The structural diagram at A in the middle;

[0026] Figure 5 For the present invention Figure 3 The structural diagram at B in the middle;

[0027] Figure 6 This is a schematic diagram of the structure of the clamping assembly of the present invention;

[0028] Figure 7 It is a schematic diagram of the cooling mechanism structure of the present invention;

[0029] Figure 8 For the present invention Figure 7 Schematic diagram of the structure at C in the middle.

[0030] In the figure: 1, workbench; 2, fixed box; 3, clamping port; 4, clamping column; 5, positioning mechanism; 501, fixed frame; 502, slide bar; 503, extension frame; 504, magnetic plate; 505, clamping assembly; 5051, clamping box; 5052, first adjustment rod; 5053, arc plate; 5054, fixed tube; 5055, expansion tube; 5056, cylinder; 5057, second telescopic rod; 506, first magnetic ring; 507, first telescopic rod; 508, fixed strip; 509 , sliding ring; 510, locking rod; 511, fixed frame; 512, rotating shaft; 513, locking frame; 6, control box; 7, cooling mechanism; 701, fan box; 702, bent pipe; 703, telescopic tube; 704, moving box; 705, outer ring; 706, bent rod; 707, slide; 708, slide plate; 709, sliding frame; 710, third telescopic rod; 711, top plate; 712, fixed ball; 713, handle; 714, second magnetic ring; 8, power mechanism; 9, soldering iron. DETAILED DESCRIPTION

[0031] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

[0032] like Figure 1-Figure 8As shown, the present invention provides a technical solution: specifically comprising:

[0033] A workbench 1, a fixed box 2 is fixedly connected to the bottom of the workbench 1, a locking opening 3 is opened inside the workbench 1, a plurality of locking openings 3 are opened, a locking column 4 is locked and connected inside the locking opening 3, four locking columns 4 are arranged, a control box 6 and a power mechanism 8 are fixedly connected to the top of the workbench 1, a soldering iron 9 is fixedly connected to the bottom of the power mechanism 8, an external air supply pipe is connected to the bottom of the power mechanism 8, the external air supply pipe quickly cools the solder joints by supplying air to avoid damage to components caused by excessive heating, and also helps to form bright and smooth solder joints to ensure the beauty of the product;

[0034] The PCB board plane semi-automatic welding robot also includes:

[0035] The positioning mechanism 5 is used to position the PCB board and the wiring harness. The positioning mechanism 5 is fixedly connected to the outside of the positioning column 4. The positioning mechanism 5 includes a fixing frame 501. The outside of the fixing frame 501 is fixedly connected to an extension frame 503. A magnetic strip is arranged in the middle of the extension frame 503. A magnetic plate 504 is slidably connected to the inside of the extension frame 503. Two magnetic plates 504 are arranged symmetrically. A positioning assembly 505 is fixedly connected to the outside of the magnetic plate 504. The fixing frame 501 is fixedly connected to the outside of the positioning column 4.

[0036] The cooling mechanism 7 is used to supply air to the positioning mechanism 5 through the locking opening 3. The cooling mechanism 7 is fixedly connected to the inside of the fixed box 2. The cooling mechanism 7 includes a fan box 701. The inside of the fan box 701 is fixedly connected to a fan. The outside of the fan box 701 is fixedly connected to a bent pipe 702. The outside of the bent pipe 702 is fixedly connected to a telescopic pipe 703. The outside of the telescopic pipe 703 is fixedly connected to a movable box 704. The fan box 701 is fixedly connected to the inside of the fixed box 2.

[0037] Before using the equipment, turn on the cooling mechanism 7 to keep the positioning mechanism 5 at the initial temperature. Then adjust the positioning mechanism 5 to fix the position of the PCB board and the wiring harness, turn on the power mechanism 8, and the power mechanism 8 drives the soldering iron 9 to perform welding processing on the PCB board and the wiring harness. During the processing, the external air supply pipe supplies air to cool the welding position. Then adjust the positioning mechanism 5 and the cooling mechanism 7 to supply air to the processed PCB board and wiring harness, and then adjust the positioning mechanism 5 again to fix the position of the next PCB board to be welded, and repeat the above operation. After the work is completed, manually disassemble the positioning column 4 and the positioning mechanism 5, turn on the cooling mechanism 7, and clean the positioning port 3.

[0038] The interior of the fixed frame 501 is fixedly connected with a sliding rod 502, two of which are symmetrically arranged. The exterior of the extension frame 503 is fixedly connected with a fixing bar 508, two of which are made of rubber material. The exterior of the fixed frame 501 is fixedly connected with a first telescopic rod 507.

[0039] The outside of the sliding rod 502 is fixedly connected with a first magnetic ring 506, and two first magnetic rings 506 are provided and symmetrically arranged. A ventilation hole is opened inside the fixed frame 501. The outside of the sliding rod 502 is slidably connected with a sliding ring 509, and the sliding ring 509 is set as a magnetic material. The first magnetic ring 506 is used to fix the position of the sliding ring 509, and the outside of the sliding ring 509 is fixedly connected with a locking rod 510.

[0040] The first telescopic rod 507 is fixedly connected to a fixing frame 511 on the outside, the fixing frame 511 is fixedly connected to the sliding ring 509 , the fixing frame 511 is fixedly connected to a rotating shaft 512 on the inside, and the fixing frame 513 is fixedly connected to the outside of the rotating shaft 512 .

[0041] Before using the device, the first telescopic rod 507 is opened to the second stroke, and the first telescopic rod 507 drives the fixed frame 511 and the sliding ring 509 to move away from the extension frame 503 until the sliding ring 509 contacts and is fixed to the outside of the first magnetic ring 506. The clamping assembly 505 is manually pushed onto the fixed frame 501, and the clamping assembly 505 is placed between the sliding rings 509 on both sides, and the PCB board is manually placed in the clamping assembly 505.

[0042] Then adjust the first telescopic rod 507 to the first stroke, and the first telescopic rod 507 drives the fixed frame 511, the sliding ring 509 and the positioning assembly 505 to move in the direction of the extension frame 503 until the positioning assembly 505 is in the middle of the fixed frame 501. Manually install multiple wire harnesses at corresponding positions on the PCB board, and then manually move the positioning frames 513 on both sides, and the positioning frames 513 rotate with the rotating shaft 512 until the positioning frames 513 are pressed on the wire harness to position the wire harness, and the positioning frames 513 are not at the welding point position. At this time, the user can check whether the position of the wire harness is correctly placed, and turn on the power mechanism 8, and use the soldering iron 9 to solder the PCB board and the wire harness.

[0043] After welding, the first telescopic rod 507 is adjusted to the initial state, and the first telescopic rod 507 drives the fixing frame 511, the sliding ring 509 and the clamping assembly 505 to move in the direction of the extension frame 503 until the sliding ring 509 is fixed by suction with the first magnetic ring 506. The clamping assembly 505 is manually pushed into the extension frame 503, and after the clamping assembly 505 rubs against the two rubber fixing strips 508, it is gradually fixed by suction with the magnetic strip inside the extension frame 503, and then stays on the extension frame 503.

[0044] The first telescopic rod 507 is opened to the second stroke, and the first telescopic rod 507 drives the fixed frame 511 and the sliding ring 509 to move away from the extension frame 503 until the sliding ring 509 contacts and is fixed to the outside of the first magnetic ring 506. The next positioning assembly 505 is manually placed on the fixed frame 501, and the above work is repeated. When the second positioning assembly 505 moves to the extension frame 503, the previous positioning assembly 505 is ejected.

[0045] The positioning assembly 505 includes a positioning box 5051, which has a plurality of channels inside. The channels run through the positioning box 5051 and are used to circulate gas to facilitate the air supply operation of the cooling mechanism 7. The interior of the positioning box 5051 is fixedly connected to a first adjusting rod 5052, and the exterior of the first adjusting rod 5052 is fixedly connected to an arc plate 5053. Four first adjusting rods 5052 and four arc plates 5053 are provided. The positioning box 5051 is fixedly connected to the exterior of the magnetic plate 504.

[0046] The interior of the positioning box 5051 is slidably connected to a fixed tube 5054, and the fixed tube 5054 passes through the interior of the positioning box 5051. The top of the fixed tube 5054 is fixedly connected to a flared tube 5055, and the top of the flared tube 5055 is fixedly connected to a cylinder 5056. The cylinder 5056 has a circular opening therein, and there are multiple circular openings. The interior of the positioning box 5051 is fixedly connected to a second telescopic rod 5057, and two second telescopic rods 5057 are provided and symmetrically arranged. The second telescopic rod 5057 is fixedly connected to the cylinder 5056.

[0047] The second telescopic rod 5057 is turned on, and the second telescopic rod 5057 drives the cylinder 5056 to move upward, and the PCB board is manually placed in the cylinder 5056, so that the four corners of the PCB board are in contact with the inner wall of the cylinder 5056 and fixed, and at this time, the fixed tube 5054 and the flared tube 5055 move upward with the cylinder 5056. The second telescopic rod 5057 is adjusted to the initial state, and the second telescopic rod 5057 drives the cylinder 5056 to return to its original position, and the fixed tube 5054 returns to the positioning box 5051, and the length of the first adjustment rod 5052 is manually adjusted so that the arc plate 5053 outside the first adjustment rod 5052 is against the outside of the cylinder 5056.

[0048] After the welding work is completed, the second telescopic rod 5057 is opened, and the second telescopic rod 5057 drives the cylinder 5056 to reciprocate in the vertical direction, cooperating with the air supply work of the cooling mechanism 7 to accelerate the cooling of the PCB board and the wiring harness.

[0049] The movable box 704 is provided with ventilation holes inside, the telescopic tube 703 is fixedly connected to the outside with an outer ring 705, the top of the outer ring 705 is fixedly connected to a bent rod 706, the outside of the bent rod 706 is fixedly connected to a slide plate 708, the inside of the slide plate 708 is provided with a power system, the fixed box 2 is provided with a slideway 707, the slide plate 708 is slidably connected to the inside of the slideway 707, and the outside of the slide plate 708 is fixedly connected to a second magnetic ring 714.

[0050] The outside of the bent rod 706 is fixedly connected to a sliding frame 709, which is set to a magnetic material. The top of the sliding frame 709 is fixedly connected to a third telescopic rod 710, the top of the third telescopic rod 710 is fixedly connected to a top plate 711, the top of the top plate 711 is fixedly connected to a fixed ball 712, and a plurality of fixed balls 712 are provided. The outside of the sliding frame 709 is fixedly connected to a handle 713.

[0051] Before using the device, turn on the fan in the fan box 701, and the gas enters the curved tube 702 and the telescopic tube 703 through the fan box 701, and then enters the mobile box 704 through the telescopic tube 703, and moves upward through the ventilation holes inside the mobile box 704. The gas moves upward through the ventilation holes on the fixed frame 501 and the extension frame 503, and supplies air to the fixed frame 501 and the extension frame 503, and promotes the top of the fixed frame 501 and the extension frame 503 to restore the initial temperature. Turn on the power system in the slide 708, and the slide 708 moves inside the slide 707, thereby driving the curved rod 706, the outer ring 705 and the telescopic tube 703 to move, and the telescopic tube 703 is stretched, and the mobile box 704 is gradually at the bottom of the extension frame 503. Turn on the power system, so that the slide 708 reciprocates in the slide 707, and then supplies air to the positioning mechanism 5.

[0052] The power system in the slide plate 708 is turned on, and the slide plate 708 moves inside the slideway 707, thereby driving the bending rod 706, the outer ring 705 and the telescopic tube 703 to move. The telescopic tube 703 is stretched, and the movable box 704 is gradually located at the bottom of the extension frame 503, and begins to supply air to the top positioning box 5051 through the extension frame 503. The gas moves upward through the channel and the fixed tube 5054 to supply air to the positioning box 5051 and the cylinder 5056. The gas entering the fixed tube 5054 gradually enters the flared tube 5055 and the cylinder 5056 to supply air to the bottom of the PCB board in the cylinder 5056.

[0053] After the work is finished, the positioning column 4 and the positioning mechanism 5 are manually disassembled to expose the positioning opening 3 on the workbench 1, and the power system is turned on again to make the slide plate 708 reciprocate in the slideway 707, and then the moving box 704 is used to supply air to the positioning opening 3. The third telescopic rod 710 is turned on, and the third telescopic rod 710 drives the top plate 711 and the fixed ball 712 to move upward, and the handle 713 is manually pulled to adjust the position of the sliding frame 709 outside the curved rod 706. The sliding frame 709 drives the third telescopic rod 710, the top plate 711 and the fixed ball 712 to move, contact the positioning opening 3, and promote the impurities in the positioning opening 3 to leave the positioning opening 3.

[0054] Working principle: Before using the device, turn on the fan in the fan box 701, and the gas enters the curved tube 702 and the telescopic tube 703 through the fan box 701, and then enters the mobile box 704 through the telescopic tube 703, and moves upward through the ventilation holes inside the mobile box 704. The gas moves upward through the ventilation holes on the fixed frame 501 and the extension frame 503, and supplies air to the fixed frame 501 and the extension frame 503, and promotes the top of the fixed frame 501 and the extension frame 503 to restore the initial temperature. Turn on the power system in the slide 708, and the slide 708 moves inside the slide 707, thereby driving the curved rod 706, the outer ring 705 and the telescopic tube 703 to move, and the telescopic tube 703 is stretched, and the mobile box 704 is gradually at the bottom of the extension frame 503. Turn on the power system, so that the slide 708 reciprocates in the slide 707, and then supplies air to the positioning mechanism 5.

[0055] Then adjust the positioning mechanism 5 to fix the position of the PCB board and the wiring harness, turn on the power mechanism 8, and the power mechanism 8 drives the soldering iron 9 to perform welding processing on the PCB board and the wiring harness. During the processing, the external air supply pipe supplies air to cool the welding position.

[0056] Before using the device, the first telescopic rod 507 is opened to the second stroke, and the first telescopic rod 507 drives the fixed frame 511 and the sliding ring 509 to move away from the extension frame 503 until the sliding ring 509 contacts and is fixed to the outside of the first magnetic ring 506. Manually push the positioning box 5051 onto the fixed frame 501, and make the magnetic plate 504 outside the positioning box 5051 between the sliding rings 509 on both sides, and manually place the PCB board in the positioning assembly 505.

[0057] The second telescopic rod 5057 is turned on, and the second telescopic rod 5057 drives the cylinder 5056 to move upward, and the PCB board is manually placed in the cylinder 5056, so that the four corners of the PCB board are in contact with the inner wall of the cylinder 5056 and fixed, and at this time, the fixed tube 5054 and the flared tube 5055 move upward with the cylinder 5056. The second telescopic rod 5057 is adjusted to the initial state, and the second telescopic rod 5057 drives the cylinder 5056 to return to its original position, and the fixed tube 5054 returns to the positioning box 5051, and the length of the first adjustment rod 5052 is manually adjusted so that the arc plate 5053 outside the first adjustment rod 5052 is against the outside of the cylinder 5056.

[0058] Then adjust the first telescopic rod 507 to the first stroke, and the first telescopic rod 507 drives the fixed frame 511, the sliding ring 509, the magnetic plate 504 and the positioning box 5051 to move in the direction of the extension frame 503 until the positioning box 5051 is in the middle of the fixed frame 501. Manually install multiple wire harnesses at corresponding positions on the PCB board, and then manually move the positioning frames 513 on both sides, and the positioning frames 513 rotate with the rotating shaft 512 until the positioning frames 513 are pressed on the wire harness to position the wire harness, and the positioning frames 513 are not at the welding point position. At this time, the user can check whether the position of the wire harness is correctly placed, and turn on the power mechanism 8, and use the soldering iron 9 to solder the PCB board and the wire harness.

[0059] After welding, adjust the first telescopic rod 507 to the initial state, and the first telescopic rod 507 drives the fixed frame 511, the sliding ring 509, the magnetic plate 504 and the positioning box 5051 to move in the direction of the extension frame 503 until the sliding ring 509 is fixed by suction with the first magnetic ring 506. Manually push the positioning box 5051, push the positioning box 5051 into the extension frame 503, and the magnetic plate 504 outside the positioning box 5051 rubs against the two rubber fixing strips 508, and gradually fixes with the magnetic strips inside the extension frame 503, and the positioning box 5051 stays on the extension frame 503. Open the second telescopic rod 5057, and the second telescopic rod 5057 drives the cylinder 5056 to reciprocate in the vertical direction, cooperate with the air supply work of the cooling mechanism 7, and accelerate the cooling of the PCB board and the wiring harness.

[0060] The power system in the slide plate 708 is turned on, and the slide plate 708 moves inside the slideway 707, thereby driving the bending rod 706, the outer ring 705 and the telescopic tube 703 to move. The telescopic tube 703 is stretched, and the movable box 704 is gradually located at the bottom of the extension frame 503, and begins to supply air to the top positioning box 5051 through the extension frame 503. The gas moves upward through the channel and the fixed tube 5054 to supply air to the positioning box 5051 and the cylinder 5056. The gas entering the fixed tube 5054 gradually enters the flared tube 5055 and the cylinder 5056 to supply air to the bottom of the PCB board in the cylinder 5056.

[0061] The first telescopic rod 507 is opened to the second stroke, and the first telescopic rod 507 drives the fixed frame 511 and the sliding ring 509 to move away from the extension frame 503 until the sliding ring 509 contacts and is fixed to the outside of the first magnetic ring 506. The next positioning box 5051 is manually placed on the fixed frame 501, and the above work is repeated. When the second positioning box 5051 moves to the extension frame 503, the previous positioning box 5051 is ejected.

[0062] After the work is finished, the positioning column 4 and the positioning mechanism 5 are manually disassembled to expose the positioning opening 3 on the workbench 1, and the power system is turned on again to make the slide plate 708 reciprocate in the slideway 707, and then the moving box 704 is used to supply air to the positioning opening 3. The third telescopic rod 710 is turned on, and the third telescopic rod 710 drives the top plate 711 and the fixed ball 712 to move upward, and the handle 713 is manually pulled to adjust the position of the sliding frame 709 outside the curved rod 706. The sliding frame 709 drives the third telescopic rod 710, the top plate 711 and the fixed ball 712 to move, contact the positioning opening 3, and promote the impurities in the positioning opening 3 to leave the positioning opening 3.

[0063] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.

Claims

1. A PCB board plane semi-automatic welding robot, specifically comprising: A workbench (1), characterized in that: a fixed box (2) is fixedly connected to the bottom of the workbench (1), a locking opening (3) is provided inside the workbench (1), a locking column (4) is engaged and connected inside the locking opening (3), a control box (6) and a power mechanism (8) are fixedly connected to the top of the workbench (1), and a soldering iron (9) is fixedly connected to the bottom of the power mechanism (8); The PCB board plane semi-automatic welding robot also includes: A positioning mechanism (5) is used to position a PCB board and a wiring harness, the positioning mechanism (5) being fixedly connected to the outside of a positioning column (4), the positioning mechanism (5) comprising a fixing frame (501), the outside of the fixing frame (501) being fixedly connected to an extension frame (503), the inside of the extension frame (503) being slidably connected to a magnetic plate (504), the outside of the magnetic plate (504) being fixedly connected to a positioning assembly (505), and the fixing frame (501) being fixedly connected to the outside of the positioning column (4); The positioning assembly (505) comprises a positioning box (5051), a passage is provided inside the positioning box (5051), a first adjusting rod (5052) is fixedly connected inside the positioning box (5051), an arc-shaped plate (5053) is fixedly connected outside the first adjusting rod (5052), four first adjusting rods (5052) and four arc-shaped plates (5053) are provided, and the positioning box (5051) is fixedly connected to the outside of the magnetic plate (504); The interior of the positioning box (5051) is slidably connected to a fixed tube (5054), the top of the fixed tube (5054) is fixedly connected to a flared tube (5055), the top of the flared tube (5055) is fixedly connected to a cylinder (5056), the cylinder (5056) has a circular opening therein, the interior of the positioning box (5051) is fixedly connected to a second telescopic rod (5057), and the second telescopic rod (5057) is fixedly connected to the cylinder (5056); A cooling mechanism (7) is used to supply air to the positioning mechanism (5) through the locking opening (3); the cooling mechanism (7) is fixedly connected to the interior of the fixed box (2); the cooling mechanism (7) comprises a fan box (701); a fan is fixedly connected to the interior of the fan box (701); a bent pipe (702) is fixedly connected to the exterior of the fan box (701); a telescopic pipe (703) is fixedly connected to the exterior of the bent pipe (702); a movable box (704) is fixedly connected to the exterior of the telescopic pipe (703); and the fan box (701) is fixedly connected to the interior of the fixed box (2).

2. The PCB board plane semi-automatic welding robot according to claim 1, characterized in that: The locking openings (3) are provided in plurality, the locking posts (4) are provided in four, and the magnetic plates (504) are provided in two and are symmetrically arranged.

3. The PCB board plane semi-automatic welding robot according to claim 1, characterized in that: The interior of the fixed frame (501) is fixedly connected to a sliding rod (502), two of which are symmetrically arranged; the exterior of the extension frame (503) is fixedly connected to a fixing bar (508), two of which are arranged; and the exterior of the fixed frame (501) is fixedly connected to a first telescopic rod (507).

4. The PCB board plane semi-automatic welding robot according to claim 3 is characterized in that: The outside of the sliding rod (502) is fixedly connected to a first magnetic ring (506), a ventilation hole is provided inside the fixing frame (501), the outside of the sliding rod (502) is slidably connected to a sliding ring (509), and the outside of the sliding ring (509) is fixedly connected to a locking rod (510).

5. The PCB board plane semi-automatic welding robot according to claim 3 is characterized in that: The outside of the first telescopic rod (507) is fixedly connected to a fixing frame (511), the inside of the fixing frame (511) is fixedly connected to a rotating shaft (512), and the outside of the rotating shaft (512) is fixedly connected to a locking frame (513).

6. The PCB board plane semi-automatic welding robot according to claim 1, characterized in that: The movable box (704) is provided with a ventilation hole inside, the telescopic tube (703) is fixedly connected to the outside with an outer ring (705), the top of the outer ring (705) is fixedly connected to a bent rod (706), the outside of the bent rod (706) is fixedly connected to a slide plate (708), the fixed box (2) is provided with a slideway (707), the slide plate (708) is slidably connected to the inside of the slideway (707), and the outside of the slide plate (708) is fixedly connected to a second magnetic ring (714).

7. The PCB board plane semi-automatic welding robot according to claim 6, characterized in that: The outside of the bent rod (706) is fixedly connected to a sliding frame (709), and the sliding frame (709) is set to a magnetic material. The top of the sliding frame (709) is fixedly connected to a third telescopic rod (710), and the top of the third telescopic rod (710) is fixedly connected to a top plate (711), and the top of the top plate (711) is fixedly connected to a fixed ball (712), and a plurality of the fixed balls (712) are provided. The outside of the sliding frame (709) is fixedly connected to a handle (713).

Citation Information

Patent Citations

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    CN116140892A

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    CN220971019U