Grinding mechanism for soft magnetic ferrite core grinding production
By designing a grinding mechanism including a conveyor table, a grinding mechanism and a feeding mechanism, using a grinding roller and gear system driven by a servo motor, the grinding efficiency of soft ferrite cores in the prior art is solved by low grinding efficiency and difficulty in comprehensive grinding in the prior art. The problem of this has achieved efficient improvement in core grinding and grinding quality.
Patent Information
- Application Number
- CN202411745030.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2044-12-02
AI Technical Summary
The existing soft ferrite core grinding equipment has low grinding efficiency and is difficult to fully polish the core.
A grinding mechanism including a conveyor table, a grinding mechanism and a feeding mechanism are designed to achieve efficient grinding of the ferrite core through a grinding roller and gear system driven by a servo motor, and through a conveyor seat and a limit roller system Achieve comprehensive and efficient processing of the magnetic core.
The grinding efficiency and grinding quality of soft ferrite cores are improved, and the comprehensive polishing and efficient treatment of the cores are achieved.
Smart Images

Figure CN119188529A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of soft ferrite cores, and in particular relates to a grinding mechanism for grinding and producing soft ferrite cores. Background Art
[0002] Ferrite core is made of dense and homogeneous non-metallic magnetic material with ceramic structure and low coercivity, also known as soft ferrite. It is composed of iron oxide and one or more other metal oxides or carbonate compounds. The ferrite raw material is pressed, sintered at 1300 degrees, and finally machined into a finished core that meets the application requirements. Compared with other types of magnetic materials, the advantages of ferrite are high magnetic permeability, high resistance and low eddy current loss in a wide frequency range. These material properties make ferrite an ideal material for manufacturing high-frequency transformers, broadband transformers, adjustable inductors and other high-frequency circuits from 10kHz to 50MHz.
[0003] The existing equipment for grinding soft ferrite cores has low grinding efficiency and is difficult to fully grind the soft ferrite cores. Therefore, we propose a grinding mechanism for grinding soft ferrite cores. Summary of the invention
[0004] The object of the present invention is to provide a grinding mechanism for grinding soft ferrite cores to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a grinding mechanism for grinding soft ferrite cores, comprising a conveying table, first slide rails are provided on both sides of the upper surface of the conveying table, a second slide rail is provided in the middle of the upper surface of the conveying table, a gear rail is provided inside the second slide rail, a grinding mechanism is slidably connected inside the first slide rail, a conveying mechanism is slidably connected inside the second slide rail, a feeding mechanism is provided on the upper surface of the conveying table, the grinding mechanism comprises a connecting slide rail, the connecting slide rail is slidably connected to the first slide rail, a moving slider is slidably connected inside the connecting slide rail, a servo electric cylinder is provided on the side of the connecting slide rail, and the output end of the servo electric cylinder is connected to the moving slider, a rotating seat is provided on the upper surface of the moving slider, a first driving shaft is rotatably connected inside the rotating seat, a first servo motor is provided on the side of the rotating seat on the left side, and the first servo The output end of the servo motor is transmission connected with the first driving shaft, and the end of the first driving shaft is transmission connected with the fixed shaft away from the rotating seat, and the fixed shaft is provided with a fixed groove inside the end away from the first driving shaft, and the inner side wall of the fixed groove is provided with a clamping seat, and a positioning slide rail is provided on the circumferential inner surface wall of the fixed groove, and a positioning slider is slidably connected inside the positioning slide rail, and the positioning slider is slidably connected with the fixed groove, the circumferential surface of the fixed shaft is rotatably connected with the first grinding roller, and the first grinding roller is rotatably connected with the rotating seat, the inner side wall of the first grinding roller is provided with an internal toothed disk, the circumferential surface of the first driving shaft is provided with a driving gear, the circumferential surface of the driving gear is meshed with a driven gear, and the driven gear is meshed with the internal toothed disk, the middle part of the driven gear is provided with a connecting shaft, and the connecting shaft is rotatably connected with the rotating seat, and a push block is provided at the end of the fixed shaft on the right side away from the rotating seat.
[0006] Preferably, the conveying mechanism includes a conveying seat, and the conveying seat is slidably connected to the second slide rail, the conveying seat is internally rotatably connected to a first limit roller, and the first limit roller is symmetrically arranged in two groups, the conveying seat is internally rotatably connected to a second limit roller, and the second limit roller is symmetrically arranged in two groups and is located below the first limit roller, the conveying seat is internally rotatably connected to a second drive shaft, the circumferential surface of the second drive shaft is provided with a moving gear, and the moving gear is meshingly connected to the rack.
[0007] Preferably, a grinding shaft is rotatably connected inside the conveying seat, a second grinding roller is provided on the circumferential surface of the grinding shaft, a transmission belt is transmission-connected between the grinding shaft and the second driving shaft, a second servo motor is provided on the side of the conveying seat, and the second servo motor is transmission-connected to the second driving shaft, a dust shield is provided inside the conveying seat, and two groups of dust shields are symmetrically provided, and a dust collector is provided on the side of the conveying seat.
[0008] Preferably, a connecting rod is provided between the conveying seat and the connecting slide rail, and the connecting rod can be used to drive the connecting slide rail to move synchronously with the conveying seat in the first slide rail when the conveying seat moves.
[0009] Preferably, the unloading mechanism includes a fixed frame, and the fixed frame is arranged on the upper surface of the conveying platform, a unloading box is arranged on the side of the fixed frame, a first material baffle plate is slidably connected inside the unloading box, a second material baffle plate is slidably connected inside the unloading box, a first hinge seat is arranged on the lower surface of the first material baffle plate, a first connecting hinge rod is hinged inside the first hinge seat, a second hinge seat is arranged on the upper surface of the second material baffle plate, a second connecting hinge rod is hinged inside the second hinge seat, an articulated rod is hinged between the first connecting hinge rod and the second connecting hinge rod, a hinge plate is hinged in the middle of the hinge rod, and the hinge plate is connected to the side of the unloading box.
[0010] Preferably, a support plate is provided on the side of the feed box, a sliding rod is provided between the support plate and the feed box, a slide plate is provided on the upper surface of the first material baffle plate, and the slide plate is slidably connected to the sliding rod, and a return spring is provided between the slide plate and the feed box.
[0011] Preferably, a sliding frame is provided on the side of the first material baffle plate, a third slide rail is provided on the upper surface of the conveying platform, and the sliding frame is slidably connected to the third slide rail at one end away from the first material baffle plate, a stabilizing slide bar is provided on the side of the sliding frame, a stabilizing slide rail is provided on the side of the fixed frame, and the stabilizing slide bar is located inside the stabilizing slide rail and slides.
[0012] Preferably, a push rod is provided on the side of the sliding frame, a trapezoidal slide rail is provided on the side of the left connecting slide rail, and the push rod can slide inside the trapezoidal slide rail.
[0013] Compared with the prior art, the present invention has the following beneficial effects: (1) A grinding mechanism for grinding soft ferrite cores. When the conveying seat drives the connecting slide rail to move the push rod out of the trapezoidal slide rail, two sets of servo electric cylinders are operated to simultaneously push the moving slide block toward the ferrite core, thereby pushing the two sets of fixed shafts toward the ferrite core. When the right fixed shaft moves to a certain position inside the ferrite core, the push block on the left fixed shaft also moves to the inside of the fixed groove and engages with the engaging seat. At this time, the two sets of first grinding rollers are just in contact with the two end surfaces of the ferrite core. During the process of the push block engaging with the engaging seat, The push block will push the positioning slider against the inner wall of the ferrite core, fix the ferrite core in the middle of the two sets of grinding mechanisms, and then when the first servo motor is operated to drive the fixed shaft to rotate, the ferrite core will also be driven to rotate under the action of the positioning slider. When the first driving shaft rotates, under the action of the driving gear, the driven gear and the inner gear disc, the first grinding roller can be rotated in the opposite direction to the ferrite core. The rotation of the first grinding roller in the opposite direction to the ferrite core can achieve more efficient grinding of the end face of the ferrite core. The two sets of first grinding rollers can efficiently grind the ferrite core.
[0014] (2) A grinding mechanism for grinding and producing soft ferrite cores. When grinding the ferrite cores, the conveying seat can carry the ferrite cores and move them to the unloading end of the conveying table, thereby realizing the simultaneous conveying and grinding, which greatly improves the work efficiency. Even when the second servo motor drives the second drive shaft to rotate, the moving gear can rotate. At the same time, under the action of the rack, the conveying seat can transport the ferrite cores being ground or completed to the unloading end. When the second drive shaft rotates, the second grinding roller can be driven to rotate by the action of the transmission belt. By controlling the rotation direction of the first servo motor and the second servo motor, the moving direction of the second grinding roller when the conveying seat transports the material to the unloading end is opposite to the rotation direction of the ferrite core. At this time, the second grinding roller can realize efficient grinding of the circumferential surface of the ferrite core. At the same time, under the action of the grinding mechanism, the ferrite core can be fully ground, thereby improving the grinding quality of the ferrite core.
[0015] (3) This kind of grinding mechanism for grinding soft ferrite cores, when the conveying seat moves to the unloading port of the unloading box, the connecting slide rail will also drive the trapezoidal slide rail to move in the direction of the unloading box, so that the push rod moves to the inside of the trapezoidal slide rail. In the process of the push rod moving to the inside of the trapezoidal slide rail, the trapezoidal slide rail will push the rod to move in the direction of the fixed frame in the third slide rail. At this time, the sliding frame will push the first baffle plate to move in the inside of the unloading box and compress the return spring through the slide plate. When the first baffle plate moves to the inside of the unloading box, the second baffle plate can be moved to the outside of the unloading box through the action of the first hinge seat, the first connecting hinge rod, the second hinge seat, the second connecting hinge rod and the hinge rod. When the push rod moves completely to the inside of the trapezoidal slide rail, the second baffle plate will no longer block the ferrite core originally located between the first baffle plate and the second baffle plate, thereby causing it to be unloaded into the conveying seat at the lower end of the unloading port of the unloading box, and the first baffle plate will block the ferrite core originally located in the second position of the unloading box. At this time, the loading of the ferrite core to the conveying seat is completed. After the loading of the conveying seat is completed, it will drive the connecting slide rail to move to the unloading end of the conveying table. At this time, under the action of the reset spring, the first baffle plate and the second baffle plate can be reset, and this method can greatly facilitate the unloading and loading of the ferrite core to be polished. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the side section structure of the present invention; Figure 3 It is a three-dimensional structural schematic diagram of the grinding mechanism of the present invention; Figure 4 It is a schematic diagram of the side section structure of the grinding mechanism of the present invention; Figure 5 It is a structural schematic diagram of the push block of the present invention; Figure 6 It is a schematic diagram of the side section structure of the rotating seat of the present invention; Figure 7 It is a three-dimensional structural schematic diagram of the conveying mechanism of the present invention; Figure 8 It is a schematic diagram of the side section structure of the conveying mechanism of the present invention; Fig. 9 It is a three-dimensional structural schematic diagram of the blanking mechanism of the present invention; Fig.10 It is a schematic diagram of the three-dimensional structure of the blanking box of the present invention; Fig.11 It is a schematic diagram of the side section structure of the blanking box of the present invention; Fig.12 For the present invention Fig.11 A magnified view of the structure at center.
[0017] In the figure: 10, conveying platform; 11, first slide rail; 12, second slide rail; 13, gear rail; 20, grinding mechanism; 21, connecting slide rail; 22, moving slider; 23, servo electric cylinder; 24, rotating seat; 25, first servo motor; 26, first driving shaft; 27, fixed shaft; 28, fixed groove; 29, engaging seat; 210, positioning slide rail; 211, positioning slider; 212, first grinding roller; 213, inner gear disc; 214, driving gear; 215, connecting shaft; 216, driven gear; 217, push block; 218, trapezoidal slide rail; 219, connecting rod; 30. Conveying mechanism; 31. Conveying seat; 32. First limiting roller; 33. Second limiting roller; 34. Second driving shaft; 35. Moving gear; 36. Grinding shaft; 37. Second grinding roller; 38. Transmission belt; 39. Second servo motor; 310. Dust shield; 311. Vacuum cleaner; 40. Material unloading mechanism; 41. Fixed frame; 42. Material unloading box; 43. First material baffle plate; 44. Second material baffle plate; 45. Articulated plate; 46. Articulated rod; 47. First articulated seat; 48. First connecting hinge rod; 49. Second articulated seat; 410. Second connecting hinge rod; 411. Support plate; 412. Sliding rod; 413. Return spring; 414. Sliding plate; 415. Sliding frame; 416. Push rod; 417. Third slide rail; 418. Stabilizing slide rod; 419. Stabilizing slide rail. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] See also Figure 1 - Fig.12The present invention provides a grinding mechanism for grinding soft ferrite cores, including a conveying platform 10, first slide rails 11 are provided on both sides of the upper surface of the conveying platform 10, a second slide rail 12 is provided in the middle of the upper surface of the conveying platform 10, a gear rail 13 is provided inside the second slide rail 12, a grinding mechanism 20 is slidably connected inside the first slide rail 11, a conveying mechanism 30 is slidably connected inside the second slide rail 12, a feeding mechanism 40 is provided on the upper surface of the conveying platform 10, the grinding mechanism 20 includes a connecting slide rail 21, the connecting slide rail 21 is slidably connected to the first slide rail 11, and the inner part of the connecting slide rail 21 is slidably connected to the inner part of the connecting slide rail 21. A movable slider 22 is provided, a servo electric cylinder 23 is provided on the side connected to the slide rail 21, and the output end of the servo electric cylinder 23 is connected to the movable slider 22, a rotating seat 24 is provided on the upper surface of the movable slider 22, and a first driving shaft 26 is rotatably connected inside the rotating seat 24, a first servo motor 25 is provided on the side of the left rotating seat 24, and the output end of the first servo motor 25 is transmission-connected to the first driving shaft 26, and the end of the first driving shaft 26 away from the rotating seat 24 is transmission-connected to a fixed shaft 27, and a fixed groove 28 is provided inside the end of the fixed shaft 27 away from the first driving shaft 26, and the fixed groove 28 is The inner wall is provided with a snap-fit seat 29, and a positioning slide rail 210 is provided on the inner surface wall of the circumference of the fixed groove 28. A positioning slider 211 is slidably connected inside the positioning slide rail 210, and the positioning slider 211 is slidably connected to the fixed groove 28, wherein a reset elastic member is provided between the positioning slider 211 and the positioning slide rail 210, and the reset elastic member can make the initial position of the positioning slider 211 inside the fixed groove 28, and can make it always in the initial position without being affected by external force, and the circumferential surface of the fixed shaft 27 is rotatably connected with a first grinding roller 212, and the first grinding roller 212 is rotatably connected with the rotating shaft 27. The seat 24 is rotatably connected, the inner side wall of the first grinding roller 212 is provided with an inner toothed disk 213, the circumferential surface of the first driving shaft 26 is provided with a driving gear 214, the circumferential surface of the driving gear 214 is meshingly connected with a driven gear 216, and the driven gear 216 is meshingly connected with the inner toothed disk 213, a connecting shaft 215 is provided in the middle of the driven gear 216, and the connecting shaft 215 is rotatably connected with the rotating seat 24, the grinding mechanism 20 is provided with two groups, and a push block 217 is provided at one end of the right fixed shaft 27 away from the rotating seat 24, wherein the length of the left fixed shaft 27 is longer than that of the right fixed shaft 27.
[0020] It should be noted that when the soft ferrite core needs to be polished, the ferrite core is placed in the middle of the two sets of polishing mechanisms 20, and then the two sets of servo electric cylinders 23 are operated, while pushing the movable slider 22 to move in the direction of the ferrite core, thereby pushing the two sets of fixed shafts 27 to move in the direction of the ferrite core, wherein when the right fixed shaft 27 moves to a certain position inside the ferrite core, the push block 217 on the left fixed shaft 27 will also move to the inside of the fixed groove 28 and engage with the engaging seat 29, at this time, the two sets of first grinding rollers 212 are just in contact with the two end surfaces of the ferrite core, and in the process of the push block 217 engaging with the engaging seat 29, the push block 217 will push the positioning slider 211 to move in the direction of the inner side wall of the ferrite core inside the positioning slide rail 210, and when the push block 217 engages with the engaging seat 29, the positioning slider 211 will also abut against the ferrite core. The inner wall of the magnetic core can fix the ferrite core in the middle of the two sets of grinding mechanisms 20, and then the first servo motor 25 is operated to drive the right first driving shaft 26 to rotate, and the right first driving shaft 26 can drive the right fixed shaft 27 to rotate. Since the left fixed shaft 27 and the right fixed shaft 27 are engaged with the engaging seat 29 through the push block 217, the two sets of grinding mechanisms 20 will work simultaneously. When the fixed shaft 27 rotates, under the action of the positioning slider 211, the ferrite core will also be driven to rotate. When the first driving shaft 26 rotates, under the action of the driving gear 214, the driven gear 216 and the inner gear disk 213, the first grinding roller 212 can rotate in the opposite direction to the ferrite core. The first grinding roller 212 rotates in the opposite direction to the ferrite core to achieve more efficient grinding of the end face of the ferrite core. The two sets of first grinding rollers 212 can efficiently grind the ferrite core.
[0021] The conveying mechanism 30 includes a conveying seat 31, and the conveying seat 31 is slidably connected to the second slide rail 12. The conveying seat 31 is internally rotatably connected to a first limiting roller 32, and the first limiting roller 32 is symmetrically arranged in two groups. The conveying seat 31 is internally rotatably connected to a second limiting roller 33, and the second limiting roller 33 is symmetrically arranged in two groups and is located below the first limiting roller 32. The conveying seat 31 is internally rotatably connected to a second driving shaft 34, and a moving gear 35 is provided on the circumferential surface of the second driving shaft 34, and the moving gear 35 is meshed with the rack 13. The conveying seat 31 is internally rotatably connected to a grinding shaft 36, and a second grinding roller 37 is provided on the circumferential surface of the grinding shaft 36. When a ferrite core is installed inside the conveying seat 31, the second grinding roller 37 is The cutting roller 37 will contact the circumferential surface of the ferrite core, a transmission belt 38 is connected between the grinding shaft 36 and the second drive shaft 34, a second servo motor 39 is provided on the side of the conveying seat 31, and the second servo motor 39 is connected to the second drive shaft 34, a dust shield 310 is provided inside the conveying seat 31, and two groups of dust shields 310 are symmetrically provided, a vacuum cleaner 311 is provided on the side of the conveying seat 31, wherein the vacuum port of the vacuum cleaner 311 is connected to the space formed by the dust shield 310 and the inside of the conveying seat 31, a connecting rod 219 is provided between the conveying seat 31 and the connecting slide rail 21, and the connecting rod 219 can be used to drive the connecting slide rail 21 to move synchronously with the conveying seat 31 in the first slide rail 11 when the conveying seat 31 moves.
[0022] It should be noted that the interior of the conveying seat 31 can carry a ferrite core, so that when the second servo motor 39 works to drive the second drive shaft 34 to rotate, the moving gear 35 can be rotated. When the moving gear 35 rotates, under the action of the rack 13, the conveying seat 31 can convey the ferrite core that is being ground or has been ground to the unloading end. When the second drive shaft 34 rotates, the grinding shaft 36 can be driven to rotate synchronously through the action of the transmission belt 38, thereby driving the second grinding roller 37 to rotate. By controlling the rotation direction of the first servo motor 25 and the second servo motor 39, the moving direction of the second grinding roller 37 when the conveying seat 31 transports the material to the unloading end is opposite to the rotation direction of the ferrite core. At this time, the second grinding roller 37 can realize efficient grinding of the circumferential surface of the ferrite core. At the same time, under the action of the grinding mechanism 20, the ferrite core can be fully ground, thereby improving the grinding quality of the ferrite core.
[0023] The unloading mechanism 40 includes a fixed frame 41, and the fixed frame 41 is arranged on the upper surface of the conveying platform 10, and a unloading box 42 is arranged on the side of the fixed frame 41, and a first material baffle plate 43 is slidably connected inside the unloading box 42, and a second material baffle plate 44 is slidably connected inside the unloading box 42, wherein the second material baffle plate 44 is arranged near the outlet of the unloading box 42, and the space between the first material baffle plate 43 and the second material baffle plate 44 can just accommodate a ferrite core, and a first hinge seat 47 is arranged on the lower surface of the first material baffle plate 43, and a first connecting hinge rod 48 is hinged inside the first hinge seat 47, and a second hinge seat 49 is arranged on the upper surface of the second material baffle plate 44, and a second connecting hinge rod 410 is hinged inside the second hinge seat 49, and an articulated rod 46 is hinged between the first connecting hinge rod 48 and the second connecting hinge rod 410, and a hinge plate 45 is hinged in the middle of the hinge rod 46, and the hinge plate 45 and the unloading box 42 are connected. The sides are connected, a support plate 411 is provided on the side of the unloading box 42, a sliding rod 412 is provided between the support plate 411 and the unloading box 42, a slide plate 414 is provided on the upper surface of the first baffle plate 43, and the slide plate 414 is slidably connected to the sliding rod 412, a return spring 413 is provided between the slide plate 414 and the unloading box 42, a sliding frame 415 is provided on the side of the first baffle plate 43, a third slide rail 417 is provided on the upper surface of the conveying platform 10, and the end of the sliding frame 415 away from the first baffle plate 43 is slidably connected to the third slide rail 417, a push rod 416 is provided on the side of the sliding frame 415, a trapezoidal slide rail 218 is provided on the side of the left connecting slide rail 21, and the push rod 416 can slide inside the trapezoidal slide rail 218, a stabilizing slide bar 418 is provided on the side of the sliding frame 415, a stabilizing slide rail 419 is provided on the side of the fixed frame 41, and the stabilizing slide bar 418 slides inside the stabilizing slide rail 419.
[0024] It should be noted that when the conveying seat 31 moves to the unloading port of the unloading box 42, the connecting slide rail 21 will also drive the trapezoidal slide rail 218 to move in the direction of the unloading box 42, so that the push rod 416 moves to the inside of the trapezoidal slide rail 218. In the process of the push rod 416 moving to the inside of the trapezoidal slide rail 218, the push rod 416 moves in the third slide rail 417 toward the direction of the fixed frame 41. At this time, the sliding frame 415 will push the first material baffle plate 43 to move into the inside of the unloading box 42 and compress the return spring 413 through the slide plate 414. When the first material baffle plate 43 moves into the inside of the unloading box 42, the second material baffle plate 44 can be moved to the outside of the unloading box 42 through the action of the first hinge seat 47, the first connecting hinge rod 48, the second hinge seat 49, the second connecting hinge rod 410 and the hinge rod 46. When the push rod 416 is completely moved to the inside of the trapezoidal slide rail 218 The second stop plate 44 will no longer stop the ferrite core originally located between the first stop plate 43 and the second stop plate 44, thereby causing it to be discharged into the conveying seat 31 located at the lower end of the discharge port of the discharge box 42, and the first stop plate 43 will stop the ferrite core originally located in the second position of the discharge box 42. At this time, the loading of the ferrite core to the conveying seat 31 is completed. After the loading of the conveying seat 31 is completed, it will drive the connecting slide rail 21 to move toward the discharge end, so that the push rod 416 slowly moves out of the trapezoidal slide rail 218. At this time, under the action of the reset spring 413, the first stop plate 43 and the second stop plate 44 can be reset. At this time, the ferrite core originally located in the second position of the discharge box 42 will become the first position, and the third position will become the second position. This is a cycle. In this way, the unloading and loading of the ferrite core to be polished can be greatly facilitated.
[0025] The working principle and use process of the present invention: When the conveying seat 31 moves to the discharge port of the discharge box 42, the connecting slide rail 21 will also drive the trapezoidal slide rail 218 to move in the direction of the discharge box 42, so that the push rod 416 moves to the inside of the trapezoidal slide rail 218. In the process of the push rod 416 moving to the inside of the trapezoidal slide rail 218, the push rod 416 moves in the third slide rail 417 toward the direction of the fixed frame 41. At this time, the sliding frame 415 will push the first baffle plate 43 to move into the inside of the discharge box 42, and compress the return spring 413 through the slide plate 414. When the first baffle plate 43 moves into the inside of the discharge box 42, the second baffle plate 44 can be moved to the outside of the discharge box 42 through the action of the first hinge seat 47, the first connecting hinge rod 48, the second hinge seat 49, the second connecting hinge rod 410 and the hinge rod 46. When the push rod 416 is completely moved When it reaches the inside of the trapezoidal slide rail 218, the second material blocking plate 44 will no longer block the ferrite core originally located between the first material blocking plate 43 and the second material blocking plate 44, so that it can be discharged into the conveying seat 31 located at the lower end of the discharge port of the discharge box 42, and the first material blocking plate 43 will block the ferrite core originally located in the second position of the discharge box 42. At this time, the loading of the ferrite core to the conveying seat 31 is completed. After the loading of the conveying seat 31 is completed, it will drive the connecting slide rail 21 to move toward the discharge end of the conveying platform 10, so that the push rod 416 slowly moves out of the trapezoidal slide rail 218. At this time, under the action of the reset spring 413, the first material blocking plate 43 and the second material blocking plate 44 can be reset. At this time, the ferrite core originally located in the second position of the discharge box 42 will become the first position, and the third position will become the second position. When the conveying seat 31 drives the connecting slide rail 21 to move the push rod 416 out of the trapezoidal slide rail 218, the two sets of servo electric cylinders 23 are operated, and the moving slider 22 is pushed to move in the direction of the ferrite core, thereby pushing the two sets of fixed shafts 27 to move in the direction of the ferrite core. When the right fixed shaft 27 moves to a certain position inside the ferrite core, the push block 217 on the left fixed shaft 27 will also move to the inside of the fixed groove 28 and engage with the engaging seat 29. At this time, the two sets of first grinding rollers 212 are just in contact with the two end surfaces of the ferrite core. In the process of the push block 217 engaging with the engaging seat 29, the push block 217 will push the positioning slider 211 inside the positioning slide rail 210 toward the inner wall of the ferrite core. When the push block 217 is engaged with the engaging seat 29, the positioning slider 211 will also abut against the inner side wall of the ferrite core, thereby fixing the ferrite core in the middle of the two sets of grinding mechanisms 20. Then, when the first servo motor 25 is operated to drive the fixed shaft 27 to rotate, the ferrite core will also be driven to rotate under the action of the positioning slider 211. When the first driving shaft 26 rotates, under the action of the driving gear 214, the driven gear 216 and the inner gear disc 213, the first grinding roller 212 can rotate in the opposite direction to the ferrite core. The first grinding roller 212 rotates in the opposite direction to the ferrite core to achieve more efficient grinding of the end face of the ferrite core. The two sets of first grinding rollers 212 can grind the ferrite core efficiently. When the ferrite core is being polished, the conveying seat 31 can carry the ferrite core to the unloading end of the conveying table 10, and even when the second servo motor 39 drives the second drive shaft 34 to rotate, the moving gear 35 can be rotated. When the moving gear 35 rotates, under the action of the rack 13, the conveying seat 31 can transport the ferrite core being polished or polished to the unloading end. When the second drive shaft 34 rotates, the grinding shaft 36 can be driven by the action of the transmission belt 38. The first servo motor 25 and the second servo motor 39 are controlled to rotate synchronously, thereby driving the second grinding roller 37 to rotate. By controlling the rotation direction of the first servo motor 25 and the second servo motor 39, the movement direction of the second grinding roller 37 when the conveying seat 31 conveys the material to the unloading end is opposite to the rotation direction of the ferrite core. At this time, the second grinding roller 37 can achieve efficient grinding of the circumferential surface of the ferrite core. At the same time, under the action of the grinding mechanism 20, the ferrite core can be fully ground, thereby improving the grinding quality of the ferrite core.
[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A grinding mechanism for grinding soft ferrite cores, comprising a conveyor (10), first slide rails (11) being provided on both sides of the upper surface of the conveyor (10), a second slide rail (12) being provided in the middle of the upper surface of the conveyor (10), a gear rail (13) being provided inside the second slide rail (12), characterized in that: The first slide rail (11) is internally slidably connected to a grinding mechanism (20), the second slide rail (12) is internally slidably connected to a conveying mechanism (30), a feeding mechanism (40) is provided on the upper surface of the conveying platform (10), the grinding mechanism (20) comprises a connecting slide rail (21), the connecting slide rail (21) is internally slidably connected to a moving slider (22), a servo electric cylinder (23) is provided on the side of the connecting slide rail (21), a rotating seat (24) is provided on the upper surface of the moving slider (22), a first driving shaft (26) is internally rotatably connected to the rotating seat (24), a first servo motor (25) is provided on the left side of the rotating seat (24), an end of the first driving shaft (26) away from the rotating seat (24) is drivingly connected to a fixed shaft (27), and the fixed shaft (27) is away from the first A fixing groove (28) is provided inside one end of the driving shaft (26), an inner side wall of the fixing groove (28) is provided with a snap-fit seat (29), a positioning slide rail (210) is provided on the circumferential inner surface wall of the fixing groove (28), a positioning slider (211) is slidably connected inside the positioning slide rail (210), a first grinding roller (212) is rotatably connected to the circumferential surface of the fixing shaft (27), an inner side wall of the first grinding roller (212) is provided with an inner toothed disc (213), a driving gear (214) is provided on the circumferential surface of the first driving shaft (26), a driven gear (216) is meshingly connected to the circumferential surface of the driving gear (214), a connecting rotating shaft (215) is provided in the middle of the driven gear (216), and a push block (217) is provided at one end of the fixing shaft (27) on the right side away from the rotating seat (24).
2. A grinding mechanism for grinding soft ferrite cores according to claim 1, characterized in that: The conveying mechanism (30) comprises a conveying seat (31), and the conveying seat (31) is slidably connected to the second slide rail (12); the conveying seat (31) is internally rotatably connected to a first limiting roller (32), and the first limiting roller (32) is symmetrically arranged in two groups; the conveying seat (31) is internally rotatably connected to a second limiting roller (33), and the second limiting roller (33) is symmetrically arranged in two groups and is located below the first limiting roller (32); the conveying seat (31) is internally rotatably connected to a second driving shaft (34), and a moving gear (35) is provided on a circumferential surface of the second driving shaft (34), and the moving gear (35) is meshingly connected to the rack (13).
3. A grinding mechanism for grinding soft ferrite cores according to claim 2, characterized in that: A grinding shaft (36) is rotatably connected inside the conveying seat (31), a second grinding roller (37) is provided on the circumferential surface of the grinding shaft (36), a transmission belt (38) is transmission-connected between the grinding shaft (36) and the second drive shaft (34), a second servo motor (39) is provided on the side of the conveying seat (31), and the second servo motor (39) is transmission-connected to the second drive shaft (34), a dust shield (310) is provided inside the conveying seat (31), and two groups of dust shields (310) are symmetrically provided, and a dust collector (311) is provided on the side of the conveying seat (31).
4. A grinding mechanism for grinding soft ferrite cores according to claim 3, characterized in that: A connecting rod (219) is provided between the conveying seat (31) and the connecting slide rail (21). The connecting rod (219) can be used to drive the connecting slide rail (21) to move synchronously with the conveying seat (31) within the first slide rail (11) when the conveying seat (31) moves.
5. The grinding mechanism for grinding soft ferrite cores according to claim 1, characterized in that: The material unloading mechanism (40) comprises a fixed frame (41), and the fixed frame (41) is arranged on the upper surface of the conveying platform (10), and a material unloading box (42) is arranged on the side of the fixed frame (41), and a first material blocking plate (43) is slidably connected to the inside of the material unloading box (42), and a second material blocking plate (44) is slidably connected to the inside of the material unloading box (42), and a first hinge seat (47) is arranged on the lower surface of the first material blocking plate (43), and a first connecting hinge rod (48) is hingedly connected to the inside of the first hinge seat (47), and a second connecting hinge rod (410) is hingedly connected to the inside of the second hinge seat (49), and a hinge rod (46) is hingedly connected between the first connecting hinge rod (48) and the second connecting hinge rod (410), and a hinge plate (45) is hingedly connected to the middle part of the hinge rod (46), and the hinge plate (45) is connected to the side of the material unloading box (42).
6. A grinding mechanism for grinding soft ferrite cores according to claim 5, characterized in that: A support plate (411) is provided on the side of the material discharge box (42), a sliding rod (412) is provided between the support plate (411) and the material discharge box (42), a slide plate (414) is provided on the upper surface of the first material blocking plate (43), and the slide plate (414) is slidably connected to the sliding rod (412), and a return spring (413) is provided between the slide plate (414) and the material discharge box (42).
7. A grinding mechanism for grinding soft ferrite cores according to claim 6, characterized in that: A sliding frame (415) is provided on the side of the first material baffle plate (43), a third slide rail (417) is provided on the upper surface of the conveying platform (10), and the sliding frame (415) is slidably connected to the third slide rail (417) at one end away from the first material baffle plate (43), a stabilizing slide bar (418) is provided on the side of the sliding frame (415), and a stabilizing slide rail (419) is provided on the side of the fixed frame (41), and the stabilizing slide bar (418) is located inside the stabilizing slide rail (419) for sliding.
8. A grinding mechanism for grinding soft ferrite cores according to claim 7, characterized in that: A push rod (416) is provided on the side of the sliding frame (415), a trapezoidal slide rail (218) is provided on the side of the left connecting slide rail (21), and the push rod (416) can slide inside the trapezoidal slide rail (218).
9. A grinding mechanism for grinding soft ferrite cores according to claim 1, characterized in that: The connecting slide rail (21) is slidably connected to the first slide rail (11), the output end of the servo electric cylinder (23) is connected to the movable slide block (22), the output end of the first servo motor (25) is transmission-connected to the first drive shaft (26), the positioning slide block (211) is slidably connected to the fixed groove (28), the first grinding roller (212) is rotationally connected to the rotating seat (24), the driven gear (216) is meshingly connected to the inner gear disc (213), and the connecting shaft (215) is rotationally connected to the rotating seat (24).
Citation Information
Patent Citations
Annular magnetic core polishing and cleaning integrated system for transformer production and processing
CN112967885A
Substrate glass positioning and grinding device and processing process thereof
CN113211301A
Soft magnetic ferrite core grinding device
CN114406823A
Grinding device and method for soft magnetic ferrite core machining
CN117600981A
Grinding device for automatically turning over soft magnetic ferrite core
CN215470284U
Cited By
Grinding table for magnetic core production
CN119927739A
Grinding table for magnetic core production
CN119927739B
