Car key shell butt-assembling equipment

By designing the car key housing matching equipment, the precise matching of the car key housing is achieved by using components such as the mounting base, motor and limiting parts, which solves the problems of inefficiency and unstable quality caused by traditional manual operations and improves production efficiency and product quality and reduce costs.

CN119188226APending Publication Date: 2024-12-27WUHU ZHONGSHENG AUTO PARTS CO LTD
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Patent Information

Application Number
CN202411446094.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

The traditional car key shell relies on a large amount of manual operations for the installation process, resulting in low production efficiency, unstable quality, high safety risks and high labor intensity for workers. It cannot meet the market's demand for high-quality and high-efficiency products and increases production costs.

Method used

A car key housing matching device is designed, including an operating table, counter-mounting base, motor, limiting parts, electric push rod, camera and infrared signal system, through the first pair assembly and the second pair assembly assembly The close cooperation of the car key shell can realize the precise conveying, grabbing, precise placement and assembly process, ensure the stability and reliability of the product, and reduce manual participation.

Benefits of technology

It realizes highly automated production of the car key shell, significantly improves production efficiency, product consistency and overall quality, reduces labor intensity and maintenance costs, and enhances the maintenance and reliability of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention is suitable for the technical field of car key processing, and provides car key shell butt-assembling equipment which comprises an operation table, and a first butt-assembling assembly and a second butt-assembling assembly are arranged on the operation table; the first butt-assembling assembly comprises a butt-assembling base rotating in the middle of the upper surface of the operation table, and the upper surface of the butt-assembling base is sunken downwards to form a plurality of containing cavities used for butt-assembling of shells. Limiting pieces are arranged in the multiple containing cavities. Through tight cooperation of the first butt-assembling assembly and the second butt-assembling assembly, whole-process automation from conveying, grabbing, placing to butt-assembling is achieved, the production efficiency is remarkably improved, the labor intensity is lowered, and the consistency and the overall quality of products are improved; by means of the design of the containing cavity and the limiting piece on the butt-assembling base, accurate positioning and stable clamping of the car key shell in the butt-assembling process are guaranteed, the butt-assembling accuracy is improved, shaking or dislocation is prevented, and therefore the stability and reliability of products are guaranteed.
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Description

Technical Field

[0001] The invention belongs to the technical field of vehicle key processing, and in particular relates to vehicle key shell assembly equipment. Background Art

[0002] With the rapid development of the modern automobile industry, car keys, as important accessories of automobiles, are experiencing unprecedented improvement in design, manufacturing and quality requirements; car keys are not only a tool to start the car, but also an important part of the car brand image and user experience; therefore, the manufacturing quality, appearance design and durability of the car key shell have become the focus of consumers;

[0003] The assembly process of traditional car key shells mostly relies on a lot of manual operations; this production method has many disadvantages. First, manual operations often lead to low production efficiency and cannot meet the urgent market demand for a large number of high-quality car key shells. Secondly, due to the intervention of human factors, such as improper operation and distraction, it is easy to cause quality problems such as inaccurate assembly, looseness or damage of the shell, which not only affects the appearance and performance of the product, but also may pose a potential threat to the safety of consumers. In addition, long-term manual operations also increase the labor intensity of workers, reduce the comfort of the working environment, and may even cause occupational diseases.

[0004] In order to meet the urgent market demand for high-quality and high-efficiency car key shells, while reducing production costs and improving product competitiveness, it is particularly important to develop a device that can automatically complete the car key shell assembly process. Summary of the invention

[0005] The present invention provides a car key shell assembly device, aiming to solve the problem that the traditional car key shell assembly process relies on a large amount of manual operation, has a series of consecutive shortcomings such as low production efficiency, unstable quality, great safety hazards and high labor intensity of workers. These problems not only fail to meet the market demand for high-quality and high-efficiency products, but also increase production costs and reduce product competitiveness.

[0006] The present invention is implemented as follows: a car key shell pairing device includes an operating table, on which a first pairing assembly and a second pairing assembly are arranged; wherein the first pairing assembly includes: a pairing base arranged in the middle of the upper surface of the operating table, the pairing base and the operating table are rotatably matched; a first motor is arranged in the operating table, and the output end of the first motor is fixedly connected with the end key of the pairing base; the upper surface of the pairing base is recessed downward to form a plurality of accommodating cavities for shell pairing; a plurality of the accommodating cavities are distributed around the center of the pairing base in a circular arrangement, and a plurality of the accommodating cavities are provided with limiting members; a mounting bracket is provided on the side of the pairing base, The mounting bracket is arranged in a door shape; a fixed frame is arranged in the mounting bracket, and the fixed frame is slidably matched with the mounting bracket; a group of first electric push rods are arranged at the top position of the mounting bracket, and the telescopic ends of the two first electric push rods pass through its side walls and are connected to the upper surface of the fixed frame; a screw rod rotates in the fixed frame, and the thread on the screw rod is matched with a slider, and the slider is slidably matched with the fixed frame; a second motor slides on the outer wall of one side of the mounting bracket, and the output end of the second motor is fixedly connected with the end key of the screw rod; a connecting frame is arranged on the outside of the slider, and the connecting frame extends to the upper position of the mounting base and is provided with a receiving seat; a lower pressure block is arranged at the bottom position of the receiving seat.

[0007] Preferably, the second pair assembly includes: feed brackets arranged on both sides of the pair base, and feed belts are arranged on the two feed brackets; mounting plates arranged beside the two feed brackets; second electric push rods arranged on the two mounting plates, and the two second electric push rods are rotatably matched with the corresponding mounting plates; cross-connecting plates arranged at the telescopic ends of the two second electric push rods; and mechanical claws arranged at the bottom positions of the two cross-connecting plates.

[0008] Preferably, the second pair of components further comprises: a third motor disposed in the two mounting plates, wherein the output end of the third motor is fixedly connected to the end key of the second electric push rod.

[0009] Preferably, the position-limiting member comprises: a group of third electric push rods symmetrically arranged in the accommodating cavity;

[0010] The clamping plates are arranged at the telescopic ends of the two third electric push rods, and the opposite sides of the two clamping plates are both provided with flexible rubber layers.

[0011] Preferably, the outer side walls of the pressing block and the mechanical claws are both provided with infrared receivers, the outer side wall of the clamping plate is provided with an infrared transmitter, and the infrared receiver is electrically connected to the infrared transmitter.

[0012] Preferably, a support frame is provided on the operating table, and the support frame is provided in an L-shape, and a lighting lamp and a camera are provided on the side of the support frame opposite to the operating table.

[0013] Preferably, a control console is provided beside the operating table, and the control console is electrically connected to the camera, the limiting member, the first pair of assemblies and the second pair of assemblies.

[0014] Preferably, a guide groove for sliding of the fixing frame is formed on the side wall of the mounting bracket, and the guide groove is consistent with the height direction of the mounting bracket.

[0015] Compared with the prior art, the embodiments of the present application have the following beneficial effects:

[0016] First, the present invention successfully realizes the precise conveying, grasping, accurate placement and assembly process of the vehicle key shell through the close cooperation between the first pair of assemblies and the second pair of assemblies. This highly automated production method greatly improves production efficiency, greatly reduces the links of manual participation, thereby reducing labor intensity, and significantly improves product consistency and overall quality.

[0017] Second, the present invention ensures that the car key shell can be accurately positioned and firmly clamped during the mounting process by arranging a limiter in the accommodating cavity on the mounting base. This design not only significantly improves the accuracy of the mounting, but also effectively prevents any shaking or misalignment of the shell during the mounting process, thereby ensuring the stability and high reliability of the product.

[0018] Third: The introduction of the camera and infrared signal system of the present invention enables the operator to monitor the operating status and operation process of the equipment in real time, discover problems in time and deal with them. At the same time, this design also provides the possibility for remote monitoring and maintenance of the equipment, reduces maintenance costs, and improves the maintainability and reliability of the equipment.

[0019] Fourthly, the present invention can receive information from each component in real time and make decisions and instructions based on the information. This system collaborative design not only improves the automation level of the equipment, but also ensures the collaborative work and efficient operation of each component. This efficient operation mode not only improves work efficiency, but also enhances the overall performance and stability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;

[0021] Figure 2 It is a three-dimensional structural schematic diagram of the present invention;

[0022] Figure 3 It is a three-dimensional structural schematic diagram of the present invention;

[0023] Figure 4 is a side view of the present invention;

[0024] Figure 5 It is a schematic diagram of the cross-sectional structure of the mounting base of the present invention;

[0025] Figure 6 It is a schematic diagram of the structure of the position-limiting member of the present invention;

[0026] Figure 7 It is a schematic diagram of the structure of the second pair of assembly parts of the present invention;

[0027] In the figure: 1. operating table; 2. mounting base; 3. first motor; 4. accommodating chamber; 5. mounting bracket; 6. fixing frame; 7. first electric push rod; 8. screw rod; 9. slider; 10. second motor; 11. connecting frame; 12. receiving seat; 13. pressing block; 14. feeding bracket; 15. feeding belt; 16. mounting plate; 17. second electric push rod; 18. cross plate; 19. mechanical claw; 20. third motor; 21. third electric push rod; 22. clamping plate; 23. infrared receiver; 24. infrared transmitter; 25. supporting frame; 26. lighting lamp; 27. camera; 28. control console; 29. ​​guide groove. DETAILED DESCRIPTION

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0029] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0030] The embodiment of the present invention provides a vehicle key housing assembly device, such as Figure 1-7As shown, it includes an operating table 1, on which a first pair assembly and a second pair assembly are arranged; wherein, the first pair assembly includes: a pair base 2 arranged in the middle of the upper surface of the operating table 1, and the pair base 2 is rotatably matched with the operating table 1; a first motor 3 is arranged in the operating table 1, and the output end of the first motor 3 is fixedly connected with the end key of the pair base 2; the upper surface of the pair base 2 is recessed downward to form a plurality of accommodating cavities 4 for shell pairing; a plurality of the accommodating cavities 4 are distributed around the center of the pair base 2 in a circular arrangement, and a plurality of the accommodating cavities 4 are each provided with a limiting member; a mounting bracket 5 is arranged on the side of the pair base 2, and the mounting bracket 5 is arranged in a door shape; A fixed frame 6 in the mounting bracket 5, the fixed frame 6 slidingly cooperates with the mounting bracket 5; a group of first electric push rods 7 arranged at the top position of the mounting bracket 5, the telescopic ends of the two first electric push rods 7 pass through its side walls and are connected to the upper surface of the fixed frame 6; a screw 8 rotating in the fixed frame 6, the screw 8 is threaded with a slider 9, and the slider 9 slides with the fixed frame 6; a second motor 10 sliding on the outer wall of one side of the mounting bracket 5, the output end of the second motor 10 is fixedly connected with the end key of the screw 8; a connecting frame 11 arranged on the outside of the slider 9, the connecting frame 11 extends to the upper position of the mounting base 2 and is provided with a receiving seat 12; a lower pressing block 13 is arranged at the bottom position of the receiving seat 12.

[0031] It should be noted that, since the traditional assembly process of the car key shell relies on a large number of manual operations, there are a series of coherent shortcomings such as low production efficiency, unstable quality, great safety hazards and high labor intensity of workers. These problems not only fail to meet the market demand for high-quality and high-efficiency products, but also increase production costs and reduce product competitiveness. This solution ensures that the entire process of the car key shell from transportation, grasping, placement to assembly is highly automated through the close cooperation of the first assembly assembly and the second assembly assembly, thereby greatly improving production efficiency, reducing manual participation, reducing labor intensity, and significantly improving product consistency and overall quality; at the same time, the limiter design of the accommodating cavity 4 on the assembly base 2 ensures the precise positioning and firm clamping of the shell during the assembly process, effectively preventing shaking or misalignment, and further improving the stability and reliability of the product; in addition, the introduction of the camera 27 and the infrared signal system enables the operator to monitor the equipment status and operation process in real time, and promptly discover and deal with problems. At the same time, it also provides the possibility of remote monitoring and maintenance, reduces maintenance costs, and improves the maintainability of the equipment.

[0032] Specifically, in this embodiment, the scheme mainly includes an operating table 1, on which a first mounting assembly and a second mounting assembly are arranged; in the first mounting assembly, the mounting base 2 is firmly seated in the middle of the operating table 1, and through precise rotational cooperation with the operating table 1, when the first motor 3 is activated, it can smoothly drive the mounting base 2 to rotate, thereby realizing continuous processing of the shell; the mounting base 2 is designed with a plurality of downwardly recessed accommodating cavities 4, which are evenly distributed around the center of the mounting base 2 in a circular array; each accommodating cavity 4 is carefully configured with a limiting member, whose main function is to fix and accurately position the shell of the car key to be mounted, and ensure the stability and accuracy of the shell during the mounting process;

[0033] A mounting bracket 5 with a door-shaped structure is installed on one side close to the mounting base 2; a flexibly slidable fixed frame 6 is arranged inside the mounting bracket 5; when the first electric push rod 7 performs a telescopic action, it can drive the fixed frame 6 to slide up and down smoothly in the mounting bracket 5, so as to achieve precise adjustment of the height of the fixed frame 6; a screw rod 8 is arranged inside the fixed frame 6; this screw rod 8 and the slider 9 are tightly matched through threads to form a stable transmission system; when the second motor 10 is started and drives the screw rod 8 to rotate, the slider 9 can slide smoothly in the fixed frame 6; this sliding action in turn drives the lateral horizontal movement of the connecting frame 11; the connecting frame 11 extends to the upper position of the mounting base 2, and a receiving seat 12 is arranged at its end; a pressing block 13 is firmly installed at the bottom of the receiving seat 12;

[0034] As the slider 9 continues to slide in the fixed frame 6, the connecting frame 11, the receiving seat 12 and the pressing block 13 are driven as a whole and move together to the top of the accommodating cavity 4 on the mounting base 2; at this time, the pressing block 13 is accurately aligned with the car key shell in the accommodating cavity 4 and presses down, thereby realizing the rapid and accurate mounting of the car key shell in the accommodating cavity 4 on the mounting base 2; during the whole process, the various components work together smoothly and efficiently.

[0035] In a further preferred embodiment of the present invention, Figure 1-4 As shown, the second pair assembly includes: feed brackets 14 arranged at both sides of the pair base 2, and feed belts 15 are arranged on the two feed brackets 14; mounting plates 16 arranged beside the two feed brackets 14; second electric push rods 17 arranged on the two mounting plates 16, and the two second electric push rods 17 are rotatably matched with the corresponding mounting plates 16; cross-connecting plates 18 arranged at the telescopic ends of the two second electric push rods 17; and mechanical claws 19 arranged at the bottom positions of the two cross-connecting plates 18.

[0036] In this embodiment, feed brackets 14 are arranged on both sides of the mounting base 2 of the device. The two feed brackets 14 are respectively equipped with feed belts 15, one of which is dedicated to transporting the upper shell, and the other is responsible for transporting the lower shell; the two feed belts 15 are like precise transmission channels, which accurately transport the car key shells to be mounted from the storage area to the predetermined position, laying a solid foundation for the subsequent mounting process;

[0037] Next to the feeding support 14, a mounting plate 16 is firmly installed; on each mounting plate 16, a second electric push rod 17 is configured, and a flexible rotational fit is formed between the second electric push rod 17 and the mounting plate 16, giving them the ability to rotate as needed; the telescopic end of the second electric push rod 17 is connected to the cross-connecting plate 18, which is convenient for adjusting its height;

[0038] When the second electric push rod 17 receives the start command, it will immediately start the telescopic action, which in turn drives the cross-connecting plate 18 to adjust its height; and a mechanical claw 19 is installed at the bottom of the cross-connecting plate 18, and the mechanical claw 19 can accurately grab the lower shell and the upper shell conveyed from the conveyor belt 15; as the cross-connecting plate 18 moves up and down, the mechanical claw 19 will also rise or fall accordingly, and this process realizes the accurate grabbing and releasing of the car key shell;

[0039] During the mounting process, the second mounting assembly works closely with the first mounting assembly; when the mounting base 2 rotates to the designated working position, the mechanical claw 19 will quickly and accurately grab a car key lower shell, and place it firmly into the accommodating cavity 4 on the mounting base 2; then, another mechanical claw 19 will grab the upper shell, and with the continued rotation of the mounting base 2 and the downward pressing mounting action, the car key shells will be tightly and firmly mounted together; the entire mounting process is smooth and efficient, showing a high level of automation and mechanization.

[0040] In a further preferred embodiment of the present invention, Figure 5 As shown, the second pair assembly also includes: a third motor 20 disposed in the two mounting plates 16 , and the output end of the third motor 20 is fixedly connected to the end key of the second electric push rod 17 .

[0041] In this embodiment, the third motor 20 is used to drive the second electric push rod 17 to rotate. This design enables the mechanical claw 19 to be flexibly adjusted to any angle. This adjustment function greatly facilitates the loading and unloading clamping actions of the shell, ensuring the smoothness and efficiency of the entire operation process.

[0042] In a further preferred embodiment of the present invention, Figure 1-6As shown, the limiting member includes: a group of third electric push rods 21 symmetrically arranged in the accommodating cavity 4; a clamping plate 22 arranged at the telescopic ends of the two third electric push rods 21, and a flexible rubber layer is arranged on the opposite side of the two clamping plates 22.

[0043] In this embodiment, during the loading process of the shell, the third electric push rod 21 will drive the clamping plate 22 to move toward the center until the flexible rubber layer is tightly fitted to the outer surface of the shell. This tight fit not only ensures the stability of the shell in the accommodating cavity 4, but also provides strong support for the subsequent assembly process. When the shell needs to be clamped and moved to the next step, the third electric push rod 21 will start again and drive the clamping plate 22 to move in the opposite direction, thereby releasing the shell. Due to the presence of the flexible rubber layer, this process is both smooth and safe, avoiding the shaking of the shell during the subsequent pressing process.

[0044] In a further preferred embodiment of the present invention, Figure 1-4 As shown, the outer walls of the pressing block 13 and the mechanical claw 19 are both provided with infrared receivers 23 , and the outer wall of the clamping plate 22 is provided with infrared transmitters 24 , and the infrared receivers 23 and the infrared transmitters 24 are electrically connected.

[0045] In this embodiment, when the mechanical gripper 19 or the pressing block 13 needs to perform a specific task, such as clamping a housing or pressing down for assembly, the corresponding infrared transmitter 24 will instantly emit an infrared signal; this signal is then accurately aligned and captured by the corresponding infrared receiver 23; once receiving this signal, the infrared receiver 23 will quickly convert it into an electrical signal and transmit this electrical signal to the control console 28;

[0046] As the command center of the entire system, the console 28 will conduct in-depth analysis and processing of the received electrical signals; according to the specific content of the signal, the console 28 will respond quickly and issue corresponding operating instructions; these instructions are then conveyed to the relevant motors or electric push rods to drive them to perform corresponding actions; for example, if the console 28 receives an electrical signal converted from an infrared signal from the mechanical claw 19, it may instruct the second electric push rod 17 to perform telescopic movement, thereby driving the mechanical claw 19 to complete the action of clamping the shell; this design not only ensures the accurate transmission of infrared signals, but also greatly improves the response speed and action accuracy of the entire system; the automation level of the equipment has been significantly improved, and the reliability and stability of the equipment have also been greatly enhanced.

[0047] In a further preferred embodiment of the present invention, Figure 4As shown, a support frame 25 is disposed on the operating table 1 , and the support frame 25 is disposed in an L shape. A lighting lamp 26 and a camera 27 are disposed on the side of the support frame 25 opposite to the operating table 1 .

[0048] In this embodiment, the lighting 26 ensures that the operating area is well lit, so that a clear and bright visual experience can be obtained whether for precise debugging or observing the operating status of the equipment; this not only improves work efficiency, but also ensures the safety of operation; and the camera 27 monitors every detail on the operating table 1 at all times. This design not only facilitates the subsequent review and analysis of the operation process, but also provides the possibility for remote monitoring and maintenance of the equipment.

[0049] In a further preferred embodiment of the present invention, Figure 1-4 As shown, a control console 28 is disposed beside the operating table 1 , and the control console 28 is electrically connected to the camera 27 , the limiting member, the first pair of assemblies, and the second pair of assemblies.

[0050] In this embodiment, the camera 27 is responsible for real-time monitoring of the operation process on the operating console 1 and transmitting the image information to the console 28 in real time; the display screen on the console 28 will clearly display the images so that the operator can intuitively understand the current operation status;

[0051] The limiter is responsible for providing accurate positioning and clamping during the housing assembly process; when the limiter detects that the housing has reached the specified position, it sends a signal to the console 28 through an electrical connection; after receiving the signal, the console 28 immediately analyzes and determines the next operation instruction;

[0052] The first assembly and the second assembly are responsible for the preliminary assembly and final fixation of the shell respectively; they will feedback the current working status and progress to the control console 28 in real time during the assembly process; the control console 28 will flexibly adjust the assembly parameters and rhythm according to the feedback information to ensure the smooth progress of the entire assembly process;

[0053] During the entire operation process, the console 28 continuously receives information from various components and makes decisions and instructions based on this information; it not only improves the automation level of the system, but also ensures the coordination and efficient operation of various components; it greatly improves work efficiency and safety.

[0054] In a further preferred embodiment of the present invention, Figure 1-3 As shown, the side wall of the mounting bracket 5 is provided with a guide groove 29 for the fixed frame 6 to slide, and the guide groove 29 is consistent with the height direction of the mounting bracket 5 .

[0055] In this embodiment, the guide groove 29 is provided to ensure that the fixed frame 6 can move along a stable and straight path when sliding, thereby avoiding unnecessary deviation or shaking.

[0056] Working principle: the mounting base 2 of the present invention is arranged in the middle of the operating table 1 and is rotatably matched with the operating table 1; when the first motor 3 is activated, it can smoothly drive the mounting base 2 to rotate and realize the connection processing of the shell; the multiple accommodating cavities 4 designed on the mounting base 2 are evenly distributed in a circular array, and each accommodating cavity 4 is provided with a limiting member for fixing and accurately positioning the shell of the car key to be mounted; adjacent to the mounting base 2 is the mounting bracket 5, and a flexibly slidable fixed frame 6 is arranged inside the mounting bracket 2; the telescopic action of the first electric push rod 7 drives the fixed frame 6 to slide up and down smoothly in the mounting bracket 5, so as to realize the precise adjustment of the height of the fixed frame 6; the screw 8 in the fixed frame 6 and the slider 9 are tightly matched through the thread to form a stable transmission system; when the second motor 10 is started and drives the screw 8 to rotate, the slider 9 slides smoothly in the fixed frame 6, driving the connecting frame 11 to move horizontally; the connecting frame 11 extends to the upper part of the mounting base 2, and the receiving seat 12 at its end is firmly installed with a lower pressing block 13;

[0057] At the same time, the feeding brackets 14 arranged on both sides of the equipment accurately transport the upper shell and the lower shell of the car key to be assembled from the storage area to the predetermined position through the feeding belt 15; the second electric push rod 17 is configured on the mounting plate 16 next to the feeding bracket 14, and they are rotatably matched with the mounting plate 16 and can be rotated as needed; the telescopic end of the second electric push rod 17 is connected to the cross-connecting plate 18, and the mechanical claw 19 at the bottom of the cross-connecting plate 18 can accurately grab the shell on the feeding belt 15;

[0058] During the assembly process, when the assembly base 2 rotates to the specified position, the mechanical claw 19 quickly grabs a lower shell and places it in the accommodating chamber 4; then grabs the upper shell, and with the continued rotation of the assembly base 2 and the downward pressing action of the lower pressing block 13, the car key shell is tightly assembled together; the entire assembly process is smooth and efficient, showing a high level of automation and mechanization; the third motor 20 drives the second electric push rod 17 to rotate, so that the mechanical claw 19 can be flexibly adjusted to any angle, which greatly facilitates the loading and unloading clamping actions of the shell; during the loading process of the shell, the third electric push rod 21 drives the clamping plate 22 to move closer to the center until the flexible rubber layer is tightly fitted to the outer surface of the shell, ensuring the stability of the shell in the accommodating chamber 4 and providing support for the subsequent assembly process; when the shell needs to be clamped and moved to the next process, the third electric push rod 21 is started again to drive the clamping plate 22 to move in the opposite direction to release the shell;

[0059] The device is also equipped with an infrared signal system; when the mechanical claw 19 or the pressing block 13 needs to perform a specific task, the corresponding infrared transmitter 24 transmits a signal, which is received by the corresponding infrared receiver 23 and converted into an electrical signal and transmitted to the control console 28; the control console 28 acts as a command center, deeply analyzes and processes the received electrical signals, responds quickly and issues operating instructions, and drives the relevant motors or electric push rods to perform actions;

[0060] The lighting 26 ensures that the operating area is well lit, improving work efficiency and safety; the camera 27 monitors the details on the operating table 1 in real time, which is convenient for subsequent review analysis and remote monitoring and maintenance; at the same time, the limiter provides precise positioning and clamping during the shell assembly process, and sends a signal to the console 28 to determine the next operation instruction; the first assembly and the second assembly are responsible for the initial assembly and final fixation of the shell, respectively, and feedback the working status and progress to the console 28 in real time. The console 28 flexibly adjusts the assembly parameters and rhythm according to the feedback information.

[0061] It should be noted that, for the above-mentioned embodiments, for the sake of simplicity, they are all described as a series of action combinations, but those skilled in the art should know that the present invention is not limited by the described order of actions, because according to the present invention, some steps may be performed in other orders or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the present invention.

[0062] In the several embodiments provided in the present application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely schematic, such as the division of the above-mentioned units. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.

[0063] The units described above as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0064] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also belong to the scope of protection of the present invention.

Claims

1. A car key housing mounting device, characterized in that: include: An operating table (1), wherein a first pair of mounting assemblies and a second pair of mounting assemblies are arranged on the operating table (1); Wherein, the first pair of assemblies comprises: A mounting base (2) is arranged at a middle position of the upper surface of the operating table (1), and the mounting base (2) is rotatably matched with the operating table (1); A first motor (3) is arranged in the operating table (1), wherein the output end of the first motor (3) is fixedly connected to an end key of the mounting base (2); The upper surface of the mounting base (2) is recessed downward to form a plurality of accommodating cavities (4) for mounting the housing; The plurality of accommodating cavities (4) are arranged in a circular manner and distributed around the center of the mounting base (2), and a limiting member is disposed in each of the plurality of accommodating cavities (4); A mounting bracket (5) is arranged on the side of the mounting base (2), and the mounting bracket (5) is arranged in a door shape; A fixing frame (6) disposed inside the mounting bracket (5), the fixing frame (6) being slidably matched with the mounting bracket (5); A group of first electric push rods (7) are arranged at the top of the mounting bracket (5), and the telescopic ends of the two first electric push rods (7) penetrate the side wall thereof and are connected to the upper surface of the fixing frame (6); A screw rod (8) is rotated in the fixed frame (6), wherein the screw rod (8) is threadedly matched with a slider (9), and the slider (9) is slidably matched with the fixed frame (6); A second motor (10) sliding on an outer wall of one side of the mounting bracket (5), wherein an output end of the second motor (10) is fixedly connected to an end key of the screw rod (8); A connecting frame (11) is arranged outside the sliding block (9), and the connecting frame (11) extends to an upper position of the mounting base (2) and is provided with a receiving seat (12); A pressing block (13) is arranged at the bottom of the receiving seat (12).

2. The vehicle key housing assembly device according to claim 1, characterized in that: The second pair of assembly comprises: Material conveying brackets (14) are arranged at both sides of the mounting base (2), and material conveying belts (15) are arranged on the two material conveying brackets (14); A mounting plate (16) disposed beside the two material conveying brackets (14); A second electric push rod (17) is arranged on the two mounting plates (16), and the two second electric push rods (17) are rotatably matched with the corresponding mounting plates (16); A transverse connecting plate (18) provided at the telescopic ends of the two second electric push rods (17); A mechanical clamping claw (19) is arranged at the bottom of the two transverse connecting plates (18).

3. The vehicle key housing assembly device according to claim 2, characterized in that: The second pair of components also includes: A third motor (20) is arranged in the two mounting plates (16), and an output end of the third motor (20) is fixedly connected to an end key of the second electric push rod (17).

4. The vehicle key housing assembly device according to claim 1, characterized in that: The limiting member comprises: A group of third electric push rods (21) symmetrically arranged in the accommodating cavity (4); A clamping plate (22) is provided at the telescopic ends of the two third electric push rods (21), and a flexible rubber layer is provided on opposite sides of the two clamping plates (22).

5. The vehicle key housing assembly device according to claim 4, characterized in that: The outer walls of the pressing block (13) and the mechanical claw (19) are both provided with infrared receivers (23), and the outer wall of the clamping plate (22) is provided with infrared transmitters (24), and the infrared receivers (23) and the infrared transmitters (24) are electrically connected.

6. The vehicle key shell assembly device according to claim 1, characterized in that: A support frame (25) is arranged on the operating table (1), and the support frame (25) is arranged in an L shape. A lighting lamp (26) and a camera (27) are arranged on the side of the support frame (25) opposite to the operating table (1).

7. The vehicle key housing assembly device according to claim 6, characterized in that: A control console (28) is arranged on the side of the operating table (1), and the control console (28) is electrically connected to the camera (27), the limiting member, the first pair of assemblies, and the second pair of assemblies.

8. The vehicle key shell assembly device according to claim 1, characterized in that: A guide groove (29) for sliding the fixed frame (6) is provided on the side wall of the mounting bracket (5), and the guide groove (29) is consistent with the height direction of the mounting bracket (5).

Citation Information

Patent Citations

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