Copper rod machining assembly line and method thereof
By designing adjustable electric push rods and polishing rollers, combined with winding motors and rollers, the problem of poor flexibility in existing copper rod processing lines is solved, and flexible processing and automated production of copper rods of different diameters is achieved, reducing the need for reducing the production costs.
Patent Information
- Application Number
- CN202411604414.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2024-12-27
AI Technical Summary
The existing copper rod processing production lines cannot be adjusted according to the diameters of different copper rods, resulting in poor flexibility in the use of the device, which affects large-scale use and increases production costs.
A copper rod processing assembly line was designed. By installing multiple adjustable electric push rods and polishing rollers, combining winding motors and rollers, flexible adjustment and automatic winding of the copper rod diameter are achieved, which improves the device's Applicability and automation.
It improves the flexibility and applicability of the copper rod processing assembly line, reduces production costs, and realizes automation of grinding and polishing operations during the winding process, which is suitable for mass production of copper rods of different diameters.
Smart Images
Figure CN119188551A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of copper rod processing, and in particular relates to a copper rod processing line and a method thereof. Background Art
[0002] Copper rods are raw materials for the production of wires and cables. They are generally produced with electrolytic copper, and their resistivity is lower than that of low-oxygen copper rods. Therefore, oxygen-free copper rods are more economical in the production of products with strict resistance requirements. The production of oxygen-free copper rods requires high-quality raw materials. Due to the different processes for producing copper rods, the oxygen content and appearance of the copper rods produced are different. The copper rods produced by Shangyin have an oxygen content of less than 20ppm, which is called oxygen-free copper rods. The copper rods produced by continuous casting and rolling are hot-rolled under protective conditions, and the oxygen content is in the range of 200-500ppm, but sometimes it is as high as 700ppm or more. Under normal circumstances, the copper produced by this method has a bright appearance, commonly known as bright rods. Oxygen-free copper rods are pure copper that does not contain oxygen or any deoxidizer residues. But in fact, it still contains very trace amounts of oxygen and some impurities.
[0003] In the prior art, the structure of the copper rod processing production line is generally simple. Since the diameters of the copper rods are different, it is inconvenient to adjust according to different copper rods, resulting in poor flexibility in the use of the device. This makes the production line have certain limitations during processing and use, affecting the large-scale use of the device and increasing production costs. Summary of the invention
[0004] The purpose of the present invention is to provide a copper rod processing line and method thereof to solve the problem of poor flexibility in the prior art.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions: The present invention is a copper rod processing production line, comprising a workbench, a first mounting plate and a first connecting shaft, wherein the number of the first mounting plates is two, the two first mounting plates are welded on the upper surface of the workbench, the two first mounting plates are arranged opposite to each other, the first connecting shaft is installed between the two first mounting plates, the two ends of the first connecting shaft are respectively rotatably matched with the two first mounting plates, the circumferential side surface of the first connecting shaft is installed with a driven grinding roller, the two opposite surfaces of the workbench are welded with side plates, the upper surfaces of the two side plates are installed with first electric push rods, which is convenient for adjusting the distance between the active grinding roller and the driven grinding roller according to the diameter of the copper rod, so as to facilitate the grinding operation according to copper rods of different diameters, improve the flexibility and applicability of the device when used, facilitate large-scale use in the later stage, and reduce its production cost, the upper surfaces of the two first electric push rods are welded with top plates, and the top plates are arranged above the driven grinding roller.
[0006] Furthermore, two bearing plates are installed on the lower surface of the top plate, the two bearing plates are arranged opposite to each other, a rotating shaft is installed between the two bearing plates, both ends of the rotating shaft are respectively rotatably matched with the two bearing plates, and an active grinding roller is installed on the side surface of the rotating shaft.
[0007] Furthermore, the peripheral side surface of the active grinding roller and the peripheral side surface of the driven grinding roller cooperate with each other, one end of the rotating shaft penetrates a surface of the bearing plate, and one end of the rotating shaft is embedded with a rotating motor.
[0008] Furthermore, two second mounting plates are welded at the other end of the upper surface of the workbench, and second electric push rods are embedded on one surface of the two second mounting plates. Polishing plates are welded at one end of the two second electric push rods, which facilitates the adjustment of the distance between the two polishing plates according to the diameter of the copper rod, and then polishing it, thereby further improving the flexibility of the device when used. Support rods are welded on the surrounding sides of the lower surface of the workbench.
[0009] Furthermore, a mounting groove is provided on the upper surface of the workbench, and the mounting groove is arranged between two second mounting plates. A plurality of second connecting shafts are installed inside the mounting groove, and rollers are installed on the peripheral side surfaces of the second connecting shafts, and the rollers are rotationally matched with the peripheral side surfaces of the second connecting shafts.
[0010] Furthermore, two extension plates are welded on one side of the workbench, the two extension plates are arranged opposite to each other, a winding shaft is installed between one surface of the two extension plates, and two ends of the winding shaft are respectively rotatably matched with the two extension plates.
[0011] Furthermore, a winding roller is installed on the side surface of the winding shaft, one end of the winding shaft passes through a surface of an extension plate, and one end of the winding shaft extends to the outside of the extension plate. A winding motor is installed on one end of the winding shaft to facilitate automatic winding of the copper rod, and grinding and polishing operations are performed simultaneously during the winding process to improve the degree of automation of the production line.
[0012] Furthermore, a construction method of a copper rod processing line comprises the following steps: Step 1: First, one end of the copper rod is extended from between the active grinding roller and the polishing plate to the winding roller for connection, and then the winding roller is driven to rotate by the winding motor to wind up the copper rod; Step 2: The distance between the active grinding roller and the driven grinding roller is conveniently adjusted according to the diameter of the copper rod by the first electric push rod, so that the copper rod can be polished at the same time when the copper rod is rolled up; Step 3: The copper rod then passes through the polishing plate, and the distance between the two polishing plates is adjusted by the second electric push rod when passing through the polishing plate, so as to facilitate adjustment according to the diameter of the copper rod and then perform polishing operation; Step 4: Finally, the copper rod that has been polished on the production line is neatly rolled up by the winding roller for easy subsequent processing. The present invention has the following beneficial effects: 1. The present invention uses the first electric push rod and the top plate structure to facilitate the distance between the active grinding roller and the driven grinding roller according to the diameter of the copper rod, thereby facilitating the grinding operation on copper rods of different diameters, improving the flexibility and applicability of the device when used, facilitating large-scale use in the later stage, and reducing its production cost.
[0013] 2. The present invention uses the second electric push rod structure to facilitate the adjustment of the distance between the two polishing plates according to the diameter of the copper rod, and then polishing it, thereby further improving the flexibility of the device when used. At the same time, the winding motor and winding roller structure facilitate the automatic winding of the copper rod, and grinding and polishing operations are performed simultaneously during the winding process, thereby improving the degree of automation of the production line.
[0014] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0016] Figure 1 It is a structural schematic diagram of a copper rod processing line of the present invention; Figure 2 It is a front structural schematic diagram of a copper rod processing line of the present invention; Figure 3 This is a schematic diagram of the bottom structure of a copper rod processing line of the present invention; Figure 4 It is a schematic diagram of the top view of the structure of a copper rod processing line of the present invention; Figure 5 It is a right side structural schematic diagram of a copper rod processing line of the present invention; Figure 6 The figure is a left-side structural schematic diagram of a copper rod processing line of the present invention.
[0017] In the accompanying drawings, the components represented by the reference numerals are listed as follows: 1. Workbench; 2. First mounting plate; 3. First connecting shaft; 4. Driven grinding roller; 5. Side plate; 6. First electric push rod; 7. Top plate; 8. Bearing plate; 9. Rotating shaft; 10. Active grinding roller; 11. Rotating motor; 12. Second mounting plate; 13. Second electric push rod; 14. Polishing plate; 15. Second connecting shaft; 16. Roller; 17. Extension plate; 18. Winding shaft; 19. Winding roller; 20. Winding motor; 21. Support rod. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.
[0020] See also Figure 1-Figure 6 As shown, the present invention is a copper rod processing production line, comprising a workbench 1, a first mounting plate 2 and a first connecting shaft 3. There are two first mounting plates 2, and the two first mounting plates 2 are welded on the upper surface of the workbench 1. The two first mounting plates 2 are arranged opposite to each other. The first connecting shaft 3 is installed between the two first mounting plates 2. The two ends of the first connecting shaft 3 are respectively rotatably matched with the two first mounting plates 2. The side surfaces of the first connecting shaft 3 are installed with driven grinding rollers 4. Side plates 5 are welded on the two opposite surfaces of the workbench 1. The upper surfaces of the two side plates 5 are installed with first electric push rods 6, which is convenient for adjusting the distance between the active grinding roller 10 and the driven grinding roller 4 according to the diameter of the copper rod, so as to facilitate the grinding operation according to copper rods of different diameters, improve the flexibility and applicability of the device when used, facilitate large-scale use in the later stage, and reduce its production cost. Top plates 7 are welded on the upper surfaces of the two first electric push rods 6, and the top plate 7 is arranged above the driven grinding roller 4.
[0021] Two bearing plates 8 are installed on the lower surface of the top plate 7. The two bearing plates 8 are arranged opposite to each other. A rotating shaft 9 is installed between the two bearing plates 8. The two ends of the rotating shaft 9 are respectively rotatably matched with the two bearing plates 8. Active grinding rollers 10 are installed on the side surfaces of the rotating shaft 9.
[0022] The side surface of the active grinding roller 10 cooperates with the side surface of the driven grinding roller 4. One end of the rotating shaft 9 penetrates through a surface of the bearing plate 8. A rotating motor 11 is installed at one end of the rotating shaft 9.
[0023] Two second mounting plates 12 are welded to the other end of the upper surface of the workbench 1, and second electric push rods 13 are embedded on one surface of the two second mounting plates 12. Polishing plates 14 are welded to one end of the two second electric push rods 13, which facilitates the adjustment of the distance between the two polishing plates 14 according to the diameter of the copper rod, and then polishing it, thereby further improving the flexibility of the device when used. Support rods 21 are welded to the surrounding sides of the lower surface of the workbench 1.
[0024] The upper surface of the workbench 1 is provided with a mounting groove, which is arranged between two second mounting plates 12. A plurality of second connecting shafts 15 are installed inside the mounting groove. Rollers 16 are installed on the side surfaces of the second connecting shafts 15. The rollers 16 are rotatably matched with the side surfaces of the second connecting shafts 15.
[0025] Two extension plates 17 are welded to one side of the workbench 1 . The two extension plates 17 are arranged opposite to each other. A reel 18 is installed between one surface of the two extension plates 17 . Two ends of the reel 18 are respectively rotatably matched with the two extension plates 17 .
[0026] A winding roller 19 is installed on the side of the winding shaft 18, one end of the winding shaft 18 passes through a surface of the extension plate 17, and one end of the winding shaft 18 extends to the outside of the extension plate 17. A winding motor 20 is installed on one end of the winding shaft 18 to facilitate the automatic winding of the copper rod, and grinding and polishing operations are performed simultaneously during the winding process to improve the degree of automation of the production line.
[0027] A copper rod processing line comprises a workbench 1, a first mounting plate 2 and a first connecting shaft 3, wherein the number of the first mounting plates 2 is two, the two first mounting plates 2 are welded on the upper surface of the workbench 1, the two first mounting plates 2 are arranged opposite to each other, the first connecting shaft 3 is installed between the two first mounting plates 2, the two ends of the first connecting shaft 3 are respectively rotatably matched with the two first mounting plates 2, the side surface of the first connecting shaft 3 is equipped with a driven grinding roller 4, the two opposite surfaces of the workbench 1 are welded with side plates 5, the upper surfaces of the two side plates 5 are equipped with first electric push rods 6, the upper surfaces of the two first electric push rods 6 are welded with top plates 7, and the top plates 7 are arranged above the driven grinding roller 4, and the use method thereof comprises the following steps: Step 1: First, one end of the copper rod is extended from between the active grinding roller 10 and the polishing plate 14 to the winding roller 19 for connection, and then the winding roller 19 is driven to rotate by the winding motor 20 to wind up the copper rod; Step 2: The distance between the active grinding roller 10 and the driven grinding roller 4 is conveniently adjusted according to the diameter of the copper rod by the first electric push rod 6, so as to facilitate the grinding operation of the copper rod while the copper rod is being wound; Step 3: The copper rod then passes through the polishing plate 14. When passing through the polishing plate 14, the distance between the two polishing plates 14 is adjusted by the second electric push rod 13, so as to adjust according to the diameter of the copper rod and then perform the polishing operation; Step 4: Finally, the copper rods that have been polished on the production line are neatly rolled up by the winding roller 19 to facilitate subsequent processing and use.
[0028] See also Figure 1-Figure 6 As shown, the present invention is a copper rod processing production line, and its use method is as follows: through the first electric push rod 6 and the top plate 7 structure, the distance between the active grinding roller 10 and the driven grinding roller 4 is conveniently adjusted according to the diameter of the copper rod, so as to facilitate the grinding operation on copper rods of different diameters, thereby improving the flexibility and applicability of the device when in use, facilitating large-scale use in the later stage, and reducing its production cost; through the second electric push rod 13 structure, it is convenient to adjust the distance between the two polishing plates 14 according to the diameter of the copper rod, and then polish it, thereby further improving the flexibility of the device when in use, and at the same time, through the winding motor 20 and the winding roller 19 structure, the automatic winding of the copper rod is convenient, and the grinding and polishing operation is performed simultaneously during the winding process, thereby improving the degree of automation of the production line.
[0029] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0030] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A copper rod processing line, comprising a workbench (1), a first mounting plate (2) and a first connecting shaft (3), characterized in that: The number of the first mounting plates (2) is two, the two first mounting plates (2) are welded to the upper surface of the workbench (1), the two first mounting plates (2) are arranged opposite to each other, the first connecting shaft (3) is installed between the two first mounting plates (2), the two ends of the first connecting shaft (3) are respectively rotatably matched with the two first mounting plates (2), the side surface of the first connecting shaft (3) is installed with a driven grinding roller (4), the two opposite surfaces of the workbench (1) are welded with side plates (5), the upper surfaces of the two side plates (5) are installed with a first electric push rod (6), the upper surfaces of the two first electric push rods (6) are welded with a top plate (7), and the top plate (7) is arranged above the driven grinding roller (4).
2. A copper rod processing line according to claim 1, characterized in that: Two bearing plates (8) are mounted on the lower surface of the top plate (7). The two bearing plates (8) are arranged opposite to each other. A rotating shaft (9) is mounted between the two bearing plates (8). Both ends of the rotating shaft (9) are respectively rotatably matched with the two bearing plates (8). An active grinding roller (10) is mounted on the side surface of the rotating shaft (9).
3. A copper rod processing line according to claim 2, characterized in that: The circumferential side surface of the active grinding roller (10) and the circumferential side surface of the driven grinding roller (4) cooperate with each other, one end of the rotating shaft (9) passes through a surface of the bearing plate (8), and one end of the rotating shaft (9) is embedded with a rotating motor (11).
4. A copper rod processing line according to claim 1, characterized in that: Two second mounting plates (12) are welded to the other end of the upper surface of the workbench (1), a second electric push rod (13) is embedded on one surface of the two second mounting plates (12), a polishing plate (14) is welded to one end of the two second electric push rods (13), and support rods (21) are welded to the circumference of the lower surface of the workbench (1).
5. A copper rod processing line according to claim 1, characterized in that: The upper surface of the workbench (1) is provided with a mounting groove, the mounting groove being arranged between two second mounting plates (12), a plurality of second connecting shafts (15) being mounted inside the mounting groove, a roller (16) being mounted on the peripheral side of the second connecting shaft (15), and the roller (16) is rotatably engaged with the peripheral side of the second connecting shaft (15).
6. A copper rod processing line according to claim 1, characterized in that: Two extension plates (17) are welded to one side of the workbench (1), the two extension plates (17) are arranged opposite to each other, a reel (18) is installed between one surface of the two extension plates (17), and two ends of the reel (18) are respectively rotatably engaged with the two extension plates (17).
7. A copper rod processing line according to claim 6, characterized in that: A winding roller (19) is embedded on the side surface of the winding shaft (18), one end of the winding shaft (18) passes through a surface of the extension plate (17), one end of the winding shaft (18) extends to the outside of the extension plate (17), and one end of the winding shaft (18) is embedded with a winding motor (20).
8. A construction method for a copper rod processing line according to claims 1-7, comprising the following steps: Step 1: first, one end of the copper rod is extended from between the active grinding roller (10) and the polishing plate (14) to the winding roller (19) for connection, and then the winding roller (19) is driven to rotate by the winding motor (20) to wind up the copper rod; Step 2: Using the first electric push rod (6), the distance between the active grinding roller (10) and the driven grinding roller (4) is conveniently adjusted according to the diameter of the copper rod, so that the copper rod can be polished at the same time as it is being rolled up; Step 3: the copper rod then passes through the polishing plate (14), and when passing through the polishing plate (14), the distance between the two polishing plates (14) is adjusted by the second electric push rod (13), so as to facilitate adjustment according to the diameter of the copper rod and then perform polishing operation; Step 4: Finally, the copper rods that have been polished on the production line are neatly rolled up by the winding roller (19) to facilitate subsequent processing.