Prefabricated duct piece machining system
The prefabricated segment processing system addresses the complexity of release agent removal in pipe segment manufacturing by employing a downward-opening mold design and integrated mold pretreatment module, improving coating efficiency and demoulding ease.
Patent Information
- Application Number
- CN202411393573.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2024-12-27
AI Technical Summary
The removal of accumulated release agent from complex-shaped segment molds in pipe segment manufacturing is complicated, leading to inefficiencies in the coating process.
A prefabricated segment processing system with a molding die featuring a downward-opening casting cavity, a mold pretreatment module with a spray assembly for direct application of release agent, and a flipping mechanism to facilitate even coating and automatic removal of excess agent, combined with a cleaning assembly and dryer for surface preparation, and a demoulding module using a lifting platform and suction cup for easy segment separation.
Simplifies the release agent coating process by allowing automatic removal of excess agent under gravity, enhances production efficiency, ensures uniform coating, and facilitates easy demoulding of pipe segments.
Smart Images

Figure CN119189004A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of pipe segment manufacturing, and in particular to a prefabricated pipe segment processing system. Background Art
[0002] With the rapid development of subway transportation in major cities, shield construction technology with low cost and high degree of mechanization has been applied more and more widely. Shield segments are the main assembly components of shield construction and the outermost barrier of the tunnel. They are responsible for resisting soil pressure, groundwater pressure and some special loads. The quality of shield segments is directly related to the overall quality and safety of the tunnel, affecting the waterproof performance and durability of the tunnel, and plays a key role in controlling the quality of the tunnel, maintaining the linear shape of the tunnel and ensuring the service life of the subway tunnel.
[0003] The Chinese patent with publication number CN115129403A discloses a prefabrication production line and production process for high-strength concrete lined pipe segments. It includes a mold walking unit, multiple pipe segment molds, a concrete pouring unit, a curing kiln and a pipe segment demoulding module. The concrete pouring unit includes a feeding device, a lifting device, a cover plate with a pouring port, a pneumatic clamping device, an adaptive flipping device, and a rough smear plate; the prefabrication production process includes the steps of assembling pipe segment molds, installing steel skeletons and embedded parts, pouring and vibrating concrete, concrete forming and finishing, steam curing of pipe segments, and demoulding of pipe segments. In the pipe segment mold assembly step, the inner and outer periphery and bottom concrete residues of the pipe segment mold will be cleaned first, and then the pipe segment mold will be assembled, and the release agent will be evenly coated on the inner surface of the pipe segment mold.
[0004] The release agent is usually applied by professional spraying equipment to evenly spray the release agent onto the mold surface. However, during spraying, the release agent tends to accumulate at the bottom of the segment mold, and the accumulated liquid needs to be removed with cotton yarn, rags, etc. after spraying. However, the inner surface of the segment mold has edges, corners and other complex shapes, making the removal of accumulated liquid more complicated. Summary of the invention
[0005] In order to improve the convenience of removing the liquid accumulated inside the release agent when coating the release agent on the segment mold, the present application provides a prefabricated segment processing system.
[0006] The present application provides a prefabricated segment processing system, which adopts the following technical solutions, including: A molding die, the molding die comprising a casting cavity with an opening at one end; Mould transport line, including handling track and processing track; A flipping mechanism, disposed between the processing track and the machining track, for flipping the forming mold on the processing track and transferring it to the machining track; A mold pretreatment module, comprising a spray assembly disposed below the treatment track, wherein the spray assembly comprises a spray head, and the spray head is disposed toward the treatment track; A pouring module is arranged on the processing track and is used for pouring concrete into the pouring cavity.
[0007] By adopting the above technical solution, the forming mold has a casting cavity with an opening at one end, which is used to accommodate the poured concrete. When in use, the casting cavity of the forming mold is placed on the processing track with the opening facing downward, and the spray head is set toward the processing track to spray the release agent on the inner surface of the forming mold with the opening facing downward, so that the release agent can evenly cover the inner surface of the mold. At the same time, the excess release agent automatically falls under the action of gravity, and no additional operation is required to remove the accumulated liquid. The pouring module is set on the processing track and is responsible for pouring concrete into the pouring cavity. The forming mold sprayed with the release agent moves to the flipping mechanism. The flipping mechanism flips the forming mold 180° and then transfers it to the processing track, and pours concrete into the pouring cavity through the pouring module.
[0008] Optionally, the molding mold includes a mold frame and a mold body arranged on the mold frame. Both ends of the mold frame are provided with moving platforms, and the moving platforms are used to drive the mold frame to slide.
[0009] By adopting the above technical solution, a moving platform is arranged on the mold frame to drive the mold body to slide along the processing track and the machining track to realize the transportation of the mold body; moving platforms are arranged at both ends of the mold frame, so that the molding mold can slide smoothly on the processing track and the machining track before and after flipping.
[0010] Optionally, the flipping mechanism includes a flipping device and a lifting device, and the lifting device includes a lifting frame, a lifting rail arranged on the lifting frame, and a lifting device slidably arranged on the lifting rail; One end of the hoisting guide rail extends above the processing rail, and the other end extends above the processing rail. The turning device is located below the hoisting guide rail.
[0011] By adopting the above technical solution, when the forming mold on the processing track slides to one side of the lifting equipment, the lifter slides along the lifting guide rail to above the feeding guide rail, lifts the forming mold and transports it to the turning device. After the turning device turns the turning device 80°, the lifter lifts the forming mold again, drives the forming mold to move above the processing track, and then lowers the forming mold onto the processing track.
[0012] Optionally, the flipping device includes a mounting support and two flipping frames spaced apart on the mounting support; One end of the flip frame is rotatably connected to the mounting support, and a driving member for driving the flip frame to rotate is arranged on the mounting support.
[0013] By adopting the above technical solution, when flipping the forming mold, one flip frame is placed in a horizontal state, and the forming mold is hoisted onto the flip frame in a horizontal state, and the other flip frame is rotated to be close to the forming hanger; then the two flip frames are driven by the driving member to rotate simultaneously in the direction close to the processing track until the forming mold is driven to move to a horizontal state, thereby realizing the flipping action.
[0014] Optionally, the casting module includes a feeding device and a lifting device, the lifting device includes a truss, and a plurality of telescopic push rods arranged on the truss, the telescopic ends of the telescopic push rods are connected to a cover plate, and the cover plate is provided with a pouring port; The feeding device comprises an upper hopper arranged on the truss, and the upper hopper is located above the pouring port.
[0015] By adopting the above technical solution, when the forming mold sprayed with the release agent moves along the processing track to the bottom of the cover plate, the telescopic push rod extends to drive the cover plate to move toward the forming mold to close the opening of the casting cavity; the upper hopper pours concrete into the casting cavity through the pouring port.
[0016] Optionally, a guide plate is further provided on the side wall of the cover plate close to the lifting device, the guide plate is located around the pouring port, and one end of the guide plate is inclined upward in a direction away from the cover plate.
[0017] By adopting the above technical solution, a guide plate is further provided on the side wall of the cover plate close to the lifting device, and one end of the guide plate is inclined upward in a direction away from the cover plate to guide concrete to flow evenly into the casting cavity.
[0018] Optionally, the mold pretreatment module further comprises a cleaning assembly and a dryer disposed below the treatment track, the dryer being located on a side of the spraying assembly away from the flipping mechanism, and the cleaning assembly being located on a side of the dryer away from the spraying assembly; The cleaning assembly comprises a wastewater collecting tank body and a plurality of cleaning spray guns, wherein the cleaning spray guns are arranged above the wastewater collecting tank body.
[0019] By adopting the above technical solution, the cleaning spray gun is used to clean the forming mold, remove impurities and residues on the mold surface, and ensure uniform coating of the release agent in the casting cavity. The wastewater collection tank is used to collect wastewater generated during the cleaning process to achieve centralized treatment and environmentally friendly discharge of wastewater; the dryer is located on the side of the spray assembly away from the flip mechanism and is used to dry the cleaned forming mold. Through the function of the dryer, the moisture on the mold surface can be quickly removed, ensuring the effective adhesion of the release agent, and further improving the production quality of the pipe segment.
[0020] Optionally, the end of the processing track away from the flipping mechanism is also connected to a material preparation track, and the end of the processing track away from the flipping mechanism is provided with a temporary storage track; It also includes a pipe segment demoulding module arranged between the flipping mechanism and the mold pretreatment module, and the pipe segment demoulding module is used to demould the pipe segment in the forming mold.
[0021] By adopting the above technical scheme, a temporary storage track is provided at one end of the processing track away from the flipping mechanism. When the forming mold is cured, it slides along the processing track to the temporary storage track without interfering with the concrete pouring and segment curing of the remaining forming molds on the processing track; when the segments in multiple forming molds are cured, the forming molds are slid in the opposite direction, and when the mold with the segment moves to the flipping mechanism, the flipping mechanism flips the forming mold 180° again and transports it to the processing track; then the segment is detached from the forming mold through the segment demoulding module; the forming mold slides along the processing track to the material preparation track for continued use next time.
[0022] Optionally, the segment demoulding module includes a locking member and a lifting platform, wherein the locking member is arranged on the processing track and is used to lock the movable platform; the lifting platform includes a lifting mechanism and a material supporting suction cup connected to the lifting end of the lifting mechanism, and the lifting mechanism is slidably arranged under the processing track.
[0023] By adopting the above technical scheme, when the forming mold with the pipe segment moves to the pipe segment demolding module, the moving platform on the forming mold is locked by the locking piece; then the lifting mechanism is raised to drive the supporting suction cup to move to abut against the pipe segment in the forming mold; then the forming mold is demolded, and the supporting suction cup sucks the pipe segment and drives the pipe segment down, so that the pipe segment is separated from the forming mold under the action of the supporting suction cup and gravity; and the lifting mechanism drives the pipe segment to move away from the bottom of the processing track, so as to facilitate the subsequent processing and transportation of the pipe segment.
[0024] Optionally, a curing kiln is further provided on the processing track, and the curing kiln is located on a side of the casting module away from the turning mechanism.
[0025] By adopting the above technical solution, the curing kiln is used to cure the poured concrete. The constant temperature and humidity environment of the curing kiln can ensure that the concrete is hardened and cured under optimal conditions, thereby improving the strength and durability of the pipe segment.
[0026] In summary, the present application includes at least one of the following beneficial effects: 1. This application adopts a downward-opening forming mold design, and combines the spraying component of the mold pretreatment module, so that the release agent can be sprayed directly into the mold, and the excess liquid is automatically removed under the action of gravity, thereby simplifying the release agent coating process and improving production efficiency; 2. The mold pretreatment module of the present application also includes a cleaning component and a dryer. The cleaning spray gun in the cleaning component is used to clean the molding mold, remove impurities and residues on the mold surface, and ensure uniform coating of the release agent. The wastewater collection tank is used to collect wastewater generated during the cleaning process to achieve centralized treatment and environmentally friendly discharge of wastewater; 3. The segment demoulding module in the present application includes a lifting platform. When the segment is demoulded, after demoulding, the segment is separated from the forming mold with the assistance of gravity and the suction of the supporting suction cup, thereby reducing the difficulty of removing the segment from the forming mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of the prefabricated segment processing system of the embodiment of the present application; Figure 2 It is a schematic diagram of the mold body structure of an embodiment of the present application; Figure 3 is a schematic diagram of the structure of the flipping mechanism of an embodiment of the present application; Figure 4 It is a schematic diagram of the pouring module structure of an embodiment of the present application; Figure 5 2 is a schematic diagram of the structure of the demoulding module of the pipe segment of the embodiment of the present application; Description of reference numerals: 1. forming mold; 11. mold frame; 12. mold body; 121. casting cavity; 122. hole forming convex rod; 13. moving platform; 131. pulley; 2. mold transportation line; 21. material preparation track; 22. processing track; 23. processing track; 24. temporary storage track; 3. turning mechanism; 31. turning device; 311. mounting support; 312. turning frame; 313. driving member; 32. lifting equipment; 321. lifting frame; 322. lifting guide rail; 323. lifting device; 3231. walking mechanism; 3232. lifting mechanism; 3233 , boom; 4, mold pretreatment module; 41, spray assembly; 411, spray head; 412, spray mesh pipe; 42, cleaning assembly; 421, cleaning spray gun; 422, wastewater collection tank; 43, dryer; 5, casting module; 51, feeding device; 511, upper hopper; 512, conveying guide rail; 513, lower hopper; 52, lifting device; 521, truss; 522, telescopic push rod; 53, cover plate; 531, guide plate; 6, pipe segment demoulding module; 61, locking piece; 62, lifting support platform; 621, lifting mechanism; 622, material support suction cup; 7, curing kiln. DETAILED DESCRIPTION
[0028] The following is combined with Figure 1-5 This application is described in further detail.
[0029] The prefabricated segment processing system provided in the embodiment of the present application is as follows: Figure 1 and Figure 2 As shown, it includes a forming mold 1, a mold transportation line 2, a turning mechanism 3, a mold pretreatment module 4 and a pouring module 5. The forming mold 1 includes a mold frame 11 and a mold body 12. The mold body 12 has a pouring cavity 121 with an opening at one end, which is used to contain concrete and form a pipe segment; and a pair of opposite inner walls in the pouring cavity 121 are fixed with a plurality of hole-forming protruding rods 122, so that reserved holes can be formed on the outer wall of the pipe segment obtained after pouring and forming. The bottom of the mold body 12 is fixed on the mold frame 11, and moving platforms 13 are fixed at both ends of the mold frame 11. The moving platform 13 can drive the mold frame 11 to move, thereby realizing the transfer of the forming mold 1 between different stations.
[0030] like Figure 1As shown, the mold transport line 2 includes a preparation track 21, a processing track 22, a processing track 23 and a temporary storage track 24 arranged in the same straight line. A plurality of molding molds 1 are arranged at intervals on the preparation track 21, and the opening of the casting cavity 121 of the molding mold 1 is arranged downward. The flip mechanism 3 is located between the processing track 22 and the processing track 23, and the mold pretreatment module 4 is arranged below the processing track 22. The mold pretreatment module 4 includes a spraying component 41, a cleaning component 42 and a dryer 43. The cleaning component 42 is arranged close to the preparation track 21, the spraying component 41 is arranged close to the flip mechanism 3, and the dryer 43 is located between the spraying component 41 and the cleaning component 42.
[0031] like Figure 1 As shown, the spray assembly 41 specifically includes a spray mesh pipe 412 and a plurality of spray heads 411 connected to the spray mesh pipe 412, and the spray heads 411 are arranged toward the processing track 22. The cleaning assembly includes a wastewater collection tank body 422 and a plurality of cleaning spray guns 421 fixed at the opening of the wastewater collection tank body 422, and the cleaning spray guns 421 are also arranged toward the processing track 22. Starting the cleaning spray guns 421 can clean the casting cavity 121 of the molding mold 1 to remove the residue and dirt in the casting cavity 121. The dryer 43 is used to dry the cleaned molding mold 1 to prepare for the subsequent release agent spraying. In this embodiment, the dryer 43 specifically adopts an infrared drying device. When the molding mold 1 slides along the processing track 22 to the spray assembly 41 after drying, the release agent is introduced into the spray mesh pipe 412, and the plurality of spray heads 411 can directly spray the release agent on the inside of the molding mold 1. Since the opening of the casting cavity 121 of the molding mold 1 faces downward, the excess release agent will automatically drip down under the action of gravity, without the need for an additional wiping step, thereby simplifying the processing process.
[0032] like Figure 1 and Figure 3As shown, the flipping mechanism 3 specifically includes a flipping device 31 and a lifting device 32. The lifting device 32 includes a lifting frame 321, a lifting rail 322 fixed on the lifting frame 321, and a lifting sling slidably arranged on the lifting rail 322. The lifting rail 322 is parallel to the processing track 22, one end of the lifting rail 322 extends above the processing track 22, and the other end extends above the processing track 23. The flipping device 31 is located below the lifting rail 322. The lifting device 323 includes a walking mechanism 3231, a lifting mechanism 3232 fixed below the walking mechanism 3231, and a lifting arm 3233 fixed at the lifting end of the lifting mechanism 3232; the walking mechanism 3231 is slidably connected to the lifting rail 322, and the lifting mechanism 3232 is used to drive the lifting arm 3233 to rise and fall. When the forming mold 1 slides to one end of the processing track 22 close to the turning mechanism 3, the lifting mechanism 3232 drives the arm 3233 to descend, and the forming mold 1 is connected to the arm 3233 through the lifting device at one end of the arm 3233, so that the lifting device can lift the forming mold 1 to the turning device 31. In this embodiment, the walking mechanism 3231 is specifically configured as an electric walking wheel, and the lifting mechanism 3232 is specifically configured as an electric hoist.
[0033] like Figure 1 and Figure 3 As shown, the flip device 31 includes a mounting support 311 and two flip frames 312 arranged at intervals on the mounting support 311; one end of the flip frame 312 is hinged on the mounting support 311, and one side of each flip frame 312 is connected to a corresponding driving member 313. In this embodiment, the driving member 313 is specifically configured as a hydraulic cylinder; one end of the hydraulic cylinder is hinged on the mounting support 311, and one end of the telescopic rod of the hydraulic cylinder is hinged to the flip frame 312. Start the hydraulic cylinder to drive the flip frame 312 to rotate. When in use, one flip frame 312 close to the processing track 22 is rotated to a horizontal state, and the other flip frame 312 is rotated to a vertical state; after the crane hoists the forming mold 1 onto the flip frame 312 in a horizontal state, the other flip frame 312 is rotated to abut against the forming hanger; then the two flip frames 312 are driven by the hydraulic rod to rotate simultaneously in the direction close to the processing track 23, until the forming mold 1 is driven to move to a horizontal state, so as to achieve a 180° flip of the forming mold 1. Subsequently, the flipped forming mold 1 is hoisted onto the processing track 23 by the jack 323 , and the pouring cavity 121 of the forming mold 1 on the processing track 23 opens upward, which is convenient for subsequent pouring processing.
[0034] like Figure 4As shown, the casting module 5 is arranged on the processing track 23, and the casting module 5 includes a feeding device 51 and a lifting device 52. The lifting device 52 includes a truss 521 and a plurality of telescopic push rods 522 fixed on the truss 521. The telescopic push rods are located above the processing track 23, and a cover plate 53 is fixed to the telescopic end of the telescopic push rods 522. The shape of the cover plate 53 is adapted to the opening of the casting cavity 121, and a pouring port is opened in the center of the cover plate 53. A plurality of guide plates 531 are also arranged on the side wall of the cover plate 53 close to the lifting device 52. The guide plate 531 is fixed to the peripheral side of the pouring port, and one end of the guide plate 531 is tilted upward in a direction away from the cover plate 53. In this embodiment, two guide plates 531 are arranged relatively, and the telescopic push rods 522 are specifically arranged as lifting cylinders, and four telescopic push rods 522 are evenly distributed on the cover plate 53.
[0035] like Figure 2 and Figure 4 As shown, the feeding device 51 includes a conveying guide rail 512 and an upper hopper 511 arranged on a truss 521, and a lower hopper 513 slidably connected to the conveying guide rail 512. The upper hopper 511 is located above the pouring port, and the lower ends of the upper hopper 511 and the lower hopper 513 are both connected to a discharge pipe that can be opened and closed. The lower hopper 513 receives concrete in advance, slides to the top of the upper hopper 511 through the conveying guide rail 512, and discharges the concrete into the upper hopper 511 for storage. When the molding mold 1 moves to the bottom of the upper hopper 511, the telescopic push rod 522 drives the cover plate 53 to descend, covering the opening of the casting cavity 121; then the concrete is discharged into the casting cavity 121 through the pouring port through the upper hopper 511.
[0036] like Figure 1 As shown, a curing kiln 7 is also provided on the processing track 23. The curing kiln 7 is located on the side of the feeding device 51 away from the turning mechanism 3 and is used to cure the poured concrete to ensure the strength and durability of the pipe segment.
[0037] In order to facilitate the demoulding of the cured pipe segments, Figure 1 As shown, a segment demoulding module 6 is further provided between the flipping mechanism 3 and the mold pretreatment module 4. When the mold with the segment moves to the flipping mechanism 3 and is flipped 180 degrees again, and is transported to the treatment track 22, the forming mold 1 is first demoulded, and then the segment is separated from the forming mold 1 through the segment demoulding module 6.
[0038] like Figure 5As shown, the segment demoulding module 6 includes a locking member 61 and a lifting platform 62, and the moving platform 13 includes a pulley 131, and the pulley 131 is made of ferromagnetic material. Accordingly, the locking member 61 is specifically configured as an electromagnetic locking block fixed on the processing track 22, which is used to generate magnetism by conducting electricity to the electromagnetic locking block, and adsorb and lock the pulley 131, thereby fixing the forming mold 1. The positioning and locking of the forming mold 1 are conveniently achieved, and the safety and stability during the demoulding process are improved. The lifting platform 62 includes a lifting mechanism 621 and a material support suction cup 622 connected to the lifting end of the lifting mechanism 621; the lifting mechanism 621 is specifically configured as a hydraulic lifting platform, and the material support suction cup 622 is connected to a vacuum generator (not shown in the figure), so that a negative pressure environment can be formed on one side of the material support suction cup 622 to adsorb the segment. The lifting mechanism 621 is slidably arranged below the processing track 22, and the sliding direction of the lifting mechanism 621 is arranged perpendicular to the processing track 22.
[0039] When the forming mold 1 with the pipe segment moves to the pipe segment demolding module 6, the electromagnetic lock block is turned on to lock the moving platform 13 in the forming mold 1; the lifting mechanism 621 rises, driving the supporting suction cup 622 to move to abut against the pipe segment in the forming mold 1; then the forming mold 1 is demolded, so that the supporting suction cup 622 sucks the pipe segment and drives the pipe segment down, so that the pipe segment is separated from the forming mold 1 under the action of the supporting suction cup 622 and gravity; and the lifting mechanism 621 drives the pipe segment to move away from the bottom of the processing track 22. In this embodiment, the size of the supporting suction cup 622 is smaller than the pipe segment. The pipe segment can be removed from the supporting suction cup 622 by a forklift or other transfer equipment and transported to the pipe segment storage area. The lifting mechanism 621 drives the supporting suction cup 622 to move back to its original position, which is convenient for demolding the pipe segment in the next forming mold 1.
[0040] The implementation principle of a prefabricated pipe segment processing system in the embodiment of the present application is as follows: multiple forming molds 1 are placed on the preparation track 21 at intervals, and the opening of the casting cavity 121 of the forming mold 1 is set downward; the moving table 13 in the forming mold 1 is started to move the forming mold 1; when the forming mold 1 slides on the processing track 22, it is cleaned, dried and sprayed with a release agent in sequence; after the forming mold 1 slides to the end of the processing track 22, the flipping mechanism 3 flips the forming mold 1 180°, and transfers the flipped forming mold 1 to the processing track 23. When the forming mold 1 slides on the processing track 23, the pipe segment casting and pipe segment curing are carried out in sequence, and the forming mold 1 that has completed the pipe segment curing continues to slide to the temporary storage track 24. After all the forming molds 1 in the system have completed the pipe segment curing, the sliding direction of the moving table 13 in each forming mold 1 is changed. When the forming mold 1 with the pipe segment moves to the flipping mechanism 3, the flipping mechanism 3 continues to flip the forming mold 1 180°, and transports the flipped forming mold 1 to the processing track 22. After the forming mold 1 is locked by the electromagnetic locking block, the material supporting suction cup 622 is moved to abut against the pipe segment in the forming mold 1, and then the forming mold 1 is demolded; the pipe segment is moved away from the processing track 22 by the lifting support platform 62.
[0041] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A prefabricated segment processing system, characterized in that: include: A molding die (1), the molding die (1) comprising a casting cavity (121) with an opening at one end; A mold transport line (2), comprising a handling track (22) and a processing track (23); a flipping mechanism (3), arranged between the processing track (22) and the processing track (23), and used for flipping the forming mold (1) on the processing track (22) and transferring it to the processing track (23); A mold pretreatment module (4), comprising a spraying assembly (41) arranged below the treatment track (22), the spraying assembly (41) comprising a spray head (411), and the spray head (411) is arranged toward the treatment track (22); A pouring module (5) is arranged on the processing track (23) and is used for pouring concrete into the pouring cavity (121).
2. A prefabricated segment processing system according to claim 1, characterized in that: The molding die (1) comprises a die frame (11) and a die body (12) arranged on the die frame (11); movable platforms (13) are arranged at both ends of the die frame (11); and the movable platforms (13) are used to drive the die frame (11) to slide.
3. A prefabricated segment processing system according to claim 2, characterized in that: The turning mechanism (3) comprises a turning device (31) and a lifting device (32); the lifting device (32) comprises a lifting frame (321), a lifting guide rail (322) arranged on the lifting frame (321), and a lifting device (323) slidably arranged on the lifting guide rail (322); the lifting device (323) is used to lift the molding die (1); One end of the hoisting guide rail (322) extends above the processing rail (22), and the other end extends above the processing rail (23); the turning device (31) is located below the hoisting guide rail (322).
4. A prefabricated segment processing system according to claim 3, characterized in that: The turning device (31) comprises a mounting support (311) and two turning frames (312) arranged on the mounting support (311) at intervals; One end of the flip frame (312) is rotatably connected to the mounting support (311), and a driving member (313) for driving the flip frame (312) to rotate is provided on the mounting support (311).
5. A prefabricated segment processing system according to claim 4, characterized in that: The casting module (5) comprises a feeding device (51) and a lifting device (52); the lifting device (52) comprises a truss (521) and a plurality of telescopic push rods (522) arranged on the truss (521); the telescopic ends of the telescopic push rods (522) are connected to a cover plate (53); and a pouring port is arranged on the cover plate (53); The feeding device (51) comprises an upper hopper (511) arranged on the truss (521), and the upper hopper (511) is located above the pouring port.
6. A prefabricated segment processing system according to claim 5, characterized in that: A guide plate (531) is also provided on the side wall of the cover plate (53) close to the lifting device (52); the guide plate (531) is located around the pouring port, and one end of the guide plate (531) is tilted upward in a direction away from the cover plate (53).
7. The prefabricated segment processing system according to claim 1, characterized in that: The mold pretreatment module (4) further comprises a cleaning component (42) and a drying device (43) disposed below the treatment track (22); the drying device (43) is located on a side of the spraying component (41) away from the turning mechanism (3); and the cleaning component (42) is located on a side of the drying device (43) away from the spraying component (41); The cleaning assembly (42) comprises a wastewater collection tank body (422) and a plurality of cleaning spray guns (421), wherein the cleaning spray guns (421) are arranged above the wastewater collection tank body (422).
8. The prefabricated segment processing system according to claim 2, characterized in that: The end of the processing track (22) away from the turning mechanism (3) is also connected to the material preparation track (21), and the end of the processing track (23) away from the turning mechanism (3) is provided with a temporary storage track (24); It also comprises a pipe segment demoulding module (6) arranged between the turnover mechanism (3) and the mold pretreatment module (4), and the pipe segment demoulding module (6) is used to perform demoulding processing on the pipe segment inside the forming mold (1).
9. A prefabricated segment processing system according to claim 8, characterized in that: The segment demoulding module (6) comprises a locking member (61) and a lifting platform (62); the locking member (61) is arranged on the processing track (22) and is used to lock the movable platform (13); the lifting platform (62) comprises a lifting mechanism (621) and a material supporting suction cup (622) connected to a lifting end of the lifting mechanism (621); the lifting mechanism (621) is slidably arranged below the processing track (22).
10. The prefabricated segment processing system according to claim 1, characterized in that: A curing kiln (7) is also provided on the processing track (23), and the curing kiln (7) is located on a side of the casting module (5) away from the turning mechanism (3).
Citation Information
Patent Citations
Animation display method and device, storage medium and electronic equipment
CN115129403A
