Treatment system and treatment method for sleeper mold

Abstract

The invention discloses a treatment system and a treatment method for a sleeper mold, and relates to the technical field of sleeper production. The treatment system for the sleeper mold comprises a conveying device, a cleaning device, a spraying device and a control module. The conveying device comprises a first conveying belt, a second conveying belt and a pushing mechanism. A spraying table is arranged between the first conveying belt and the second conveying belt. The cleaning device comprises a polishing mechanism, a sweeping mechanism and a fan; the spraying device is used for spraying a release agent to the sleeper mold located at the spraying position; the control module comprises a controller and an identification assembly, the identification assembly is used for obtaining position information of the sleeper, and the controller is used for controlling the first conveying belt, the second conveying belt, the pushing mechanism, the spraying device, the grinding mechanism, the sweeping mechanism and the fan to operate according to the position information. According to the sleeper mold processing device, assembly line processing of the sleeper mold can be achieved, manual processing of the sleeper mold is not needed, the processing efficiency is high, and the risk of damage to personnel is eliminated.

Description

Technical Field

[0001] The invention relates to the technical field of sleeper production, and in particular to a processing system and method for a sleeper mould. Background Art

[0002] Sleepers are an indispensable component of railway accessories. Sleepers are mostly made of wood or reinforced concrete. Compared with wooden sleepers, reinforced concrete sleepers have the advantages of high structural strength, good stability, and long service life. Therefore, reinforced concrete sleepers have basically replaced wooden sleepers.

[0003] The production of reinforced concrete sleepers is usually done by burying steel bars in the sleeper mold, then pouring concrete into the sleeper mold, and taking it out of the sleeper mold after the concrete solidifies, thus completing the production of reinforced concrete sleepers. In order to facilitate the removal of reinforced concrete sleepers from the sleeper mold, it is necessary to spray a release agent in the sleeper mold before producing the reinforced concrete sleepers. However, the current spraying of the release agent is usually done by sprayers manually spraying the sleeper mold, which has low spraying efficiency and sprayers are prone to inhaling the sprayed release agent, causing damage to their health. In addition, in order to reuse the sleeper mold, it is necessary to clean the sleeper mold after use. However, the current cleaning of the sleeper mold is usually done by cleaning personnel manually cleaning the mold, which has low cleaning efficiency, high labor intensity, and the dust generated by the cleaning is likely to cause damage to the health of the cleaning personnel.

[0004] In summary, at present, the sleeper molds are usually processed manually, which has low processing efficiency and is easy to cause damage to the health of the processing personnel. Summary of the invention

[0005] The main purpose of the present invention is to propose a processing system and method for sleeper molds, aiming to solve the technical problem that sleeper molds are currently usually processed manually, the processing efficiency is low, and it is easy to cause harm to the health of the processing personnel.

[0006] In order to achieve the above-mentioned object, the present invention provides a processing system for sleeper molds, wherein the processing system comprises:

[0007] A transmission device, the transmission device comprising a first transmission belt, a second transmission belt and a pushing mechanism, the first transmission belt and the second transmission belt are arranged at intervals, a spraying station is arranged between the first transmission belt and the second transmission belt, a spraying position is formed on the top of the spraying station, the spraying position is used to place the sleeper mold, the first transmission belt can transmit the sleeper mold to the spraying position, and the pushing mechanism can push the sleeper mold from the spraying position to the second transmission belt;

[0008] A cleaning device, the cleaning device is arranged close to the first conveyor belt, the cleaning device comprises a grinding mechanism, a cleaning mechanism and a fan, the grinding mechanism is used to grind the sleeper mold located on the first conveyor belt, the cleaning mechanism is used to clean the sleeper mold located on the first conveyor belt, and the fan is used to blow air to the sleeper mold located on the first conveyor belt;

[0009] A spraying device, the spraying device is used to spray a release agent onto the sleeper mold located at the spraying position;

[0010] A control module, the control module includes a controller and an identification component, the identification component is used to obtain the position information of the sleeper, and the controller is used to control the operation of the first conveyor belt, the second conveyor belt, the pushing mechanism, the spraying device, the grinding mechanism, the cleaning mechanism and the fan according to the position information.

[0011] In one embodiment, the first conveyor belt extends in the transverse direction, and the second conveyor belt extends in the longitudinal direction. The first conveyor belt is arranged on one side of the spraying station in the transverse direction, and the second conveyor belt is arranged on one side of the spraying station in the longitudinal direction. The pushing mechanism is arranged on the other side of the spraying station in the longitudinal direction, and the pushing mechanism can push the sleeper mold from the spraying position to the second conveyor belt in the longitudinal direction.

[0012] In one embodiment, the pushing mechanism includes a pushing plate, a telescopic arm and a driving member, the telescopic arm is a truss structure that can be telescoped in the longitudinal direction, the pushing plate is connected to one end of the telescopic frame close to the second conveyor belt, and the driving member is used to drive the telescopic arm to extend or shorten in the longitudinal direction, so as to drive the pushing plate to move in the longitudinal direction to push the sleeper mold from the spraying position to the second conveyor belt.

[0013] In one embodiment, the driving member is a hydraulic cylinder.

[0014] In one embodiment, the cleaning device also includes a frame and a rotating rod installed on the frame, the rotating rod extends longitudinally to above the first conveyor belt, the axial direction of the rotating rod is longitudinal, the spraying mechanism, the grinding mechanism and the fan are installed on the rotating rod at axial intervals around the rotating rod, and the rotating rod can rotate around its axial direction to drive the cleaning mechanism, the grinding mechanism and the fan to rotate around the axial direction of the rotating rod.

[0015] In one embodiment, the frame includes two support frames, and the two support frames are respectively arranged on both sides of the first conveyor belt in the longitudinal direction, and the two support frames extend in the transverse direction. The two ends of the rotating rod in the longitudinal direction are respectively supported by the two support frames, and the two ends of the rotating rod in the longitudinal direction can move in the transverse direction on their corresponding support frames.

[0016] In one embodiment, the spraying device includes a lifting mechanism and a spraying mechanism, the spraying mechanism is located above the spraying platform, and the lifting mechanism can drive the spraying mechanism to rise and fall.

[0017] In one embodiment, the outer cover of the spraying mechanism is provided with an isolation cover, and an opening is formed at the bottom of the isolation cover. The lifting mechanism can drive the isolation cover to descend until the bottom of the isolation cover abuts against the top of the spraying table to cover the outside of the sleeper mold located at the spraying position.

[0018] In one embodiment, the spraying device further includes an exhaust mechanism, and the exhaust mechanism is connected to the inner cavity of the isolation cover.

[0019] The present invention further provides a sleeper mold processing method, the processing method uses the sleeper mold processing system mentioned above, the processing method uses the sleeper mold processing system mentioned above, and the processing method includes:

[0020] The first conveyor belt conveys the used sleeper mold to a position close to the cleaning device;

[0021] The grinding mechanism grinds the used sleeper mold;

[0022] The cleaning mechanism cleans the polished sleeper mold;

[0023] The fan blows air toward the cleaned sleeper mold to complete the cleaning of the sleeper mold;

[0024] The first conveyor belt pushes the cleaned sleeper mold to the spraying position on the spraying table;

[0025] The spraying mechanism sprays a release agent onto the sleeper mold located at the spraying position to complete the spraying of the sleeper mold;

[0026] The pushing mechanism pushes the sprayed sleeper mold to the second conveyor belt;

[0027] The second conveyor belt conveys the sleeper mould after spraying to a designated position.

[0028] The technical solution of the present invention is to place the used sleeper mold on the first conveyor belt, and the first conveyor belt transmits the sleeper mold to a position close to the cleaning device. The position of the sleeper mold can be identified by the identification component and the position information of the sleeper mold is sent to the controller. The controller can control the grinding mechanism to grind the sleeper mold according to the position information of the sleeper to grind off the concrete residue attached to the sleeper mold. After the sleeper mold is polished, the controller controls the cleaning mechanism to clean the concrete residue in the sleeper mold, and finally controls the fan to blow air into the sleeper mold, so that the sleeper mold can be cleaned. There is no need for the cleaning personnel to manually clean the sleeper mold, the cleaning efficiency is high, and the risk of dust damage to the health of the cleaning personnel is eliminated. The cleaned sleeper mold is then transferred to the spraying position on the spraying table via the first conveyor belt. The identification component identifies that the sleeper mold is located at the spraying position, and then sends the position information of the sleeper to the controller. The controller can control the spraying device to spray the release agent on the sleeper mold at the spraying position according to the position information of the sleeper mold. There is no need for spraying personnel to manually spray the release agent on the sleeper mold. The spraying efficiency is high, and the risk of damage to the human body caused by the release agent is eliminated. After the release agent is sprayed, the sleeper mold after spraying can be pushed onto the second conveyor belt by the pushing mechanism, and then the sleeper mold after spraying is transferred to the designated position for storage via the second conveyor belt. The sleeper mold processing system proposed by the present invention can realize the assembly line processing of the sleeper mold, without the need for manual processing of the sleeper mold, the processing efficiency is high, and the risk of damage to personnel is eliminated. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0030] Figure 1 A schematic structural diagram of an embodiment of a sleeper mold processing system provided by the present invention;

[0031] Figure 2 A schematic diagram of the structure of a transmission device in an embodiment of a sleeper mold processing system provided by the present invention;

[0032] Figure 3 A schematic structural diagram of a cleaning device in an embodiment of a sleeper mold processing system provided by the present invention;

[0033] Figure 4 A partial structural schematic diagram of a cleaning device in an embodiment of a sleeper mold processing system provided by the present invention;

[0034] Figure 5 A partial structural schematic diagram of a spraying device in an embodiment of a processing system for sleeper molds provided by the present invention;

[0035] Figure 6 A cross-sectional schematic diagram of an isolation cover and a spraying mechanism in an embodiment of a processing system for a sleeper mold provided by the present invention;

[0036] Figure 7 A schematic flow chart of an embodiment of a method for processing a sleeper mould provided by the present invention.

[0037] Description of Figure Numbers:

[0038] 100, processing system; 10, transmission device; 11, first transmission belt; 12, second transmission belt; 13, pushing mechanism; 131, pushing plate; 132, telescopic arm; 133, driving member; 20, spraying station; 21, spraying position; 30, cleaning device; 31, grinding mechanism; 311, grinding wheel; 32, cleaning mechanism; 321, brush; 33, fan; 34, frame; 341, support frame; 35, rotating rod; 40, spraying device; 41, lifting mechanism; 42, spraying mechanism; 43, isolation cover; 431, opening; 432, exhaust port; 50, exhaust mechanism; 51, exhaust fan; 52, exhaust pipe.

[0039] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0041] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.

[0042] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or solutions that satisfy both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0043] The production of reinforced concrete sleepers is usually done by burying steel bars in the sleeper mold, then pouring concrete into the sleeper mold, and taking it out of the sleeper mold after the concrete solidifies, thus completing the production of reinforced concrete sleepers. In order to facilitate the removal of reinforced concrete sleepers from the sleeper mold, it is necessary to spray a release agent in the sleeper mold before producing the reinforced concrete sleepers. However, the current spraying of the release agent is usually done by sprayers manually spraying the sleeper mold, which has low spraying efficiency and sprayers are prone to inhaling the sprayed release agent, causing damage to their health. In addition, in order to reuse the sleeper mold, it is necessary to clean the sleeper mold after use. However, the current cleaning of the sleeper mold is usually done by cleaning personnel manually cleaning the mold, which has low cleaning efficiency, high labor intensity, and the dust generated by the cleaning is likely to cause damage to the health of the cleaning personnel.

[0044] In summary, at present, the sleeper molds are usually processed manually, which has low processing efficiency and is easy to cause damage to the health of the processing personnel.

[0045] The present invention provides a sleeper mold processing system 100 .

[0046] See also Figures 1 to 6In one embodiment of the present invention, the processing system 100 of the sleeper mold includes a transmission device 10, a cleaning device 30, a spraying device 40 and a control module: the transmission device 10 includes a first conveyor belt 11, a second conveyor belt 12 and a pushing mechanism 13, the first conveyor belt 11 and the second conveyor belt 12 are arranged at intervals, a spraying station 20 is arranged between the first conveyor belt 11 and the second conveyor belt 12, a spraying position 21 is formed on the top of the spraying station 20, and the spraying position 21 is used to place the sleeper mold, the first conveyor belt 11 can transmit the sleeper mold to the spraying position 21, and the pushing mechanism 13 can push the sleeper mold from the spraying position 21 to the second conveyor belt 12; the cleaning device 30 is close to the first conveyor belt 11 The cleaning device 30 is configured to include a grinding mechanism 31, a cleaning mechanism 32 and a fan 33. The grinding mechanism 31 is used to grind the sleeper mold located on the first conveyor belt 11, the cleaning mechanism 32 is used to clean the sleeper mold located on the first conveyor belt 11, and the fan 33 is used to blow air to the sleeper mold located on the first conveyor belt 11; the spraying device 40 is used to spray a release agent to the sleeper mold located at the spraying position 21; the control module includes a controller and an identification component, the identification component is used to obtain position information of the sleeper, and the controller is used to control the operation of the first conveyor belt 11, the second conveyor belt 12, the pushing mechanism 13, the spraying device 40, the grinding mechanism 31, the cleaning mechanism 32 and the fan 33 according to the position information.

[0047] The technical solution of the present invention is to place the used sleeper mold on the first conveyor belt 11, and the first conveyor belt 11 transmits the sleeper mold to a position close to the cleaning device 30. The position of the sleeper mold can be identified by the identification component and the position information of the sleeper mold can be sent to the controller. The controller can control the grinding mechanism 31 to grind the sleeper mold according to the position information of the sleeper to grind off the concrete residue attached to the sleeper mold. After the sleeper mold is polished, the controller controls the cleaning mechanism 32 to clean the concrete residue in the sleeper mold, and finally controls the fan 33 to blow air into the sleeper mold, so that the sleeper mold can be cleaned. There is no need for the cleaning personnel to manually clean the sleeper mold, the cleaning efficiency is high, and the risk of dust damage to the health of the cleaning personnel is eliminated. The cleaned sleeper mold is then transferred to the spraying position 21 on the spraying station 20 through the first conveyor belt 11. The identification component recognizes that the sleeper mold is located at the spraying position 21, and then sends the position information of the sleeper to the controller. The controller can control the spraying device 40 to spray the release agent on the sleeper mold at the spraying position 21 according to the position information of the sleeper mold. There is no need for the spraying personnel to manually spray the release agent on the sleeper mold. The spraying efficiency is high, and the risk of damage to the human body caused by the release agent is eliminated. After the release agent is sprayed, the sleeper mold after spraying can be pushed onto the second conveyor belt 12 by the pushing mechanism 13, and then the sleeper mold after spraying is transferred to the designated position for storage by the second conveyor belt 12. The sleeper mold processing system 100 proposed by the present invention can realize the assembly line processing of the sleeper mold, without the need for manual processing of the sleeper mold, the processing efficiency is high, and the risk of damage to personnel is eliminated.

[0048] Furthermore, the identification component can adopt the RFID technology in the existing technology, the interaction between the controller and the identification component can adopt the existing technology, and the interaction between the controller and the first conveyor belt 11, the second conveyor belt 12, the pushing mechanism 13, the spraying device 40, the grinding mechanism 31, the cleaning mechanism 32 and the fan 33 can adopt the existing technology.

[0049] In one embodiment of the present invention, the first conveyor belt 11 extends in the transverse direction, and the second conveyor belt 12 extends in the longitudinal direction. The first conveyor belt 11 is arranged on one side of the spraying station 20 in the transverse direction, and the second conveyor belt 12 is arranged on one side of the spraying station 20 in the longitudinal direction. The pushing mechanism 13 is arranged on the other side of the spraying station 20 in the longitudinal direction. The pushing mechanism 13 can push the sleeper mold from the spraying position 21 to the second conveyor belt 12 in the longitudinal direction.

[0050] As shown in the figure, the horizontal Figure 1 The left and right directions in the vertical direction are Figure 1 The front-to-back direction.

[0051] Specifically, the first conveyor belt 11 is extended in the left-right direction and is arranged on the left side of the spraying station 20, the second conveyor belt 12 is extended in the front-back direction and is arranged on the front side of the spraying station 20, and a pushing mechanism 13 is arranged on the rear side of the spraying station 20. The pushing mechanism 13 can push the sleeper mold located on the spraying position 21 forward onto the second conveyor belt 12. The two conveyor belt structures extending in different directions are more compact and easy to set up.

[0052] In one embodiment of the present invention, the pushing mechanism 13 includes a pushing plate 131, a telescopic arm 132 and a driving member 133. The telescopic arm 132 is a truss structure that can be telescopically extended along the longitudinal direction. The pushing plate 131 is connected to one end of the telescopic frame close to the second conveyor belt 12. The driving member 133 is used to drive the telescopic arm 132 to extend or shorten along the longitudinal direction, so as to drive the pushing plate 131 to move along the longitudinal direction to push the sleeper mold from the spraying position 21 to the second conveyor belt 12.

[0053] Furthermore, the front end of the telescopic arm 132 is connected to the push plate 131, and the rear end of the telescopic arm 132 is connected to the driving member 133. The driving member 133 drives the telescopic arm 132 to extend or shorten in the front-to-back direction, so that the sleeper mold located on the spraying position 21 can be pushed onto the second conveyor belt 12. The structure is simple and easy to manufacture. In addition, the telescopic arm 132 is a truss structure. The telescopic arm 132 with a truss structure can push the sleeper mold more smoothly and has better stability.

[0054] In one embodiment of the present invention, the driving member 133 is a hydraulic cylinder. The use of the hydraulic cylinder can more stably drive the telescopic arm 132 to extend and retract, further improving the stability of the push plate 131 in pushing the sleeper mold.

[0055] In one embodiment of the present invention, the cleaning device 30 also includes a frame 34 and a rotating rod 35 installed on the frame 34, the rotating rod 35 extends longitudinally to the top of the first conveyor belt 11, the axial direction of the rotating rod 35 is longitudinal, the spraying mechanism 42, the grinding mechanism 31 and the fan 33 are installed on the rotating rod 35 at axial intervals around the rotating rod 35, and the rotating rod 35 can rotate around its axial direction to drive the spraying mechanism 42, the grinding mechanism 31 and the fan 33 to rotate around the axial direction of the rotating rod 35.

[0056] Specifically, Figure 1 and Figure 3As shown, the rotating rod 35 is extended along the front-to-back direction, and the axial direction of the rotating rod 35 is the front-to-back direction. The rotating rod 35 can be installed on the frame 34 to rotate around its axial direction. By rotating the rotating rod 35, the cleaning mechanism 32, the grinding mechanism 31 and the fan 33 installed on the rotating rod 35 can be driven to rotate. When the sleeper mold needs to be polished, the grinding mechanism 31 can be rotated into the sleeper mold by driving the rotating rod 35 to rotate, and the sleeper mold can be polished by driving the rotating rod 35 to rotate after the polishing is completed. Similarly, by driving the rotating rod 35 to rotate, the cleaning mechanism 32 and the fan 33 can be rotated into or out of the sleeper mold, thereby completing the cleaning of the sleeper mold. The structural design is ingenious.

[0057] In one embodiment of the present invention, the frame 34 includes two support frames 341, and the two support frames 341 are respectively arranged on both sides of the first conveyor belt 11 along the longitudinal direction. The two support frames 341 extend in the transverse direction. The two ends of the rotating rod 35 in the longitudinal direction are respectively supported by the two support frames 341, and the two ends of the rotating rod 35 in the longitudinal direction can respectively move in the transverse direction on their corresponding support frames 341.

[0058] Furthermore, two support frames 341 are respectively arranged at the front and rear sides of the first conveyor belt 11, and the front and rear ends of the rotating rod 35 are respectively installed on the two support frames 341, so that the structural stability is high, and a spacing space is formed between the two support frames 341, so that the cleaning device 30 can clean the sleeper mold, and the layout is reasonable. In addition, the rotating rod 35 can move on the two support frames 341 in the left and right directions. When cleaning the sleeper mold, by moving the support frames 341 in the front and rear directions, the sleeper mold can be cleaned more comprehensively, and the cleaning effect is better.

[0059] In one embodiment of the present invention, the grinding mechanism 31 includes a grinding wheel 311 , and the cleaning mechanism 32 includes a brush 321 .

[0060] In one embodiment of the present invention, the spraying device 40 includes a lifting mechanism 41 and a spraying mechanism 42 . The spraying mechanism 42 is located above the spraying platform 20 . The lifting mechanism 41 can drive the spraying mechanism 42 to rise and fall.

[0061] Specifically, Figure 5 As shown, when the sleeper mold is transferred to the spraying position 21, the spraying mechanism 42 is driven down by the lifting mechanism 41, so that the sleeper mold can be sprayed at a position closer to the sleeper mold, and the spraying effect is better. After the spraying is completed, the spraying mechanism 42 is driven up by the lifting structure, which can avoid the collision between the pushing mechanism 13 and the spraying mechanism 42 when pushing the sleeper mold, and the structure is reasonable.

[0062] In one embodiment of the present invention, an isolation cover 43 is provided on the outer cover of the spraying mechanism 42, and an opening 431 is formed at the bottom of the isolation cover 43. The lifting mechanism 41 can drive the isolation cover 43 to descend until the bottom of the isolation cover 43 abuts against the top of the spraying station 20, so as to cover the outside of the sleeper mold located at the spraying position 21.

[0063] Furthermore, an isolation cover 43 is provided on the outer cover of the spraying mechanism 42. When the lifting mechanism 41 drives the spraying mechanism 42 to descend, the isolation cover 43 will descend with the spraying mechanism 42 to abut against the top of the spraying table 20, and the sleeper mold cover will be arranged therein. The isolation cover 43 and the spraying table 20 are enclosed to form a closed space. Spraying the sleeper mold in the closed space can avoid splashing of the sprayed release agent, reduce environmental pollution caused by spraying the sleeper mold, and further eliminate the risk of health damage caused by people inhaling the release agent.

[0064] In one embodiment of the present invention, the spraying device 40 further includes an exhaust mechanism 50 , and the exhaust mechanism 50 is connected to the inner cavity of the isolation cover 43 .

[0065] Specifically, Figure 5 and Figure 6 As shown, the exhaust mechanism 50 includes an exhaust fan 51 and an exhaust pipe 52. An exhaust port 432 is provided on the top cover wall of the isolation cover 43. The exhaust fan 51 is arranged at the exhaust port 432. The exhaust pipe 52 is connected to the exhaust port 432. The release agent floating in the air in the isolation cavity can be sucked into the exhaust pipe 52 and discharged through the exhaust fan 51. After the isolation cover 43 rises to open the closed space, the release agent floating in the air in the isolation cover 43 can be effectively prevented from overflowing, thereby further reducing the environmental pollution caused by spraying the sleeper mold, and further eliminating the risk of health damage caused by personnel inhaling the release agent.

[0066] The present invention also proposes a method for processing a sleeper mold. The method for processing a sleeper mold applies a sleeper mold processing system 100. The specific structure of the sleeper mold processing system 100 refers to the above-mentioned embodiment. Since the method for processing a sleeper mold adopts all the technical solutions of all the above-mentioned embodiments, it at least has all the beneficial effects brought by the technical solutions of the above-mentioned embodiments, which will not be described one by one here.

[0067] See also Figure 7 , the processing method comprises:

[0068] Step S100, the first conveyor belt conveys the used sleeper mold to a position close to the cleaning device;

[0069] Step S200, the grinding mechanism grinds the used sleeper mold;

[0070] Step S300, the cleaning mechanism cleans the polished sleeper mold;

[0071] Step S400, the fan blows air toward the cleaned sleeper mold to complete the cleaning of the sleeper mold;

[0072] Step S500, the first conveyor belt pushes the cleaned sleeper mold to the spraying position on the spraying table;

[0073] Step S600, the spraying mechanism sprays a release agent onto the sleeper mold located at the spraying position to complete the spraying of the sleeper mold;

[0074] Step S700, the pushing mechanism pushes the sprayed sleeper mold to the second conveyor belt;

[0075] Step S800: the second conveyor belt conveys the sleeper mould after spraying to a designated position.

[0076] The above description is only an exemplary embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the technical concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A sleeper mold processing system, characterized in that: The processing system comprises: A transmission device, the transmission device comprising a first transmission belt, a second transmission belt and a pushing mechanism, the first transmission belt and the second transmission belt are arranged at intervals, a spraying station is arranged between the first transmission belt and the second transmission belt, a spraying position is formed on the top of the spraying station, the spraying position is used to place the sleeper mold, the first transmission belt can transmit the sleeper mold to the spraying position, and the pushing mechanism can push the sleeper mold from the spraying position to the second transmission belt; A cleaning device, the cleaning device is arranged close to the first conveyor belt, the cleaning device comprises a grinding mechanism, a cleaning mechanism and a fan, the grinding mechanism is used to grind the sleeper mold located on the first conveyor belt, the cleaning mechanism is used to clean the sleeper mold located on the first conveyor belt, and the fan is used to blow air to the sleeper mold located on the first conveyor belt; A spraying device, the spraying device is used to spray a release agent onto the sleeper mold located at the spraying position; A control module, the control module includes a controller and an identification component, the identification component is used to obtain the position information of the sleeper, and the controller is used to control the operation of the first conveyor belt, the second conveyor belt, the pushing mechanism, the spraying device, the grinding mechanism, the cleaning mechanism and the fan according to the position information.

2. The sleeper mold processing system according to claim 1, characterized in that: The first conveyor belt extends in the transverse direction, and the second conveyor belt extends in the longitudinal direction. The first conveyor belt is arranged on one side of the spraying station in the transverse direction, and the second conveyor belt is arranged on one side of the spraying station in the longitudinal direction. The pushing mechanism is arranged on the other side of the spraying station in the longitudinal direction, and the pushing mechanism can push the sleeper mold from the spraying position to the second conveyor belt in the longitudinal direction.

3. The sleeper mold processing system according to claim 2, characterized in that: The pushing mechanism includes a pushing plate, a telescopic arm and a driving member. The telescopic arm is a truss structure that can be telescoped in the longitudinal direction. The pushing plate is connected to one end of the telescopic frame close to the second conveyor belt. The driving member is used to drive the telescopic arm to extend or shorten in the longitudinal direction, so as to drive the pushing plate to move in the longitudinal direction to push the sleeper mold from the spraying position to the second conveyor belt.

4. The sleeper mold processing system according to claim 3, characterized in that: The driving member is a hydraulic cylinder.

5. The sleeper mold processing system according to any one of claims 1 to 4, characterized in that: The cleaning device also includes a frame and a rotating rod installed on the frame, the rotating rod extends longitudinally to above the first conveyor belt, the axial direction of the rotating rod is longitudinal, the cleaning mechanism, the grinding mechanism and the fan are installed on the rotating rod at axial intervals around the rotating rod, and the rotating rod can rotate around its axial direction to drive the spraying mechanism, the grinding mechanism and the fan to rotate around the axial direction of the rotating rod.

6. The sleeper mold processing system according to claim 5, characterized in that: The frame includes two support frames, which are respectively arranged on both sides of the first conveyor belt in the longitudinal direction, and the two support frames extend in the transverse direction. The two ends of the rotating rod in the longitudinal direction are respectively supported by the two support frames, and the two ends of the rotating rod in the longitudinal direction can move in the transverse direction on their corresponding support frames.

7. The sleeper mold processing system according to any one of claims 1 to 4, characterized in that: The spraying device comprises a lifting mechanism and a spraying mechanism. The spraying mechanism is located above the spraying platform, and the lifting mechanism can drive the spraying mechanism to rise and fall.

8. The sleeper mold processing system according to claim 7, characterized in that: The outer cover of the spraying mechanism is provided with an isolation cover, and an opening is formed at the bottom of the isolation cover. The lifting mechanism can drive the isolation cover to descend until the bottom of the isolation cover abuts against the top of the spraying table to cover the outside of the sleeper mold located at the spraying position.

9. The sleeper mold processing system according to claim 7, characterized in that: The spraying device also includes an exhaust mechanism, which is connected to the inner cavity of the isolation cover.

10. A method for processing a sleeper mold, characterized in that: The processing method uses a processing system for the sleeper mold according to any one of claims 1 to 9, and the processing method comprises: The first conveyor belt conveys the used sleeper mold to a position close to the cleaning device; The grinding mechanism grinds the used sleeper mold; The cleaning mechanism cleans the polished sleeper mold; The fan blows air toward the cleaned sleeper mold to complete the cleaning of the sleeper mold; The first conveyor belt pushes the cleaned sleeper mold to the spraying position on the spraying table; The spraying mechanism sprays a release agent onto the sleeper mold located at the spraying position to complete the spraying of the sleeper mold; The pushing mechanism pushes the sprayed sleeper mold to the second conveyor belt; The second conveyor belt conveys the sleeper mould after spraying to a designated position.

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