A special steel plate welding and grinding device
By designing a special steel plate welding and grinding device, the automatic welding and grinding of steel plates is realized, which solves the problems of complex processes and inefficiency in the existing technology, improves welding quality and processing efficiency, and reduces the burden on workers.
Patent Information
- Application Number
- CN202411335783.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2044-09-24
AI Technical Summary
In the prior art, the welding and grinding process of special steel plates is complicated and inefficient, which increases the work intensity of workers and may cause harm to the body.
A special steel plate welding and grinding device is designed, which consists of a shell, roller frame, gear plate, roller assembly, rotating assembly, baffle assembly, welding gun assembly, grinding gun assembly and transmission assembly to realize automatic welding and grinding of steel plates. Through the fixing of roller assembly and the transmission of transmission assembly, combined with the automatic operation of welding gun and grinding gun, the welding and grinding process is completed.
The welding and grinding process of steel plates is simplified, efficiency is improved, workers' work strength is reduced, welding quality and finished product processing efficiency are guaranteed.
Smart Images

Figure CN119188293B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a special steel plate welding and grinding device, in particular to a device which adopts a fixed roller to fix the steel plate and weld and grind the weld, and belongs to the field of welding and grinding tooling. Background Art
[0002] The welded steel plate targeted by the present invention is composed of a main plate, a first sub-plate and a second sub-plate. When welding the steel plates in a factory, workers need to use a fixing plate to fix the three steel plates with screws and nuts, and then weld the right-angle gaps on the non-fixed surfaces of the steel plates. After welding one side, the fixing plate is removed and the other side is welded. After the welding work is completed, workers are required to grind the welds. Such a process is too complicated and inefficient, which greatly increases the workload of workers. Moreover, workers who stay in the factory for a long time to perform welding work are easily exposed to harmful gases, which causes harm to the workers' bodies. Therefore, there is an urgent need for a device that can weld and grind special steel plates. Summary of the Invention
[0003] Aiming at the problem that special steel plates lack automatic welding and grinding tooling, the present invention provides a special steel plate welding and grinding device.
[0004] The present invention is achieved through the following technical solutions: A special steel plate welding and grinding device, which is composed of a shell, a roller frame, a gear plate, a roller assembly, a rotating assembly, a first baffle assembly, a welding gun assembly, a second baffle assembly, a grinding gun assembly, a transmission assembly and a roller bracket, wherein the roller frame is fixedly mounted on the front of the shell by screws, the roller assembly is mounted in the roller frame, the gear plate is fixedly mounted on the front of the roller assembly, the rotating assembly is fixedly mounted on the roller frame, the first baffle assembly is mounted on the right outer wall of the shell by screws, the welding gun assembly is fixedly mounted on both sides of the outer wall of the shell and is located above the rear of the roller assembly, the second baffle assembly is mounted on the left outer wall of the shell by screws, the grinding gun assembly is mounted inside the rear end of the shell by bolts, the transmission assembly is mounted inside the rear end of the shell by bolts, the lower end of the roller bracket is fixedly mounted on the lower wall of the shell, and the upper end supports the roller assembly;
[0005] The front part of the shell is provided with a roller frame support plate and a roller opening, the right side is provided with a first baffle opening, the left side is provided with a second baffle opening, the left and right sides of the rear end of the inner wall are provided with a left transmission support plate and a right transmission support plate, and the rear end is provided with a discharge port;
[0006] The roller frame is provided with a ball groove, and the roller frame is fixedly mounted on the left and right side walls of the housing by screws and is located on the roller frame support plate;
[0007] The roller assembly is composed of a first clip assembly, a roller, a second clip assembly, a third clip assembly and a fourth clip assembly. The roller is provided with a lower end fixing plate, a first welding port, a right end fixing plate, a second welding port, an upper end fixing plate, a ball, a third clip assembly mounting port, a third welding port, a left end fixing plate, a fourth welding port, a fourth clip assembly mounting port, a first clip assembly mounting port and a second clip assembly mounting port. The ball can roll on the ball groove of the roller frame. The first clip assembly is fixedly mounted on the first clip assembly mounting port of the roller, the second clip assembly is fixedly mounted on the second clip assembly mounting port of the roller, the third clip assembly is fixedly mounted on the third clip assembly mounting port of the roller, and the fourth clip assembly is fixedly mounted on the fourth clip assembly mounting port of the roller.
[0008] The first buckle assembly is composed of a buckle housing, a compression spring and a buckle, the upper part of the compression spring is fixedly installed inside the buckle housing, and the lower part of the compression spring is fixedly installed on the buckle. The structures of the second buckle assembly, the third buckle assembly and the fourth buckle assembly are the same as those of the first buckle assembly;
[0009] The rotating assembly is composed of a first stepper motor, a first stepper motor bracket, a first coupling and a pinion gear. The first stepper motor is fixed to the first stepper motor bracket by screws. The motor shaft of the first stepper motor and the shaft end of the pinion gear are connected and rotated by the first coupling. The pinion gear can engage with the gear plate to drive the roller assembly to rotate.
[0010] The first baffle assembly is composed of a first cylinder push rod, a first cylinder push rod mounting bracket, a first baffle, a first cylinder push rod left bracket and a first cylinder push rod right bracket, the first cylinder push rod is fixedly mounted on the first cylinder push rod mounting bracket by screws, the first cylinder push rod mounting bracket is fixedly mounted on the right side wall of the shell by screws, one end of the first cylinder push rod left bracket and the first cylinder push rod right bracket are fixedly mounted on the first cylinder push rod mounting bracket, and the other end are fixedly mounted on the right side wall of the shell, the rear end of the first baffle is connected to the first cylinder push rod by tightening a nut, and the front end of the first baffle can extend into the interior of the shell from the first baffle opening, and the structure of the second baffle assembly is the same as that of the first baffle assembly;
[0011] The welding gun assembly is composed of a first vertical plate, a second guide rail front bracket, a lead screw front bracket, a first bearing, a second vertical plate, a first horizontal plate, a first guide rail front bracket, a first guide rail, a lead screw, a second guide rail, a slider, a first Y-shaped plate, a second horizontal plate, a first guide rail rear bracket, a second bearing, a lead screw rear bracket, a second coupling, a second stepper motor, a second stepper motor bracket, a second guide rail rear bracket, a second Y-shaped plate, a second cylinder push rod, a welding gun mounting frame and a welding gun. The lower part of the first vertical plate is fixedly mounted on the upper part of the left outer wall of the shell, the lower part of the second vertical plate is fixedly mounted on the upper part of the right outer wall of the shell, and the first horizontal plate is fixedly mounted on the upper parts of the first vertical plate and the second vertical plate. , the lower part of the first Y-shaped plate is fixedly mounted on the right outer wall of the shell and is located at the upper end of the first baffle assembly, the lower part of the second Y-shaped plate is fixedly mounted on the left outer wall of the shell and is located at the upper end of the second baffle assembly, the second cross plate is fixedly mounted on the upper parts of the first Y-shaped plate and the second Y-shaped plate, the first guide rail front bracket is fixedly mounted on the first cross plate and is located on the right side, the first guide rail rear bracket is fixedly mounted on the second cross plate and is located on the right side, one end of the first guide rail is fixedly mounted on the rear side of the first guide rail front bracket, and the other end is fixedly mounted on the front side of the first guide rail rear bracket, the second guide rail front bracket is fixedly mounted on the first cross plate and is located on the left side, the The second guide rail rear bracket is fixedly mounted on the second transverse plate and is located on the left side, one end of the second guide rail is fixedly mounted on the rear side of the second guide rail front bracket, and the other end is fixedly mounted on the front side of the second guide rail rear bracket, the screw front bracket is fixedly mounted on the first transverse plate and is located between the first guide rail front bracket and the second guide rail front bracket, the screw rear bracket is fixedly mounted on the second transverse plate and is located between the first guide rail rear bracket and the second guide rail rear bracket, the first bearing is fixedly mounted inside the screw front bracket, the second bearing is fixedly mounted inside the screw rear bracket, the screw is coaxially mounted in the first bearing and the second bearing, and the second stepping motor bracket is fixedly mounted on the second The second stepper motor is fixedly mounted on the second stepper motor bracket by screws, the motor shaft of the second stepper motor and the shaft end of the lead screw are connected for rotation by a second coupling, the lower end of the slider is provided with a second cylinder push rod mounting plate, the upper end of the slider passes through the lead screw, the first guide rail and the second guide rail and is threadedly connected to the lead screw, and can slide along the first guide rail and the second guide rail, the second cylinder push rod is fixedly mounted on the second cylinder push rod mounting plate by screws, the welding gun mounting bracket is provided with a cylinder connecting hole and a welding gun fixing hole, the cylinder connecting hole of the welding gun mounting bracket passes through the rod end of the second cylinder push rod and is tightened and fixed by a nut, and the welding gun is fixedly mounted in the welding gun fixing hole of the welding gun mounting bracket;
[0012] The grinding gun assembly is composed of a grinding gun and a grinding gun fixing frame, and the grinding gun is fixed to the grinding gun fixing frame by tightening screws;
[0013] The transmission assembly is composed of a transmission wheel, a transmission wheel bracket, a DC motor bracket, a DC motor, a third coupling, a third bearing and a fourth bearing. The third bearing is mounted on the upper end of the transmission wheel bracket, the fourth bearing is mounted on the lower end of the transmission wheel bracket, and the transmission wheel is coaxially mounted between the third bearing and the fourth bearing. The DC motor bracket is fixedly mounted on the transmission wheel bracket by screws, and the DC motor is fixedly mounted on the DC motor bracket by screws. The motor shaft of the DC motor and the shaft end of the transmission wheel are connected by the third coupling.
[0014] The roller bracket is provided with a fixed ball, and the fixed ball contacts the outer wall of the roller.
[0015] The benefits of this invention are as follows: the present invention can weld and polish the welds of similar steel plates, reducing the steel plate welding process, speeding up the efficiency of steel plate welding and polishing, reducing the workers' work intensity and protecting the workers' health; the roller assembly, the first baffle assembly and the second baffle assembly involved in the present invention can fix similar steel plates in all directions, ensuring the accuracy of the welding position of the steel plates during the welding process; the welding gun assembly involved in the present invention can weld steel plates more stably, ensuring the quality of steel plate welding; the transmission assembly and the polishing gun assembly involved in the present invention can polish the steel plate welds in the process of conveying the welded steel plates to the discharge port, thereby improving the processing efficiency of the finished products. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the present invention;
[0017] Figure 2 is an internal view of the present invention;
[0018] Figure 3 Schematic diagram of the structure of the shell;
[0019] Figure 4 It is a structural diagram of the roller frame;
[0020] Figure 5 Schematic diagram of the structure of the roller assembly;
[0021] Figure 6 It is a structural schematic diagram of the rotating component;
[0022] Figure 7 is a structural schematic diagram of the first baffle assembly;
[0023] Figure 8 It is a structural diagram of the welding gun assembly;
[0024] Figure 9 It is a structural diagram of the grinding gun assembly;
[0025] Figure 10 is a structural diagram of the transmission component;
[0026] Figure 11 is another view of the transmission assembly;
[0027] Figure 12 It is a structural schematic diagram of the roller bracket;
[0028] Figure 13 Schematic diagram of the structure of the first buckle assembly;
[0029] Figure 14 Schematic diagram of the structure of the drum;
[0030] Figure 15 Here is another view of the drum;
[0031] Figure 16 It is a structural diagram of the slider;
[0032] Figure 17 This is a structural diagram of the welding gun mounting frame;
[0033] In order to clearly express the detection workpiece of the device of the present invention, the following Figure 18 This is a structural diagram of the special steel plate that is the processing object of the device.
[0034] In the figure, 1, housing, 2, drum frame, 3, gear plate, 4, drum assembly, 5, rotating assembly, 6, first baffle assembly, 7, welding gun assembly, 8, second baffle assembly;
[0035] Grinding gun assembly, 10, transmission assembly, 11, roller bracket;
[0036] Roller frame support plate, 102, roller opening, 103, first baffle opening, 104, right transmission support plate, 105, discharge port, 106, left transmission support plate, 107, second baffle opening;
[0037] ball groove;
[0038] First snap assembly, 402, roller, 403, second snap assembly, 404, third snap assembly, 405, fourth snap assembly;
[0039] First stepper motor, 502, first stepper motor bracket, 503, first coupling, 504, pinion;
[0040] First cylinder push rod, 602, first cylinder push rod mounting bracket, 603, first baffle, 604, first cylinder push rod right bracket, 605, first cylinder push rod left bracket;
[0041] First vertical plate, 702, second guide rail front bracket, 703, lead screw front bracket, 704, first bearing, 705, second vertical plate, 706, first horizontal plate, 707, first guide rail front bracket, 708, first guide rail, 709, lead screw, 710, second guide rail, 711, slider, 712, first Y-shaped plate, 713, second horizontal plate, 714, first guide rail rear bracket, 715, second bearing, 716, lead screw rear bracket, 717, second coupling, 718, second stepper motor, 719, second stepper motor bracket, 720, second guide rail rear bracket, 721, second Y-shaped plate, 722, second cylinder push rod, 723, welding gun mounting bracket, 724, welding gun;
[0042] Grinding gun, 902, grinding gun fixing bracket;
[0043] Transmission wheel, 1002, transmission wheel bracket, 1003, DC motor bracket, 1004, DC motor, 1005, third coupling, 1006, third bearing;
[0044] Fourth bearing;
[0045] Fixed ball bearing;
[0046] Buckle, 4012, compression spring, 4013, buckle housing;
[0047] 40201, lower end fixing plate, 40202, first welding port, 40203, right end fixing plate, 40204, second welding port, 40205, upper end fixing plate, 40206, ball bearing, 40207, third snap assembly mounting port, 40208, third welding port, 40209, left end fixing plate, 40210, fourth welding port, 40211, fourth snap assembly mounting port;
[0048] 40212, first buckle assembly installation port, 40213, second buckle assembly installation port;
[0049] 71101, second cylinder push rod mounting plate;
[0050] 72301, cylinder connection hole, 72302, welding gun fixing hole. DETAILED DESCRIPTION
[0051] A special steel plate welding and grinding device is composed of a shell 1, a roller frame 2, a gear plate 3, a roller assembly 4, a rotating assembly 5, a first baffle assembly 6, a welding gun assembly 7, a second baffle assembly 8, a grinding gun assembly 9, a transmission assembly 10 and a roller bracket 11. The roller frame 2 is fixedly mounted on the front of the shell 1 by screws, the roller assembly 4 is mounted in the roller frame 2, the gear plate 3 is fixedly mounted on the front of the roller assembly 4, the rotating assembly 5 is fixedly mounted on the roller frame 2, the first baffle assembly 6 is mounted on the right outer wall of the shell 1 by screws, the welding gun assembly 7 is fixedly mounted on both sides of the outer wall of the shell 1 and is located above the rear of the roller assembly 4, the second baffle assembly 8 is mounted on the left outer wall of the shell 1 by screws, the grinding gun assembly 9 is mounted inside the rear end of the shell 1 by bolts, the transmission assembly 10 is mounted inside the rear end of the shell 1 by bolts, the lower end of the roller bracket 11 is fixedly mounted on the lower wall of the shell 1, and the upper end supports the roller assembly 4;
[0052] The front of the housing 1 is provided with a roller frame support plate 101 and a roller opening 102, a first baffle opening 103 is provided on the right side, a second baffle opening 107 is provided on the left side, a left transmission support plate 106 and a right transmission support plate 104 are provided on the left and right sides of the rear end of the inner wall, and a discharge port 105 is provided at the rear;
[0053] The roller frame is provided with a ball groove 201, and the roller frame 2 is fixedly mounted on the left and right side walls of the housing 1 by screws and is located on the roller frame support plate 101;
[0054] The roller assembly 4 is composed of a first snap assembly 401, a roller 402, a second snap assembly 403, a third snap assembly 404 and a fourth snap assembly 405. The roller 402 is provided with a lower end fixing plate 40201, a first welding port 40202, a right end fixing plate 40203, a second welding port 40204, an upper end fixing plate 40205, a ball bearing 40206, a third snap assembly installation port 40207, a third welding port 40208, a left end fixing plate 40209, a fourth welding port 40210, a fourth snap assembly installation port 40211, a first snap assembly 40203, a right end fixing plate 40203, a second welding port 40204, an upper end fixing plate 40205, a ball bearing 40206, a third snap assembly installation port 40207, a third welding port 40208, a left end fixing plate 40209, a fourth welding port 40210, a fourth snap assembly installation port 40211, a first snap assembly 40201, a first welding port 40202, a right end fixing plate 40203, a second welding port 40204, a The buckle assembly mounting opening 40212 and the second buckle assembly mounting opening 40213, the ball 40206 can roll on the ball groove 201 of the drum frame 2, the first buckle assembly 401 is fixedly mounted on the first buckle assembly mounting opening 40212 of the drum 402, the second buckle assembly 403 is fixedly mounted on the second buckle assembly mounting opening 40213 of the drum, the third buckle assembly 404 is fixedly mounted on the third buckle assembly mounting opening 40207 of the drum, and the fourth buckle assembly 405 is fixedly mounted on the fourth buckle assembly mounting opening 40211 of the drum;
[0055] The first buckle assembly 401 is composed of a buckle housing 4013, a compression spring 4012 and a buckle 4011. The upper portion of the compression spring 4012 is fixedly mounted inside the buckle housing 4013, and the lower portion of the compression spring 4012 is fixedly mounted on the buckle 4011. The structures of the second buckle assembly 403, the third buckle assembly 404 and the fourth buckle assembly 405 are the same as those of the first buckle assembly 401.
[0056] The rotating assembly 5 is composed of a first stepper motor 501, a first stepper motor bracket 502, a first coupling 503 and a pinion 504. The first stepper motor 501 is fixed to the first stepper motor bracket 502 by screws. The motor shaft of the first stepper motor 501 and the shaft end of the pinion 504 are connected and rotated by the first coupling 503. The pinion 504 can engage with the gear plate 3 to drive the roller assembly 4 to rotate.
[0057] The first baffle assembly 6 is composed of a first cylinder push rod 601, a first cylinder push rod mounting bracket 602, a first baffle 603, a first cylinder push rod left bracket 605 and a first cylinder push rod right bracket 604. The first cylinder push rod 601 is fixedly mounted on the first cylinder push rod mounting bracket 602 by screws, and the first cylinder push rod mounting bracket 602 is fixedly mounted on the right side wall of the shell 1 by screws. One end of the first cylinder push rod left bracket 605 and the first cylinder push rod right bracket 604 are fixedly mounted on the first cylinder push rod mounting bracket 602, and the other end is fixedly mounted on the right side wall of the shell 1. The rear end of the first baffle 603 is connected to the first cylinder push rod 601 by tightening a nut, and the front end of the first baffle 603 can extend into the interior of the shell 1 from the first baffle opening 103. The structure of the second baffle assembly 8 is the same as that of the first baffle assembly 6;
[0058] The welding gun assembly 7 is composed of a first vertical plate 701, a second guide rail front bracket 702, a lead screw front bracket 703, a first bearing 704, a second vertical plate 705, a first horizontal plate 706, a first guide rail front bracket 707, a first guide rail 708, a lead screw 709, a second guide rail 710, a slider 711, a first Y-shaped plate 712, a second horizontal plate 713, a first guide rail rear bracket 714, a second bearing 715, a lead screw rear bracket 716, a second coupling 717, a second stepper motor 718, a second stepper motor bracket 719, a second guide rail rear bracket 720, a second Y-shaped plate 721, a second cylinder push rod 722, a welding gun mounting bracket 723 and a welding gun 724. The lower part of the first vertical plate 701 is fixedly mounted on the housing 1 The lower part of the second vertical plate 705 is fixedly mounted on the upper part of the right outer wall of the shell 1, the first horizontal plate 706 is fixedly mounted on the upper part of the first vertical plate 701 and the second vertical plate 705, the lower part of the first Y-shaped plate 712 is fixedly mounted on the right outer wall of the shell 1 and is located at the upper end of the first baffle assembly 6, the lower part of the second Y-shaped plate 721 is fixedly mounted on the left outer wall of the shell 1 and is located at the upper end of the second baffle assembly 8, the second horizontal plate 713 is fixedly mounted on the upper part of the first Y-shaped plate 712 and the second Y-shaped plate 721, the first guide rail front bracket 707 is fixedly mounted on the first horizontal plate 706 and is located on the right side, and the first guide rail rear bracket 714 is fixedly mounted on the second horizontal plate 713 The first guide rail 708 is fixedly mounted on the rear side of the first guide rail front bracket 707, and the other end is fixedly mounted on the front side of the first guide rail rear bracket 714. The second guide rail front bracket 702 is fixedly mounted on the first cross plate 706 and is located on the left side. The second guide rail rear bracket 720 is fixedly mounted on the second cross plate 713 and is located on the left side. One end of the second guide rail 710 is fixedly mounted on the rear side of the second guide rail front bracket 702, and the other end is fixedly mounted on the front side of the second guide rail rear bracket 720. The lead screw front bracket 703 is fixedly mounted on the first cross plate 706 and is located between the first guide rail front bracket 707 and the second guide rail front bracket 702. The lead screw rear bracket 716 is fixedly mounted on the first cross plate 706 and is located between the first guide rail front bracket 707 and the second guide rail front bracket 702. The first bearing 704 is fixedly mounted on the second transverse plate 713 and is located between the first guide rail rear bracket 714 and the second guide rail rear bracket 720. The first bearing 704 is fixedly mounted inside the screw front bracket 703. The second bearing 715 is fixedly mounted inside the screw rear bracket 716. The screw 709 is coaxially mounted in the first bearing 704 and the second bearing 715. The second stepper motor bracket 719 is fixedly mounted on the second transverse plate 713. The second stepper motor 718 is fixedly mounted on the second stepper motor bracket 719 by screws. The motor shaft of the second stepper motor 718 and the shaft end of the screw 709 are connected for rotation through the second coupling 717. The lower end of the slider 711 is provided with a second cylinder push rod mounting plate 71101.The upper end of the slider 711 passes through the lead screw 709, the first guide rail 708 and the second guide rail 710 and is threadedly connected to the lead screw 709, and can slide along the first guide rail 708 and the second guide rail 710. The second cylinder push rod 722 is fixedly mounted on the second cylinder push rod mounting plate 71101 by screws. The welding gun mounting bracket 723 is provided with a cylinder connecting hole 72301 and a welding gun fixing hole 72302. The cylinder connecting hole 72301 of the welding gun mounting bracket 723 passes through the rod end of the second cylinder push rod 722 and is tightened and fixed by a nut. The welding gun 724 is fixedly mounted in the welding gun fixing hole 72302 of the welding gun mounting bracket 723.
[0059] The grinding gun assembly 9 is composed of a grinding gun 901 and a grinding gun fixing frame 902. The grinding gun 901 is fixed to the grinding gun fixing frame 902 by screws.
[0060] The transmission assembly 10 is composed of a transmission wheel 1001, a transmission wheel bracket 1002, a DC motor bracket 1003, a DC motor 1004, a third coupling 1005, a third bearing 1006 and a fourth bearing 1007, wherein the third bearing 1006 is mounted on the upper end of the transmission wheel bracket 1002, the fourth bearing 1007 is mounted on the lower end of the transmission wheel bracket 1002, the transmission wheel 1001 is coaxially mounted between the third bearing 1006 and the fourth bearing 1007, the DC motor bracket 1003 is fixedly mounted on the transmission wheel bracket 1002 by screws, the DC motor 1004 is fixedly mounted on the DC motor bracket 1003 by screws, and the motor shaft of the DC motor 1004 and the shaft end of the transmission wheel 1001 are connected by the third coupling 1005;
[0061] The roller bracket 11 is provided with a fixed ball 1101 , and the fixed ball 1101 is in contact with the outer wall of the roller 402 .
[0062] During operation, the worker first pushes the spot-welded steel plate from the front end of the roller assembly 4 into the interior of the roller 402. The first baffle assembly 6 and the second baffle assembly 8 are in a closed state to the end of the roller assembly 4. The steel plate is completely fixed under the joint action of the roller 402, the first snap assembly 401, the second snap assembly 403, the third snap assembly 404, the fourth snap assembly 405, the first baffle assembly 6 and the second baffle assembly 8. The first stepper motor 501 rotates to drive the roller assembly 4 to rotate. When the second welding port 40204 is facing upward, the first stepper motor 501 stops rotating. , the second stepper motor 718 rotates so that the welding gun 724 at the lower end of the slider 711 is facing the front end of the area to be welded of the steel plate, and the second cylinder push rod 722 pushes the welding gun 724 out. When the welding gun 724 contacts the steel plate, the welding gun 724 starts welding. At the same time, the second stepper motor 718 rotates in the opposite direction, driving the welding gun 724 to weld backward along the gap of the steel plate. After the welding gun 724 reaches the end of the steel plate, the second cylinder push rod 722 retracts, and the first stepper motor 501 drives the roller assembly 4 to continue rotating. Whenever the first welding port 40202, the fourth welding port 40210 and the third welding port 40211 are welded, the second stepper motor 718 rotates in the opposite direction, driving the welding gun 724 to weld backward along the gap of the steel plate. When the interface 40208 is facing upward, the welding gun 724 will be aimed at the front end of the steel plate under the drive of the second stepper motor 718, and then the second cylinder push rod 722 will fall, the welding gun 724 will start welding, and move backward along the gap to be welded until it is welded to the end of the steel plate, and the second cylinder push rod 722 will retract. When the roller assembly 4 rotates one circle, the internal steel plate is welded, and the unwelded steel plate is pushed into the roller assembly 4. At the same time, the first baffle assembly 6 and the second baffle assembly 8 are opened, and the end of the roller assembly 4 is no longer closed. The DC motor 1004 rotates, and the transmission Under the action of the assembly 10, the welded steel plate moves toward the discharge port 105. After the welded steel plate completely leaves the roller assembly 4, the first baffle assembly 6 and the second baffle assembly 8 are closed again to seal the end of the roller assembly 4. Under the action of the left transmission support plate 106 and the right transmission support plate 104, the welded steel plate will not fall during the movement toward the discharge port 105. Before the welded steel plate is about to be discharged from the discharge port 105, the grinding gun 901 inside the discharge port 105 will grind the weld of the steel plate, and the steel plate will be received by the worker after extending from the discharge port 105.
[0063] For those skilled in the art, according to the teachings of the present invention, without departing from the principles and spirit of the present invention, changes, modifications, substitutions and variations made to the implementation methods are still within the scope of protection of the present invention.
Claims
1. A special steel plate welding and grinding device, which is composed of a housing, a roller frame, a gear plate, a roller assembly, a rotating assembly, a first baffle assembly, a welding gun assembly, a second baffle assembly, a grinding gun assembly, a transmission assembly and a roller bracket, and is characterized in that: The roller frame is fixedly installed on the front of the shell by screws, the roller assembly is installed in the roller frame, the gear plate is fixedly installed on the front of the roller assembly, the rotating assembly is fixedly installed on the roller frame, the first baffle assembly is installed on the right outer wall of the shell by screws, the welding gun assembly is fixedly installed on both sides of the outer wall of the shell and is located above the rear of the roller assembly, the second baffle assembly is installed on the left outer wall of the shell by screws, the grinding gun assembly is installed inside the rear end of the shell by bolts, the transmission assembly is installed inside the rear end of the shell by bolts, the lower end of the roller bracket is fixedly installed on the lower wall of the shell, and the upper end supports the roller assembly. The roller assembly is composed of a first clip assembly, a roller, a second clip assembly, a third clip assembly and a fourth clip assembly. The roller is provided with a lower end fixing plate, a first welding port, a right end fixing plate, a second welding port, an upper end fixing plate, a ball, a third clip assembly mounting port, and a third welding port , the left end fixed plate, the fourth welding port, the fourth clip assembly mounting port, the first clip assembly mounting port and the second clip assembly mounting port, the ball can roll on the ball groove of the roller frame, the first clip assembly is fixedly mounted on the first clip assembly mounting port of the roller, the second clip assembly is fixedly mounted on the second clip assembly mounting port of the roller, the third clip assembly is fixedly mounted on the third clip assembly mounting port of the roller, and the fourth clip assembly is fixedly mounted on the fourth clip assembly mounting port of the roller. The rotating assembly is composed of a first stepper motor, a first stepper motor bracket, a first coupling and a pinion gear. The first stepper motor is fixedly mounted on the first stepper motor bracket by screws, and the motor shaft of the first stepper motor and the shaft end of the pinion gear are connected and rotated through the first coupling. The pinion gear can engage with the gear plate to drive the roller assembly to rotate.
2. A special steel plate welding and grinding device according to claim 1, characterized in that: The first baffle assembly is composed of a first cylinder push rod, a first cylinder push rod mounting bracket, a first baffle, a first cylinder push rod left bracket and a first cylinder push rod right bracket. The first cylinder push rod is fixedly mounted on the first cylinder push rod mounting bracket by screws, and the first cylinder push rod mounting bracket is fixedly mounted on the right side wall of the outer shell by screws. One end of the first cylinder push rod left bracket and the first cylinder push rod right bracket are fixedly mounted on the first cylinder push rod mounting bracket, and the other end is fixedly mounted on the right side wall of the outer shell. The rear end of the first baffle is connected to the first cylinder push rod by tightening a nut, and the front end of the first baffle can extend into the interior of the outer shell from the first baffle opening. The structure of the second baffle assembly is the same as that of the first baffle assembly.
3. The special steel plate welding and grinding device according to claim 1, characterized in that: The welding gun assembly is composed of a first vertical plate, a second guide rail front bracket, a lead screw front bracket, a first bearing, a second vertical plate, a first horizontal plate, a first guide rail front bracket, a first guide rail, a lead screw, a second guide rail, a slider, a first Y-shaped plate, a second horizontal plate, a first guide rail rear bracket, a second bearing, a lead screw rear bracket, a second coupling, a second stepper motor, a second stepper motor bracket, a second guide rail rear bracket, a second Y-shaped plate, a second cylinder push rod, a welding gun mounting frame and a welding gun. The lower part of the first vertical plate is fixedly mounted on the upper part of the left outer wall of the shell, the lower part of the second vertical plate is fixedly mounted on the upper part of the right outer wall of the shell, and the first horizontal plate is fixedly mounted on the upper parts of the first vertical plate and the second vertical plate. , the lower part of the first Y-shaped plate is fixedly mounted on the right outer wall of the shell and is located at the upper end of the first baffle assembly, the lower part of the second Y-shaped plate is fixedly mounted on the left outer wall of the shell and is located at the upper end of the second baffle assembly, the second cross plate is fixedly mounted on the upper parts of the first Y-shaped plate and the second Y-shaped plate, the first guide rail front bracket is fixedly mounted on the first cross plate and is located on the right side, the first guide rail rear bracket is fixedly mounted on the second cross plate and is located on the right side, one end of the first guide rail is fixedly mounted on the rear side of the first guide rail front bracket, and the other end is fixedly mounted on the front side of the first guide rail rear bracket, the second guide rail front bracket is fixedly mounted on the first cross plate and is located on the left side, the The second guide rail rear bracket is fixedly mounted on the second transverse plate and is located on the left side, one end of the second guide rail is fixedly mounted on the rear side of the second guide rail front bracket, and the other end is fixedly mounted on the front side of the second guide rail rear bracket, the screw front bracket is fixedly mounted on the first transverse plate and is located between the first guide rail front bracket and the second guide rail front bracket, the screw rear bracket is fixedly mounted on the second transverse plate and is located between the first guide rail rear bracket and the second guide rail rear bracket, the first bearing is fixedly mounted inside the screw front bracket, the second bearing is fixedly mounted inside the screw rear bracket, the screw is coaxially mounted in the first bearing and the second bearing, and the second stepping motor bracket is fixedly mounted on the second On the horizontal plate, the second stepper motor is fixedly mounted on the second stepper motor bracket by screws, the motor shaft of the second stepper motor and the shaft end of the lead screw are connected for rotation through a second coupling, the lower end of the slider is provided with a second cylinder push rod mounting plate, the upper end of the slider passes through the lead screw, the first guide rail and the second guide rail and is threadedly connected to the lead screw, and can slide along the first guide rail and the second guide rail, the second cylinder push rod is fixedly mounted on the second cylinder push rod mounting plate by screws, the welding gun mounting bracket is provided with a cylinder connecting hole and a welding gun fixing hole, the cylinder connecting hole of the welding gun mounting bracket passes through the rod end of the second cylinder push rod and is tightened and fixed by a nut, and the welding gun is fixedly mounted in the welding gun fixing hole of the welding gun mounting bracket.
4. The special steel plate welding and grinding device according to claim 1, characterized in that: The transmission assembly is composed of a transmission wheel, a transmission wheel bracket, a DC motor bracket, a DC motor, a third coupling, a third bearing and a fourth bearing. The third bearing is installed on the upper end of the transmission wheel bracket, the fourth bearing is installed on the lower end of the transmission wheel bracket, and the transmission wheel is coaxially installed between the third bearing and the fourth bearing. The DC motor bracket is fixedly mounted on the transmission wheel bracket by screws, and the DC motor is fixedly mounted on the DC motor bracket by screws. The motor shaft of the DC motor and the shaft end of the transmission wheel are connected by the third coupling.
5. The special steel plate welding and grinding device according to claim 1, characterized in that: The first buckle assembly is composed of a buckle shell, a compression spring and a buckle. The upper part of the compression spring is fixedly installed inside the buckle shell, and the lower part of the compression spring is fixedly installed on the buckle. The structures of the second buckle assembly, the third buckle assembly and the fourth buckle assembly are the same as those of the first buckle assembly.
Citation Information
Patent Citations
H-shaped steel automatic welding device
CN108890213A