Thermal battery ignition paper preparation equipment and method

By designing automated thermal battery ignition paper preparation equipment, the problems of low safety, low efficiency and poor combustion speed consistency in the prior art are solved, and high safety, high efficiency and high precision ignition paper preparation is achieved , suitable for the high reliability and mass production needs of thermal batteries.

CN119194904APending Publication Date: 2024-12-27GUIZHOU MEILING POWER SUPPLY CO LTD
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Patent Information

Application Number
CN202411497902.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

The existing thermal battery ignition paper preparation technology has problems such as low safety, low preparation efficiency and poor combustion speed consistency, especially due to frequent contact with hazardous chemicals and uneven distribution of slurries by manual operations. Battery short circuit fault.

Method used

A thermal battery ignition paper preparation equipment is designed, and the automatic raw material preparation, stirring, spraying and suction filtration process is adopted to achieve fully automatic operation through liquid metering pumps, electronic valves, mixing motors, liquid spraying mechanisms and suction filtration mechanisms. , ensure uniform dispersion of the medicinal slurry and solid-liquid separation, reduce manual contact with hazardous chemicals, and improve the safety and efficiency of the equipment.

Benefits of technology

The high safety, high efficiency and high precision preparation of ignition paper is achieved, the combustion speed difference is reduced from 60cm/s to below 30cm/s, and the preparation time is reduced from 10 minutes/piece to 4 minutes/piece, which is suitable for high thermal batteries. Reliable and mass production requirements.

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Abstract

The invention discloses thermal battery ignition paper preparation equipment and method.The equipment comprises a raw material preparation mechanism, a material mixing mechanism, a liquid medicine spraying mechanism, a suction filtration mechanism, an operation system, a machine body frame and an electric control system, the raw material preparation mechanism is connected with the material mixing mechanism, the material mixing mechanism is connected with the liquid medicine spraying mechanism, and the suction filtration mechanism is connected with the operation system; the liquid medicine spraying mechanism is connected with the suction filtration mechanism, the material mixing mechanism, the liquid medicine spraying mechanism and the suction filtration mechanism are arranged on the machine body frame from top to bottom, and the operation system is arranged on the machine body frame. Through cooperation of the automatic raw material preparation mechanism, the automatic slurry mixing mechanism, the automatic spraying mechanism and the automatic suction filtration forming mechanism of the ignition paper and automatic control of the control cabinet, automatic dispensing, automatic mixing, automatic spraying and automatic suction filtration forming of the ignition paper are achieved, the consistency of preparation of the ignition paper is improved, the preparation environment is improved, the labor intensity is reduced, and the production efficiency is improved. And the safety of the ignition paper preparation process is greatly improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of thermal batteries, and in particular relates to a device and method for preparing thermal battery ignition paper. Background Art

[0002] Thermal batteries are primary storage batteries that use molten salt as electrolyte and are activated by melting it using their own heat source. They have the advantages of short activation time, wide operating temperature range, long storage cycle, and maintenance-free, and are increasingly being used in weapon equipment systems.

[0003] When the thermal battery is working, an external electrical signal or mechanical force is used to ignite the igniter inside the battery. The fire source of the igniter is guided to the heating plate inside the battery through the ignition strip, so that the single battery reaches its working temperature, and the solid electrolyte that is non-conductive at room temperature is heated and melted to become an ionic conductor. An electrochemical reaction occurs between the positive and negative electrodes to generate electrical energy. Therefore, the ignition paper is an extremely important component of the thermal battery working system.

[0004] Commonly used ignition paper is made of zirconium powder, barium chromate and fiber by wet papermaking after adding water to make a paper-like material. At present, all operations for preparing ignition paper are manual operations. The preparation method in the document "Lu Ruisheng, Liu Xiaojiang. Thermal Battery, Beijing: National Defense Industry Press, 2005" is as follows:

[0005] 1) Dry potassium chromate and barium chloride in a high temperature furnace, and then prepare an aqueous solution of a certain concentration.

[0006] 2) Mix equal amounts of potassium chromate and barium chloride solution to produce BaCrO4 precipitate, and calculate the amount of BaCrO4 obtained.

[0007] 3) Take the Zr powder out of the water and dry it in a vacuum drying oven.

[0008] 4) Take a certain amount of ultra-fine glass fiber, add it into a beaker containing distilled water, and stir for 1 hour.

[0009] 5) Mix the dried Zr powder, the newly synthesized barium chromate, and the ultra-fine glass fiber that has been beaten into pulp according to the mass ratio, and stir with a stirrer for 1 hour to make the mixture uniform.

[0010] 6) Slowly pour the fully mixed slurry into a small papermaking machine while pumping air, and then rinse with distilled water.

[0011] 7) The prepared paper is taken out from the small paper maker and dried in a vacuum drying oven.

[0012] Among the raw materials used in ignition paper, barium chloride is a highly toxic hazardous chemical, and barium chromate is a carcinogenic hazardous chemical. When operated manually, it is necessary to weigh, dissolve, and pour according to the amount of each ignition paper used. Not only is the operation cumbersome, but it also frequently contacts the dust and solution of hazardous chemicals, which poses a great occupational health hazard.

[0013] In addition, during papermaking, the pulp is ignited by manually pouring it into the papermaking machine. The dispersion degree of the pulp in the papermaking machine is not high. The locations where the pulp is more distributed (the weight of Zr powder and BaCrO4 per unit volume is more) cause heat concentration, and the large amount of heat released during combustion can cause local short circuit failure of the thermal battery. The locations where the pulp is less distributed (the weight of Zr powder and BaCrO4 per unit volume is less) have a lower burning rate for igniting the paper, which reduces the reliability of the thermal battery activation.

[0014] Therefore, the existing ignition paper preparation technology has the disadvantages of low safety, low preparation efficiency, and low burning rate consistency.

[0015] The patent document with the announcement number CN110204957A discloses an environmentally friendly water-based ink and its preparation process, and the ink is prepared from the following raw materials by weight. Although the coating device of the patent discloses that the U-shaped slider drives the nozzle to move, the movement is a single-axis movement, and the device does not disclose the corresponding mixing structure. Summary of the invention

[0016] In order to solve the above technical problems, the present invention provides a device and method for preparing thermal battery ignition paper.

[0017] The present invention is achieved through the following technical solutions.

[0018] The present invention provides a thermal battery ignition paper preparation device, comprising a raw material preparation mechanism, a mixing mechanism, a liquid medicine spraying mechanism, a filtration mechanism, an operating system, a body frame and an electronic control system, wherein the raw material preparation mechanism is connected to the mixing mechanism, the mixing mechanism is connected to the liquid medicine spraying mechanism, the liquid medicine spraying mechanism is connected to the filtration mechanism, and the electronic control system is respectively connected to the raw material preparation mechanism, the mixing mechanism, the liquid medicine spraying mechanism, the filtration mechanism and the operating system, wherein the mixing mechanism, the liquid medicine spraying mechanism and the filtration mechanism are arranged on the body frame from top to bottom, and the operating system is arranged on the body frame.

[0019] Preferably, the raw material preparation mechanism includes a rack, a water tank, a mixing motor A, a preparation tank A, a preparation tank B, a preparation tank C and a liquid medicine conduit A. The water tank, the preparation tank A, the preparation tank B and the preparation tank C are arranged on the rack. The preparation tank A, the preparation tank B and the preparation tank C are respectively provided with a mixing motor A. The preparation tank A, the preparation tank B and the preparation tank C are respectively connected to the mixing mechanism through the liquid medicine conduit A.

[0020] Preferably, the mixing mechanism includes a liquid metering pump, an electronic valve, a mixing motor B, a slurry reactor and a mounting platform. The liquid metering pump and the slurry reactor are connected to the mounting platform. The liquid metering pump is connected to the slurry reactor through an electronic valve, and the electronic valve is connected to the raw material preparation mechanism. The slurry reactor is connected to the liquid medicine spraying mechanism through a pipeline, and the mounting platform is connected to the fixed plate of the body frame.

[0021] Preferably, the output shaft of the mixing motor B is inserted into the slurry reactor, and the output shaft of the mixing motor B is connected to a stirring paddle.

[0022] Preferably, the liquid medicine spraying mechanism includes an electronic valve, a liquid medicine conduit B, a motion device A, a motion device B, a motion device C, a molding assembly and a molding base plate assembly, the electronic valve is connected to the mixing mechanism, the electronic valve is connected to the molding assembly through the liquid medicine conduit B, the molding assembly is connected to the motion device A through the motion device C, the motion device C is connected to the motion device B through the motion device A, and the motion device B and the molding base plate assembly are respectively connected to the fixed plate of the body frame.

[0023] Preferably, the motion device A includes an axis stepper motor A and a slide rail A, the motion device B includes an axis stepper motor B and a slide rail B, the motion device C includes an axis stepper motor C and a slide rail C, the axis stepper motor A is slidably connected to the slide rail A, the axis stepper motor A is connected to the slide rail C, the axis stepper motor B is slidably connected to the slide rail B, the axis stepper motor B is connected to the slide rail A, the slide rail B is connected to the fixed plate of the body frame, the axis stepper motor C is slidably connected to the slide rail C, and the axis stepper motor C is connected to the forming assembly.

[0024] Preferably, the molding base plate assembly includes a slide rail D, a sliding seat and a molding frame, the slide rail D is connected to the fixed plate of the body frame, the slide rail D is slidably connected to the sliding seat through a slider, the sliding seat is connected to the molding frame, a through hole is set on the base plate A of the sliding seat, and the base plate A is connected to the filtration mechanism.

[0025] Preferably, the molding assembly includes a connecting piece and a nozzle, the connecting piece is connected to the nozzle, and the connecting piece is connected to the motion device C.

[0026] Preferably, the filtration mechanism includes a filtration funnel, a waste liquid pipe, a waste liquid water tank and a filtration motor. The filtration funnel is connected to the liquid medicine spraying mechanism. The water outlet of the filtration funnel is connected to the water inlet of the filtration motor through the waste liquid pipe. The water outlet of the filtration motor is connected to the waste liquid water tank through the waste liquid pipe. The waste liquid water tank and the filtration motor are respectively connected to the bottom plate B of the body frame. Cabinet doors A and B are arranged on the body frame.

[0027] A method for using a thermal battery ignition paper preparation device comprises the following steps:

[0028] S1: Set parameters through the operating system, and control the mixing process of the preparation tank A, preparation tank B, and preparation tank C of the raw material preparation mechanism. The liquid metering pump pumps the liquid from the water tank into the preparation tank A, preparation tank B, and preparation tank C. Then, the required amount of raw materials is calculated through the operating system and put into the preparation tank A, preparation tank B, and preparation tank C. The mixing motor A is started for stirring. When the solution is fully stirred and confirmed to be qualified, the solution preparation is completed.

[0029] S2: The liquid medicine is quantitatively inputted into the mixing mechanism from the preparation tank A, preparation tank B and preparation tank C through the liquid medicine conduit A controlled by the liquid metering pump, and the mixing motor B is started to stir, and the pulp liquid is formed by stirring to ignite the pulp.

[0030] S3: The ignited pulp liquid is transferred from the mixing mechanism to the liquid medicine conduit B of the liquid medicine spraying mechanism by gravity, and then the 3 motion devices A, B and C control the nozzle to move according to the trajectory required by the process to achieve uniform spraying of the pulp on the composite asbestos paper of the forming bottom plate assembly.

[0031] S4: The suction motor works to separate the solid and liquid of the ignited pulp liquid. The solid components remain on the composite asbestos paper, and the liquid part flows through the suction funnel and the waste liquid pipeline into the waste liquid tank.

[0032] The beneficial effects of the present invention are:

[0033] The present invention adopts a fully automatic method of automatic dissolution, stirring, liquid injection, spraying, and filtration to achieve the inherent safety of the ignition paper preparation process; the ignition paper slurry is evenly dispersed on the paper through the spraying mechanism, and the ignition paper burning speed deviation is reduced from 60cm / s to less than 30cm / s; by changing the weighing, dissolution, and stirring of raw materials from single-sheet dosage to batch, and the filtration mechanism is a double-station, the efficiency is improved, and the preparation time of the ignition paper is reduced from 10min / sheet to 4min / sheet. The method and equipment of the present invention have the characteristics of high automation, high safety, high efficiency, and high precision, and are particularly suitable for the needs of high reliability and mass production of thermal batteries. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 It is a schematic diagram of the structure of the present invention;

[0035] Figure 2 It is a schematic diagram of the structure of the present invention;

[0036] Figure 3 It is a structural schematic diagram of the raw material preparation mechanism of the present invention;

[0037] Figure 4 It is a structural schematic diagram of the mixing mechanism of the present invention;

[0038] Figure 5 It is a structural schematic diagram of the liquid medicine spraying mechanism of the present invention;

[0039] Figure 6 It is a structural schematic diagram of the liquid medicine spraying mechanism of the present invention;

[0040] Figure 7 It is a structural schematic diagram of the suction filtration mechanism of the present invention;

[0041] In the figure: 1-raw material preparation mechanism, 11-shelf, 12-water tank, 13-mixing motor A, 14-preparation tank A, 15-preparation tank B, 16-preparation tank C, 17-liquid conduit A, 2-mixing mechanism, 21-liquid metering pump, 22-electronic valve, 23-mixing motor B, 24-slurry reactor, 25-installation platform, 3-liquid spraying mechanism, 31-electronic valve, 32-liquid conduit B, 33-movement device A, 331-slide rail A, 34-movement device B, 341-slide rail B, 35-moving device C, 351-slide rail C, 36-molding assembly, 361-connecting piece, 362-nozzle, 37-molding bottom plate assembly, 371-slide rail D, 372-sliding seat, 373-molding frame, 374-sliding block, 375-bottom plate A, 4-filtration mechanism, 41-filtration funnel, 42-waste liquid pipeline, 43-waste liquid tank, 44-filtration motor, 5-operating system, 6-machine frame, 61-fixed plate, 62-bottom plate B, 63-cabinet door A, 64-cabinet door B, 7-electrical control system. DETAILED DESCRIPTION

[0042] The technical solution of the present invention is further described below, but the scope of protection claimed is not limited to the description.

[0043] like Figures 1 to 7 As shown, a thermal battery ignition paper preparation device includes a raw material preparation mechanism 1, a mixing mechanism 2, a liquid medicine spraying mechanism 3, a suction filtration mechanism 4, an operating system 5, a body frame 6 and an electric control system 7. The raw material preparation mechanism 1 is connected to the mixing mechanism 2, the mixing mechanism 2 is connected to the liquid medicine spraying mechanism 3, the liquid medicine spraying mechanism 3 is connected to the suction filtration mechanism 4, and the electric control system 7 is respectively connected to the raw material preparation mechanism 1, the mixing mechanism 2, the liquid medicine spraying mechanism 3, the suction filtration mechanism 4, and the operating system 5. The mixing mechanism 2, the liquid medicine spraying mechanism 3 and the suction filtration mechanism 4 are arranged on the body frame 6 from top to bottom, and the operating system 5 is arranged on the body frame 6. A touch screen is arranged on the operating system 5, which can control the entire thermal battery ignition paper preparation device and can be prepared by existing technology. The electric control system 7 provides power for the thermal battery ignition paper preparation device and can be prepared by existing technology.

[0044] The raw material preparation mechanism 1 includes a rack 11, a water tank 12, a mixing motor A13, a preparation tank A14, a preparation tank B15, a preparation tank C16 and a liquid medicine conduit A17. The water tank 12, the preparation tank A14, the preparation tank B15 and the preparation tank C16 are arranged on the rack 11. The preparation tanks A14, B15 and C16 are respectively provided with mixing motors A13, and the preparation tanks A14, B15 and C16 are respectively connected to the mixing mechanism 2 through the liquid medicine conduit A17. The output shaft of the mixing motor A13 is inserted into the preparation tank A14, the preparation tank B15 or the preparation tank C16, and the output shaft of the mixing motor A13 is connected to a stirring paddle to play a stirring role.

[0045] The mixing mechanism 2 includes a liquid metering pump 21, an electronic valve 22, a mixing motor B23, a slurry reactor 24 and an installation platform 25. The liquid metering pump 21 and the slurry reactor 24 are connected to the installation platform 25. The liquid metering pump 21 is connected to the slurry reactor 24 through the electronic valve 22. The electronic valve 22 is respectively connected to the preparation tank A14, the preparation tank B15, and the preparation tank C16 of the raw material preparation mechanism 1 through the liquid medicine conduit A17. The slurry reactor 24 is connected to the liquid medicine spraying mechanism 3 through a pipeline, and the installation platform 25 is connected to the fixed plate 61 of the body frame 6.

[0046] The output shaft of the mixing motor B23 is inserted into the slurry reactor 24, and the output shaft of the mixing motor B23 is connected to the stirring paddle.

[0047] The liquid medicine spraying mechanism 3 includes an electronic valve 31, a liquid medicine conduit B32, a motion device A33, a motion device B34, a motion device C35, a molding assembly 36 and a molding bottom plate assembly 37. The electronic valve 31 is connected to the slurry reactor 24 of the mixing mechanism 2, the electronic valve 31 is connected to the molding assembly 36 through the liquid medicine conduit B32, the molding assembly 36 is connected to the motion device A33 through the motion device C35, the motion device C35 is connected to the motion device B34 through the motion device A33, and the motion device B34 and the molding bottom plate assembly 37 are respectively connected to the fixed plate 61 of the body frame 6. The motion device A33, the motion device B34, and the motion device C35 respectively control the movement of the spray head 362 in the Y-axis, X-axis and Z-axis directions.

[0048] The motion device A33 includes an axis stepper motor A and a slide rail A331, the motion device B34 includes an axis stepper motor B and a slide rail B341, the motion device C35 includes an axis stepper motor C and a slide rail C351, the axis stepper motor A is slidably connected to the slide rail A331, the axis stepper motor A is arranged in the slide rail A331, the output shaft of the axis stepper motor A is connected to the slide rail C351, the axis stepper motor B is slidably connected to the slide rail B341, the axis stepper motor B is arranged in the slide rail B341, the output shaft of the axis stepper motor B is connected to the slide rail A331, the slide rail B341 is connected to the fixed plate 61 of the body frame 6, the axis stepper motor C is slidably connected to the slide rail C352, the axis stepper motor C is arranged in the slide rail C351, and the output shaft of the axis stepper motor C is connected to the molding component 36.

[0049] The molding bottom plate assembly 37 includes a slide rail D371, a sliding seat 372 and a molding frame 373. The slide rail D371 is connected to the fixed plate 61 of the body frame 6. The slide rail D371 is slidably connected to the sliding seat 372 through a slider 374. The sliding seat 372 is connected to the molding frame 373. A through hole is set on the bottom plate A375 of the sliding seat 372. The through hole diameter is 5mm. Several through holes are evenly distributed at intervals of 20mm for liquid to flow out of the liquid spraying mechanism 3. The bottom plate A375 is connected to the filtration funnel 41 of the filtration mechanism 4. The composite asbestos paper is placed on the sliding seat 372 and located in the molding frame 373.

[0050] The molding assembly 36 includes a connecting member 361 and a nozzle 362 , wherein the connecting member 361 is connected to the nozzle 362 , and the connecting member 361 is connected to the shaft stepping motor C351 of the motion device C35 .

[0051] The suction filtration mechanism 4 includes a suction filtration funnel 41, a waste liquid pipeline 42, a waste liquid water tank 43 and a suction filtration motor 44. The suction filtration funnel 41 is connected to the bottom plate A375 of the liquid medicine spraying mechanism 3. The water outlet of the suction filtration funnel 41 is connected to the water inlet of the suction filtration motor 44 through the waste liquid pipeline 42. The water outlet of the suction filtration motor 44 is connected to the waste liquid water tank 43 through the waste liquid pipeline 42. The waste liquid water tank 43 and the suction filtration motor 44 are respectively connected to the bottom plate B62 of the body frame 6. The cabinet door A63 and the cabinet door B64 are arranged on the body frame 6. The suction filtration funnel 41 and the corresponding waste liquid pipeline 42 and the suction filtration motor 44 are arranged in two groups, and are connected with the two groups of molding bottom plate components 37 to form a double-station arrangement.

[0052] A method for using a thermal battery ignition paper preparation device comprises the following steps:

[0053] S1: Set parameters through the operating system 5, and control the mixing process of the preparation tank A14, preparation tank B15, and preparation tank C16 of the raw material preparation mechanism 1. The liquid metering pump 21 extracts deionized water from the water tank 12 and quantitatively delivers it to the preparation tank A14, preparation tank B15, and preparation tank C16. Then, the host computer of the operating system 5 calculates the required amount of raw materials and puts them into the preparation tanks A14, preparation tank B15, and preparation tank C16, and starts the mixing motor A13 for stirring. When the solution is fully stirred, it is measured by the concentration meter, and the manual observation window is prompted to observe the stirring situation. After confirmation, the solution preparation is completed.

[0054] S2: The liquid medicine is quantitatively inputted into the mixing mechanism 2 from the preparation tank A14, the preparation tank B15, and the preparation tank C16 through the liquid medicine conduit A17 controlled by the liquid metering pump 21, and the mixing motor B23 is started to stir, and a chemical / physical reaction is generated by stirring to form ignition pulp liquid.

[0055] S3: The ignited pulp liquid is transferred from the mixing mechanism 2 to the liquid medicine conduit B32 of the liquid medicine spraying mechanism 3 by gravity, and then the 3 motion devices A33, B34 and C35 control the nozzle 362 to move according to the process requirements to achieve uniform spraying of the pulp on the composite asbestos paper of the forming bottom plate assembly 37.

[0056] S4: The suction motor 44 works to separate the solid and liquid of the ignited pulp liquid. The solid component remains on the composite asbestos paper, and the liquid part flows through the suction funnel 41 and the waste liquid pipeline 42 into the waste liquid tank 43.

[0057] Example:

[0058] S1: Preparation:

[0059] Turn on the equipment, open the built-in control software on the touch screen of the equipment human-machine operating system 5, set the filling volume of preparation tank A14, preparation tank B15, and preparation tank C16 to 60L, the stirring speed to 100 rpm, and the qualified concentration range of the solution to: potassium chromate solution concentration 1061.6g / L±5g / L, barium chloride solution concentration 1083.3g / L±5g / L, pulp / zirconium powder mixed solution concentration (specific gravity)

[0060] 1058.33g / L±5g / L), the pumping volume of the liquid metering pump 21 is 0.6L;

[0061] S2: Solution preparation:

[0062] 60L of water is automatically injected into preparation tank A14, preparation tank B15, and preparation tank C16, and the mixing motor A13 is started for stirring. The system calculates that 3700g of potassium chromate and 5000g of barium chloride are needed according to the amount of water injected, and 1300g of pulp and 2200g of zirconium powder are needed. After manual weighing, they are respectively added into preparation tank A14, preparation tank B15, and preparation tank C16, and stirring is continued for 5 minutes until the panel display of the machine operating system 5 reaches the set concentration range, that is, the concentration (specific gravity) of potassium chromate solution is 1061.6g / L±5g / L, the concentration (specific gravity) of barium chloride solution is 1083.3g / L±5g / L, and the concentration (specific gravity) of pulp / zirconium powder mixed solution is 1058.33g / L±5g / L, and it is judged to be qualified;

[0063] S3: Slurry mixing:

[0064] Extract the solutions in preparation tank A14, preparation tank B15, and preparation tank C16, and use metering pump 21 to accurately pump 0.6L potassium chromate, 0.6L barium chloride solution, and 1.2L pulp / zirconium powder mixed solution into the medicine slurry reactor 24 in sequence through pipeline distribution and control of electronic valve 22, wherein the injection time is 30s each, so that BaCrO4 precipitation is first generated, and then the pulp / zirconium powder mixed solution is added, and mixed and stirred for 3 minutes in the medicine slurry reactor 24 by the servo mixing motor B23 with adjustable speed, so that the solution is evenly mixed and fully reacted;

[0065] S4: slurry spraying:

[0066] After the stirring is completed, the nozzle 362 is controlled to move in the X and Y directions, wherein the length of the spraying path is determined according to the size of the forming frame 373, with a width of 15 mm, and the nozzle 362 sprays the slurry in a prescribed "self-shaped" route in the square forming frame 373 of 200 mm × 200 mm;

[0067] S5: Forming Filtration:

[0068] The filtration mechanism 4 is located below the forming bottom plate assembly 37. The forming bottom plate assembly 37 controls the sliding seat 372 to move back and forth on the slide rail D371 through a long-stroke cylinder. The magnetic opening sensor determines the position. After standing for 1 minute, the filtration system 4 performs forming filtration on the ignition paper for 3 minutes and removes the waste liquid.

[0069] S6: Take the paper and dry it:

[0070] Open the forming frame 373, take out the prepared 200mm×200mm square ignition paper, dry it in a forced air drying oven at a temperature in the range of 70±2°C for 2h, and then dry it in a vacuum drying oven at a temperature in the range of 70±2°C for 16h.

[0071] The burning speeds of the ignition papers prepared by the method of the embodiment were measured to be 45.62 cm / s, 33.98 cm / s, 40.51 cm / s, 46.26 cm / s, and 39.56 cm / s, respectively. The maximum and minimum values ​​of the difference in burning speed of the ignition papers were 12.28 cm / s.

[0072] Comparative Example:

[0073] S1: Dry potassium chromate and barium chloride in a high temperature furnace for 4 hours, weigh 27g of barium chloride and 36g of potassium chromate according to the amount of one piece of ignition paper, then add 1000ml of water to each, stir with a glass rod until dissolved, and prepare the solution;

[0074] S2: Take the Zr powder out of the water, dry it in a vacuum oven for 10 hours, and weigh 40g of zirconium powder according to the amount of one piece of ignition paper;

[0075] S3: Take a certain amount of ultra-fine glass fiber, weigh 2.5g, add 300ml of distilled water, and stir continuously for 1h using a stirrer;

[0076] S4: Pour potassium chromate and barium chloride solution into a mixing pot and mix them, stirring continuously to generate BaCrO4 precipitate;

[0077] S5: adding the dried Zr powder and ultrafine glass fiber to the newly synthesized barium chromate solution, and stirring with a stirrer for 10 minutes to make the mixture uniform;

[0078] S6: Slowly pour the well-mixed slurry into a small paper machine while pumping air, and then rinse with distilled water;

[0079] S7: The prepared paper is taken out from the small paper maker and dried in a vacuum drying oven.

[0080] The burning speeds of the ignition paper prepared by the above method were measured to be 11.45 cm / s, 39.02 cm / s, 21.78 cm / s, 13.40 cm / s, and 57.38 cm / s, respectively. The maximum and minimum values ​​of the difference in burning speed of the ignition paper of the comparative example are 45.93 cm / s.

Claims

1. A thermal battery ignition paper preparation device, characterized in that: The invention comprises a raw material preparation mechanism (1), a mixing mechanism (2), a liquid medicine spraying mechanism (3), a suction filtering mechanism (4), an operating system (5), a machine frame (6) and an electric control system (7); the raw material preparation mechanism (1) is connected to the mixing mechanism (2); the mixing mechanism (2) is connected to the liquid medicine spraying mechanism (3); the liquid medicine spraying mechanism (3) is connected to the suction filtering mechanism (4); the electric control system (7) is respectively connected to the raw material preparation mechanism (1), the mixing mechanism (2), the liquid medicine spraying mechanism (3), the suction filtering mechanism (4) and the operating system (5); the mixing mechanism (2), the liquid medicine spraying mechanism (3) and the suction filtering mechanism (4) are arranged on the machine frame (6) from top to bottom; and the operating system (5) is arranged on the machine frame (6).

2. A thermal battery ignition paper preparation device as claimed in claim 1, characterized in that: The raw material preparation mechanism (1) comprises a storage rack (11), a water tank (12), a mixing motor A (13), a preparation tank A (14), a preparation tank B (15), a preparation tank C (16) and a liquid medicine conduit A (17); the water tank (12), the preparation tank A (14), the preparation tank B (15) and the preparation tank C (16) are arranged on the storage rack (11); the preparation tank A (14), the preparation tank B (15) and the preparation tank C (16) are respectively provided with a mixing motor A (13); and the preparation tank A (14), the preparation tank B (15) and the preparation tank C (16) are respectively connected to the mixing mechanism (2) via the liquid medicine conduit A (17).

3. A thermal battery ignition paper preparation device as claimed in claim 1, characterized in that: The mixing mechanism (2) comprises a liquid metering pump (21), an electronic valve (22), a mixing motor B (23), a slurry reactor (24) and a mounting platform (25); the liquid metering pump (21) and the slurry reactor (24) are connected to the mounting platform (25); the liquid metering pump (21) is connected to the slurry reactor (24) via the electronic valve (22); the electronic valve (22) is connected to the raw material preparation mechanism (1); the slurry reactor (24) is connected to the liquid medicine spraying mechanism (3) via a pipeline; and the mounting platform (25) is connected to a fixing plate (61) of a machine frame (6).

4. A thermal battery ignition paper preparation device as claimed in claim 3, characterized in that: The output shaft of the mixing motor B (23) is inserted into the slurry reaction kettle (24), and the output shaft of the mixing motor B (23) is connected to a stirring paddle.

5. A thermal battery ignition paper preparation device as claimed in claim 1, characterized in that: The liquid medicine spraying mechanism (3) comprises an electronic valve (31), a liquid medicine conduit B (32), a motion device A (33), a motion device B (34), a motion device C (35), a molding assembly (36) and a molding bottom plate assembly (37); the electronic valve (31) is connected to the mixing mechanism (2); the electronic valve (31) is connected to the molding assembly (36) via the liquid medicine conduit B (32); the molding assembly (36) is connected to the motion device A (33) via the motion device C (35); the motion device C (35) is connected to the motion device B (34) via the motion device A (33); the motion device B (34) and the molding bottom plate assembly (37) are respectively connected to the fixing plate (61) of the machine frame (6).

6. A thermal battery ignition paper preparation device as claimed in claim 5, characterized in that: The motion device A (33) includes an axis stepper motor A and a slide rail A (331), the motion device B (34) includes an axis stepper motor B and a slide rail B (341), and the motion device C (35) includes an axis stepper motor C and a slide rail C (351). The axis stepper motor A is slidably connected to the slide rail A (331), the axis stepper motor A is connected to the slide rail C (351), the axis stepper motor B is slidably connected to the slide rail B (341), the axis stepper motor B is connected to the slide rail A (331), the slide rail B (341) is connected to the fixing plate (61) of the body frame (6), the axis stepper motor C is slidably connected to the slide rail C (351), and the axis stepper motor C is connected to the forming component (36).

7. A thermal battery ignition paper preparation device as claimed in claim 5, characterized in that: The molding bottom plate assembly (37) comprises a slide rail D (371), a sliding seat (372) and a molding frame (373); the slide rail D (371) is connected to a fixed plate (61) of a machine frame (6); the slide rail D (371) is slidably connected to the sliding seat (372) via a slider (374); the sliding seat (372) is connected to the molding frame (373); a through hole is provided on a bottom plate A (375) of the sliding seat (372); and the bottom plate A (375) is connected to a suction filtration mechanism (4).

8. A thermal battery ignition paper preparation device as claimed in claim 5, characterized in that: The molding assembly (36) comprises a connecting member (361) and a nozzle (362), wherein the connecting member (361) and the nozzle (362) are connected, and the connecting member (361) and the motion device C (35) are connected.

9. The thermal battery ignition paper preparation device according to claim 1, characterized in that: The suction filtration mechanism (4) comprises a suction filtration funnel (41), a waste liquid pipeline (42), a waste liquid water tank (43) and a suction filtration motor (44); the suction filtration funnel (41) is connected to the liquid medicine spraying mechanism (3); the water outlet of the suction filtration funnel (41) is connected to the water inlet of the suction filtration motor (44) via the waste liquid pipeline (42); the water outlet of the suction filtration motor (44) is connected to the waste liquid water tank (43) via the waste liquid pipeline (42); the waste liquid water tank (43) and the suction filtration motor (44) are respectively connected to a bottom plate B (62) of a machine frame (6); and a cabinet door A (63) and a cabinet door B (64) are arranged on the machine frame (6).

10. A method for using the thermal battery ignition paper preparation device according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1: Parameters are set through the operating system (5), and the mixing process is operated by controlling the preparation tank A (14), the preparation tank B (15), and the preparation tank C (16) of the raw material preparation mechanism (1). The liquid metering pump (21) pumps the liquid from the water tank (12) into the preparation tank A (14), the preparation tank B (15), and the preparation tank C (16). Then, the required amount of raw materials is calculated through the operating system (5) and put into the preparation tank A (14), the preparation tank B (15), and the preparation tank C (16). The mixing motor A (13) is started to stir. When the solution is fully stirred and confirmed to be qualified, the solution preparation is completed; S2: The liquid medicine is quantitatively inputted into the mixing mechanism (2) from the preparation tank A (14), the preparation tank B (15) and the preparation tank C (16) through the liquid medicine conduit A (17) and the liquid metering pump (21), and the mixing motor B (23) is started to stir the mixture, thereby forming an ignition pulp liquid; S3: The ignited pulp liquid is transferred from the mixing mechanism (2) to the liquid medicine conduit B (32) of the liquid medicine spraying mechanism (3) by gravity, and then the 3 motion devices A (33), the motion device B (34), and the motion device C (35) control the spray head (362) to move according to the trajectory required by the process to achieve uniform spraying of the pulp liquid on the composite asbestos paper of the forming bottom plate assembly (37); S4: The suction filter motor (44) works to separate the solid and liquid of the ignited pulp liquid, with the solid component remaining on the composite asbestos paper, and the liquid portion flows through the suction filter funnel (41) and the waste liquid pipeline (42) into the waste liquid water tank (43).

Citation Information

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