Nylon yarn efficient texturing processing technology
By designing a floating plate and switch-controlled moisture replenishment system and thermal conductivity preheating technology in the nylon wire heating device, the problems of uneven heating and long time are solved, efficient heating and drying are achieved, and processing quality and efficiency are improved.
Patent Information
- Application Number
- CN202411726177.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing nylon wire heating device cannot effectively monitor and replenish hot water, resulting in uneven heating, affecting the processing quality, and unable to ensure sufficient heat, which has a problem of long heating time.
A heating device including an upper heat box and auxiliary frame is designed. The water replenishment is controlled simultaneously through the floating plate and the switch to ensure the stability of the water level, and the moisture is preheated through the thermal conductor plate to avoid the problem of insufficient temperature. At the same time, non-contact heating and Cooling mechanism to improve heating efficiency and drying effect.
Automatic watering and preheating of the heating process is realized, ensuring heating quality, shortening heating time, improving processing efficiency, and improving the thermal stability and drying efficiency of the tow through contactless heating and cooling.
Smart Images

Figure CN119194682A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of nylon yarn processing, and in particular to a high-efficiency texturizing processing technology for nylon yarn. Background Art
[0002] Nylon silk is a kind of textile fabric, which has many types such as monofilament, ply yarn, special yarn, etc. Compared with the glossiness of real silk, nylon silk fabric has poorer gloss, as if it is coated with a layer of wax. At the same time, when rubbing back and forth with your hands, you can feel the friction between the fabrics. The stretching process is the process of processing thermoplastic chemical fiber filaments into stretch yarns on a stretch yarn machine.
[0003] The Chinese patent application with the announcement number CN218812357U proposes a nylon yarn elasticizing device, including a high-temperature water tank, a liquid level sensor is arranged on the side of the high-temperature water tank, a water supply pipe is fixedly connected to the high-temperature water tank below the liquid level sensor, a solenoid valve is arranged in the middle of the water supply pipe, an auxiliary box is arranged on the top of the high-temperature water tank, the interior of the auxiliary box is arranged in an inverted bucket-shaped circular cavity, a supplementary rod is slidably connected to the middle of the bottom of the auxiliary box, and a connecting rod is slidably connected to the bottom of the supplementary rod. The present invention is provided with a high-temperature water tank. When the guide roller arranged in the high-temperature water tank drops due to the liquid level, the nylon yarn at the bottom of the guide roller cannot be fully wetted by the hot water in the high-temperature water tank. The supplementary rod moves down along the auxiliary box due to its own weight until the guide hole at the top of the supplementary rod is connected to the water guide pipe. The hot water in the auxiliary box can be sprayed on the nylon yarn through the guide plate for emergency, thereby replenishing the hot water wetting time of the nylon yarn.
[0004] In the actual processing process, the purpose of heat processing the nylon yarn is to avoid the situation that the subsequent untwisting work cannot be carried out properly when the silk path is not heated, which is easy to cause stiff silk, so it needs to be processed. Secondly, heating requires raising the temperature of the filaments to above the glass transition temperature so that the filaments have good thermoplasticity. The above device stores hot water in the auxiliary box to supplement the hot water in the heating box to ensure sufficient moisture inside the heating box, but it is difficult for users to know the amount of water involved in the auxiliary box itself. There may be a lack of supplementary water and affect normal processing. Secondly, since heating requires a certain temperature, the above device cannot guarantee the heat of the reserved water. After adding it, it is still necessary to wait for the temperature to rise to the required value to ensure the heating quality. Correspondingly, there are limitations in its use. Summary of the invention
[0005] In order to solve the above-mentioned problems, the present invention provides a high-efficiency texturizing process for nylon yarn.
[0006] The invention provides a nylon yarn high-efficiency texturing process using the following technical solutions: A high-efficiency texturizing process for nylon yarn comprises the following steps: S1: Initial heating. In the texturing operation, the nylon yarn is wound up by the winding device to enable the nylon yarn to be processed at different stations during the winding process. The nylon yarn is first heated in the heating device. The heating temperature is controlled to be 160 degrees during heating to eliminate the internal stress of the yarn, stabilize the curvature of the yarn, and improve the curvature stability of the yarn; S2: false twisting deformation, after the initial heating in step S1, the false twisting operation is also completed in the heating device, and the yarn is twisted and deformed by twisting and then restored to make it fluffy and elastic; S3: Cooling down. After the initial heating, the nylon yarn is cooled down to ensure that the temperature of the nylon yarn after cooling down is lower than 90 degrees. At this time, the nylon yarn is below the glass transition temperature to achieve the shaping of the nylon yarn; S4: secondary heating. After cooling, the nylon yarn is subjected to secondary heating in the heating device. This heating adopts non-contact heating to release the internal stress and improve the thermal stability of the yarn bundle. S5: Apply oil, and evenly apply the stretch yarn oil on the surface of the nylon yarn to improve the bundling and cohesion of the nylon yarn and complete the stretching processing operation; The heating device comprises an upper heat box and a lower heat box, the bottom of the lower heat box is fixedly connected with a heat preservation frame, one end of the heat preservation frame is fixedly connected to a side wall of the upper heat box, a guide wheel assembly and a false twist assembly are installed inside the upper heat box, a heating mechanism is arranged on the upper heat box, and the heating mechanism comprises a water supply tank, the water supply tank is fixedly connected to the top of the upper heat box, a heating pipe is fixedly connected inside the upper heat box, a heat conducting plate is fixedly connected to the top wall of the water supply tank, the heat conducting plate is arranged at the bottom of the water supply tank, a pipe body is fixedly connected to one side of the water supply tank, and the A solenoid valve is arranged on the tube body, the tube body passes through the top wall of the upper heat box, a nozzle is fixedly connected to the top of the inner cavity of the upper heat box, one end of the tube body is fixedly connected to the top of the nozzle, an auxiliary frame is fixedly connected to the rear side of the upper heat box, a heat-conducting rod is fixedly connected to the inside of the auxiliary frame, the heat-conducting rod passes through the top wall of the auxiliary frame, a floating plate is arranged inside the auxiliary frame, the heat-conducting rod passes through the floating plate and is slidably connected to the floating plate, a mounting block is slidably connected to the inside of the heat-conducting rod, a switch is fixedly connected to the top of the mounting block, and the switch is electrically connected to the solenoid valve; A track frame is fixedly connected to the rear side wall of the upper heat box, a threaded rod is rotatably connected to the inside of the track frame, a motor is fixedly connected to one side wall of the track frame, the motor is electrically connected to a switch, the motor is fixedly connected to one end of the threaded rod through an output shaft, a moving block is slidably connected to the inside of the track frame, the threaded rod penetrates the moving block and is connected to the moving block by a thread, a connecting plate is fixedly connected to the top of the moving block, a rack is fixedly connected to the connecting plate, a round rod is rotatably connected to the top of the track frame, a gear and a knocking plate are respectively fixedly connected to the outside of the round rod, and the knocking plate is arranged on the top of the gear, a base frame is fixedly connected to the rear side wall of the upper heat box, a movable block is slidably connected to the inside of the base frame, and the movable block extends out of the outside of the base frame.
[0007] By adopting the above technical scheme, moisture for heating is stored inside the upper heat box, and the upper heat box performs the first heating operation on the nylon yarn. Since the upper heat box is connected to the auxiliary frame, the moisture levels inside the two are the same, and the floating plate inside the auxiliary frame rises and falls synchronously with the change in the liquid level height inside the upper heat box. When the floating plate touches the switch, the moisture inside the water supply tank is injected into the upper heat box for replenishment, and during this period, the threaded rod synchronously drives the moving block to move. When the rack and the gear are engaged, if the floating plate still touches the switch, it means that the moisture inside the water supply tank may have been used up. At this time, the knocking plate knocks on the movable block to warn the outside world. At the same time, the heat inside the upper heat box can be transferred through the heat conduction plate to preheat the moisture inside the water supply tank, so as to avoid the situation where the heating effect of the added moisture is not good enough due to insufficient temperature.
[0008] Preferably, threading holes are provided on both side walls of the upper heat box and the lower heat box, the rack is arranged on the rear side of the gear, and the rack matches the gear, a spring is fixedly connected inside the base frame, and the spring is fixedly connected to the movable block.
[0009] By adopting the above technical solution, after the rack moves to contact with the gear, the two mesh and drive the gear to move.
[0010] Preferably, the auxiliary frame is fixedly connected to a trapezoidal frame on the rear side, and the heat-conducting rod is rotatably connected to a threaded adjusting rod on the rear side, the threaded adjusting rod extends into the interior of the trapezoidal frame, and the threaded adjusting rod passes through a side wall of the trapezoidal frame and is connected to the trapezoidal frame through a sealed bearing, one end of the threaded adjusting rod is fixedly connected to a rotating plate, and an adjusting block is slidably connected to the interior of the trapezoidal frame, the threaded adjusting rod passes through the adjusting block and is connected to the adjusting block through threads, the top of the adjusting block is movably connected to a push plate through a movable hinge seat, and the other end of the push plate is movably connected to the bottom of the mounting block through a movable hinge seat.
[0011] By adopting the above technical solution, the threaded adjustment rod can drive the adjustment block to move horizontally after rotating.
[0012] Preferably, a heat insulation board is fixedly connected to the rear wall of the upper heat box, the heat insulation board is arranged on the front side of the auxiliary frame, and holes are opened on the heat insulation board.
[0013] By adopting the above technical solution, the moisture inside the upper heat box and the auxiliary frame circulates through the holes and grooves.
[0014] Preferably, the top of the heat conduction plate is integrally formed with heat dissipation fins, the top of the water replenishment tank is fixedly connected to a water injection pipe, the top of the water injection pipe is provided with a sealing cover, the water injection pipe extends into the interior of the sealing cover and is threadedly connected to the sealing cover.
[0015] By adopting the above technical solution, the water inside the water replenishing tank is injected through the water injection pipe, and the sealing cover seals the water injection pipe.
[0016] Preferably, a stabilizing plate is fixedly connected to the rear side wall of the upper heat box, the bottom of the stabilizing plate is rotatably connected to the top of the round rod, and a sealing door is arranged on the front side wall of the upper heat box, and the sealing door is connected to the upper heat box by a hinge.
[0017] By adopting the above technical solution, the stabilizing plate provides support for the top of the round rod.
[0018] Preferably, a cooling mechanism is provided between the upper heat box and the lower heat box, the cooling mechanism includes a cooling plate, the cooling plate is fixedly connected between the upper heat box and the lower heat box, a fan is provided at the bottom of the cooling plate, a bracket is fixedly connected to the outside of the fan, a limiting rod is fixedly connected between the upper heat box and the insulation frame, the limiting rod passes through the bracket, an electric push rod is fixedly connected to one side of the bracket, and one end of the electric push rod is fixedly connected to a side wall of the upper heat box.
[0019] By adopting the above technical solution, the limiting rod limits the bracket.
[0020] Preferably, a wiring groove is provided on the top of the cooling plate, and a guide groove is provided on the bottom of the cooling plate.
[0021] By adopting the above technical solution, the nylon thread passes through the wiring groove and contacts the inner wall of the wiring groove, thereby conducting heat to the cooling plate.
[0022] Preferably, a heat conduction mechanism is provided on the lower heat box, and the heat conduction mechanism includes a heat conduction pipe, which is fixedly connected to the interior of the lower heat box, passes through the insulation frame, extends to the interior of the upper heat box and is fixedly connected to the upper heat box, and an exhaust pipe is fixedly connected to the top wall of the lower heat box.
[0023] By adopting the above technical solution, the insulation frame insulates the heat pipe to avoid heat loss.
[0024] Preferably, the exhaust pipe is provided with exhaust holes, and the exhaust holes are arranged around the exhaust pipe at equal intervals.
[0025] By adopting the above technical solution, the water vapor generated by heating in the lower heat box can be discharged to the outside through the exhaust hole.
[0026] In summary, the present invention includes the following beneficial technical effects: A high-efficiency texturizing processing technology for nylon yarn. Through the design of a heating mechanism, since an upper heating box is connected to an auxiliary frame, a floating plate inside the auxiliary frame is synchronously raised and lowered with changes in the height of the liquid level inside the upper heating box. When the floating plate touches a switch, the water inside the water supply tank is injected into the upper heating box for replenishment. During this period, a threaded rod synchronously drives a moving block to move. When a rack is meshed with a gear, if the floating plate still touches the switch, it means that the water inside the water supply tank may have been used up. At this time, a knocking plate knocks on the movable block to warn the outside world. At the same time, the heat inside the upper heating box can be transferred through a heat conducting plate to preheat the water inside the water supply tank, thereby avoiding a situation where the heating effect of the added water is not good enough due to insufficient temperature.
[0027] A high-efficiency texturizing processing technology for nylon yarn. Through the design of a cooling mechanism, after the nylon yarn contacts the inner wall of a wiring groove, the heat is transferred to a cooling plate. The wiring groove is semicircular with an opening at the top, which is more conducive to heat dissipation. Finally, the bottom of the cooling plate is V-shaped. When a fan blows air to the bottom of the cooling plate, the V-shaped design is more conducive to the wind flowing to both sides after contacting the bottom of the cooling plate. Combined with the heating of the guide groove, the purpose of quickly cooling the cooling plate can be achieved, and the cooling efficiency is relatively high.
[0028] A high-efficiency texturing processing technology for nylon yarns, through the design of a heat-conducting mechanism, the heat of the heat-conducting pipe inside the lower heat box heats the internal space of the lower heat box, thereby achieving the purpose of heating the nylon yarns inside the lower heat box, and this heating process is non-contact heating, on the basis of heating, the moisture contained in the nylon yarns can be evaporated during the heating process, so as to dry the nylon yarns, the drying efficiency is high, and the evaporated moisture is discharged to the outside through the exhaust holes on the exhaust pipe, which can avoid the situation where the moisture has an adverse effect on subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 It is a rear view structural diagram of the present invention; Figure 3 for Figure 2 A in the enlarged view; Figure 4 It is a sectional bottom view of the present invention; Figure 5It is a structural schematic diagram of the connection plate in the present invention; Figure 6 It is a structural schematic diagram of the base frame in the present invention; Figure 7 It is a structural cross-sectional view of the auxiliary frame in the present invention; Figure 8 for Figure 7 The enlarged view of point B in the figure; Fig. 9 A bottom view of the cooling plate of the present invention; Fig.10 for Fig. 9 The enlarged view of point C in the figure; Fig.11 It is a cross-sectional structural diagram of the lower heat box in the present invention.
[0030] Description of the accompanying drawings: 1. upper heat box; 2. lower heat box; 3. insulation frame; 4. guide wheel assembly; 5. false twist assembly; 6. heating mechanism; 61. water supply tank; 62. heating pipe; 63. heat conduction plate; 64. pipe body; 65. solenoid valve; 66. nozzle; 67. auxiliary frame; 68. heat conduction rod; 69. floating plate; 691. mounting block; 692. switch; 693. track frame; 694. threaded rod; 695. motor; 696. moving block; 697. connecting plate; 698. rack; 699. round rod; 68 1. Gear; 682. Knocking plate; 683. Base frame; 684. Movable block; 685. Reed; 686. Trapezoidal frame; 687. Threaded adjustment rod; 688. Adjustment block; 689. Push plate; 671. Heat insulation board; 672. Heat dissipation fin; 673. Water injection pipe; 7. Cooling mechanism; 71. Cooling plate; 72. Fan; 73. Bracket; 74. Limit rod; 75. Electric push rod; 76. Wiring trough; 77. Guide trough; 8. Heat conduction mechanism; 81. Heat conduction pipe; 82. Exhaust pipe; 83. Exhaust hole. DETAILED DESCRIPTION
[0031] The following is combined with Figure 1-11 The present invention is described in further detail.
[0032] The present invention discloses a high-efficiency texturing process for nylon yarn. Figure 1-11 A high-efficiency texturing process for nylon yarn comprises the following steps: S1: Initial heating. In the texturing operation, the nylon yarn is wound up by the winding device to enable the nylon yarn to be processed at different stations during the winding process. The nylon yarn is first heated in the heating device. The heating temperature is controlled to be 160 degrees during heating to eliminate the internal stress of the yarn, stabilize the curvature of the yarn, and improve the curvature stability of the yarn; S2: false twisting deformation, after the initial heating in step S1, the false twisting operation is also completed in the heating device, and the yarn is twisted and deformed by twisting and then restored to make it fluffy and elastic; S3: Cooling down. After the initial heating, the nylon yarn is cooled down to ensure that the temperature of the nylon yarn after cooling down is lower than 90 degrees. At this time, the nylon yarn is below the glass transition temperature to achieve the shaping of the nylon yarn; S4: secondary heating. After cooling, the nylon yarn is subjected to secondary heating in the heating device. This heating adopts non-contact heating to release the internal stress and improve the thermal stability of the yarn bundle. S5: Apply oil, and evenly apply the stretch yarn oil on the surface of the nylon yarn to improve the bundling and cohesion of the nylon yarn and complete the stretching processing operation; The heating device comprises an upper heat box 1 and a lower heat box 2, wherein a heat preservation frame 3 is fixedly connected to the bottom of the lower heat box 2, one end of the heat preservation frame 3 is fixedly connected to a side wall of the upper heat box 1, a guide wheel assembly 4 and a false twist assembly 5 are installed inside the upper heat box 1, a heating mechanism 6 is arranged on the upper heat box 1, and the heating mechanism 6 comprises a water supply tank 61, the water supply tank 61 is fixedly connected to the top of the upper heat box 1, a heating pipe 62 is fixedly connected inside the upper heat box 1, a heat conducting plate 63 is fixedly connected to the top wall of the water supply tank 61, the heat conducting plate 63 is arranged at the bottom of the water supply tank 61, a pipe body 64 is fixedly connected to one side of the water supply tank 61, and an electric Magnetic valve 65, tube body 64 passes through the top wall of the upper heat box 1, a nozzle 66 is fixedly connected to the top of the inner cavity of the upper heat box 1, one end of the tube body 64 is fixedly connected to the top of the nozzle 66, an auxiliary frame 67 is fixedly connected to the rear side of the upper heat box 1, a heat-conducting rod 68 is fixedly connected inside the auxiliary frame 67, the heat-conducting rod 68 passes through the top wall of the auxiliary frame 67, a floating plate 69 is arranged inside the auxiliary frame 67, the heat-conducting rod 68 passes through the floating plate 69 and is slidably connected to the floating plate 69, a mounting block 691 is slidably connected inside the heat-conducting rod 68, a switch 692 is fixedly connected to the top of the mounting block 691, and the switch 692 is electrically connected to the electromagnetic valve 65; A track frame 693 is fixedly connected to the rear side wall of the upper heat box 1, and a threaded rod 694 is rotatably connected inside the track frame 693. A motor 695 is fixedly connected to one side wall of the track frame 693. The motor 695 is electrically connected to the switch 692. The motor 695 is fixedly connected to one end of the threaded rod 694 through an output shaft. A moving block 696 is slidably connected inside the track frame 693. The threaded rod 694 penetrates the moving block 696 and is connected to the moving block 696 through threads. A connecting plate 697 is fixedly connected to the top of the moving block 696. A rack 698 is fixedly connected to the connecting plate 697. A round rod 699 is rotatably connected to the top of the track frame 693. A gear 681 and a knocking plate 682 are fixedly connected to the outside of the round rod 699 respectively. The knocking plate 682 is arranged on the top of the gear 681, and a base frame 683 is fixedly connected to the rear side wall of the upper heat box 1. A movable block 684 is slidably connected inside the base frame 683, and the movable block 684 extends out of the base frame 683. Water for heating is stored inside the upper heat box 1. The upper heat box 1 performs the first heating operation on the nylon yarn. Since the upper heat box 1 is connected to the auxiliary frame 67, the water level height inside the two is the same. The floating plate 69 inside the auxiliary frame 67 is synchronously lifted and lowered with the change of the liquid level height inside the upper heat box 1. When the floating plate 69 touches the switch 692, the replenishment The water inside the water tank 61 is injected into the upper heat box 1 for replenishment, and during this period, the threaded rod 694 synchronously drives the moving block 696 to move. When the rack 698 is engaged with the gear 681, if the floating plate 69 still touches the switch 692, it means that the water inside the water replenishment tank 61 may have been used up. At this time, the knocking plate 682 knocks on the movable block 684 to warn the outside world. At the same time, the heat inside the upper heat box 1 can be transferred through the heat conduction plate 63 to preheat the water inside the water replenishment tank 61, so as to avoid the situation where the heating effect of the added water is not good enough due to insufficient temperature.
[0033] Threading holes are provided on both side walls of the upper heat box 1 and the lower heat box 2. A rack 698 is arranged on the rear side of the gear 681, and the rack 698 matches the gear 681. A spring 685 is fixedly connected inside the base frame 683. The spring 685 is fixedly connected to the movable block 684. After the rack 698 moves to contact the gear 681, the two mesh, which can drive the gear 681 to move. A trapezoidal frame 686 is fixedly connected to the rear side of the auxiliary frame 67. A threaded adjustment rod 687 is rotatably connected to the rear side of the heat conducting rod 68. The threaded adjustment rod 687 extends into the interior of the trapezoidal frame 686, and the threaded adjustment rod 687 extends into the interior of the trapezoidal frame 686. The adjusting rod 687 penetrates through one side wall of the trapezoidal frame 686 and is connected to the trapezoidal frame 686 through a sealed bearing. One end of the threaded adjusting rod 687 is fixedly connected to a rotating plate. An adjusting block 688 is slidably connected inside the trapezoidal frame 686. The threaded adjusting rod 687 penetrates through the adjusting block 688 and is threadedly connected to the adjusting block 688. A push plate 689 is movably connected to the top of the adjusting block 688 through a movable hinge seat. The other end of the push plate 689 is movably connected to the bottom of the mounting block 691 through a movable hinge seat. After the threaded adjusting rod 687 is rotated, the adjusting block 688 can be driven to move horizontally. A heat insulation plate 671 is fixedly connected to the rear side wall of the upper heat box 1, and the heat insulation plate 671 is arranged on the front side of the auxiliary frame 67. A hole groove is opened on the heat insulation plate 671, and the moisture inside the upper heat box 1 and the auxiliary frame 67 circulates through the hole groove. A heat dissipation fin 672 is integrally formed on the top of the heat conduction plate 63, and a water injection pipe 673 is fixedly connected to the top of the water supply tank 61. A sealing cover is arranged on the top of the water injection pipe 673, and the water injection pipe 673 extends into the sealing cover and is connected to the sealing cover by threads. The moisture inside the water supply tank 61 is injected through the water injection pipe 673, and the sealing cover seals the water injection pipe 673. A stabilizing plate is fixedly connected to the rear side wall of the upper heat box 1, and the bottom of the stabilizing plate is rotatably connected to the top of the round rod 699. A sealing door is arranged on the front side wall of the upper heat box 1, and the sealing door is connected to the upper heat box 1 by a hinge, and the stabilizing plate provides support for the top of the round rod 699.
[0034] A cooling mechanism 7 is provided between the upper heat box 1 and the lower heat box 2. The cooling mechanism 7 includes a cooling plate 71, which is fixedly connected between the upper heat box 1 and the lower heat box 2. A fan 72 is provided at the bottom of the cooling plate 71. A bracket 73 is fixedly connected to the outside of the fan 72. A limiting rod 74 is fixedly connected between the upper heat box 1 and the insulation frame 3. The limiting rod 74 passes through the bracket 73. An electric push rod 75 is fixedly connected to one side of the bracket 73. One end of the electric push rod 75 is fixedly connected to a side wall of the upper heat box 1. The limiting rod 74 limits the bracket 73. A wiring groove 76 is provided on the top of the cooling plate 71, and a guide groove 77 is provided on the bottom of the cooling plate 71. The nylon thread passes through the wiring groove 76 and contacts the inner wall of the wiring groove 76 to conduct heat to the cooling plate 71.
[0035] A heat conduction mechanism 8 is provided on the lower heat box 2, and the heat conduction mechanism 8 includes a heat conduction pipe 81, which is fixedly connected to the inside of the lower heat box 2, and the heat conduction pipe 81 passes through the insulation frame 3. The heat conduction pipe 81 extends to the inside of the upper heat box 1 and is fixedly connected to the upper heat box 1. An exhaust pipe 82 is fixedly connected to the top wall of the lower heat box 2, and the insulation frame 3 insulates and isolates the heat conduction pipe 81 to prevent heat loss. Exhaust holes 83 are opened on the exhaust pipe 82, and the exhaust holes 83 are arranged and distributed on the exhaust pipe 82 at equal intervals. The water vapor generated by heating in the lower heat box 2 can be discharged to the outside through the exhaust holes 83.
[0036] In the actual operation process, firstly, the heating device is connected to the power supply. During processing, the nylon yarn passes through the threading hole on the upper heat box 1, the wiring groove 76 on the cooling plate 71 and the threading hole on the lower heat box 2 in turn. The guide wheel assembly 4 conducts the nylon yarn. The upper heat box 1 stores water for heating, and the water replenishing tank 61 stores water to replenish the water lost in the upper heat box 1. The water in the upper heat box 1 needs to immerse the nylon yarn at the bottom. The heating tube 62 heats the water after being energized, thereby heating the immersed nylon yarn. During the heating process, after the heat is transferred to the heat conducting plate 63, the heat conducting plate 63 will also preheat the water in the water replenishing tank 61, so that the water in the water replenishing tank 61 can also maintain a high temperature. When water replenishment is needed, the water with a higher temperature can quickly perform the heating operation, thereby ensuring the heating quality and heating efficiency. After the preliminary heating of the nylon yarn is completed, the nylon yarn can be subjected to a false twisting operation after passing through the false twisting component 5. The structure of the false twisting component 5 is the structure of the existing false twisting device, so it will not be further described here. In the above heating process, the nylon yarn will take away a part of the moisture, resulting in a decrease in the moisture inside the upper heat box 1. The auxiliary frame 67 is connected to the upper heat box 1 through the hole groove, so the water level inside the auxiliary frame 67 is always the same as the water level inside the upper heat box 1. Finally, in order to avoid the situation where the water is heated and boiled, resulting in large fluctuations in the water surface, and then making the floating plate 69 unstable, the heat insulation plate 671 can isolate the heat inside the upper heat box 1, and the moisture can only be transferred through the hole groove with a smaller aperture, which correspondingly reduces the heat transfer between the auxiliary frame 67 and the upper heat box 1. At the same time, in order to further cool down the inside of the auxiliary frame 67, after the heat inside the auxiliary frame 67 is transferred to the heat conducting plate 63, the heat dissipation fins 672 can quickly conduct the heat to the outside world, so as to achieve the purpose of cooling and ensure the stability of the floating plate 69 inside the auxiliary frame 67. The floating plate 69 floats on the water surface inside the auxiliary frame 67. When the water level drops, the floating plate 69 also drops. When the floating plate 69 drops to touch the switch 692, it means that the liquid level inside the upper heat box 1 has dropped to the warning value. At this time, the valve is opened, and the water in the water supply tank 61 passes through the tube body 64 and the nozzle 66 and enters the upper heat box 1 for replenishment. At the same time, the motor 695 works and drives the threaded rod 694 to rotate. The threaded rod 694 drives the moving block 696 to keep moving at a constant speed. The moving block 696 drives the L-shaped plate to move. The time before the L-shaped plate moves to the meshing of the rack 698 and the gear 681 is greater than the time for the water supply tank 61 to replenish the water inside the upper heat box 1 to the set value. Therefore, when the water inside the upper heat box 1 is replenished, the rack 698 is still not meshed with the gear 681. After the replenishment is completed, the floating plate 69 rises again and leaves the switch 692. At this time, the motor 695 drives the threaded rod 694 to rotate in the opposite direction to the above, and the moving block 696 moves to the initial position; On the contrary, if the rack 698 moves with the L-shaped plate to mesh with the gear 681, and the floating plate 69 still does not stop pressing the switch 692, it means that the water in the water replenishment tank 61 may have been used up. At this time, as the moving plate continues to move, the rack 698 drives the gear 681 to rotate, the gear 681 drives the round rod 699 to rotate, and the round rod 699 drives the knocking plate 682 to rotate. After the knocking plate 682 rotates, it repeatedly knocks on the movable block 684. The sound of the knocking can serve as an early warning to the outside world, so that the staff can replenish the water inside the water replenishment tank 61 in time. The device can also adjust the water height of the warning. When adjusting, the threaded adjustment rod 687 is rotated, and the threaded adjustment rod 687 drives the adjustment block 688 to move, and the adjustment block 688 drives the push plate 689 to flip. After the push plate 689 flips, the mounting block 691 is pushed up and down to adjust the height of the mounting block 691, so that the floating plate 69 touches the switch 692 at different heights. The warning height can be adjusted according to the processing requirements, and the use is more flexible. After the nylon yarn is initially processed, it is passed through the wiring groove 76. After the nylon yarn contacts the inner wall of the wiring groove 76, the heat is transferred to the cooling plate 71. The wiring groove 76 is semicircular with an opening at the top, which is more conducive to heat dissipation. Finally, the bottom of the cooling plate 71 is V-shaped. When the fan 72 blows the airflow to the bottom of the cooling plate 71, the V-shaped design is more conducive to the wind force flowing to both sides after contacting the bottom. With the heating of the guide groove 77, the purpose of quickly cooling the cooling plate 71 can be achieved, ensuring that the nylon yarn can be quickly cooled in a short time. In the cooling process, the electric push rod 75 pushes and pulls the bracket 73, and the bracket 73 drives the fan 72 to move, so as to prompt the fan 72 to move to different areas of the bottom of the cooling plate 71 for comprehensive air cooling. After the cooling is completed, the nylon yarn is heated for the second time inside the lower heat box 2. Specifically, the heat inside the upper heat box 1 is transferred to the heat pipe 81, and the heat of the heat pipe 81 inside the lower heat box 2 heats the internal space of the lower heat box 2, thereby achieving the purpose of heating the nylon yarn inside the lower heat box 2. This heating process is non-contact heating, and the moisture contained in the nylon yarn can evaporate during the heating process on the basis of heating, so as to dry it. The drying efficiency is high, and the evaporated moisture is discharged to the outside through the exhaust hole 83 on the exhaust pipe 82, which can avoid the adverse effect of moisture on subsequent processing.
[0037] The above are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A high-efficiency texturizing process for nylon yarn, characterized by: The following steps are involved: S1: Initial heating. In the texturing operation, the nylon yarn is wound up by the winding device to enable the nylon yarn to be processed at different stations during the winding process. The nylon yarn is first heated in the heating device. The heating temperature is controlled to be 160 degrees during heating to eliminate the internal stress of the yarn, stabilize the curvature of the yarn, and improve the curvature stability of the yarn; S2: false twisting deformation, after the initial heating in step S1, the false twisting operation is also completed in the heating device, and the yarn is twisted and deformed by twisting and then restored to make it fluffy and elastic; S3: Cooling down. After the initial heating, the nylon yarn is cooled down to ensure that the temperature of the nylon yarn after cooling down is lower than 90 degrees. At this time, the nylon yarn is below the glass transition temperature to achieve the shaping of the nylon yarn; S4: secondary heating. After cooling, the nylon yarn is subjected to secondary heating in the heating device. This heating adopts non-contact heating to release the internal stress and improve the thermal stability of the yarn bundle. S5: Apply oil, and evenly apply the stretch yarn oil on the surface of the nylon yarn to improve the bundling and cohesion of the nylon yarn and complete the stretching processing operation; The heating device comprises an upper heat box (1) and a lower heat box (2); a heat preservation frame (3) is fixedly connected to the bottom of the lower heat box (2); one end of the heat preservation frame (3) is fixedly connected to a side wall of the upper heat box (1); a guide wheel assembly (4) and a false twist assembly (5) are installed inside the upper heat box (1); a heating mechanism (6) is arranged on the upper heat box (1); the heating mechanism (6) comprises a water supply tank (61); the water supply tank (61) is fixedly connected to the top of the upper heat box (1); a heating pipe (62) is fixedly connected to the inside of the upper heat box (1); a heat conduction plate (63) is fixedly connected to the top wall of the water supply tank (61); the heat conduction plate (63) is arranged at the bottom of the water supply tank (61); a pipe body (64) is fixedly connected to one side of the water supply tank (61); the pipe body (64) is provided with A solenoid valve (65), wherein the tube body (64) passes through the top wall of the upper heat box (1), a nozzle (66) is fixedly connected to the top of the inner cavity of the upper heat box (1), one end of the tube body (64) is fixedly connected to the top of the nozzle (66), an auxiliary frame (67) is fixedly connected to the rear side of the upper heat box (1), a heat-conducting rod (68) is fixedly connected inside the auxiliary frame (67), the heat-conducting rod (68) passes through the top wall of the auxiliary frame (67), a floating plate (69) is arranged inside the auxiliary frame (67), the heat-conducting rod (68) passes through the floating plate (69) and is slidably connected to the floating plate (69), a mounting block (691) is slidably connected to the inner side of the heat-conducting rod (68), a switch (692) is fixedly connected to the top of the mounting block (691), and the switch (692) is electrically connected to the solenoid valve (65); A track frame (693) is fixedly connected to the rear side wall of the upper heat box (1), a threaded rod (694) is rotatably connected inside the track frame (693), a motor (695) is fixedly connected to one side wall of the track frame (693), the motor (695) is electrically connected to the switch (692), the motor (695) is fixedly connected to one end of the threaded rod (694) via an output shaft, a moving block (696) is slidably connected inside the track frame (693), the threaded rod (694) passes through the moving block (696) and is threadably connected to the moving block (696), and the moving block (696) is threadedly connected to the moving block (696). 96) is fixedly connected to the top with a connecting plate (697), and a rack (698) is fixedly connected to the connecting plate (697), and the top of the track frame (693) is rotatably connected to a round rod (699), and the outside of the round rod (699) is respectively fixedly connected to a gear (681) and a knocking plate (682), and the knocking plate (682) is arranged on the top of the gear (681), and the rear side wall of the upper heating box (1) is fixedly connected to a base frame (683), and the inside of the base frame (683) is slidably connected to a movable block (684), and the movable block (684) extends out of the outside of the base frame (683).
2. The high-efficiency texturizing process of nylon yarn according to claim 1, characterized in that: Threading holes are provided on both side walls of the upper heat box (1) and the lower heat box (2); the rack (698) is arranged on the rear side of the gear (681), and the rack (698) matches the gear (681); a spring leaf (685) is fixedly connected inside the base frame (683), and the spring leaf (685) is fixedly connected to the movable block (684).
3. The high-efficiency texturizing process of nylon yarn according to claim 1, characterized in that: The auxiliary frame (67) is fixedly connected to a trapezoidal frame (686) at the rear side, and a threaded adjustment rod (687) is rotatably connected to the rear side of the heat conducting rod (68), the threaded adjustment rod (687) extends into the interior of the trapezoidal frame (686), and the threaded adjustment rod (687) passes through a side wall of the trapezoidal frame (686) and is connected to the trapezoidal frame (686) via a sealed bearing, one end of the threaded adjustment rod (687) is fixedly connected to a rotating plate, and an adjustment block (688) is slidably connected to the interior of the trapezoidal frame (686), the threaded adjustment rod (687) passes through the adjustment block (688) and is connected to the adjustment block (688) via a thread, the top of the adjustment block (688) is movably connected to a push plate (689) via a movable hinge seat, and the other end of the push plate (689) is movably connected to the bottom of the mounting block (691) via a movable hinge seat.
4. The high-efficiency texturizing process of nylon yarn according to claim 1, characterized in that: A heat insulation board (671) is fixedly connected to the rear side wall of the upper heat box (1); the heat insulation board (671) is arranged on the front side of the auxiliary frame (67); and a hole groove is provided on the heat insulation board (671).
5. The high-efficiency texturizing process of nylon yarn according to claim 1, characterized in that: The top of the heat conducting plate (63) is integrally formed with a heat dissipation fin (672); the top of the water replenishment tank (61) is fixedly connected with a water injection pipe (673); the top of the water injection pipe (673) is provided with a sealing cover; the water injection pipe (673) extends into the interior of the sealing cover and is threadedly connected to the sealing cover.
6. The high-efficiency texturizing process of nylon yarn according to claim 1, characterized in that: A stabilizing plate is fixedly connected to the rear side wall of the upper heat box (1), the bottom of the stabilizing plate is rotatably connected to the top of the round rod (699), and a sealing door is provided on the front side wall of the upper heat box (1), and the sealing door is connected to the upper heat box (1) via a hinge.
7. The high-efficiency texturizing process of nylon yarn according to claim 1, characterized in that: A cooling mechanism (7) is provided between the upper heat box (1) and the lower heat box (2), the cooling mechanism (7) comprising a cooling plate (71), the cooling plate (71) being fixedly connected between the upper heat box (1) and the lower heat box (2), a fan (72) being provided at the bottom of the cooling plate (71), the fan (72) being fixedly connected to the outside with a bracket (73), a limiting rod (74) being fixedly connected between the upper heat box (1) and the heat preservation frame (3), the limiting rod (74) passing through the bracket (73), an electric push rod (75) being fixedly connected to one side of the bracket (73), one end of the electric push rod (75) being fixedly connected to a side wall of the upper heat box (1).
8. The high-efficiency texturizing process of nylon yarn according to claim 7, characterized in that: A wiring groove (76) is provided at the top of the cooling plate (71), and a guide groove (77) is provided at the bottom of the cooling plate (71).
9. The high-efficiency texturizing process of nylon yarn according to claim 1, characterized in that: The lower heat box (2) is provided with a heat conduction mechanism (8), the heat conduction mechanism (8) comprising a heat conduction pipe (81), the heat conduction pipe (81) being fixedly connected to the interior of the lower heat box (2), the heat conduction pipe (81) penetrating the heat preservation frame (3), the heat conduction pipe (81) extending to the interior of the upper heat box (1) and being fixedly connected to the upper heat box (1), and an exhaust pipe (82) being fixedly connected to the top wall of the lower heat box (2).
10. The high-efficiency texturizing process of nylon yarn according to claim 9, characterized in that: The exhaust pipe (82) is provided with exhaust holes (83), and the exhaust holes (83) are arranged around the exhaust pipe (82) at equal intervals.
Citation Information
Patent Citations
Stretch yarn processing and adjusting method for elasticizer
CN109097876A
Production method of fine denier polyester low stretch yarn
CN113215699A
False twist texturing elasticizer for polyester filament yarn production and method thereof
CN116905138A
High-efficiency polyamide yarn elasticizing processing device and production process
CN117071128A
Efficient elasticizer
CN210596416U
