Automatic sand blasting production line
By introducing a transmission mechanism and clamping mechanism into the sandblasting production line to adjust the nozzle position and angle, the problems of waste of sand material and long processing time in the prior art are solved, and an automated production line that efficiently blasts sand on both sides of the workpiece is realized.
Patent Information
- Application Number
- CN202411310582.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing sandblasting production lines cannot adjust the range and angle of the sandblasting port according to the size of the workpiece, resulting in a long waste of sand material and processing time, and it is impossible to perform single sandblasting on both sides of the workpiece.
An automated sandblasting production line is designed, using a transmission mechanism and a clamping mechanism. The position and angle of the nozzle are adjusted by adjusting the block and connecting rod, the sandblasting material is concentrated and the workpiece is flipped to achieve sandblasting on both sides.
It improves the utilization rate of sand material, reduces waste, shortens processing time, and achieves efficient sand blasting on both sides of the workpiece.
Smart Images

Figure CN119188607A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sandblasting, and in particular to an automatic sandblasting production line. Background Art
[0002] Sandblasting is a common surface treatment process. Its working principle is to use the impact of high-speed sand flow. Sandblasting is to accelerate the sand to a high-speed state through compressed air, and then let the high-speed sand flow impact the surface of the workpiece. According to Newton's second law, the sand has a large momentum when it moves at high speed. When they hit the surface of the workpiece, they will produce a strong impact force on the surface of the workpiece. This impact force can remove various pollutants, oxide layers, rust, etc. on the surface of the workpiece, and can also make the surface of the workpiece have a certain degree of roughness. For example, in mechanical processing, a layer of oxide scale will form on the surface of some metal parts after forging or heat treatment. Sandblasting can quickly and effectively remove this layer of oxide scale, so that the surface of the part can be restored to the original luster of the metal. It mainly has the functions of surface cleaning, surface roughening, and stress removal.
[0003] At present, most of the sandblasting processes are carried out on the workpiece through an automated sandblasting production line. During sandblasting, the workpiece is placed on a conveyor belt, which transports the workpiece into a sandblasting chamber for sandblasting. However, the current sandblasting production line cannot adjust the sandblasting range and sandblasting angle of the sandblasting port according to the size of the workpiece, resulting in a large amount of sand material being unable to be sprayed onto the surface of the workpiece during the sandblasting process, causing a certain amount of waste. At the same time, a single process cannot sandblast both sides of the workpiece, resulting in a long time for sandblasting. For this reason, an automated sandblasting production line is proposed. Summary of the invention
[0004] The present invention provides an automated sandblasting production line to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0006] An automated sandblasting production line comprises a sandblasting chamber, wherein a conveying mechanism is arranged inside the sandblasting chamber, a lifting mechanism is arranged on the inner wall of the sandblasting chamber, a sandblasting mechanism is fixedly connected to the bottom of the inner cavity of the sandblasting chamber, a nozzle mechanism is fixedly connected to the top of the inner cavity of the sandblasting chamber, a clamping mechanism is fixedly connected to both sides of the inner cavity of the sandblasting chamber, a transmission mechanism is fixedly connected to the surface of the clamping mechanism, a material discharge trolley is arranged at both ends of the conveying mechanism, a six-axis manipulator is arranged on one side of the material discharge trolley, an electric control cabinet is arranged on the other side of the material discharge trolley, the transmission mechanism comprises a first mounting member, a second rack is fixedly connected to the surface of the first mounting member, a second mounting member is fixedly connected to the top of the inner cavity of the sandblasting chamber, a first transmission assembly is rotatably connected to one side of the second mounting member, and the A second synchronous belt is meshed with the surface of the first transmission component, one end of the second synchronous belt is meshed with the second transmission component, a second gear is meshed with the surface of the second transmission component, one side of the second transmission component is rotatably connected to one side of the second mounting member, a third synchronous belt is meshed with the surface of the second transmission component, a third synchronous wheel is meshed with the surface of the third synchronous belt, the first transmission component includes a rotating shaft, one end of the rotating shaft is rotatably connected to one side of the second mounting member, the other end of the rotating shaft is fixedly connected to the second synchronous wheel, the surface of the second synchronous wheel is meshed with the inner wall of the second synchronous belt, one side of the second synchronous wheel is fixedly connected to the second gear, the surface of the second gear is meshed with the surface of the second rack, and the structure of the first transmission component is the same as that of the second transmission component.
[0007] A further improvement of the technical solution of the present invention is that the sandblasting chamber includes a sandblasting chamber body with a collecting tank disposed therein and an air outlet, the air outlet is disposed at the top of the inner cavity of the sandblasting chamber, and a filter is disposed inside the air outlet.
[0008] A further improvement of the technical solution of the present invention is that the conveying mechanism includes a conveyor belt, dustproof bins are provided at both ends of the conveyor belt, dustproof curtains are provided on the inner wall of the dustproof bin, and the surface of the dustproof bin is fixedly connected to both sides of the inner cavity of the sandblasting chamber.
[0009] A further improvement of the technical solution of the present invention is that the sandblasting mechanism includes an air compressor, the bottom of the air compressor is fixedly connected to the bottom of the inner cavity of the sandblasting chamber, one side of the air compressor is connected to an air inlet connected to the outside of the sandblasting chamber through a pipeline, the air outlet of the air compressor is connected to a sandblasting tank through a pipeline, and a sandblasting pipe is arranged on the top of the sandblasting tank.
[0010] A further improvement of the technical solution of the present invention is that the lifting mechanism includes a first fixing part, one side of the first fixing part is fixedly connected to the inner wall of the sandblasting chamber, the top of the first fixing part is fixedly connected to a first motor, one end of the first motor shaft is fixedly connected to a rotating plate, one end of the rotating plate is fixedly connected to a first cylinder, the output end of the first cylinder is fixedly connected to a second fixing part, the interior of the second fixing part is fixedly connected to a first suction cup of an external air pipe, and the bottom of the first suction cup is overlapped with the sandblasting workpiece.
[0011] A further improvement of the technical solution of the present invention is that the nozzle mechanism includes a diverter chamber, the top of the diverter chamber is fixedly connected to the top of the inner cavity of the sandblasting chamber, the top of the inner cavity of the diverter chamber is connected to one end of the sandblasting tube, the two ends of the diverter chamber are plugged with adjustment blocks, the inside of the adjustment block is plugged with a guide rod, one end of the guide rod is fixedly connected to the inner wall of the sandblasting chamber, the two sides of the adjustment block are fixedly connected with a third fixing piece, the bottom of the third fixing piece is fixedly connected with a first rack, the bottom of the first rack is meshed with the top of the second gear, the bottom of the diverter chamber is fixedly connected with a sandblasting assembly, and the two ends of the sandblasting assembly are fixedly connected to one side of the third synchronous wheel.
[0012] A further improvement of the technical solution of the present invention is that the sandblasting assembly includes a fourth fixing part, the top of the fourth fixing part is fixedly connected to the bottom of the diversion chamber, the fourth fixing part is internally rotatably connected to a connecting rod, the surface of the connecting rod is fixedly connected to a nozzle, the top of the nozzle inner cavity is connected to the interior of the diversion chamber through a hose, the two ends of the connecting rod are fixedly connected to a first synchronous wheel, and the surface of the first synchronous wheel is meshed with a first synchronous belt.
[0013] A further improvement of the technical solution of the present invention is that the clamping mechanism includes a second cylinder, one end of the second cylinder is fixedly connected to the inner wall of the sandblasting chamber, the output end of the second cylinder is fixedly connected to a fixed plate, and the surface in the middle of the fixed plate is fixedly connected to a flip assembly.
[0014] A further improvement of the technical solution of the present invention is that: the flip assembly includes a second motor, the surface of the second motor is fixedly connected to the surface of the fixed plate, one end of the second motor's rotating shaft is fixedly connected to a flip plate, both ends of the flip plate are fixedly connected to limiting blocks, the surface of the limiting blocks is overlapped with a support plate, the insides of the two ends of the support plate are fixedly connected with a flip rack, the surface of the flip rack is meshed with a first gear, the two ends of the flip plate close to the second motor are fixedly connected to a third motor, and one end of the third motor's rotating shaft is fixedly connected to one side of the first gear.
[0015] A further improvement of the technical solution of the present invention is that the six-axis manipulator includes a support frame, a six-axis robotic arm is fixedly connected to the top of the support frame, a second suction cup is provided at one end of the six-axis robotic arm, a visual positioning camera is fixedly connected to the surface of one end of the six-axis robotic arm, and an air blowing nozzle of an external air pipe for cleaning the camera is fixedly connected to the surface of the support frame.
[0016] Due to the adoption of the above technical solution, the present invention has the following technical advances compared with the prior art:
[0017] The present invention provides an automated sandblasting production line. Through the arrangement of a transmission mechanism, when a clamping mechanism clamps a workpiece picked up from a conveyor belt surface by a lifting mechanism, the transmission mechanism synchronously drives an adjusting block to be inserted into a diverter cavity, and the insertion depth is proportional to the movement amplitude of the clamping mechanism. Therefore, the smaller the workpiece is, the more the adjusting block is inserted into the diverter cavity. Thus, part of the nozzles can be sealed from both sides, so that the sand material is concentrated in the nozzles close to the center of the diverter cavity for spraying, thereby improving the utilization rate of the sand material and reducing the sand material that cannot be sprayed onto the workpiece surface. In addition, during the insertion of the adjusting block, the transmission mechanism can also drive a connecting rod to rotate, thereby adjusting the orientation angles of the nozzles on both sides, and gathering the sprayed sand material again, thereby improving the utilization rate of the sand material again. The arrangement of the clamping mechanism can turn the workpiece over through a flipping component during the sandblasting of the workpiece, so that a single sandblasting operation can be performed and both sides of the workpiece can be sandblasted. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the main structure of the sandblasting chamber of the present invention;
[0019] Figure 2 It is a schematic diagram of the internal structure of the sandblasting chamber of the present invention;
[0020] Figure 3 It is a schematic diagram of the structure of the sandblasting mechanism of the present invention;
[0021] Figure 4 It is a schematic diagram of the structure of the clamping mechanism of the present invention;
[0022] Figure 5 It is a bottom view structural schematic diagram of the clamping mechanism of the present invention;
[0023] Figure 6 It is a schematic diagram of the transmission mechanism structure of the present invention;
[0024] Figure 7 It is a bottom view structural schematic diagram of the nozzle mechanism of the present invention;
[0025] Figure 8 It is a schematic diagram of the structure of the sandblasting assembly of the present invention;
[0026] Fig. 9For the present invention Figure 5 A is an enlarged structural diagram;
[0027] Fig.10 For the present invention Figure 7 A schematic diagram of the enlarged structure at B;
[0028] Fig.11 It is a schematic diagram of the lifting mechanism structure of the present invention;
[0029] Fig.12 It is a schematic diagram of the structure of the flip assembly of the present invention;
[0030] Fig.13 It is a schematic diagram of the structure of the material unloading cart and the six-axis manipulator of the present invention;
[0031] Fig.14 It is a partial structural schematic diagram of the six-axis manipulator of the present invention.
[0032] In the figure: 1. sandblasting chamber; 11. sandblasting chamber; 12. air outlet; 13. filter; 2. conveying mechanism; 21. conveyor belt; 22. dustproof bin; 23. dustproof curtain; 3. lifting mechanism; 31. first fixing member; 32. first motor; 33. rotating plate; 34. first cylinder; 35. second fixing member; 36. first suction cup; 4. sandblasting mechanism; 41. air compressor; 42. air inlet; 43. sandblasting pot; 44. sandblasting tube; 5. nozzle mechanism; 51. diverter chamber; 52. adjusting block; 53. guide rod; 54. third fixing member; 55. first rack; 56. sandblasting assembly; 561. fourth fixing member; 562. connecting rod; 563. nozzle; 564. hose; 565. first synchronous wheel; 57. first synchronous belt; 6. clamping mechanism; 61. Second cylinder; 62. Fixed plate; 63. Overturning assembly; 631. Second motor; 632. Overturning plate; 633. Limiting block; 634. Support plate; 635. Overturning rack; 636. First gear; 637. Third motor; 7. Transmission mechanism; 71. First mounting member; 72. Second rack; 73. Second mounting member; 74. First transmission assembly; 741. Rotating shaft; 742. Second synchronous wheel; 743. Second gear; 75. Second synchronous belt; 76. Second transmission assembly; 77. Second gear; 78. Third synchronous belt; 79. Third synchronous wheel; 8. Material unloading cart; 9. Six-axis manipulator; 91. Support frame; 92. Six-axis manipulator; 93. Second suction cup; 94. Visual positioning camera; 95. Blowing nozzle; 10. Electric control cabinet. DETAILED DESCRIPTION
[0033] The present invention is further described in detail below in conjunction with embodiments:
[0034] Example 1
[0035] like Figure 1-14 As shown, the present invention provides an automated sandblasting production line, comprising a sandblasting chamber 1, a conveying mechanism 2 is arranged inside the sandblasting chamber 1, a lifting mechanism 3 is arranged on the inner wall of the sandblasting chamber 1, a sandblasting mechanism 4 is fixedly connected to the bottom of the inner cavity of the sandblasting chamber 1, a nozzle mechanism 5 is fixedly connected to the top of the inner cavity of the sandblasting chamber 1, a clamping mechanism 6 is fixedly connected to both sides of the inner cavity of the sandblasting chamber 1, a transmission mechanism 7 is fixedly connected to the surface of the clamping mechanism 6, a material discharge trolley 8 is arranged at both ends of the conveying mechanism 2, a six-axis manipulator 9 is arranged on one side of the material discharge trolley 8, an electric control cabinet 10 is arranged on the other side of the material discharge trolley 8, the transmission mechanism 7 comprises a first mounting member 71, a second rack 72 is fixedly connected to the surface of the first mounting member 71, a second mounting member 73 is fixedly connected to the top of the inner cavity of the sandblasting chamber 1, a first transmission assembly 74 is rotatably connected to one side of the second mounting member 73, and a surface of the first transmission assembly 74 A second synchronous belt 75 is meshed, one end of the second synchronous belt 75 is meshed with a second transmission assembly 76, a second gear 77 is meshed on the surface of the second transmission assembly 76, one side of the second transmission assembly 76 is rotatably connected to one side of the second mounting member 73, a third synchronous belt 78 is meshed on the surface of the second transmission assembly 76, a third synchronous wheel 79 is meshed on the surface of the third synchronous belt 78, the first transmission assembly 74 includes a rotating shaft 741, one end of the rotating shaft 741 is rotatably connected to one side of the second mounting member 73, the other end of the rotating shaft 741 is fixedly connected to a second synchronous wheel 742, the surface of the second synchronous wheel 742 is meshed with the inner wall of the second synchronous belt 75, one side of the second synchronous wheel 742 is fixedly connected to a second gear 743, the surface of the second gear 743 is meshed with the surface of the second rack 72, and the structure of the first transmission assembly 74 is the same as that of the second transmission assembly 76.
[0036] In this embodiment, during the operation of the second cylinder 61, the fixed plate 62 synchronously drives the second rack 72 to move, and through the meshing of the second rack 72 and the second gear 743, the second gear 743 drives the second synchronous wheel 742 to rotate, so that the second synchronous belt 75 meshing with the second synchronous wheel 742 drives the second transmission assembly 76 to rotate, and then the second gear 77 pushes the first rack 55 meshing with it to move, thereby pushing the adjustment block 52 into the diversion chamber 51, compressing the internal space of the diversion chamber 51 from both ends, and at the same time, during the rotation of the second transmission assembly 76, the third synchronous belt 78 can also drive the third synchronous wheel 79 to rotate, so that the third synchronous wheel 79 drives the connecting rod 562 to rotate, thereby fine-tuning the direction of the nozzle 563.
[0037] Example 2
[0038] like Figure 1-14As shown, on the basis of Example 1, the present invention provides a technical solution: preferably, the sandblasting chamber 1 includes a sandblasting chamber 11 with a collecting tank arranged inside and an air outlet 12, the air outlet 12 is arranged at the top of the inner cavity of the sandblasting chamber 11, and a filter 13 is arranged inside the air outlet 12, the conveying mechanism 2 includes a conveyor belt 21, dustproof bins 22 are arranged at both ends of the conveyor belt 21, and dustproof curtains 23 are arranged on the inner wall of the dustproof bin 22, and the surface of the dustproof bin 22 is fixedly connected to the two sides of the inner cavity of the sandblasting chamber 11, and the sandblasting mechanism 4 includes an air compressor 41, and the bottom of the air compressor 41 is fixedly connected to the bottom of the inner cavity of the sandblasting chamber 11, and the air compressor 41 is fixedly connected to the bottom of the inner cavity of the sandblasting chamber 11. One side of the compressor 41 is connected to an air inlet 42 connected to the outside of the sandblasting chamber 11 through a pipeline, and the air outlet of the air compressor 41 is connected to a sandblasting tank 43 through a pipeline. A sandblasting tube 44 is arranged on the top of the sandblasting tank 43. The lifting mechanism 3 includes a first fixing member 31, one side of the first fixing member 31 is fixedly connected to the inner wall of the sandblasting chamber 11, the top of the first fixing member 31 is fixedly connected to a first motor 32, one end of the rotating shaft of the first motor 32 is fixedly connected to a rotating plate 33, one end of the rotating plate 33 is fixedly connected to a first cylinder 34, the output end of the first cylinder 34 is fixedly connected to a second fixing member 35, and the inner part of the second fixing member 35 A first suction cup 36 is fixedly connected to an external air pipe, and a sandblasting workpiece is overlapped at the bottom of the first suction cup 36. The nozzle mechanism 5 includes a diverter chamber 51, the top of the diverter chamber 51 is fixedly connected to the top of the inner cavity of the sandblasting cavity 11, the top of the inner cavity of the diverter chamber 51 is connected to one end of the sandblasting tube 44, and the two ends of the diverter chamber 51 are plugged with adjustment blocks 52, and the inside of the adjustment block 52 is plugged with a guide rod 53, and one end of the guide rod 53 is fixedly connected to the inner wall of the sandblasting cavity 11. The two sides of the adjustment block 52 are fixedly connected to the third fixing member 54, and the bottom of the third fixing member 54 is fixedly connected to the first rack 55, and the bottom of the first rack 55 is connected to the second gear 77. The bottom of the diverter chamber 51 is fixedly connected with a sandblasting assembly 56, and both ends of the sandblasting assembly 56 are fixedly connected with one side of the third synchronous wheel 79. The sandblasting assembly 56 includes a fourth fixing member 561, and the top of the fourth fixing member 561 is fixedly connected with the bottom of the diverter chamber 51. The fourth fixing member 561 is internally rotatably connected with a connecting rod 562, and the surface of the connecting rod 562 is fixedly connected with a nozzle 563. The top of the inner cavity of the nozzle 563 is connected with the interior of the diverter chamber 51 through a hose 564. The two ends of the connecting rod 562 are fixedly connected with a first synchronous wheel 565, and the surface of the first synchronous wheel 565 is meshed with a first synchronous belt 57.
[0039] In this embodiment, the internal space of the diverter chamber 51 is compressed and part of the nozzles 563 are closed, so that the sand material is concentrated and sprayed out from the nozzles 563 near the center of the diverter chamber 51, so that more sand material can be directly sprayed onto the surface of the workpiece. Through the setting of the first synchronous belt 57, the multiple groups of sandblasting components 56 are synchronously driven to deflect at an angle, and the sandblasting range is gathered again, thereby reducing the waste of sand material and improving the processing efficiency. When the sand material in the sandblasting pot 43 is sprayed out, the outside air is sucked in through the air inlet 42 through the air compressor 41, and injected into the sandblasting pot 43 after compression, and the sandblasting pot 43 is pressurized, so that the high-speed circulating air carries the sand material from the sandblasting tube 44 into the diverter chamber 51, and then sprays out from the multiple nozzles 563 along the hose 564 to sandblast the surface of the workpiece. The sprayed sand material leaks into the collecting tank provided in the sandblasting chamber 11 through the through hole on the surface of the conveyor belt 21.
[0040] Example 3
[0041] like Figure 1-14 As shown, on the basis of Example 1, the present invention provides a technical solution: preferably, the clamping mechanism 6 includes a second cylinder 61, one end of the second cylinder 61 is fixedly connected to the inner wall of the sandblasting chamber 11, the output end of the second cylinder 61 is fixedly connected to a fixed plate 62, the surface of the middle part of the fixed plate 62 is fixedly connected to a flip assembly 63, the flip assembly 63 includes a second motor 631, the surface of the second motor 631 is fixedly connected to the surface of the fixed plate 62, one end of the rotating shaft of the second motor 631 is fixedly connected to a flip plate 632, both ends of the flip plate 632 are fixedly connected to a limiting block 633, the surface of the limiting block 633 is overlapped with a support plate 634, and the support plate The two ends of 634 are fixedly connected with a flip rack 635, and the surface of the flip rack 635 is meshed with a first gear 636. The two ends of the flip plate 632 close to the second motor 631 are fixedly connected with a third motor 637, and one end of the rotating shaft of the third motor 637 is fixedly connected to one side of the first gear 636. The six-axis manipulator 9 includes a support frame 91, and a six-axis robot arm 92 is fixedly connected to the top of the support frame 91. A second suction cup 93 is provided at one end of the six-axis robot arm 92. A visual positioning camera 94 is fixedly connected to the surface of one end of the six-axis robot arm 92, and an air blowing nozzle 95 for cleaning the camera is fixedly connected to the surface of the support frame 91.
[0042] In this embodiment, when sandblasting the workpiece, the workpiece is stacked on the top of the material discharge cart 8, and the cart is pushed to move to a predetermined position. The six-axis robot arm 92 controls the movement of the second suction cup 93, and the visual positioning camera 94 is used to locate the position of the second suction cup 93. The workpiece is picked up by the second suction cup 93 and placed on the conveyor belt 21 for sandblasting. At the same time, the visual positioning camera 94 can also be cleaned by blowing air to avoid dust on the surface of the visual positioning camera 94 causing positioning deviation. After the workpiece is moved into the sandblasting chamber 11 by the conveyor belt 21, the first motor 32 drives the rotating plate 33 to move the first suction cup 36 above the workpiece, and the first cylinder 34 drives the first suction cup 36 to move downward, and after contacting the workpiece, the workpiece is picked up. After the second cylinder 61 drives the flip plate 632 to contact the workpiece, the first suction cup 36 puts the workpiece down, and the workpiece is supported by the support plate 634 below. 32, the rotating plate 33 rotates again, and the first suction cup 36 is reset to avoid blocking the sandblasting. Then the second cylinder 61 is started again, and the workpiece is clamped and fixed from both sides by the flip plate 632, and then sandblasting is performed. After the single-sided sandblasting is completed, the flip plate 632 is rotated under the action of the second motor 631 and the third motor 637. While turning the workpiece over, the first gear 636 drives the flip rack 635 to move, so that the support plate 634 slides along the limit block 633, so that the upper support plate 634 before flipping is changed to the lower support plate 634 supporting the workpiece, and the position of the upper support plate 634 before flipping is offset to avoid blocking the sandblasting, so that it can sandblast both sides of the workpiece. After the spraying is completed, the workpiece is placed back on the surface of the conveyor belt 21 by the lifting mechanism 3, and the workpiece is transported out of the sandblasting chamber by the conveyor belt 21, and the workpiece is taken down from the conveyor belt 21 by another set of six-axis manipulators 9, and placed on another material discharge cart to complete the sandblasting of a single workpiece.
[0043] The following is a detailed description of the working principle of the automated sandblasting production line.
[0044] like Figure 1-14As shown, when the workpiece is sandblasted, the workpiece is stacked on the top of the material discharge cart 8, and after the cart is pushed to the predetermined position, the second suction cup 93 is controlled to move by the six-axis robot arm 92, and the position of the second suction cup 93 is positioned by the visual positioning camera 94. The workpiece is picked up by the second suction cup 93 and placed on the conveyor belt 21 for sandblasting. At the same time, the setting of the visual positioning camera 94 can also clean the visual positioning camera 94 by blowing air to avoid dust on the surface of the visual positioning camera 94 causing positioning deviation. After the workpiece is moved into the sandblasting chamber 11 through the conveyor belt 21, the first motor 32 drives the rotating plate 33 to move the first suction cup 36 to the top of the workpiece, and the first cylinder 34 drives the first suction cup 36 to move to the top of the workpiece. 6 moves down, and after contacting the workpiece, the workpiece is picked up. After the flip plate 632 is driven by the second cylinder 61 to contact the workpiece, the first suction cup 36 puts the workpiece down, and the workpiece is supported by the support plate 634 below. Under the action of the first motor 32, the rotating plate 33 is rotated again to reset the first suction cup 36 to avoid blocking the sandblasting. Then the second cylinder 61 is started again, and the workpiece is clamped and fixed from both sides by the flip plate 632. During the operation of the second cylinder 61, the fixed plate 62 synchronously drives the second rack 72 to move, and the second rack 72 is meshed with the second gear 743, so that the second gear 743 drives the second synchronous wheel 742 to rotate, so that the second synchronous belt 75 meshing with the second synchronous wheel 742 drives the second transmission assembly 7 6 rotates, thereby causing the second gear 77 to push the first rack 55 meshing therewith to move, thereby pushing the adjustment block 52 into the diversion chamber 51, compressing the internal space of the diversion chamber 51 from both ends, and closing part of the nozzles 563, so that the sand material is concentrated and sprayed out from the nozzles 563 close to the center of the diversion chamber 51, so that more sand material can be directly sprayed onto the surface of the workpiece. At the same time, during the rotation of the second transmission component 76, the third synchronous belt 78 can also drive the third synchronous wheel 79 to rotate, so that the third synchronous wheel 79 drives the connecting rod 562 to rotate, thereby fine-tuning the direction position of the nozzle 563, and at the same time, it can also be connected through the first synchronous belt 57 to synchronously drive the multiple groups of sandblasting components 56 to deflect the angle, and adjust the sandblasting range again. The sand material is gathered to reduce the waste of sand material and improve the processing efficiency. When the sand material in the sand blasting pot 43 is sprayed out, the outside air is sucked in along the air inlet 42 through the air compressor 41, and injected into the sand blasting pot 43 after compression, so that the sand material in the sand blasting pot 43 is pressurized, so that the high-speed air flows into the diversion chamber 51 from the sand blasting tube 44, and then sprayed out from the multiple nozzles 563 along the hose 564 to sandblast the surface of the workpiece. The sprayed sand material leaks into the collection tank provided in the sand blasting chamber 11 through the through holes on the surface of the conveyor belt 21. After the single-sided sand blasting is completed, the flip plate 632 is rotated under the action of the second motor 631 and the third motor 637. While the workpiece is turned over, the first gear 636 drives the flip rack 635 to move.Thus, the support plate 634 slides along the limit block 633, so that the upper support plate 634 before flipping is changed to the lower support plate 634 supporting the workpiece, and the position of the upper support plate 634 before flipping is offset to avoid blocking the sandblasting, so that it can sandblast both sides of the workpiece. After the spraying is completed, the workpiece is placed back on the surface of the conveyor belt 21 through the lifting mechanism 3, and the workpiece is transported out of the sandblasting chamber through the conveyor belt 21, and the workpiece is taken down from the conveyor belt 21 by another set of six-axis manipulators 9 and placed on another material discharge cart to complete the sandblasting process of a single workpiece.
[0045] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. An automated sandblasting production line, comprising a sandblasting chamber (1), characterized in that: The sandblasting chamber (1) is provided with a conveying mechanism (2) inside, the inner wall of the sandblasting chamber (1) is provided with a lifting mechanism (3), the bottom of the inner cavity of the sandblasting chamber (1) is fixedly connected with a sandblasting mechanism (4), the top of the inner cavity of the sandblasting chamber (1) is fixedly connected with a nozzle mechanism (5), the two sides of the inner cavity of the sandblasting chamber (1) are fixedly connected with a clamping mechanism (6), the surface of the clamping mechanism (6) is fixedly connected with a transmission mechanism (7), and both ends of the conveying mechanism (2) are provided with a material discharge trolley (8), the material discharge trolley (8) A six-axis manipulator (9) is arranged on one side of the trolley (8), an electric control cabinet (10) is arranged on the other side of the material discharging trolley (8), the transmission mechanism (7) comprises a first mounting member (71), a surface of the first mounting member (71) is fixedly connected to a second rack (72), a top of the inner cavity of the sandblasting chamber (1) is fixedly connected to a second mounting member (73), one side of the second mounting member (73) is rotatably connected to a first transmission assembly (74), and a surface of the first transmission assembly (74) is meshed with a second synchronous belt ( The first transmission component (74) is a gear wheel (741) and a gear wheel (75) is a gear wheel (77) and a gear wheel (78) is a gear wheel (79) that is engaged with the first transmission component (74). The first transmission component (74) is a gear wheel (741) and a gear wheel (79) that is engaged with the first transmission component (74). The first transmission component (74) is a gear wheel (741) and a gear wheel (79) that is engaged with the first transmission component (74). One end of the rotating shaft (741) is rotatably connected to one side of the second mounting member (73); the other end of the rotating shaft (741) is fixedly connected to a second synchronous wheel (742); the surface of the second synchronous wheel (742) meshes with the inner wall of the second synchronous belt (75); one side of the second synchronous wheel (742) is fixedly connected to a second gear (743); the surface of the second gear (743) meshes with the surface of the second rack (72); the structure of the first transmission assembly (74) is the same as that of the second transmission assembly (76).
2. The automated sandblasting production line according to claim 1, characterized in that: The sandblasting chamber (1) comprises a sandblasting chamber (11) with a collecting tank arranged therein, and an air outlet (12), wherein the air outlet (12) is arranged at the top of the inner cavity of the sandblasting chamber (11), and a filter (13) is arranged inside the air outlet (12).
3. The automated sandblasting production line according to claim 1, characterized in that: The conveying mechanism (2) comprises a conveyor belt (21), dustproof bins (22) are arranged at both ends of the conveyor belt (21), dustproof curtains (23) are arranged on the inner wall of the dustproof bin (22), and the surface of the dustproof bin (22) is fixedly connected to both sides of the inner cavity of the sandblasting cavity (11).
4. The automated sandblasting production line according to claim 1, characterized in that: The sandblasting mechanism (4) comprises an air compressor (41), the bottom of the air compressor (41) is fixedly connected to the bottom of the inner cavity of the sandblasting cavity (11), one side of the air compressor (41) is connected to an air inlet (42) connected to the outside of the sandblasting cavity (11) through a pipeline, the air outlet of the air compressor (41) is connected to a sandblasting pot (43) through a pipeline, and a sandblasting pipe (44) is arranged on the top of the sandblasting pot (43).
5. The automated sandblasting production line according to claim 1, characterized in that: The lifting mechanism (3) comprises a first fixing member (31), one side of which is fixedly connected to the inner wall of the sandblasting chamber (11), the top of the first fixing member (31) is fixedly connected to a first motor (32), one end of the rotating shaft of the first motor (32) is fixedly connected to a rotating plate (33), one end of the rotating plate (33) is fixedly connected to a first cylinder (34), the output end of the first cylinder (34) is fixedly connected to a second fixing member (35), the interior of the second fixing member (35) is fixedly connected to a first suction cup (36) of an external air pipe, and the bottom of the first suction cup (36) is overlapped with a sandblasting workpiece.
6. The automated sandblasting production line according to claim 1, characterized in that: The nozzle mechanism (5) comprises a diverter chamber (51), the top of the diverter chamber (51) is fixedly connected to the top of the inner cavity of the sandblasting chamber (11), the top of the inner cavity of the diverter chamber (51) is communicated with one end of the sandblasting tube (44), the two ends of the diverter chamber (51) are plugged with adjustment blocks (52), the inside of the adjustment block (52) is plugged with a guide rod (53), one end of the guide rod (53) is fixedly connected to the inner wall of the sandblasting chamber (11), the two sides of the adjustment block (52) are fixedly connected with a third fixing member (54), the bottom of the third fixing member (54) is fixedly connected with a first rack (55), the bottom of the first rack (55) is meshed with the top of the second gear (77), the bottom of the diverter chamber (51) is fixedly connected with a sandblasting assembly (56), and the two ends of the sandblasting assembly (56) are fixedly connected to one side of a third synchronous wheel (79).
7. An automated sandblasting production line according to claim 6, characterized in that: The sandblasting assembly (56) comprises a fourth fixing member (561), the top of the fourth fixing member (561) is fixedly connected to the bottom of the diversion chamber (51), the interior of the fourth fixing member (561) is rotatably connected to a connecting rod (562), the surface of the connecting rod (562) is fixedly connected to a nozzle (563), the top of the inner cavity of the nozzle (563) is connected to the interior of the diversion chamber (51) through a hose (564), and the two ends of the connecting rod (562) are fixedly connected to a first synchronous wheel (565), and the surface of the first synchronous wheel (565) is meshed with a first synchronous belt (57).
8. The automated sandblasting production line according to claim 1, characterized in that: The clamping mechanism (6) comprises a second cylinder (61), one end of the second cylinder (61) is fixedly connected to the inner wall of the sandblasting chamber (11), the output end of the second cylinder (61) is fixedly connected to a fixing plate (62), and the surface of the middle part of the fixing plate (62) is fixedly connected to a turning assembly (63).
9. The automated sandblasting production line according to claim 8, characterized in that: The flip assembly (63) comprises a second motor (631), the surface of the second motor (631) is fixedly connected to the surface of the fixed plate (62), one end of the rotating shaft of the second motor (631) is fixedly connected to the flip plate (632), both ends of the flip plate (632) are fixedly connected to limit blocks (633), the surface of the limit blocks (633) is overlapped with a support plate (634), the insides of both ends of the support plate (634) are fixedly connected to a flip rack (635), the surface of the flip rack (635) is meshed with a first gear (636), and both ends of the flip plate (632) close to the second motor (631) are fixedly connected to a third motor (637), and one end of the rotating shaft of the third motor (637) is fixedly connected to one side of the first gear (636).
10. The automated sandblasting production line according to claim 1, characterized in that: The six-axis manipulator (9) comprises a support frame (91), the top of the support frame (91) is fixedly connected to a six-axis manipulator arm (92), one end of the six-axis manipulator arm (92) is provided with a second suction cup (93), the surface of one end of the six-axis manipulator arm (92) is fixedly connected to a visual positioning camera (94), and the surface of the support frame (91) is fixedly connected to an air blowing nozzle (95) of an external air pipe for cleaning the camera.
Citation Information
Cited By
Automatic sand blasting device and method for nuclear fuel element tube seat
CN121625008A
