Automatic assembling equipment for LED lamp strip
By designing automatic assembly equipment, the automated production of LED light strips is solved, and the problems of low production efficiency, high cost and low yield in the existing technology are improved, and the efficiency and accuracy of the assembly process are improved.
Patent Information
- Application Number
- CN202411632385.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2024-12-27
AI Technical Summary
The production efficiency, high cost and low yield rate during the assembly process of existing LED light strips are mainly due to the efficiency and accuracy problems caused by manual craftsmanship.
An automatic assembly equipment was designed, including plate division device, handling device, fixture recycling device, wire cutting device, welding device, automatic loading device of convex mirror plate and injection mold to realize automatic plate division and handling of LED lamp plates , wire cutting, welding, convex mirror plate loading and injection molding to form a complete automated production line.
Improve production efficiency, reduce costs, and improve accuracy in welding and cutting processes, significantly improving product yield.
Smart Images

Figure CN119188287A_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of light strip processing, and more specifically, to an automatic assembly device for LED light strips. Background Art
[0002] At present, the assembly process of LED light strips requires various processes such as light board depaneling, light strip transportation, wire cutting, wire welding, convex mirror loading, etc. However, in the current processing technology, each process is completed manually, which has low production efficiency, high labor cost, and low yield rate. Summary of the invention
[0003] The purpose of the embodiments of the present application is to provide an automatic assembly device for an LED light strip to solve the technical problems of low production efficiency, high cost and low yield rate of manual assembly in the prior art.
[0004] To achieve the above-mentioned purpose, the technical solution adopted in the embodiment of the present application is: to provide an automatic assembly equipment for LED light strips, which is used to connect multiple LED light boards in series to form an LED light strip, including a frame, a panel dividing device arranged on the frame for dividing an integrally formed semi-finished light board into a plurality of strip-shaped LED light boards along a score line, a transporting device arranged on one side of the panel dividing device for transporting the LED light board, a fixture recycling device arranged next to the transporting device for conveying the LED light board, a wire cutting device arranged next to the fixture recycling device, a welding device for welding the wire to the LED light board, an automatic convex mirror board feeding device for placing a convex mirror board on the LED light board, and an injection mold for injection molding the convex mirror board and the LED light board into one.
[0005] Specifically, the panel separation device includes a platform with a receiving groove, a feed box arranged on the platform and connected to the receiving groove, two supporting structures arranged on both sides of the feed box for supporting or releasing the semi-finished light boards stacked in the feed box, a first pushing structure arranged at one end of the feed box for pushing the semi-finished light board dropped into the receiving groove forward, and a stamping structure arranged in front of the feed box and above the platform for stamping the semi-finished light board pushed by the first pushing structure into a plurality of strip-shaped LED light boards.
[0006] Specifically, each of the supporting structures includes an upper fork and a lower fork stacked up and down and extending into the feed box, and an upper cylinder and a lower cylinder respectively driving the upper fork and the lower fork to move horizontally and in different directions. The two upper forks of the two supporting structures move synchronously and in opposite directions, and the two lower forks of the two supporting structures move synchronously and in opposite directions.
[0007] Specifically, the transport device includes a rotating motor arranged above the platform, a rocker arm arranged on the rotating motor, and a transport fixture arranged on the rocker arm, the transport fixture includes a fixture bracket, a first guide rod and a second guide rod arranged in parallel on the fixture bracket, a plurality of first sliders arranged on the first guide rod, a suction nozzle arranged at the bottom of each first slider, and a toggle device arranged on the second guide rod, a connecting block is provided between several adjacent two first sliders among the plurality of first sliders, the connecting block is provided with a connecting groove parallel to the first guide rod, at least one first slider among the two adjacent first sliders is connected to the connecting block through a connecting piece located in the connecting groove, the toggle device is connected to the first slider away from the rocker arm, and the toggle device is connected to a driving device and moves along the second guide rod driven by the driving device to adjust the spacing between the plurality of first sliders.
[0008] Specifically, the fixture recycling device includes a combined fixture composed of a mother fixture and a sub-fixture, an assembly line platform for placing and moving a plurality of the combined fixtures to a processing station, a pressing device arranged above the assembly line platform for pushing the sub-fixture downward to separate the sub-fixture from the mother fixture, a first conveying structure arranged below the assembly line platform for receiving the detached sub-fixture and transporting it in reverse to the head end of the assembly line platform, a second conveying structure arranged in parallel on one side of the assembly line platform for transporting the separated mother fixture in reverse to the head end of the assembly line platform, a shifting device arranged at the end of the assembly line platform for moving the separated mother fixture to the second conveying structure, a second pushing structure arranged on one side of the second conveying structure for pushing the mother fixture to the head end of the assembly line platform, and a third pushing structure arranged above the first conveying structure for pushing the sub-fixture that has arrived at the head end of the assembly line platform upward to be combined with the mother fixture.
[0009] Specifically, the mother clamp is in the shape of a square frame, and the sub-clamp is in the shape of a flat plate. The sub-clamp is arranged in the square frame of the mother clamp. The sub-clamp is provided with a plurality of first receiving grooves for placing the LED light board, and the square frame of the mother clamp is provided with second receiving grooves for placing the two ends of the wires on the LED light board corresponding to each of the first receiving grooves.
[0010] Specifically, the wire cutting device includes a wire pay-off reel for reeling and releasing the wire, a wire pulling device arranged opposite to the wire pay-off reel and used to clamp the wire end and move and pull the wire, a wire pressing device arranged opposite to the wire pulling device, and a cutting assembly arranged between the wire pulling device and the wire pressing device for cutting the wire, the cutting assembly includes a first bracket, a lower cutting knife assembly arranged on the first bracket, an upper cutting knife assembly arranged opposite to the lower cutting knife assembly and movable up and down along the first bracket, the upper cutting knife assembly includes an upper cutting knife close to one side of the wire pay-off reel, and a wire clamping device close to one side of the wire pulling device, the upper cutting knife includes two upper stripping knives and an upper cutting knife located between the two upper stripping knives, the blade position of the upper cutting knife is lower than the blade position of the two upper stripping knives.
[0011] Specifically, the wire welding device includes a frame arranged above the clamp recycling device, a translation device arranged on the frame and capable of moving left and right, and two welding components arranged on the translation device and arranged front and back, each of the welding components includes a column, a tin wire discharge component arranged on the column, an up and down moving device arranged on the inner side of the column, and a soldering iron arranged on the up and down moving device.
[0012] Specifically, the automatic feeding device for convex mirror plates includes a vibrating material tray for placing convex mirror plates, a conveying structure connected to the vibrating material tray, a steering device arranged at the end of the conveying structure for steering the convex mirror plates, and a picking device arranged at the top of the steering device for picking up the convex mirror plates.
[0013] Specifically, the injection mold includes a third bracket, an upper mold assembly arranged on the third bracket, and a lower mold assembly arranged on the third bracket and opposite to the upper mold assembly, the lower mold assembly includes a base, a plurality of guide pillars arranged on the base, a lower template sleeved on the plurality of guide pillars, a power assembly arranged along the X direction and connected to the lower template, and two movable pad assemblies arranged along the Y direction, the power assembly pulls the lower template along the X direction so that the lower template can move up and down along the plurality of guide pillars, each of the movable pad assemblies can move along the Y direction, when the lower template moves up along the guide pillars, the movable pad assembly moves inward and is padded at the bottom of the lower template, when the movable pad assembly moves outward and is pulled out, the lower template moves down along the guide pillars.
[0014] In the present application, the panel dividing device divides the semi-finished light board into several strip-shaped LED light boards along the score line, the transporting device transports the LED light board to the fixture of the fixture recycling device and places it on the LED light board, the wire cutting device cuts the rolled wire into a preset length and places it on the LED light board, the welding device welds the ends of the wires on adjacent LED light boards, and the convex mirror board automatic feeding device transports the convex mirror board to the LED light board and injection molds it into one piece through an injection mold. In this process, the fixture is detached from the LED light board before injection molding and returned for recycling using the fixture circulation device. The assembly process of the LED light strip is fully automated, with high production efficiency and low cost, and the accuracy is also improved in the welding and cutting processes, thereby improving the product yield. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0016] Figure 1 A schematic diagram of the structure of an automatic assembly device for an LED light strip provided in an embodiment of the present application;
[0017] Figure 2 This is a schematic diagram of the structure of the panel separation device in the embodiment of the present application;
[0018] Figure 3 This is a schematic structural diagram of the panel separation device in the embodiment of the present application observed from another angle;
[0019] Figure 4 A schematic diagram of a support structure in a panel splitting device provided in an embodiment of the present application;
[0020] Figure 5 A cross-sectional view of a stamping structure in a panel splitting device provided in an embodiment of the present application;
[0021] Figure 6 A schematic diagram of a transport device provided in an embodiment of the present application;
[0022] Figure 7 A schematic diagram of a transport device provided in an embodiment of the present application from another angle (the shifting device is omitted);
[0023] Figure 8 A schematic diagram of the structure of a transport fixture in a transport device provided in an embodiment of the present application;
[0024] Fig. 9 A schematic diagram of the structure of a clamp recycling device provided in an embodiment of the present application placed on a frame;
[0025] Fig.10 for Fig. 9 Schematic diagram of another angle of observation;
[0026] Fig.11 A schematic diagram of the structure of a clamp recycling device provided in an embodiment of the present application;
[0027] Fig.12 for Fig.11 Enlarged view of point A in the middle;
[0028] Fig.13 A schematic diagram of the structure of a combined clamp in a clamp recycling device provided in an embodiment of the present application;
[0029] Fig.14 An exploded schematic diagram of a combined clamp in a clamp recycling device provided in an embodiment of the present application;
[0030] Fig.15 An exploded schematic diagram of a pressing device in a clamp recycling device provided in an embodiment of the present application;
[0031] Fig.16 A schematic diagram of the structure of a wire cutting device provided in an embodiment of the present application (the wire pay-off reel is omitted);
[0032] Fig.17 A schematic diagram of the structure of the wire cutting device provided in another angle according to an embodiment of the present application (the wire pay-off reel is omitted);
[0033] Fig.18 A schematic diagram of the structure of the wire rapid cutting device provided in another angle according to an embodiment of the present application (one of the columns, the slide rail and the slider are omitted);
[0034] Fig.19 for Fig.18 Enlarged view of point B in the middle;
[0035] Fig. 20 A schematic diagram of the structure of a welding device provided in an embodiment of the present application;
[0036] Fig.21 A schematic diagram of the structure of the automatic feeding device for convex mirror plates provided in an embodiment of the present application;
[0037] Fig. 22 A schematic diagram of the structure of the injection mold provided in the embodiment of the present application;
[0038] Fig.23 A schematic diagram of the structure of the lower mold assembly in the injection mold provided in an embodiment of the present application;
[0039] Fig.24 A schematic diagram of the structure of the lower mold assembly from another angle in the injection mold provided in an embodiment of the present application;
[0040] Fig.25 A schematic diagram of the connection between the pull rod and the first hinge assembly and the second hinge assembly in the injection mold provided in an embodiment of the present application;
[0041] Among them, the reference numerals in the figure are:
[0042] 1- rack;
[0043] 10-plate splitting device; 11-platform; 12-feeding box; 13-supporting structure; 131-upper fork; 132-lower fork; 133-upper cylinder; 134-lower cylinder; 135-upper connecting plate; 136-lower connecting plate; 14-pushing structure; 15-stamping structure; 151-first bracket; 152-upper stamping assembly; 1521-top plate; 1522-upper movable plate; 1523-driving member; 153-pad assembly; 1531-bottom plate; 1532-lower movable plate; 1533-vacant slot; 16-semi-finished lamp panel;
[0044] 20-handling device; 21-rotating motor; 22-rocker arm; 221-synchronous wheel; 222-synchronous belt; 23-handling fixture; 231-fixture bracket; 232-first guide rod; 233-second guide rod; 234-first slider; 235-sucking nozzle; 236-moving device; 2361-sliding seat; 2362-first shifting block; 237-connecting block; 238-connecting groove;
[0045] 30-clamp recycling device; 31-combined clamp; 311-mother clamp; 313-accommodating hole; 3111-second accommodating groove; 312-sub-clamp; 3121-first accommodating groove; 32-assembly line platform; 321-support rail; 322-first slide rail; 323-second slide block; 324-first cylinder; 325-second shifting block; 33-pressing device; 331-pressing block; 34-first conveying structure; 35-second conveying structure; 36-shifting device; 361-first pushing block; 37-first pushing structure; 371-fourth cylinder; 372-second pushing block; 38-second pushing structure; 381-fifth cylinder;
[0046] 40-wire cutting device; 41-wire; 42-wire pulling device; 421-second horizontal moving device; 422-clamping plate; 43-wire pressing device; 431-first horizontal moving device; 432-wire pressing plate; 44-cutting assembly; 441-first bracket; 4411-first column; 4412-cross plate; 4413-support platform; 442-lower cutting knife assembly; 4421-lower stripping knife; 4422-lower cutting knife; 443-upper cutting knife assembly; 4431-upper stripping knife; 4432-upper cutting knife; 4433-connecting plate; 444-clamping device; 4441-lower clamping rod; 4442-upper clamping rod; 45-sliding guide device; 451-second slide rail; 452-third slide block; 46-material guiding device; 47-guide wheel device; 48-mechanical arm.
[0047] 50-welding device; 51-second bracket; 52-translation device; 53-welding assembly; 531-second column; 532-up and down moving device; 533-soldering iron;
[0048] 60- convex mirror plate automatic feeding device; 61- vibrating material tray; 62- conveying structure; 63- steering device; 64- picking device;
[0049] 70-injection mold; 71-third bracket; 72-upper mold assembly; 73-lower mold assembly; 731-base; 732-guide column; 733-lower mold plate; 7331-second slide groove; 74-power assembly; 741-pull rod; 742-second cylinder; 743-first hinge assembly; 7431-first hinge; 7432-first upper hinge shaft; 7433-first lower hinge shaft; 744-second hinge assembly; 7441-second hinge; 7442-second upper hinge shaft; 7443-second lower hinge shaft; 75-movable pad assembly; 751-third cylinder; 752-fourth slider. DETAILED DESCRIPTION
[0050] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0051] Reference Figure 1The automatic assembly equipment of the LED light strip provided in the embodiment of the present application is used to connect multiple LED light panels in series to form an LED light strip, including a frame 1, a panel dividing device 10 arranged on the frame 1 for dividing an integrally formed semi-finished light panel into a plurality of strip-shaped LED light panels along a score line, a conveying device 20 arranged on one side of the panel dividing device 10 for conveying the LED light panel, a fixture recycling device 30 arranged next to the conveying device 20 for conveying the LED light panel, a wire cutting device 40 arranged next to the fixture recycling device 30, a welding device 50 for welding the wire to the LED light panel, a convex mirror panel automatic feeding device 60 for placing the convex mirror panel on the LED light panel, and an injection mold 70 for injection molding the convex mirror panel and the LED light panel into one piece.
[0052] In the present application, the panel dividing device 10 divides the semi-finished light board into several strip-shaped LED light boards along the score line, the conveying device 20 conveys the LED light board to the fixture of the fixture recycling device 30 and places it on the LED light board, the wire cutting device cuts the rolled wire into a preset length and places it on the LED light board, the welding device 50 welds the ends of the wires on adjacent LED light boards, and the convex mirror board automatic feeding device 60 transports the convex mirror board to the LED light board and injection molds it into one piece through an injection mold. In this process, the fixture is detached from the LED light board before injection molding and returned for recycling using the fixture circulation device 30. The assembly process of the LED light strip is fully automated, with high production efficiency and low cost, and the accuracy is also improved in the welding and cutting processes, thereby improving the product yield.
[0053] Specifically, refer to Figures 2 to 5 The panel separation device 10 includes a platform 11 with a receiving groove (not numbered in the figure), a feed box 12 arranged on the platform 11 and connected to the receiving groove, two support structures 13 arranged on both sides of the feed box 12 for supporting or releasing the semi-finished light boards 16 stacked in the feed box 12, a first pushing structure 14 arranged on one side of the feed box 12 for pushing the semi-finished light board 16 dropped into the receiving groove forward, and a stamping structure 15 arranged in front of the feed box 12 and above the platform 11 for stamping and separating the semi-finished light board 16 pushed by the first pushing structure 14 into a plurality of strip-shaped LED light boards.
[0054] In this embodiment, the semi-finished lamp boards 16 are stacked in the feed box 12, and the two supporting structures 13 release the semi-finished lamp boards 16 one by one. The semi-finished lamp boards 16 that fall into the accommodating grooves are pushed forward to the bottom of the stamping structure 15 by the first pushing structure 14, and are stamped and separated into a number of strip-shaped lamp boards by the stamping structure 15. Such an automatic panel separation device has a simple structure, a high degree of automation, improves production efficiency, and saves labor costs.
[0055] Specifically, the feed box 12 is in the shape of a rectangular box having a receiving cavity, the size of which matches the size of the semi-finished lamp board 16 , so that the semi-finished lamp board 16 can be neatly placed in the receiving cavity without being skewed.
[0056] In this embodiment, the support structure 13 is divided into two groups, which are respectively arranged on both sides of the feed box 12. Each support structure 13 includes an upper fork 131 and a lower fork 132 stacked up and down, an upper cylinder 133 that drives the upper fork 131 to move horizontally, and a lower cylinder 134 that drives the lower fork 132 to move horizontally. The upper cylinder 133 and the lower cylinder 134 move in opposite directions, thus driving the upper fork 131 and the lower fork 132 to move in opposite directions. The two upper forks 131 of the two support structures 13 move synchronously and in opposite directions, and the two lower forks of the two support structures 13 move synchronously and in opposite directions. Specifically, when supporting, the upper forks 131 on both sides are respectively inserted into the top of the bottom semi-finished light board 16 and support the second-to-last semi-finished light board 16, while the lower forks on both sides are respectively inserted into the bottom of the bottom semi-finished light board 16 to support it. When releasing the bottom semi-finished light board 16, the two lower cylinders 134 drive the two lower forks to move outwards and withdraw them respectively. The bottom semi-finished light board 16 has no supporting function and falls into the receiving groove of the lower platform 11, while the second-to-last semi-finished light board 16 is still It is supported by the two upper forks 131 and will not fall. The two lower cylinders 134 then drive the two lower forks to move inward. At the same time, the two upper forks 131 are pulled outward under the drive of the two upper cylinders 133. At this time, the second-to-last semi-finished light board 16 falls onto the two lower forks and is supported by the two lower forks. Then the two upper forks 131 are inserted inward under the third-to-last semi-finished light board 16 under the drive of the two upper cylinders 133. The upper forks 131 and the lower forks repeatedly move in opposite directions, thereby releasing the semi-finished light boards 16 one by one into the receiving grooves of the platform 11.
[0057] In this embodiment, the distance between the upper fork 131 and the lower fork matches the thickness of the semi-finished light board 16. In this way, the upper fork 131 and the lower fork can support the semi-finished light board 16 well.
[0058] Specifically, Figure 4 The support structure 13 includes an L-shaped upper connecting plate 135 and an L-shaped lower connecting plate 136, and the upper connecting plate 135 and the lower connecting plate 136 are stacked. The upper connecting plate 135 is upright, the piston of the upper cylinder 133 is connected to the vertical plate of the upper connecting plate 135, the upper fork 131 is located at the horizontal plate end of the upper connecting plate 135, and the lower connecting plate 136 is inverted, the piston of the lower cylinder 134 is connected to the vertical plate of the lower connecting plate 136, and the lower fork is located at the horizontal plate end of the lower connecting plate 136. As shown in the figure, such a structure makes the connection between the upper cylinder 133, the lower cylinder 134 and the upper connecting plate 135, the lower connecting plate 136 tighter, and the structure is more reasonable, and the operation is more stable.
[0059] Reference Figure 2 and Figure 3 The first push-up structure 14 is a cylinder, and the end of the piston rod of the cylinder is provided with a push plate (not shown in the figure). The push plate is used to better push the semi-finished lamp panel 16 forward.
[0060] In this embodiment, the stamping structure 15 includes a first bracket 151, an upper stamping assembly 152 disposed on the first bracket 151 and movable up and down, and a backing plate assembly 153 facing the upper stamping assembly 152 and located in the receiving groove. After the semi-finished light board 16 is pushed into the receiving groove, under the joint action of the upper stamping assembly 152 and the backing plate assembly 153, it is divided into a plurality of strip-shaped LED light boards along the scoring line.
[0061] Specifically, refer to Figure 5 In this embodiment, the pad assembly 153 includes a bottom plate 1531, multiple groups of lower movable plates 1532 arranged on the bottom plate 1531, and a vacant slot 1533 arranged at the bottom of each group of lower movable plates 1532, each group of lower movable plates 1532 includes at least two lower movable plates (three lower movable plates are shown in the figure), and the vacant slot 1533 has a step. The upper stamping assembly 152 includes a top plate 1521, multiple groups of upper movable plates 1522 arranged on the top plate 1521, and a driving member 1523 that drives the top plate 1521 to move up and down. Specifically, the driving member 1523 is also a cylinder. Each group of upper movable plates 1522 includes at least two upper movable plates (three upper movable plates are shown in the figure), and the top plate 1521 is provided with at least two pushers (not shown in the figure) that respectively drive at least two upper movable plates to move downward to different strokes. When dividing the panels, the cylinder drives the top plate 1521 and multiple groups of upper movable plates 1522 to move downward to stamp the semi-finished lamp board 16. The three LED lamp boards on the semi-finished lamp board 16 move downward to the first position of the vacant slot 1533 along with the lower movable plate, and then the pushing member on the top plate 1521 continues to push the upper movable plate, so that the corresponding LED lamp board and the lower movable plate continue to move downward to the step. In this way, adjacent LED lamp boards are staggered and separated, thereby separating several small lamp boards on the entire semi-finished lamp board 16 along the score line.
[0062] Reference Figures 6 to 8The transport device 20 includes a rotating motor 21 disposed above the platform 11, a rocker arm 22 disposed on the rotating motor 21, and a transport fixture 23 disposed on the rocker arm 22. When the rotating motor 21 rotates, the rocker arm 22 is driven to move, thereby driving the transport fixture 23 to move, and is used to transport the LED light panel from the platform 11 to the fixture of the next station. The transport fixture 23 includes a fixture bracket 231, a first guide rod 232 and a second guide rod 233 disposed in parallel on the fixture bracket 231, a plurality of first sliders 234 disposed on the first guide rod 232, a suction nozzle 235 disposed at the bottom of each first slider 234, and a toggle device 236 disposed on the second guide rod 233. Among them, a connecting block 237 is provided between several adjacent two first sliders 234 among the multiple first sliders 234, and the connecting block 237 is provided with a connecting groove 238 parallel to the first guide rod 232. At least one first slider 234 among the two adjacent first sliders 234 is connected to the connecting block 237 through a connecting member such as a screw (not shown in the figure) located in the connecting groove 238. The toggle device 236 is connected to the first slider 234 away from the rocker arm 22, and the toggle device 236 is connected to a driving device (not shown in the figure) and moves along the second guide rod 233 under the drive of the driving device to adjust the spacing between the multiple first sliders 234.
[0063] In order to improve production efficiency, in a production line, generally multiple light strips are welded at the same time, and each light strip is composed of multiple LED light panels connected in series, and the spacing between adjacent light strips is different, that is, the spacing between the accommodation positions for placing LED light panels on the welding fixture is different. When the light panel is placed on the platform 11 before picking up, the multiple LED light panels are arranged horizontally and closely. Therefore, before using the transport fixture 23 to pick up the LED light panel, the forward movement of the toggle device 236 (close to the rocker arm 22) is used to toggle the first slider 234 so that the multiple first sliders 234 are close to each other, so that each suction nozzle 235 corresponds to the position of each LED light panel for picking up the LED light panel. When the picking is completed, the spacing between the first sliders 234 is opened by the reverse movement of the toggle device 236 (away from the rocker arm 22), so that the suction nozzles 235 on each first slider 234 match the spacing of the accommodation positions on the welding fixture, so as to facilitate the placement of the picked LED light panel on the welding fixture. In the process of moving the first slider 234, since the adjacent first sliders 234 are connected by the connecting blocks 237, and there is a connecting groove 238 between the connecting blocks 237, at least one connecting member on the first slider 234 is located in the connecting groove 238. In this way, the distance between the adjacent sliders is shortened or lengthened by the sliding of the connecting member in the connecting groove. The above-mentioned transport structure makes the picking of the LED light board fully automated, greatly improves the work efficiency and accuracy, and saves labor costs.
[0064] Specifically, in this embodiment, the shifting device 236 includes a slide 2361 sleeved on the second guide rod 233, and a first shifting block 2362 fixed to the side wall of the slide 2361. The first shifting block 2362 is fixedly connected to the side wall of the slider away from the rocker arm 22. Figure 6 As shown, the first shift block 2362 is fixedly connected to the first slider 234 at the rightmost end. When the first shift block 2362 moves close to the rocker arm 22 under the drive of the slide 2361, the first shift block 2362 is used to shift the first slider 234 at the rightmost end. Through the action of the connecting block 237 between adjacent first sliders 234, multiple first sliders 234 are gradually brought together and finally pressed together. When moving in the opposite direction, adjacent sliders 2361 are pulled apart. In this embodiment, the driving device is a cylinder, that is, the movement of the slider 2361 along the second guide rod 233 is driven by the cylinder. The second guide rod 233 plays a guiding role to ensure that the slider 2361 moves horizontally and linearly, thereby improving the stability of the structure.
[0065] Specifically, the first shift block 2362 is L-shaped, one end of the L-shaped first shift block 2362 is fixedly connected to the side wall of the slide seat 2361, and the other end of the L-shaped first shift block 2362 is fixedly connected to the side wall of the first slider 234. This structure is simple and convenient for connecting the first shift block 2362 with the slide seat 2361 and the first slider 234.
[0066] Reference Figure 8 In this embodiment, the lengths of the connection slots 238 of the plurality of connection blocks 237 are different. Since the lengths of the connection slots 238 are different, when the first slider 234 is moved, the spacing between adjacent first sliders 234 can be different, and the spacing is proportional to the length of the connection slot 238.
[0067] In order to prevent the connection blocks 237 from interfering with each other during movement, a plurality of connection blocks 237 are staggered in the up-and-down direction.
[0068] Furthermore, two or more connecting blocks 237 are arranged between two adjacent first sliding blocks 234. Thus, the movement of the first sliding block 234 is made more stable by the two or more connecting blocks 237.
[0069] In this embodiment, the handling device 20 further includes a column (not numbered in the figure) disposed beside the platform 11, a rotating motor 21 disposed on the top of the column, an output end of the rotating motor 21 passes through the column and is connected to one end of a rocker arm 22, the other end of the rocker arm 22 is rotatably connected to a fixture bracket 231, and synchronous wheels 221 are provided at both ends of the rocker arm 22, and synchronous belts 222 are sleeved on the two synchronous wheels 221. By providing a synchronous belt structure, the movement of the rocker arm 22 is made more stable, and the synchronous belt 222 can ensure the repeatability of the movement of the rocker arm 22, thereby improving production efficiency.
[0070] Reference Figures 9 to 15 In this embodiment, the fixture recycling device 30 is mainly used to recycle the fixtures used in the LED light strip assembly process, which includes a combined fixture 31 composed of a mother fixture 311 and a sub-fixture 312, an assembly line platform 32 for placing and moving multiple combined fixtures 31 to the processing station, a pressing device 33 provided above the assembly line platform 32 for pushing down the sub-fixture 312 to separate the sub-fixture 312 from the mother fixture 311, and a first conveying structure provided below the assembly line platform 32 for receiving the separated sub-fixture 312 and transporting it in reverse to the head end of the assembly line platform 32. 34. A second conveying structure 35 arranged in parallel on one side of the assembly line platform 32 for transporting the separated mother clamp 311 in reverse to the head end of the assembly line platform 32, a shifting device 36 arranged at the end of the assembly line platform 32 for moving the separated mother clamp 311 to the second conveying structure 35, a second pushing structure 37 arranged on one side of the second conveying structure 35 for pushing the mother clamp 311 to the head end of the assembly line platform 32, and a third pushing structure 38 arranged above the first conveying structure 34 for pushing the sub-clamp 312 arriving at the head end of the assembly line platform 32 upward to be combined with the mother clamp 311.
[0071] In this embodiment, the combined clamp 31 composed of the mother clamp 311 and the child clamp 312 moves from the head end to the end of the assembly line platform 32. In this process, the LED light board and the wires are carried through different workstations for processing. When the mother clamp 311 and the child clamp 312 reach the pressing device 33, the pressing device 33 presses the child clamp 312 downward to separate the child clamp 312 from the mother clamp 311. The child clamp 312 returns to the head end position of the assembly line platform 32 under the reverse transportation of the first conveying structure 34, and the mother clamp 311 continues to move forward with the LED light board. Since the wires welded at both ends of the LED light board are supported on the mother clamp 311, the LED light board and the wires will not fall down after the child clamp 312 is separated. At the same time, since the child clamp 312 is vacant, it is also convenient for the lower injection mold to be processed in the next injection molding station. The mold can move upward from the vacant position to close the mold with the upper mold. After the injection molding of the LED light board is completed, it is separated from the mother clamp 311. The mother clamp 311 is pushed by the shifting device 36 to enter the second conveying structure 35 beside the assembly line platform 32. The second conveying structure 35 moves in the opposite direction to transport the mother clamp 311 to the side of the head end of the assembly line platform 32. At this time, the first pushing structure 1470 pushes the mother clamp 311 to the head end of the assembly line platform 32. At this time, the sub-clamp 312 is located below the mother clamp 311. The second pushing structure 80 pushes the sub-clamp 312 upward to make it combine with the mother clamp 311 to form a combined clamp 31. At this time, the LED light board is placed on the combined combined clamp 31 and moves to the next workstation driven by the assembly line platform 32. This cycle continues, and the combined clamp 31 is continuously separated and combined, thereby realizing recycling.
[0072] In this embodiment, the combined structure and split structure of the mother clamp 311 and the sub-clamp 312. Specifically, the mother clamp 311 is in the shape of a square frame, the sub-clamp 312 is in the shape of a flat plate, and the sub-clamp 312 is arranged in the square frame of the mother clamp 311. The sub-clamp 312 is provided with a plurality of first receiving grooves 3121 for placing the LED light board, and the square frame of the mother clamp 311 is provided with second receiving grooves 3111 for placing the two ends of the wires on the LED light board corresponding to each first receiving groove 121. In this way, when the LED light board is placed, the sub-clamp 312 mainly supports the LED light board, while the mother clamp 311 supports the wires at both ends.
[0073] The mother clamp 311 and the sub-clamp 312 are combined by the friction of the ball. Specifically, a receiving hole 313 is correspondingly provided between the inner wall of the square frame of the mother clamp 311 and the outer wall of the sub-clamp 312, and a ball (not shown in the figure) is arranged in the receiving hole 313. The friction between the ball and the receiving hole 313 can ensure the support force of the LED light board when the mother clamp 311 and the sub-clamp 312 are combined, and at the same time, they can be separated smoothly under the action of the pressing device 33.
[0074] In this embodiment, the assembly line platform 32 includes two support rails 321 arranged on the workbench 1, first slide rails 22 respectively arranged on both sides of the support rails 321, second sliders 323 respectively arranged on the first slide rails 22, and first cylinders 324 respectively driving the second sliders 323 to move back and forth along the first slide rails 22. The second sliders 323 are provided with second shifting blocks 325 for pushing up multiple modular fixtures 31 at the head end close to the support rails 321. In this way, the first cylinder 324 drives the second slider 323 to move, the second shifting blocks 325 push the modular fixtures 31 forward, and the modular fixtures 31 push each other, so that the modular fixtures 31 can be smoothly moved forward to the workstation to be processed.
[0075] In this embodiment, the first conveying structure 34 is a conveyor belt, and the end of the first conveying structure 34 is located below the pressing device 33. The conveyor belt is used for transmission, and the structure is simple and the operation is stable. Similarly, the second conveying structure 35 is a conveyor belt, and the length of the second conveying structure 35 is consistent with the length of the assembly line platform 32.
[0076] Reference Fig.15 The pressing device 33 includes a gantry mounted on the assembly line platform 32, a second cylinder (not shown in the figure) arranged on the gantry, and a pressing block 331 driven by the second cylinder to move up and down.
[0077] Specifically, the shifting device 36 includes a third cylinder (not shown) disposed on one side of the assembly line platform 32 and a first push block 361 driven by the third cylinder and capable of pushing the female clamp 311. As an alternative, the shifting device 36 may also be a manipulator disposed on one side of the assembly line platform 32 for picking up the female clamp 311.
[0078] Specifically, in this embodiment, the second push-up structure 37 includes a fourth cylinder 371 and a second push block 372 driven by the fourth cylinder 371. The second conveying structure 35 moves in the reverse direction to transport the female fixture 311 to the side of the head end of the assembly line platform 32, and the second push block 372 is driven by the fourth cylinder 371 to push the female fixture 311 on the second conveying structure 35 onto the assembly line platform 32.
[0079] Specifically, the third push-up structure 38 includes a fifth cylinder 381 vertically arranged and a push block (not shown in the figure) driven by the fifth cylinder 381. The push block moves upward to push the sub-clamp 312 upward into the frame installed in the mother clamp 311, thereby realizing the combination of the mother clamp 311 and the sub-clamp 312.
[0080] Reference Figures 16 to 19 In this embodiment, the wire cutting device is mainly used to cut the rolled wire 41 into a preset length, and at the same time strip the two ends of the cut wire 41 to facilitate welding with the wires 41 of the front and rear light panels when assembling the light strip.
[0081] The wire quick cutting device includes a wire pay-off reel for retracting and releasing the wire 41, a wire pulling device 42 arranged opposite to the wire pay-off reel and used to clamp the end of the wire 41 and move and pull the wire 41, a wire pressing device 43 arranged opposite to the wire pulling device 42, and a cutting assembly 44 arranged between the wire pulling device 42 and the wire pressing device 43 for cutting the wire 41. The cutting assembly 44 includes a first bracket 441, a lower cutting knife assembly 442 arranged on the first bracket 441, and an upper cutting knife assembly 443 arranged opposite to the lower cutting knife assembly 442 and movable up and down along the first bracket 441. The upper cutting knife assembly 443 includes an upper cutting knife near one side of the wire pay-off reel and a wire clamping device 444 near one side of the wire pulling device 42. The upper cutting knife includes two upper stripping knives 4431 and an upper cutting knife 4432 located between the two upper stripping knives 4431. The blade position of the upper cutting knife 4432 is lower than the blade position of the two upper stripping knives 4431.
[0082] In this embodiment, the wire 41 is stored on the wire reel, and one end of the wire 41 is pulled forward by the wire pulling device 42 to unwind, and the cutting assembly 44 is located between the wire pulling device 42 and the wire pressing device 43. When cutting, the two ends of the wire 41 are fixed by the wire pulling device 42 and the wire pressing device 43 respectively. Since the blade position of the upper cutting knife 4432 is lower than the blade position of the two upper stripping knives 4431, when the upper cutting knife assembly 443 drives the upper cutting knife 4432 and the two upper stripping knives 4431 to move downward at the same time, the upper cutting knife 4432 cuts deeper and cuts the wire 41. At the same time, the two stripping knives strip the end of the previous section of the wire 41 and the head end of the next section of the wire 41 that are cut and separated, so that the internal conductive part is exposed, which is convenient for subsequent welding. The above structure is simple, fully automated, and has high production efficiency and low cost.
[0083] Further, refer to Fig.19 The bottom of the upper cutting knife 4432 has a plurality of upper cutting edges, the bottom of the two upper stripping knives 4431 has a plurality of upper stripping edges, the lower cutting knife assembly 442 includes two lower stripping knives 4421 and a lower cutting knife 4422 located between the two lower stripping knives 4421, the top of the lower cutting knife 4422 is provided with a plurality of lower cutting edges, the top of the two lower stripping knives 4421 has a plurality of lower stripping edges, the upper cutting edges are arranged opposite to the lower cutting edges, and the upper stripping edges are arranged opposite to the lower stripping edges. In this way, the upper cutting edges and the lower cutting edges complete the cutting action at the same time, and the upper stripping edges and the lower stripping edges can also strip the top side wall and the bottom side wall of the wire 41 respectively. Moreover, the simultaneous provision of multiple edges can simultaneously perform cutting and stripping operations on multiple wires 41, further improving work efficiency.
[0084] In this embodiment, the first bracket 441 includes two first columns 4411 arranged opposite to each other and a horizontal plate 4412 connected to the top of the two first columns 4411. As can be seen from the figure, the first bracket 441 also includes a support platform 4413 located between the two first columns 4411. Of course, when the entire wire rapid cutting device is placed on a workbench, the support platform 4413 can also be omitted. A first driving component 445 is vertically arranged on the horizontal plate 4412. The first driving part 35 is a cylinder, and the output end of the cylinder passes through the horizontal plate 4412 and is connected to the upper cutter assembly 443. Specifically, the upper cutter assembly 443 also includes a connecting plate 4433, and the upper cutter 4432 and the two upper peeling knives 4431 are installed at the bottom of the connecting plate 333. The output end of the cylinder drives the upper cutter 4432 and the two upper peeling knives 4431 to move up and down through the connecting plate 333. In order to further improve the balance of the upper cutter assembly 443 during its movement, sliding guide devices 45 are respectively provided between the two ends of the upper cutter assembly 443 and the two columns 311 .
[0085] Specifically, the sliding guide device 45 includes a second slide rail 451 disposed on the inner side of the first column 4411 and a third slider 452 disposed on the second slide rail 451 , and both ends of the upper cutter assembly 443 are fixedly connected to the two third sliders 452 , respectively.
[0086] In this embodiment, the two ends of the lower cutter assembly 442 are respectively fixed between the two first columns 4411, that is, the lower cutter assembly 442 remains stationary during the cutting process. The wire clamping device 444 includes a lower clamping rod 4441 and an upper clamping rod 4442. The two ends of the lower clamping rod 4441 are arranged on the side of the lower cutter assembly 442 facing the wire pulling device 42, so that the lower clamping rod 4441 is also in a stationary state. The two ends of the upper clamping rod 4442 are respectively fixed on the two third sliders 452, and can move up and down with the two third sliders 452 to open or close the clamp relative to the lower clamping rod 4441. That is, when the third slider 452 drives the upper cutter assembly 443 to move downward to complete cutting and stripping, the upper clamping rod 341 is also driven by the third slider 452 to move downward and close with the lower clamping rod 4441 to clamp the end of the previous section of the wire 41 that has been cut. Since the head end of the previous section of the wire 41 is clamped by the wire pulling device 42, the previous section of the wire 41 that has been cut is fixed by the wire pulling device 42 and the wire clamping device 444.
[0087] Reference Fig.18 In order to collect the stripped wire skin, in this embodiment, a material guiding device 46 for collecting waste is further provided below the lower cutting knife assembly 442. The material guiding device 46 is arranged to be inclined downward toward the wire pulling device 42, and the stripped wire skin 41 slides through the material guiding device 46 and falls into the collecting device at the bottom.
[0088] In this embodiment, after the cutting and stripping actions are completed, the head end of the last section of the wire 41 is pressed by the wire pressing device 43, while the tail end is still on the wire reel. The wire pressing device 43 includes a first horizontal movable platform 431 that can be close to or away from the cutting component 44 and a wire pressing plate 432 arranged on the first horizontal movable platform 431. The end of the wire pressing plate 432 away from the cutting component 44 is provided with a wire entry hole (not numbered in the figure) for the wire 41 to pass through, and the end of the wire pressing plate 432 close to the cutting component 44 is provided with a wire exit hole for the wire 41 to extend out. The end of the wire pressing plate 432 close to the cutting component 44 is in a conical structure. The wire pressing plate 432 is arranged on the first horizontal movable platform 431. The wire pressing plate 432 can be horizontally moved under the drive of the first horizontal movable platform 431 to facilitate the wire feeding to the wire pulling device 42.
[0089] In this embodiment, in order to better unwind the conductor 41 during the cutting and stripping process, a guide wheel device 47 is provided between the wire pressing device 43 and the unwinding reel.
[0090] In this embodiment, the wire pulling device 42 includes a second horizontal moving device 421 that can move closer to or farther from the cutting assembly 44 and two wire clamping plates 422 that can be opened / closed and are disposed on the second horizontal moving device 421. Before cutting and stripping, the two wire clamping plates 421 are closed to clamp the head end of the wire 41, and when the wire 41 needs to be removed, the two wire clamping plates 422 are opened.
[0091] Furthermore, in this embodiment, the transfer of the wire 41 is also automated, and a mechanical arm 48 is provided beside the wire pulling device 42 to transfer the cut and stripped wire 41 to the next station. When the mechanical arm 48 transfers the previous section of the wire 41, the two clamping plates 422 of the wire pulling device 42 release the head end of the wire 41, and the upper cutter assembly 443 moves upward under the drive of the third slider 452, while the clamping device 444 releases the end of the previous section of the wire 41, and the mechanical arm picks up the wire 41 to the next station.
[0092] The working process of the wire rapid cutting device in this embodiment is as follows: first, the head end of the wire 41 (where the head end has been stripped) passes through the wire entry hole and the wire exit hole of the wire pressing device 43, and is led to the wire pulling device 42 by the lower cutting knife assembly 442 and the upper part of the lower clamping rod 342, and is clamped by the two clamping plates 422 of the wire pulling device 42. The upper cutting knife assembly 443 moves downward under the drive of the third slider 452. At this time, the upper cutting blade cooperates with the lower cutting blade to complete the cutting. The upper stripping knife 4431 on the left side cooperates with the lower stripping knife 4421 to strip the end of the previous section of the wire 41 that has been cut off, and the upper stripping knife edge on the right side cooperates with the lower stripping knife edge to strip the head end of the latter section of the wire 41. 3 moves upward, the wire clamping device 444 releases the end of the previous wire 41, and the two wire clamping plates 422 of the wire pulling device 42 also release the head end of the previous wire 41, the mechanical arm 48 picks up and transports the previous wire 41, the second horizontal moving device 421 of the wire pulling device 42 drives the two wire clamping plates 422 to move toward the cutting assembly 44, at this time, the wire pressing device 43 also moves toward the cutting assembly 44 driven by the first horizontal moving device 431, the two wire clamping plates 422 clamp the wire 41 extending from the wire pressing device 43 and move back to the position in the opposite direction driven by the second horizontal moving device 421, at this time, the cutting assembly 44 performs the next cutting action, repeats the above actions, and continuously completes the rapid cutting and stripping of the wire 41.
[0093] Reference Fig. 20In this embodiment, the wire welding device 50 is used to weld the wires on two adjacent LED light panels end to end to connect them in series to form an LED light strip, including a second bracket 51 arranged above the clamp recycling device 30, a translation device 52 arranged on the second bracket 51 and movable left and right, and two welding components 53 arranged on the translation device 52 and arranged front to back, each welding component 53 includes a second column 531, a tin wire discharge component arranged on the second column 531, an up-and-down moving device 532 arranged on the inner side of the second column 531, and a soldering iron 533 arranged on the up-and-down moving device 532.
[0094] In the wire welding device provided in the present embodiment, the two welding components 53 arranged at the front and rear can respectively weld the head and tail ends of the wire on the LED light board, that is, the front welding component 53 welds the head end of the wire to the tail end of the wire of the previous LED light board, and the rear welding component 53 welds the tail end of the wire to the head end of the wire of the rear LED light board. Moreover, the translation device 52 can drive the two welding components 53 to move left and right, and can weld multiple LED light boards placed in parallel on the same combination fixture 31 in turn. In this way, both sides are welded at the same time, and horizontal movement is used to weld multiple light boards, which greatly improves efficiency and reduces cost.
[0095] Reference Fig.21 In this embodiment, the convex mirror plate automatic feeding device 60 includes a vibrating material tray 61 for placing the convex mirror plate, a conveying structure 62 connected to the vibrating material tray 61, a steering device 63 disposed at the end of the conveying structure 62 for steering the convex mirror plate, and a picking device 64 disposed at the top of the steering device 63 for picking up the convex mirror plate. In this embodiment, the convex mirror plate includes a long strip bottom plate and a plurality of convex mirrors disposed on the bottom plate at intervals. When the convex mirror plate is placed on the LED light board, the convex mirrors correspond to the LEDs on the light board.
[0096] In this embodiment, since the convex mirror plate is in the shape of a long strip, when it is transferred from the vibrating material plate 61 to the conveying structure 62, the convex mirror plate is arranged longitudinally, so that it is convenient to move. However, the placement direction of the convex mirror plate and the LED light board is perpendicular, so it is turned by the steering device 63 to make it in the same direction as the LED light board, so that the picking device 64 can pick it up and place it on the LED light board.
[0097] Reference Figure 22 to Figure 25In this embodiment, the injection mold 70 includes a third bracket 71, an upper mold assembly 72 disposed on the third bracket 71, and a lower mold assembly 73 disposed on the third bracket 71 and opposite to the upper mold assembly 72. The lower mold assembly 73 includes a base 731, a plurality of guide posts 732 disposed on the base 731, a lower mold plate 733 sleeved on the plurality of guide posts 732, a power assembly 74 disposed along the X direction and connected to the lower mold plate 733, and two movable pad assemblies 75 disposed along the Y direction. The power assembly 74 pulls the lower mold plate 733 along the X direction so that the lower mold plate 733 can move up and down along the plurality of guide posts 732, and each movable pad assembly 75 can move along the Y direction. When the lower mold plate 733 moves up along the guide posts 732, the movable pad assembly 75 moves inwardly and is padded at the bottom of the lower mold plate 733. When the movable pad assembly 75 moves outwardly and is pulled out, the lower mold plate 733 moves down along the guide posts 732. In this embodiment, when the LED light strip is automatically assembled, the LED light board is located on the mother fixture 311 and needs to be separated from the mother fixture 311 after the injection molding is completed. During the injection molding, the lower template 733 moves up along the guide column 732, and the movable pad assembly 75 moves inward and is cushioned at the bottom of the lower template 733, supporting the lower template 733 and facilitating the mold closing and injection molding of the upper mold assembly 72 and the lower mold assembly 73; when the injection molding is completed, the movable pad assembly 75 moves outward and is pulled out, and the lower template 733 moves down along the guide column 732 to avoid the mother fixture 311, facilitating the mother fixture 311 to continue to move forward.
[0098] Specifically, refer to Figure 23 to Figure 25 The base 731 includes two bottom plates 7311 arranged opposite to each other, a gap is provided between the two bottom plates 7311, and a first slide groove (not numbered in the figure) is provided inside each bottom plate 7311, that is, the two first slide grooves are located in the gap. The power assembly 74 includes two pull rods 741 respectively slidably arranged in the first slide grooves, a second cylinder 742 arranged at one end of the two bottom plates 7311, and a first hinge assembly 743 and a second hinge assembly 744. One end of the pull rod 741 is fixedly connected to the second cylinder 742, the other end of the pull rod 741 is hinged to one end of the lower template 733 through the first hinge assembly 743, one end of the second hinge assembly 744 is connected to the piston of the second cylinder 742, and the other end of the second hinge assembly 744 is hinged to the other end of the lower template 733. That is, the two ends of the lower template 733 are respectively connected to the pull rod 741 and the piston of the second cylinder 742 through the first hinge assembly 743 and the second hinge assembly 744. When the piston of the second cylinder 742 moves outward, the lower template 733 is pulled outward through the second hinge assembly 744, and the other end of the lower template 733 pushes the pull rod 741 through the first hinge assembly 743 to move outward as well, and the lower template 733 moves down along the guide column 732. Similarly, when the piston of the second cylinder 742 moves inward, the second hinge assembly 744 and the first hinge assembly 743 are retracted inward, and the lower template 733 moves up along the guide column 732.
[0099] Specifically, the first hinge assembly 743 includes a first hinge 7431 and a first upper hinge shaft 7432 and a first lower hinge shaft 7433 respectively horizontally penetrating the top and bottom ends of the first hinge 7431, the two ends of the first upper hinge shaft 7432 are respectively rotatably connected to the lower template 733, the two bottom plates 7311 are respectively provided with strip holes (not numbered in the figure), and the two ends of the first lower hinge shaft 7433 are respectively rotatably connected to the two strip holes. The two strip holes provide a movable space for the first lower hinge shaft 7433, so that the first hinge 7431 can be easily moved outward or retracted inward.
[0100] Specifically, the second hinge assembly 744 includes a second hinge 7441 and a second upper hinge shaft 7442 and a second lower hinge shaft 7443 respectively passing horizontally through the top and bottom ends of the second hinge 7441, the two ends of the second upper hinge shaft 7442 are respectively rotatably connected to the lower template 733, the two ends of the second lower hinge shaft 7443 are respectively rotatably connected to the two pull rods 741, and the piston of the second cylinder 742 is connected to the middle of the second lower hinge shaft 7443. In this way, the piston of the second cylinder 742 pulls the second lower hinge shaft 7443 when pulling and pushing, thereby driving the first upper hinge shaft 7442 to rotate, so that the lower template 733 moves downward along the guide column 732.
[0101] In this embodiment, each movable pad assembly 75 includes a third cylinder 751 and a fourth slider 752 driven by the third cylinder 751. A second slide groove 7331 is provided on the bottom plate 7311, and the fourth slider 752 is slidably arranged in the second slide groove 7331. When the lower mold plate 733 moves upward along the guide column 732 under the action of the power assembly 74, the fourth slider 752 moves inward under the push of the third cylinder 751 and is arranged at the bottom of the lower mold plate 733. In this way, the fourth slider 752 supports the lower mold plate 733, so that the lower mold plate 733 can withstand the pressure of the upper mold assembly 72 when the lower mold plate 733 is molded with the upper mold assembly 72 for injection molding. When the mold closing is completed, the fourth slider 752 moves outward to the outside of the lower template 733 under the pull of the third cylinder 751. At this time, the lower template 733 moves downward along the guide column 732 under the action of the above-mentioned power component 74, and the lower template 733 drops back to its original position. In this way, the lower template 733 avoids the female clamp 311 on the automatic assembly production line of the LED light strip, making it convenient for the female clamp 311 to continue to move forward.
[0102] In this embodiment, the fourth slider 752 has an L-shaped cross section, and includes a horizontal portion and a vertical portion, wherein the horizontal portion is slidably disposed in the second slide groove 7331, and the vertical portion supports the lower template 733. The height of the horizontal portion is equal to or less than the depth of the second slide groove 7331, so that when the vertical portion is withdrawn to be located outside the lower template 733, the horizontal portion is still located in the second slide groove 7331, and the horizontal portion does not protrude from the second slide groove 7331, so as not to interfere with the lower template 733, and also avoids completely withdrawing the horizontal portion from the second slide groove 7331.
[0103] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. Automatic assembly equipment for LED light strips, used to connect multiple LED light panels in series to form an LED light strip, including a rack, characterized in that: A panel dividing device arranged on the frame for dividing the integrally formed semi-finished lamp panel into a plurality of strip-shaped LED lamp panels along the score line, a transporting device arranged on one side of the panel dividing device for transporting the LED lamp panel, a fixture recycling device arranged next to the transporting device for transferring the LED lamp panel, a wire cutting device arranged next to the fixture recycling device, a welding device for welding the wire to the LED lamp panel, a convex mirror panel automatic feeding device for placing the convex mirror panel on the LED lamp panel, and an injection mold for injection molding the convex mirror panel and the LED lamp panel into one.
2. The automatic assembly equipment for LED light strips according to claim 1, characterized in that: The panel separation device includes a platform with a receiving groove, a feed box arranged on the platform and connected to the receiving groove, two supporting structures arranged on both sides of the feed box for supporting or releasing the semi-finished light boards stacked in the feed box, a first pushing structure arranged at one end of the feed box for pushing the semi-finished light board dropped into the receiving groove forward, and a stamping structure arranged in front of the feed box and above the platform for stamping and separating the semi-finished light board pushed by the first pushing structure into a plurality of strip-shaped LED light boards.
3. The automatic assembly equipment for LED light strips according to claim 2, characterized in that: Each of the supporting structures includes an upper fork and a lower fork stacked up and extending into the feed box, and an upper cylinder and a lower cylinder respectively driving the upper fork and the lower fork to move horizontally and in different directions. The two upper forks of the two supporting structures move synchronously and in opposite directions, and the two lower forks of the two supporting structures move synchronously and in opposite directions.
4. The automatic assembly equipment for LED light strips according to claim 2, characterized in that: The carrying device includes a rotating motor arranged above the platform, a rocker arm arranged on the rotating motor, and a carrying fixture arranged on the rocker arm, the carrying fixture includes a fixture bracket, a first guide rod and a second guide rod arranged in parallel on the fixture bracket, a plurality of first sliders arranged on the first guide rod, a suction nozzle arranged at the bottom of each of the first sliders, and a toggle device arranged on the second guide rod, a connecting block is provided between several adjacent two of the plurality of first sliders, the connecting block is provided with a connecting groove parallel to the first guide rod, at least one of the two adjacent first sliders is connected to the connecting block through a connecting piece located in the connecting groove, the toggle device is connected to the first slider away from the rocker arm, and the toggle device is connected to a driving device and moves along the second guide rod driven by the driving device to adjust the spacing between the plurality of first sliders.
5. The automatic assembly equipment for LED light strips according to claim 2, characterized in that: The fixture recycling device includes a combined fixture composed of a mother fixture and a child fixture, an assembly line platform for placing and moving a plurality of the combined fixtures to a processing station, a pressing device arranged above the assembly line platform for pushing down the child fixture to separate the child fixture from the mother fixture, a first conveying structure arranged below the assembly line platform for receiving the separated child fixture and transporting it in reverse to the head end of the assembly line platform, a second conveying structure arranged in parallel on one side of the assembly line platform for transporting the separated mother fixture in reverse to the head end of the assembly line platform, a shifting device arranged at the end of the assembly line platform for moving the separated mother fixture to the second conveying structure, a second pushing structure arranged on one side of the second conveying structure for pushing the mother fixture to the head end of the assembly line platform, and a third pushing structure arranged above the first conveying structure for pushing the child fixture that has reached the head end of the assembly line platform upward to be combined with the mother fixture.
6. The automatic assembly equipment for LED light strips according to claim 5, characterized in that: The mother clamp is in the shape of a square frame, and the sub-clamp is in the shape of a flat plate. The sub-clamp is arranged in the square frame of the mother clamp. The sub-clamp is provided with a plurality of first receiving grooves for placing LED light boards, and the square frame of the mother clamp is provided with second receiving grooves for placing the two ends of the wires on the LED light boards corresponding to each of the first receiving grooves.
7. The automatic assembly equipment for LED light strips according to claim 1, characterized in that: The wire cutting device includes a wire pay-off reel for retracting and releasing the wire, a wire pulling device arranged opposite to the wire pay-off reel and used to clamp the wire end and move and pull the wire, a wire pressing device arranged opposite to the wire pulling device, and a cutting assembly arranged between the wire pulling device and the wire pressing device for cutting the wire. The cutting assembly includes a first bracket, a lower cutting knife assembly arranged on the first bracket, and an upper cutting knife assembly arranged opposite to the lower cutting knife assembly and movable up and down along the first bracket. The upper cutting knife assembly includes an upper cutting knife close to one side of the wire pay-off reel and a wire clamping device close to one side of the wire pulling device. The upper cutting knife includes two upper stripping knives and an upper cutting knife located between the two upper stripping knives. The blade position of the upper cutting knife is lower than the blade position of the two upper stripping knives.
8. The automatic assembly equipment for LED light strips according to claim 1, characterized in that: The wire welding device includes a frame arranged above the clamp recycling device, a translation device arranged on the frame and capable of moving left and right, and two welding components arranged on the translation device and arranged front and back. Each of the welding components includes a column, a tin wire discharge component arranged on the column, an up-and-down moving device arranged on the inner side of the column, and a soldering iron arranged on the up-and-down moving device.
9. The automatic assembly equipment for LED light strips according to claim 1, characterized in that: The automatic feeding device for convex mirror plates includes a vibrating material tray for placing convex mirror plates, a conveying structure connected to the vibrating material tray, a steering device arranged at the end of the conveying structure for steering the convex mirror plates, and a picking device arranged at the top of the steering device for picking up the convex mirror plates.
10. The automatic assembly equipment for LED light strips according to claim 1, characterized in that: The injection mold includes a third bracket, an upper mold assembly arranged on the third bracket, and a lower mold assembly arranged on the third bracket and opposite to the upper mold assembly. The lower mold assembly includes a base, a plurality of guide pillars arranged on the base, a lower mold plate sleeved on the plurality of guide pillars, a power assembly arranged along the X direction and connected to the lower mold plate, and two movable pad assemblies arranged along the Y direction. The power assembly pulls the lower mold plate along the X direction so that the lower mold plate can move up and down along the plurality of guide pillars. Each of the movable pad assemblies can move along the Y direction. When the lower mold plate moves up along the guide pillars, the movable pad assembly moves inward and is padded at the bottom of the lower mold plate. When the movable pad assembly moves outward and is pulled out, the lower mold plate moves down along the guide pillars.
Citation Information
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