Book binding device
By designing a book binding device including chain bracket, active and driven sprocket, limit down-pressure electric push rod and fast sealing mechanism, the problems of low efficiency and low space utilization of traditional binding equipment are solved, and high efficiency is achieved , the automated book binding process improves the quality of finished products.
Patent Information
- Application Number
- CN202411601862.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional book binding equipment requires the cooperation of multiple equipment, which has low production capacity, slow operation efficiency, low space utilization, and large spans between equipment, which affect the quality of finished products.
Design a book binding device including chain bracket, active and driven sprocket, motor, book page loading box, limit down-pressure electric push rod, quick sealing mechanism and hot airbox to realize automated and efficient book page loading and glue coating and cover paste process.
Improve the efficiency and finished product quality of binding operations, achieve high automation and high space utilization, and simplify the management and installation process.
Smart Images
Figure CN119189530A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of machinery, and in particular to a book binding device. Background Art
[0002] Book binding is to seal the designed pages and covers with glue to form the final book product. The sealing operation is generally carried out with special sealing machinery and equipment. The traditional sealing process requires the use of multiple devices, and multiple pages need to be reprinted multiple times during the overall process. In addition, the overall continuous production capacity is low, resulting in a long operation process and reduced work and operation efficiency. At the same time, due to the long production line, it is not conducive to the operation and management of the binding operation in the specific operation project. The efficiency of the binding operation is reduced. The span between traditional binding equipment is large, which is not conducive to the smoothness of the overall operation, and the space utilization rate is low. There is a lack of necessary tight connection links between the processes, which causes unnecessary troubles and ultimately affects the quality of the finished product.
[0003] Therefore, the present invention provides a book binding device with simple structure, convenient operation, high working and operating efficiency, high space utilization, convenient management and installation, tight connection of various links, high product quality and high degree of automation, which has broad market prospects. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides a book binding device with simple structure, convenient operation, high working and operating efficiency, high space utilization, convenient management and installation, tight connection of various links, high quality of finished products, and high degree of automation, so as to overcome the defects in the prior art.
[0005] The technical solution of the present invention is implemented as follows: a book binding device comprises a chain bracket mounted on a supporting leg, a driving sprocket and a driven sprocket respectively mounted on both ends of the chain bracket, a driving motor matched with the driving sprocket, and a chain mounted on the outer sides of the driving sprocket and the driven sprocket, a plurality of book page loading boxes are evenly fixedly mounted on the chain, the top and both ends of the book page loading box are both open structures, a book page placement slot is arranged in the book page loading box, and an inverted L-shaped support structure is arranged on one side of the chain bracket A book page limiting and pressing electric push rod is fixedly installed at the bottom of the top of the support plate, a book page feeding electric push rod with its output end facing the other side of the chain bracket is fixedly installed on the outer side of the support plate, a quick glue sealing mechanism cooperating with the book page limiting and pressing electric push rod and the book page feeding electric push rod is arranged on the other side of the chain bracket, a book page cover receiving workbench is arranged at the bottom of the outer end of the active sprocket, a cover pasting work area is arranged on the book page cover receiving workbench, and a book page cover adhesive curing placement groove is opened on one side of the cover pasting work area.
[0006] Furthermore, the rapid glue sealing mechanism includes a glue box fixedly mounted on a chain bracket, the top of the glue box is connected to the glue sealing limit block through a pump suction pipe, a glue supply limit groove matching the book page placement groove is provided on the top of the glue supply limit groove, a glue supply hole connected to the pump suction pipe is provided on the inner wall of the glue supply limit groove, a lower pressure plate is provided at the bottom of the lower pressure electric push rod, and a horizontal pushing plate is provided at the inner end of the book page feeding electric push rod.
[0007] Preferably, the bottom of the book page loading box is fixedly connected to both sides of the chain via a connecting support frame, and the opening directions of both sides of the book page placement slot are perpendicular to the traveling direction of the chain.
[0008] Preferably, the bottom of the support plate is a vertical section, the bottom of the vertical section is fixedly connected to the outer wall of one side of the chain bracket, the top of the support plate is a horizontal section, and the page limit downward pressing electric push rod is fixedly installed at the center position below the horizontal section.
[0009] Preferably, the output end of the book page limit pressing down electric push rod is vertically downward, the output direction of the book page feeding electric push rod is perpendicular to the output direction of the book page limit pressing down electric push rod, and the longitudinal center lines of the book page limit pressing down electric push rod and the book page feeding electric push rod are on the same plane perpendicular to the chain bracket.
[0010] Preferably, a drying block is provided at the bottom of the book cover adhesive curing placement groove, and the bottom of the drying block is connected to the motor heat block through a heat pipe.
[0011] Preferably, a hot air box is installed on one side of the glue containing box through a support rod, the hot air box is connected to the hot air outlet through an air duct, and the plane where the transverse midline of the hot air outlet is located is the same plane as the plane where the transverse midline of the page loading box is located.
[0012] Preferably, the bottom surface of the glue limiting groove is on the same horizontal plane as the bottom surface of the book page placement groove, and a glue suction pump connected to the bottom of the pump suction pipe is arranged in the glue storage box.
[0013] Preferably, the width of the lower pressure plate is equal to the width of the book page placement slot, the outer edge of the lower pressure plate in the length direction cooperates with the top outer side surface of the glue limiting slot, the length of the horizontal push plate is equal to the width of the book page placement slot, the width of the horizontal push plate is not less than the depth of the book page placement slot, the bottom surfaces of the horizontal push plate and the glue limiting slot respectively correspond to the bottom of the book page placement slot, and the bottom surfaces of the horizontal push plate and the glue limiting slot are on the same horizontal plane.
[0014] The present invention has the following positive effects: 1. The present invention uses a chain bracket to connect the chain, and uses the book page placement slot on the externally arranged book page loading box to load the book pages, and then uses the chain in a traditional way to perform related transfer operations on multiple book page loading boxes. During the transfer, the book page limit pressing electric push rod and the book page feeding electric push rod cooperate with each other to perform horizontal movement and downward limit the book page, so as to achieve positioning and limiting when sealing and feeding are required during the transfer process.
[0015] 2. The present invention uses a glue container to provide glue, and pushes the book pages into place through the glue limiting grooves provided on the glue sealing limiting block to perform the gluing operation. The upper and side electric push rods cooperate with each other to implement the gluing operation on the fed book pages in cooperation with the glue feeding holes and the glue limiting grooves. The overall degree of automation and mechanization is high, and automatic gluing is realized.
[0016] 3. The present invention is provided with a hot air box, which can efficiently and quickly dry the book pages after gluing, and drop the book pages to the cover pasting work area on the book cover receiving workbench to paste the book covers, and then solidify and limit the pasted book pages by plugging them into the book cover adhesive curing placement groove. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the main structure of the present invention.
[0018] Figure 2 It is a rear structural schematic diagram of the present invention.
[0019] Figure 3 It is a partial left-view structural schematic diagram of the present invention.
[0020] Figure 4 It is a partial right view structural schematic diagram of the present invention.
[0021] Figure 5 It is a partial top view of the structure of the present invention. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] In the following description of the invention, it should be noted that the terms "upper", "lower", "left", "right", "inner", "outer", etc., indicating directions or positional relationships, are based on directions or positional relationships shown in the drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction or be constructed and operated in a specific direction. The term "connection" only indicates the connection between devices and has no special meaning.
[0024] like Figure 1 , 2 , 3, 4, and 5, a book binding device comprises a chain bracket 2 mounted on a support leg 1, a driving sprocket 4 and a driven sprocket 5 respectively mounted at both ends of the chain bracket 2, a driving motor 3 matched with the driving sprocket 4, and a chain 23 mounted on the outer sides of the driving sprocket 4 and the driven sprocket 5, a plurality of book page loading boxes 6 are evenly fixedly mounted on the chain 23, the top and both ends of the book page loading boxes 6 are open structures, a book page placement slot 7 is arranged in the book page loading box 6, an inverted L-shaped support plate 10 is arranged on one side of the chain bracket 2, and the support plate 10 is provided with a plurality of book page loading boxes 6. 0 is fixedly installed at the bottom of the top of the supporting plate 10, and a book page feeding electric push rod 22 is fixedly installed at the outer side of the supporting plate 10, and a quick glue sealing mechanism cooperating with the book page limiting pressing electric push rod 11 and the book page feeding electric push rod 22 is arranged on the other side of the chain bracket 2, and a book page cover receiving workbench 16 is arranged at the bottom of the outer end of the driving sprocket 4, and a cover pasting work area 17 is arranged on the book page cover receiving workbench 16, and a book page cover adhesive curing placement groove 18 is opened on one side of the cover pasting work area 17. The rapid glue sealing mechanism includes a glue filling box 8 fixedly mounted on the chain bracket 2, the top of the glue filling box 8 is connected to the glue sealing limit block 9 through a pump suction pipe 12, a glue feeding limit groove 26 matching the book page placement groove 7 is provided on the top of the glue sealing limit block 9, a glue feeding hole connected to the pump suction pipe 12 is provided on the inner wall of the glue feeding limit groove 26, a lower pressing plate 25 is provided at the bottom of the lower pressing electric push rod 11, and a horizontal pushing plate 24 is provided at the inner end of the book page feeding electric push rod 22.
[0025] Specifically, the driving sprocket 4 and the driven sprocket 5 are transmission mechanisms, providing power support for the chain during the transfer process of the book page loading box 6, and the book page placement slot 7 implements the limited placement and corner position sorting and loading operations of the book pages. The support plate 10 provides the longitudinal downward limit bearing, and the book page feeding electric push rod 22 provides the power support for horizontal movement. The book page cover receiving workbench 16 provides an independent working platform for the cover pasting, and the cover pasting work area 17 and the book page cover adhesive curing placement slot 18 are set to distinguish the working position and the rapid curing sorting operation.
[0026] Specifically, the glue filling box 8 provides glue for the sealing operation, the pump suction tube 12 transports the glue to the glue feeding hole, and then the glue feeding operation is carried out on the book page that is horizontally pushed to the top of the glue feeding limit groove 26 by the horizontal pushing plate 24 of the book page feeding electric push rod 22. At the same time, the lower pressing plate 25 of the electric push rod 11 moves downward to implement upper compaction and positioning limit during the glue feeding operation.
[0027] The bottom of the book page loading box 6 is fixedly connected to both sides of the chain 23 through a connecting support frame, and the opening directions of both sides of the book page placement slot 7 are perpendicular to the travel direction of the chain 23. The bottom of the support plate 10 is a vertical section, the bottom of which is fixedly connected to the outer wall of one side of the chain bracket 2, and the top of the support plate 10 is a horizontal section, and the book page limit pressing electric push rod 11 is fixedly installed at the center position below the horizontal section. The output end of the book page limit pressing electric push rod 11 is vertically downward, and the output direction of the book page feeding electric push rod 22 is perpendicular to the output direction of the book page limit pressing electric push rod 11, and the longitudinal midlines of the book page limit pressing electric push rod 11 and the book page feeding electric push rod 22 are on the same plane perpendicular to the chain bracket 2. A drying block 19 is provided at the bottom of the book page cover adhesive curing placement slot 18, and the bottom of the drying block 19 is connected to the motor heat block 21 through a heat pipe 20.
[0028] Specifically, by utilizing the transverse and longitudinal output push rods, the book pages in the book page placement slot 7 provided on the book page loading box 6 that moves to the glue feeding position can be accurately moved horizontally and pressed vertically, thereby realizing the positioning of the glue feeding operation and accurate discharging and gluing, with a high degree of automation and mechanization. During use, a travel switch or an optical switch can be added to control the movement of the book page loading box 6 to improve the accuracy of the product during operation.
[0029] A hot air box 13 is installed on one side of the glue container 8 through a support rod 13, and the hot air box 13 is connected to a hot air outlet 15 through an air duct 14. The plane where the horizontal center line of the hot air outlet 15 is located is the same plane as the plane where the horizontal center line of the page loading box 6 is located. The bottom surface of the glue supply limit groove 26 is on the same horizontal plane as the bottom surface of the page placement groove 7. A glue suction pump connected to the bottom of the pump suction pipe 12 is arranged in the glue container 8. The width of the lower pressure plate 25 is equal to the width of the book page placement slot 7, the outer edge of the lower pressure plate 25 in the length direction cooperates with the top outer side surface of the glue limiting slot 26, the length of the horizontal push plate 24 is equal to the width of the book page placement slot 7, the width of the horizontal push plate 24 is not less than the depth of the book page placement slot 7, the bottom surfaces of the horizontal push plate 24 and the glue limiting slot 26 correspond to the bottom of the book page placement slot 7 respectively, and the bottom surfaces of the horizontal push plate 24 and the glue limiting slot 26 are on the same horizontal plane.
[0030] Specifically, in order to improve the effectiveness of the product, a quick air-drying operation is added, and hot air air-drying is performed on the gluing position of the glued book pages. The exposed part of the glued book pages placed in the book page placement slot 7 is quickly air-dried through the hot air outlet 15. The air-drying time overlaps with the gluing time of the previous book page to meet the interval replacement of the running time. The gluing time and the air-drying time can be set to the same time, or they can be adjusted according to the specific working conditions, and the longer time of the two is the time for the chain to start again.
[0031] During the specific operation, the book pages are placed in the book page placement slot 7, and then the active motor 3 is turned on. The active motor 3 drives the active sprocket 4 to rotate, and the active sprocket 4 drives the chain 23 to rotate. The neatly arranged book pages in the upper book page placement slot 7 move toward the top of the book page cover receiving workbench 16. When the book page placement slot 7 moves to the bottom center position of the book page limit pressing electric push rod 11, the active motor 3 stops running. At this time, the book page feeding electric push rod 22 is turned on, and the horizontal pushing plate 24 is used to slowly push the book pages in the book page placement slot 7 into the glue limiting slot 26. The length of the book page exposed from the book page placement slot 7 as a whole does not exceed one third of the book page width. At this time, the glue suction pump is turned on to transport the glue from the glue storage box 8 to the glue feeding hole through the pump suction pipe 12, and then the glue feeding The hole is conveyed to the side of the book page, and the downward electric push rod 11 is opened at the same time, and the lower pressure plate 25 is used to fix the book page during the gluing operation. The two sides of the lower pressure plate 25 are respectively located in the book page placement slot 7 and the glue limiting slot 26, and the horizontal push plate 24 is located on one side of the book page placement slot 7. The gluing operation after limit fixation is implemented as a whole. After the gluing operation is completed, the chain continues to run, and the lower pressure plate 25 and the horizontal push plate 24 return to their initial positions. As the chain continues to move, the page after gluing slides out from one side of the glue limiting slot 26, and moves toward the hot air outlet 15 position as the book page loading box 6 moves. When it reaches the hot air outlet 15, the chain temporarily stops running, and the hot air box 13 is turned on. The hot air is output from the hot air outlet 15 through the air duct 14, and the glue feeding position is quickly dried.
[0032] After the air drying is completed, as the transfer is running, the book pages that have been air-dried after the glue is fed are discharged by flipping the position of the book page loading box 6 during the transfer process, and then fall onto the book page cover receiving workbench 16 for cover pasting. After pasting, the book page cover adhesive curing placement slot 18 is inserted with the colloid side facing downward, and the curing and drying operation is carried out using the drying block 19. Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A book binding device, comprising a chain bracket (2) mounted on a support leg (1), a driving sprocket (4) and a driven sprocket (5) respectively mounted at both ends of the chain bracket (2), a driving motor (3) matched with the driving sprocket (4), and a chain (23) sleeved on the outside of the driving sprocket (4) and the driven sprocket (5), characterized in that: A plurality of book page loading boxes (6) are evenly fixedly mounted on the chain (23); the top and both ends of the book page loading boxes (6) are open structures; a book page placement slot (7) is arranged in the book page loading box (6); an inverted L-shaped support plate (10) is arranged on one side of the chain bracket (2); a book page limit downward pressing electric push rod (11) is fixedly mounted below the top of the support plate (10); and an output end facing the chain bracket (2) is fixedly mounted on the outer side of the support plate (10). A book page feeding electric push rod (22) is provided on the other side of the chain bracket (2), and a quick glue sealing mechanism is provided on the other side of the chain bracket (2) to cooperate with the book page limit pressing electric push rod (11) and the book page feeding electric push rod (22). A book page cover receiving workbench (16) is provided at the bottom of the outer end of the driving sprocket (4), and a cover pasting work area (17) is provided on the book page cover receiving workbench (16). A book page cover adhesive curing placement groove (18) is provided on one side of the cover pasting work area (17).
2. The book binding device according to claim 1, characterized in that: The rapid glue sealing mechanism comprises a glue container (8) fixedly mounted on a chain bracket (2); the top of the glue container (8) is connected to a glue sealing limit stopper (9) via a pump suction pipe (12); a glue supply limit groove (26) matched with a book page placement groove (7) is provided on the top of the glue supply limit groove (9); a glue supply hole connected to the pump suction pipe (12) is provided on the inner wall of the glue supply limit groove (26); a lower pressing plate (25) is provided at the bottom of the lower pressing electric push rod (11); and a horizontal pushing plate (24) is provided at the inner end of the book page feeding electric push rod (22).
3. The book binding device according to claim 1, characterized in that: The bottom of the book page loading box (6) is fixedly connected to both sides of the chain (23) via a connecting support frame, and the opening directions of both sides of the book page placement slot (7) are perpendicular to the travel direction of the chain (23).
4. The book binding device according to claim 1, characterized in that: The bottom of the support plate (10) is a vertical section, the bottom of the vertical section is fixedly connected to the outer wall of one side of the chain bracket (2), the top of the support plate (10) is a horizontal section, and the book page limit downward pressing electric push rod (11) is fixedly installed at the center position below the horizontal section.
5. The book binding device according to claim 1, characterized in that: The output end of the book page limit pressing down electric push rod (11) is vertically downward, the output direction of the book page feeding electric push rod (22) is perpendicular to the output direction of the book page limit pressing down electric push rod (11), and the longitudinal midlines of the book page limit pressing down electric push rod (11) and the book page feeding electric push rod (22) are on the same plane perpendicular to the chain bracket (2).
6. The book binding device according to claim 1, characterized in that: A drying block (19) is provided at the bottom of the book cover adhesive curing placement groove (18), and the bottom of the drying block (19) is connected to the motor heat block (21) via a heat conducting pipe (20).
7. The book binding device according to claim 2, characterized in that: A hot air box (13) is installed on one side of the glue container (8) via a support rod (13). The hot air box (13) is connected to a hot air outlet (15) via an air duct (14). The plane where the transverse midline of the hot air outlet (15) is located is the same plane as the plane where the transverse midline of the book page loading box (6) is located.
8. The book binding device according to claim 2, characterized in that: The bottom surface of the glue supply limiting groove (26) is on the same horizontal plane as the bottom surface of the book page placement groove (7), and a glue suction pump connected to the bottom of the pump suction pipe (12) is arranged in the glue storage box (8).
9. The book binding device according to claim 2, characterized in that: The width of the lower pressing plate (25) is equal to the width of the book page placement groove (7), the outer edge of the lower pressing plate (25) in the length direction cooperates with the outer side surface of the top of the glue limiting groove (26), the length of the horizontal pushing plate (24) is equal to the width of the book page placement groove (7), the width of the horizontal pushing plate (24) is not less than the depth of the book page placement groove (7), the bottom surfaces of the horizontal pushing plate (24) and the glue limiting groove (26) respectively correspond to the bottom of the book page placement groove (7), and the bottom surfaces of the horizontal pushing plate (24) and the glue limiting groove (26) are on the same horizontal plane.