Quantitative racking machine for pickled food

Abstract

The invention discloses a quantitative racking machine for pickled food, relates to the technical field of food filling, and aims at solving the technical problems that the number of workers for the pickled food is large, the labor intensity of the workers is large, the product cost is high, manual metering and filling are not accurate enough, and quantitative filling is difficult to achieve. A metering device and a supporting table are arranged on the bottom plate, a distributor is arranged on the supporting table, and a feeding hopper is arranged at the top of the distributor; the bottom of the feeding hopper communicates with the top of the distributor, a first downward pressing air cylinder is arranged in the feeding hopper, the distributor comprises a distributor shell, a distributing roller and a first driving device, the distributing roller comprises a plurality of evenly-distributed distributing grooves, and the first driving device is arranged in the distributing groove. According to the quantitative racking machine, pickled food can be automatically compacted and metered, metering is more accurate, quantitative filling can be better achieved, the number of workers is reduced, the labor intensity of workers is relieved, and cost is reduced.

Description

Technical Field

[0001] The invention relates to the technical field of food filling, in particular to a quantitative filling machine for pickled food. Background Art

[0002] Pickled ginger slices are a kind of pickled food. In order to avoid the situation that the pickled ginger slices cannot be finished in one go after opening the bag, the pickled ginger slices are packaged in small bags. The net content of each bag is between 5-15 grams, which is easy to carry and suitable for being eaten in one go with little leftovers.

[0003] At present, when quantitatively filling pickled ginger slices, manual filling is adopted, and the packaging is carried out in conjunction with a vertical roll film packaging machine. Both the quantitative filling and the small bag filling of manual filling require human participation. Specifically, the ginger slices are manually grouped into balls as a unit, placed on a turntable, and blown off after being transferred to the top of the roll film packaging machine before the next step of operation. This process not only consumes a lot of labor costs and has high labor intensity for workers, but also has unsatisfactory quantitative results. The specifications of manually grouped ginger balls can only be made based on experience, and are measured in units of ginger balls, that is, manual grouping and group measurement, but the accuracy of manual estimation makes it difficult to reach a consensus on the specifications of bagged pickled ginger balls, and it is impossible to achieve more accurate measurement and filling of pickled ginger slices according to demand.

[0004] At present, not only pickled ginger slices are manually filled in small bags on the market, but other types of pickled foods are also manually filled. The quantity of each bag can only be kept within a range based on the workers' practical experience. In fact, there is also the problem of difficulty in quantitative filling. It is difficult to achieve quantitative filling, and it is still difficult to unify the specifications for batch processing.

[0005] Therefore, in view of the shortcomings of the above-mentioned scheme in actual production and implementation, it has been revised and improved. At the same time, in the spirit and concept of seeking excellence, with the assistance of professional knowledge and experience, and after many ingenuity and experiments, a quantitative filling machine for pickled food is specially provided to solve the technical problems of a large number of workers employed in pickled food, high labor intensity, high product cost, inaccurate manual metering and filling, and difficulty in achieving quantitative filling. Summary of the invention

[0006] The purpose of the present invention is to provide a quantitative packaging machine for pickled food, which is used to solve the technical problems of large number of workers, high labor intensity, high product cost, inaccurate manual metering and filling, and difficulty in achieving quantitative filling.

[0007] The technical solution of the present invention is achieved in this way:

[0008] A quantitative packaging machine for pickled food, comprising a bottom plate, a meter and a support platform are arranged on the bottom plate, a distributor is arranged on the support platform, and a feed hopper is arranged on the top of the distributor;

[0009] The bottom of the feed hopper is connected to the top of the distributor, a first downward pressure cylinder is arranged inside the feed hopper, the distributor comprises a distributor housing, a distributor roller and a first driving device, the distributor roller is arranged in the distributor housing, the first driving device is used to drive the distributor roller to rotate, and the distributor roller comprises a plurality of evenly distributed distributor grooves;

[0010] A second downward pressure cylinder is provided in the feed hopper, and the second downward pressure cylinder is used to press the material in the bottom side distribution trough into the metering device;

[0011] The metering device comprises a metering device housing, a metering roller and a second driving device, wherein the metering roller is arranged inside the metering device housing, the second driving device is used to drive the metering roller to rotate, a plurality of metering grooves are evenly arranged on the outer circumference of the metering roller, a blocking plate and an end plate are respectively arranged on the front and rear sides of the metering device housing, a first push rod and a second push rod are installed outside the end plate, a first push hole and a second push hole are arranged on the end plate, the first push hole cooperates with the first push rod, the second push hole cooperates with the second push rod, the piston ends of the first push rod and the second push rod match the metering groove, a third push hole corresponding to the position of the second push hole is arranged on the blocking plate, and a discharge limiting tube is arranged outside the third push hole;

[0012] The support platform is provided with a cutting device, which is used to cut the material at the discharge limit pipe, and the cutting device is provided with an air blowing nozzle.

[0013] As a preferred embodiment, an inner baffle is provided in the material distributing roller, the inner baffle is connected to the outer shell of the material distributor, the inner baffle is cylindrical, and a first material discharge port is provided at the bottom of the inner baffle.

[0014] As a preferred embodiment, the bottom of the distributor shell is arc-shaped to match the inner distributor roller, and a second discharge port is provided at the bottom of the distributor shell, and a third discharge port is provided on the support platform at the bottom of the second discharge port. When the second downward pressure cylinder is pressed downward, it will pass through the first discharge port, the second discharge port, and the third discharge port in sequence to press the ginger slices in the distributor trough into the meter.

[0015] As a preferred implementation, one end of the support platform is connected to the meter housing, and the other end of the support platform is fixed to the base plate by means of support legs.

[0016] As a preferred embodiment, the cutting device includes a connecting frame and a lower cutting cylinder, the connecting frame is fixed on a support platform, the lower cutting cylinder is fixed on the connecting frame in a vertical direction, a cutting knife is arranged at the piston end at the bottom of the lower cutting cylinder, and an air blowing nozzle is arranged at a position above the side wall of the cutting knife.

[0017] As a preferred embodiment, the discharge limit tube is connected to a tool holder, and the tool holder includes a lower cutting channel penetrating in the vertical direction and a conveying channel arranged in the horizontal direction, one end of the conveying channel is connected to the discharge limit tube, and the other end of the conveying channel is connected to the lower cutting channel, and the lower cutting channel is located below the cutter, and the lower cutting channel is used to provide space for longitudinal movement of the cutter and the air blowing nozzle.

[0018] As a preferred embodiment, a lower hopper is provided on the bottom plate, and the lower hopper is located at the bottom of the tool holder.

[0019] As a preferred embodiment, a pushing cylinder is provided on the side wall of the feed hopper, and a pushing plate is connected to the piston end of the pushing cylinder, and the pushing plate is used to push down the material in the feed hopper.

[0020] The pushing cylinders are provided with two groups, which are respectively the first pushing cylinder together with the first pushing plate and the second pushing cylinder together with the second pushing plate. The first pushing cylinder and the second pushing cylinder are respectively arranged on the two opposite side walls of the feed hopper. Both cylinders are auxiliary feeding cylinders, and the two cylinders push down alternately to complete the auxiliary feeding.

[0021] The beneficial effects of the present invention are:

[0022] This quantitative filling machine can automatically compact and measure pickled foods without manual intervention. It adopts the method of compacting first and then quantitative cutting. Compared with the current manual method of massing and measuring by mass, the measurement is more accurate and can better achieve quantitative filling, solving the technical problem that manual metering and filling of pickled foods is not accurate enough and difficult to achieve quantitative filling.

[0023] There is no need for manual intervention from feeding to cutting and discharging, and it is done automatically with a high degree of mechanization. It not only saves labor costs and reduces the labor intensity of workers, but also can significantly improve the overall speed of metering filling. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0025] Figure 1 A schematic diagram of a partial internal structure of an embodiment of the present invention;

[0026] Figure 2 Schematic diagram of the external structure of an embodiment of the present invention;

[0027] Figure 3 For the present invention Figure 1 A partial enlarged schematic diagram of

[0028] Figure 4 It is a structural schematic diagram of the material distribution roller of the present invention;

[0029] Figure 5 It is a structural schematic diagram of the end plate of the present invention;

[0030] Figure 6 It is a structural schematic diagram of the tool holder of the present invention.

[0031] In the figure, 1-first push plate; 2-first push cylinder; 3-first downward pressure cylinder; 4-distributor trough; 5-distributor housing; 6-cutting device; 7-air blowing nozzle; 8-meter housing; 9-feeding hopper; 10-inner baffle; 11-distributor roller; 12-second downward pressure cylinder; 13-first discharge port; 14-distributor; 15-metering trough; 16-metering roller; 17-blocking plate; 18-meter; 19-down Hopper; 20-first driving device; 21-supporting platform; 22-first push rod; 23-second push rod; 24-second driving device; 25-bottom plate; 26-end plate; 27-knife holder; 28-discharging limit pipe; 29-connecting frame; 30-lower cutting cylinder; 31-cutter; 32-first push hole; 33-second push hole; 34-conveying channel; 35-lower cutting channel; 36-second push plate; 37-second push cylinder. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0033] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0034] In addition, the descriptions of "first", "second", etc. in the present invention are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features.

[0035] In the description of the embodiments, unless otherwise clearly specified and limited, the terms "disposed", "connected" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or it can be connected through an intermediate medium, or it can be a communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0036] like Figure 1 to Figure 6 As shown, a quantitative packaging machine for pickled food comprises a bottom plate 25, on which a meter 18 and a support platform 21 are arranged, on which a distributor 14 is arranged, and on the top of which a feed hopper 9 is arranged;

[0037] The bottom of the feed hopper 9 is connected to the top of the distributor 14. The feed hopper 9 is provided with a first downward pressure cylinder 3. The distributor 14 includes a distributor 14 housing 5, a distributor roller 11 and a first driving device 20. The distributor roller 11 is provided in the distributor 14 housing 5. The first driving device 20 is used to drive the distributor roller 11 to rotate. The distributor roller 11 includes a plurality of evenly distributed distributor grooves 4.

[0038] A second downward pressure cylinder 12 is provided in the feed hopper 9, and the second downward pressure cylinder 12 is used to press the material in the bottom side distribution trough 4 into the metering device 18;

[0039] The metering device 18 includes a metering device housing 8, a metering roller 16 and a second driving device 24. The metering roller is arranged inside the metering device housing 8. The second driving device 24 is used to drive the metering roller 16 to rotate. A plurality of metering grooves 15 are evenly arranged on the outer circumference of the metering roller 16. A blocking plate 17 and an end plate 26 are respectively arranged on the front and rear sides of the metering device housing 8. A first push rod 22 and a second push rod 23 are installed outside the end plate 26. A first push hole 32 and a second push hole 33 are arranged on the end plate 26. The first push hole 32 matches with the first push rod 22, and the second push hole 33 matches with the second push rod 23. The piston ends of the first push rod 22 and the second push rod 23 match with the metering groove 15. A third push hole corresponding to the position of the second push hole 33 is arranged on the blocking plate 17, and a discharging limit tube 28 is arranged outside the third push hole.

[0040] A cutting device 6 is provided on the support platform 21 . The cutting device 6 is used to cut the material at the discharge limit pipe 28 . An air blowing nozzle 7 is provided on the cutting device 6 .

[0041] An inner baffle plate 10 is arranged inside the material distributor roller 11 . The inner baffle plate 10 is connected to the outer shell 5 of the distributor 14 . The inner baffle plate 10 is cylindrical. A first material discharge port 13 is arranged at the bottom of the inner baffle plate 10 .

[0042] The bottom of the outer shell 5 of the divider 14 is arc-shaped and matches the inner dividing roller 11. A second discharge port is provided at the bottom of the outer shell 5 of the divider 14. A third discharge port is provided on the support platform 21 at the bottom side of the second discharge port. When the second downward pressing cylinder 12 is pressed downward, it will pass through the first discharge port 13, the second discharge port, and the third discharge port in sequence to press the ginger slices in the dividing trough 4 into the meter 18.

[0043] One end of the support platform 21 is connected to the meter housing 8, and the other end of the support platform 21 is fixed to the bottom plate 25 by means of support legs.

[0044] The cutting device 6 includes a connecting frame 29 and a lower cutting cylinder 30. The connecting frame 29 is fixed on the support platform 21. The lower cutting cylinder 30 is fixed on the connecting frame 29 in the vertical direction. A cutter 31 is arranged at the piston end at the bottom of the lower cutting cylinder 30. The air blowing nozzle 7 is arranged at a position above the side wall of the cutter 31.

[0045] The discharge limit tube 28 is connected to the tool holder 27, and the tool holder 27 includes a lower cutting channel 35 penetrating in the vertical direction and a conveying channel 34 arranged in the horizontal direction. One end of the conveying channel 34 is connected to the discharge limit tube 28, and the other end of the conveying channel 34 is connected to the lower cutting channel 35. The lower cutting channel 35 is located below the cutter 31, and is used to provide space for longitudinal movement of the cutter 31 and the air blowing nozzle 7.

[0046] A lower hopper 19 is provided on the bottom plate 25 , and the lower hopper 19 is located at the bottom of the tool holder 27 .

[0047] A pushing cylinder is arranged on the side wall of the feed hopper, and a pushing plate is connected to the piston end of the pushing cylinder. The pushing plate is used to push the material in the feed hopper 9 downward.

[0048] There are two groups of push cylinders, which are the first push cylinder 2 together with the first push plate 1 and the second push cylinder 37 together with the second push plate 36. The first push cylinder 2 and the second push cylinder 37 are respectively arranged on the two opposite side walls of the feed hopper 9, see the attached Figure 1 With attached Figure 2 , both cylinders are auxiliary feeding cylinders, and the two cylinders push down alternately to complete the auxiliary feeding.

[0049] When in use, the push plate on the feed hopper will push the ginger slices in the feed hopper downward into the distributor. The pusher includes several distributor slots. After receiving the ginger slices from the distributor, the distributor slots rotate. The empty distributor slots rotate to the top to receive the ginger slices. When the loaded distributor slots rotate downward, the second downward pressure cylinder presses them downward into the metering slot of the metering device. The metering roller rotates. When the loaded metering slots rotate to the first push hole, the first push rod compacts them (presses them onto the blocking plate), and then rotates to the second push hole. The second push rod pushes them forward quantitatively, and the cutter performs quantitative cutting. After a short time difference, the air nozzle blows downward to realize the entire compaction, quantitative cutting, and material unloading process. The use of this packaging machine can reduce the number of workers, reduce the labor intensity of workers, and reduce costs.

[0050] The beneficial effects of the present invention are:

[0051] This quantitative filling machine can automatically compact and measure pickled foods without manual intervention. It adopts the method of compacting first and then quantitative cutting. Compared with the current manual method of massing and measuring by mass, the measurement is more accurate and can better achieve quantitative filling, solving the technical problem that manual metering and filling of pickled foods is not accurate enough and difficult to achieve quantitative filling.

[0052] There is no need for manual intervention from feeding to cutting and discharging, and it is done automatically with a high degree of mechanization. It not only saves labor costs and reduces the labor intensity of workers, but also can significantly improve the overall speed of metering filling.

[0053] Therefore, the current technical problems of pickling food, such as large number of workers, high labor intensity and high product cost, are also solved.

[0054] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in the field to implement; when the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present invention.

Claims

1. A quantitative packaging machine for pickled food, characterized in that: It includes a bottom plate, a meter and a support platform are arranged on the bottom plate, a material distributor is arranged on the support platform, and a feed hopper is arranged on the top of the material distributor; The bottom of the feed hopper is connected to the top of the distributor, a first downward pressure cylinder is arranged inside the feed hopper, the distributor comprises a distributor housing, a distributor roller and a first driving device, the distributor roller is arranged in the distributor housing, the first driving device is used to drive the distributor roller to rotate, and the distributor roller comprises a plurality of evenly distributed distributor grooves; A second downward pressure cylinder is arranged in the feed hopper; The metering device comprises a metering device housing, a metering roller and a second driving device, wherein the metering roller is arranged inside the metering device housing, the second driving device is used to drive the metering roller to rotate, a plurality of metering grooves are evenly arranged on the outer circumference of the metering roller, a blocking plate and an end plate are respectively arranged on the front and rear sides of the metering device housing, a first push rod and a second push rod are installed outside the end plate, a first push hole and a second push hole are arranged on the end plate, the first push hole cooperates with the first push rod, the second push hole cooperates with the second push rod, the piston ends of the first push rod and the second push rod match the metering groove, a third push hole corresponding to the position of the second push hole is arranged on the blocking plate, and a discharge limiting tube is arranged outside the third push hole; The support platform is provided with a cutting device, which is used to cut the material at the discharge limit pipe, and the cutting device is provided with an air blowing nozzle.

2. A quantitative packaging machine for pickled food according to claim 1, characterized in that: An inner baffle is arranged inside the material distributing roller, the inner baffle is connected to the outer shell of the material distributor, the inner baffle is cylindrical, and a first material discharge port is arranged at the bottom of the inner baffle.

3. The quantitative packaging machine for pickled food according to claim 1, characterized in that: The bottom of the distributor shell is arc-shaped to match the inner distributor roller, the bottom of the distributor shell is provided with a second discharge port, and the support platform at the bottom side of the second discharge port is provided with a third discharge port.

4. The quantitative packaging machine for pickled food according to claim 1, characterized in that: One end of the support platform is connected to the meter housing, and the other end of the support platform is fixed on the bottom plate by supporting legs.

5. The quantitative packaging machine for pickled food according to claim 1, characterized in that: The cutting device includes a connecting frame and a lower cutting cylinder. The connecting frame is fixed on a supporting platform. The lower cutting cylinder is fixed on the connecting frame in a vertical direction. A cutting knife is arranged at the piston end at the bottom of the lower cutting cylinder. An air blowing nozzle is arranged above the side wall of the cutting knife.

6. A quantitative packaging machine for pickled food according to claim 5, characterized in that: The discharge limit tube is connected to a tool holder, and the tool holder includes a lower cutting channel penetrating in a vertical direction and a conveying channel arranged in a horizontal direction. One end of the conveying channel is connected to the discharge limit tube, and the other end of the conveying channel is connected to the lower cutting channel. The lower cutting channel is located below the cutter, and is used to provide space for longitudinal movement of the cutter and the air blowing nozzle.

7. A quantitative packaging machine for pickled food according to claim 6, characterized in that: A lower hopper is arranged on the bottom plate and is located at the bottom of the tool holder.

8. The quantitative packaging machine for pickled food according to claim 1, characterized in that: A pushing cylinder is arranged on the side wall of the feed hopper, and a pushing plate is connected to the piston end of the pushing cylinder, and the pushing plate is used to push down the material in the feed hopper.

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