An automated pile-forming device suitable for cement-soil composite piles
Through the design of a multi-section telescopic rod mechanism and a clamping limit mechanism, the problem of low concrete pile insertion efficiency in cement-soil composite pile forming equipment is solved, and multiple column cores can be inserted and operated simultaneously and independently, thereby improving the efficiency of the equipment and the stability of the pile body.
Patent Information
- Application Number
- CN202411561999.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2044-11-05
AI Technical Summary
Existing cement-soil composite pile driving equipment is inefficient when inserting concrete piles into cement-soil pile holes and is unable to monitor verticality in real time, resulting in cumbersome operation and low efficiency.
It adopts a multi-section telescopic rod mechanism and a clamping limit mechanism, combined with the independent movement of the drilling and grouting mechanisms, and equipped with the flexible adjustment of the steering mechanism and the suspension plate, to achieve simultaneous insertion and independent operation of multiple column cores to ensure verticality.
The efficiency of cement-soil composite pile construction is improved, clogging of grouting pipes is avoided, the stability and verticality of the pile body are ensured, and the operation process is simplified.
Smart Images

Figure CN119195152B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cement-soil composite pile forming, in particular to an automatic pile forming device suitable for cement-soil composite piles. Background Art
[0002] Cement-soil composite pipe piles are piles with complementary reinforcement formed by the composite construction of cement-soil and prestressed concrete pipe piles. The inner core is a prestressed concrete pipe pile and the outer core is a cement-soil pile.
[0003] In the Chinese patent application document with patent application number "CN202111336772.9", an intelligent automatic pile-forming equipment suitable for cement-soil composite piles is disclosed, which involves the ability to use one machine for multiple purposes, without the need to replace construction machinery back and forth, and when the concrete pile is driven downward by the second hydraulic rod, the huge ramming sound of the pile driver will not be emitted, effectively avoiding noise pollution to nearby residents.
[0004] The intelligent automatic pile-forming equipment for the above-mentioned cement-soil composite piles still has the following disadvantages: 1. After the grouting process is completed, the equipment needs to be moved to press the concrete pile into the pile hole injected with cement soil, which makes the operation cumbersome; 2. When the equipment is in operation, when the concrete pile is inserted into the cement soil pile hole, only one concrete pile can be inserted into the cement soil pile hole at a time, which makes the efficiency low; 3. When the equipment is driving the pile hole and inserting the concrete pile into the cement soil pile hole, the verticality cannot be monitored at all times, so that problems can only be discovered after measurement, which is not convenient for timely adjustment. Summary of the Invention
[0005] The purpose of the present invention is to provide an automated pile-forming device suitable for cement-soil composite piles, aiming to solve the problem in the prior art that when a concrete pile is inserted into a cement-soil pile hole, only one concrete pile can be inserted into the cement-soil pile hole at a time, resulting in low efficiency.
[0006] To achieve the above object, the present invention adopts the following technical solution: the automated pile-forming equipment suitable for cement-soil composite piles comprises a fixed plate, a spiral rod and a grouting pipe, wherein a disc is provided on the left side of the fixed plate, and the spiral rod and the grouting pipe are respectively connected to the disc in a transmission manner;
[0007] An L-shaped connecting plate is provided below the fixing plate, and a multi-section telescopic rod mechanism extending in the left-right direction is fixed to the right side of the L-shaped connecting plate. A plurality of first driving devices extending in the left-right direction are provided on the multi-section telescopic rod mechanism, and a clamping limit mechanism is provided on the output shaft of the first driving device. The clamping limit mechanism is used to clamp the column core and insert it into the pile hole;
[0008] The multi-section telescopic rod mechanism is used to drive the multiple first driving devices to evenly extend and retract along the left and right directions;
[0009] A steering mechanism is provided above the L-shaped connecting plate, and the steering mechanism is used to adjust the direction of the L-shaped connecting plate.
[0010] Preferably, the steering mechanism includes a second driving device, a rotating plate and a first telescopic device extending in the up-down direction;
[0011] The second driving device is fixedly mounted on the bottom of the fixed plate, and the output shaft of the second driving device is fixedly connected to the top of the rotating plate. The bottom of the rotating plate is provided with a limiting groove extending along the extension direction of the rotating plate and opening downward, and the cross-section of the limiting groove is an inverted convex structure;
[0012] A slider is fixed on the top of the fixed rod of the first telescopic device, and the slider is slidably arranged in the limiting groove. The bottom of the movable rod of the first telescopic device is fixed on the top of the L-shaped connecting plate.
[0013] Preferably, a first lead screw extending in the left-right direction is rotatably provided in the limiting groove, a tenth driving device is fixedly provided on the left side of the rotating plate, and an output shaft of the tenth driving device passes through the rotating plate and is fixedly connected to the first lead screw;
[0014] When the first lead screw rotates, it drives the slider to move along the extending direction of the limiting groove.
[0015] Preferably, the clamping and limiting mechanism comprises a fixed frame, a clamping member and a third driving device, and the clamping members are two and spaced apart from each other;
[0016] The front side of the fixed frame is fixedly mounted on the output shaft of the first driving device, the left and right sides of the fixed frame are respectively hingedly connected to the first connecting rod, and the left and right sides of the clamping member are both hingedly connected to the first connecting rod;
[0017] The third driving device is fixed on the fixed frame, the output shaft of the third driving device is fixed with a first gear, one side of the fixed frame is rotatably provided with two gear rods spaced apart from each other, the two gear rods are meshed with each other, the first gear is meshed with one of the gear rods, and the front side of the clamping member is hingedly connected to the front side of the gear rod;
[0018] When the two gear rods rotate, they can drive the two clamping parts to move toward each other or away from each other.
[0019] Preferably, an annular sliding groove is provided on the peripheral side surface of the fixed plate, a hanging plate is rotatably provided on the top of the disc, the right side of the hanging plate is slidably arranged in the annular sliding groove, and a mobile driving mechanism is provided on the hanging plate, which is used to drive the hanging plate to move along the annular sliding groove;
[0020] A sixth driving device is fixedly provided on the top of the suspension plate, and an output shaft of the sixth driving device passes through the suspension plate and is fixedly connected to the disc.
[0021] Preferably, the bottom of the disc is provided with two second lead screws and a second polished rod spaced apart from each other and extending in the up-down direction;
[0022] A fourth drive device is fixed on the top of one of the second lead screws, and the top of the fourth drive device is fixed on the bottom of the disc. The other second lead screw is rotatably arranged on the bottom of the disc. A sprocket is fixed on each of the two second lead screws, and the two sprockets are connected to each other by a chain.
[0023] A left lifting plate and a right lifting plate are provided below the disc, and the left lifting plate and the right lifting plate are respectively sleeved on the corresponding second lead screw and the second polished rod, and the left lifting plate and the right lifting plate are threadedly connected to the second lead screw;
[0024] The two second screws are used to drive the left lifting plate and the right lifting plate to move in opposite directions or in opposite directions when they rotate;
[0025] The left lifting plate is provided with a punching mechanism for drilling pile holes, and the right lifting plate is provided with a grouting mechanism for pouring grout.
[0026] Preferably, the punching mechanism includes a fifth driving device fixedly arranged on the top of the left lifting plate, and the top of the fifth driving device is lower than the bottom of the disc;
[0027] The output shaft of the fifth driving device passes through the left lifting plate and is fixedly connected to the screw rod.
[0028] Preferably, the grouting mechanism includes a slurry box fixedly arranged on the top of the right lifting plate, and the top of the slurry box is lower than the bottom of the disc;
[0029] The grouting mechanism passes through the bottom of the right lifting plate and is fixedly connected to the grouting pipe.
[0030] Preferably, a plurality of fourth telescopic devices are fixedly provided on the bottom of the fixed plate, and a sliding sleeve is fixedly provided on the bottom of the fourth telescopic device;
[0031] The sliding sleeve is slidably sleeved on the fixed slide rail, and the fixed slide rail is fixed on the ground. The fixed slide rail and the sliding sleeve cooperate with each other to drive the fixed plate to move along the extension direction of the fixed slide rail.
[0032] The beneficial effects are: 1. Through the arrangement of a multi-section telescopic rod mechanism and a plurality of clamping and limiting mechanisms, when inserting into the pile hole, it is not necessary to insert one by one. It is only necessary to extend the multi-section telescopic rod mechanism, thereby driving the multiple clamping and limiting mechanisms to expand and contract evenly, and then multiple column cores can be inserted into the pile hole at the same time, so as to achieve the purpose of improving labor efficiency.
[0033] 2. The drilling mechanism and the grouting mechanism can move in opposite directions or in opposite directions when in use, so that the grouting mechanism will not be affected when drilling, and the drilling mechanism will not be affected when the grouting mechanism is pouring. Moreover, when drilling, the grouting pipe is not in the pile hole, avoiding the situation of clogging the grouting pipe.
[0034] 3. Both the hanging plate and the L-shaped connecting plate can be rotated, so that the orientation can be adjusted according to the specific conditions on site, so that it can be used at multiple angles. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 2 is a schematic structural diagram of a stereoscopic rearview camera according to a specific embodiment of the present invention;
[0036] Figure 2 2 is a schematic structural diagram of a screw rod moving downward in a specific embodiment of the present invention;
[0037] Figure 3 This is a schematic structural diagram of the slurry box distribution in a specific embodiment of the present invention;
[0038] Figure 4 is a schematic structural diagram of a partial cross-section of a fixing plate in a specific embodiment of the present invention;
[0039] Figure 5 is a schematic structural diagram of a partial cross-section of a rotating plate in a specific embodiment of the present invention;
[0040] Figure 6 2 is a schematic structural diagram of a multi-section telescopic rod mechanism in a retracted state in a specific embodiment of the present invention;
[0041] Figure 7 2 is a schematic structural diagram of a multi-section telescopic rod mechanism in an extended state in a specific embodiment of the present invention;
[0042] Figure 8 This is a schematic structural diagram of the distribution of the clamping and limiting mechanisms in a specific embodiment of the present invention;
[0043] Figure 9 In a specific embodiment of the present invention Figure 7 A is an enlarged structural diagram of FIG.
[0044] In the figure: 1. spiral rod; 2. grouting pipe; 3. fixed plate; 4. disc; 5. L-shaped connecting plate; 6. multi-section telescopic rod mechanism; 7. first driving device; 8. clamping and limiting mechanism; 801. fixed frame; 802. clamping member; 803. third driving device; 9. steering mechanism; 901. second driving device; 902. rotating plate; 903. first telescopic device; 10. limiting groove; 11. slider; 12. first lead screw; 13. tenth driving device; 14. first connecting rod; 15. first gear; 16. gear rod; 17. annular sliding groove; 18. hanging plate; 19. second lead screw; 20. second polished rod; 21. fourth driving device; 22. left lifting plate; 23. right lifting plate; 24. sprocket; 25. fifth driving device; 26. slurry box; 28. fourth telescopic device; 29. sliding sleeve; 30. fixed slide rail; 31. sixth driving device. DETAILED DESCRIPTION
[0045] The specific embodiments of the present invention will be further described below with reference to the accompanying drawings.
[0046] like Figures 1-9 As shown, an automated pile-forming equipment suitable for cement-soil composite piles includes a fixed plate 3, a spiral rod 1 and a grouting pipe 2. A disc 4 is provided on the left side of the fixed plate 3. The spiral rod 1 and the grouting pipe 2 are respectively connected to the disc 4 in a transmission manner. The arrangement of the spiral rod 1 and the grouting pipe 2 below the disc 4 allows the spiral rod 1 and the grouting pipe 2 to be used at intervals. The pile hole is first driven by the spiral rod 1, and then the grouting pipe 2 is placed in the pile hole for grouting to avoid blockage of the grouting pipe 2.
[0047] When in use, it is necessary to first fix the fixed slide rail 30 in the construction area so that the fixed plate 3 can move freely. Specifically, a plurality of fourth telescopic devices 28 are fixedly provided at the bottom of the fixed plate 3 (the fourth telescopic device 28 is a fourth hydraulic telescopic rod), and a sliding sleeve 29 is fixedly provided at the bottom of the fourth telescopic device 28. The fourth telescopic device 28 can adjust the height of the fixed plate 3. When reaching the construction area, the fourth telescopic device 28 can be used to make the bottom of the second lead screw 19 and the second light rod 20 rest against the ground and stop, thereby improving stability and avoiding shaking during drilling or grouting.
[0048] The sliding sleeve 29 is slidably mounted on the fixed slide rail 30, and the fixed slide rail 30 is fixed on the ground. The fixed slide rail 30 and the sliding sleeve 29 cooperate with each other to drive the fixed plate 3 to move along the extension direction of the fixed slide rail 30. A driving motor is provided inside the sliding sleeve 29, and a rolling wheel is fixed on the output shaft of the driving motor, so that the driving motor can drive the rolling wheel to rotate after it is started. When the rolling wheel rotates, it can drive the sliding sleeve 29 to slide along the fixed slide rail 30, thereby driving the fixed plate 3 to move, so as to adjust the position of the fixed plate 3 for easy operation.
[0049] By setting up a multi-section telescopic rod mechanism 6, column cores can be inserted into multiple pile holes at the same time. Specifically, an L-shaped connecting plate 5 is provided below the fixed plate 3, and a multi-section telescopic rod mechanism 6 extending in the left and right directions is fixed on the right side of the L-shaped connecting plate 5 (the multi-section telescopic rod mechanism 6 is a multi-section electric push rod), and a plurality of first driving devices 7 extending in the left and right directions are provided on the multi-section telescopic rod mechanism 6 (the first driving device 7 is a first driving self-locking motor), and a clamping limit mechanism 8 is provided on the output shaft of the first driving device 7. A plurality of first cameras are provided on the multi-section telescopic rod mechanism 6, which can observe the clamping situation of the clamping limit mechanism 8. The clamping limit mechanism 8 is used to clamp the column core and insert it into the pile hole. The first driving device 7 is driven to start, so that the output shaft of the first driving device 7 can drive the clamping limit mechanism 8 to rotate, so that the column core can be clamped in the clamping limit mechanism 8.
[0050] The multi-section telescopic rod mechanism 6 is used to drive the plurality of first driving devices 7 to uniformly extend and retract along the left-right direction.
[0051] The column core can be clamped by the clamping and limiting mechanism 8, so that the column core can be inserted into the piling hole, thereby improving the stability of the pile body. Specifically, the clamping and limiting mechanism 8 includes a fixed frame 801, a clamping member 802 and a third drive device 803 (the third drive device 803 is a third drive self-locking motor). There are two clamping members 802 and they are arranged at intervals. The initial state of the clamping and limiting mechanism 8 is a vertical state retracted in the L-shaped connecting plate 5, so that when the L-shaped connecting plate 5 rotates, the clamping and limiting mechanism 8 will not contact the fourth telescopic device 28.
[0052] The front side of the fixed frame 801 is fixed on the output shaft of the first drive device 7. When the multi-section telescopic rod mechanism 6 is extended, the fixed frame 801 is also driven by the first drive device 7 to flip into a horizontal state so that it can clamp the limiting column core. The left and right sides of the fixed frame 801 are respectively hingedly connected to the first connecting rod 14, and the left and right sides of the clamping member 802 are both hingedly connected to the first connecting rod 14. When the clamping member 802 rotates, the first connecting rod 14 also rotates accordingly.
[0053] The third driving device 803 is fixed on the fixed frame 801, and the output shaft of the third driving device 803 is fixed with the first gear 15. One side of the fixed frame 801 is rotatably provided with two gear rods 16 spaced apart from each other (the gear rod 16 is formed by a gear and a short rod fixedly connected). The two gear rods 16 are meshed with each other, and the first gear 15 is meshed with one of the gear rods 16. The front side of the clamping member 802 is hingedly connected to the front side of the gear rod 16, driving the third driving device 803 to start, so that the output shaft of the third driving device 803 drives the first gear 15 to rotate. Since the first gear 15 is meshed with one of the gear rods 16, it can drive one of the gear rods 16 to rotate. Since the two gear rods 16 are meshed with each other, they can drive the other gear rod 16 to rotate, forming the two gear rods 16 rotating in opposite or opposite directions.
[0054] When the two gear rods 16 rotate, they can drive the two clamping members 802 to move toward or away from each other, thereby clamping the column core to limit the column core.
[0055] The steering mechanism 9 can change the orientation of the multi-section telescopic rod mechanism 6 so as to extend it in different directions, thereby inserting column cores into pile holes in different directions. Specifically, a steering mechanism 9 is provided above the L-shaped connecting plate 5, and the steering mechanism 9 is used to adjust the direction of the L-shaped connecting plate 5.
[0056] The steering mechanism 9 includes a second driving device 901 (the second driving device 901 is a second driving self-locking motor), a rotating plate 902 and a first telescopic device 903 extending in the up-down direction (the first telescopic device 903 is a first hydraulic telescopic rod).
[0057] The second driving device 901 is fixedly arranged at the bottom of the fixed plate 3, and the output shaft of the second driving device 901 is fixedly connected to the top of the rotating plate 902. When the second driving device 901 is started, the output shaft of the second driving device 901 can drive the rotating plate 902 to rotate, thereby changing the direction of the multi-section telescopic rod mechanism 6. A limiting groove 10 extending along the extension direction of the rotating plate 902 and opening downward is provided at the bottom of the rotating plate 902. The cross-section shape of the limiting groove 10 is an inverted convex structure.
[0058] A slider 11 is fixed to the top of the fixed rod of the first telescopic device 903, and the slider 11 is slidably arranged in the limit groove 10. The bottom of the movable rod of the first telescopic device 903 is fixed to the top of the L-shaped connecting plate 5. When the clamping and limiting mechanism 8 clamps the column core, the first telescopic device 903 is driven to start, so that the clamping and limiting mechanism 8 drives the column core to move downward together, so that the column core can be inserted into the pile hole.
[0059] A first lead screw 12 extending in the left-right direction is rotatably provided in the limiting groove 10, and a tenth driving device 13 (the tenth driving device 13 is a tenth driving self-locking motor) is fixedly provided on the left side of the rotating plate 902. The output shaft of the tenth driving device 13 passes through the rotating plate 902 and is fixedly connected to the first lead screw 12. The tenth driving device 13 is driven to start, so that the output shaft of the tenth driving device 13 drives the first lead screw 12 to rotate. When the first lead screw 12 rotates, it can drive the slider 11 to move along the limiting groove 10, thereby pushing the L-shaped connecting plate 5 out of the fixed plate 3, which is convenient for the extension and storage of the multi-section telescopic rod mechanism 6.
[0060] When the first lead screw 12 rotates, it drives the slider 11 to move along the extending direction of the limiting slot 10 .
[0061] By opening the annular sliding groove 17, the suspension plate 18 can slide along the annular sliding groove 17 to adjust the position of the suspension plate 18. Specifically, an annular sliding groove 17 is opened on the peripheral side surface of the fixed plate 3, and the top of the disc 4 is rotatably provided with a suspension plate 18. The right side sliding of the suspension plate 18 is set in the annular sliding groove 17. A mobile driving mechanism is provided on the suspension plate 18. The mobile driving mechanism is used to drive the suspension plate 18 to move along the annular sliding groove 17. The mobile driving mechanism includes two seventh driving motors spaced apart up and down and multiple traveling wheels, two of which are fixedly connected to the output shaft of the seventh driving motor. The seventh driving motor is driven to start, so that the seventh driving motor can drive the traveling wheel to rotate, and the traveling wheel can move along the annular sliding groove 17 when it rotates.
[0062] A sixth drive device 31 (the sixth drive device 31 is a sixth drive self-locking motor) is fixedly provided on the top of the suspension plate 18. The output shaft of the sixth drive device 31 passes through the suspension plate 18 and is fixedly connected to the disc 4. The sixth drive device 31 is driven to start, so that the output shaft of the sixth drive device 31 drives the disc 4 to rotate, so that the spiral rod 1 and the grouting pipe 2 can be switched for use, so that the spiral rod 1 and the grouting pipe 2 do not affect each other.
[0063] A second camera is provided in the middle of the bottom of the disc 4 , which can penetrate the situation of the spiral rod 1 or the grouting pipe 2 .
[0064] A second lead screw 19 and a second polished rod 20 are provided at the bottom of the disc 4 , spaced apart from each other and extending in the up-down direction.
[0065] A fourth drive device 21 is fixedly provided on the top of one of the second lead screws 19 (the fourth drive device 21 is a fourth drive self-locking motor), and the top of the fourth drive device 21 is fixedly provided at the bottom of the disc 4. The fourth drive device 21 is driven to start, so that the output shaft of the fourth drive device 21 drives one of the second lead screws 19 to rotate. When the second lead screw 19 rotates, it can drive the left lifting plate 22 and the right lifting plate 23 to move up and down along the second light rod 20. The other second lead screw 19 is rotatably provided at the bottom of the disc 4. A sprocket 24 is fixed on each of the two second lead screws 19, and the two sprockets 24 are connected to each other by a chain. Through the mutual cooperation of the sprocket 24 and the chain, the other second lead screw 19 can be driven to rotate, so that the left lifting plate 22 and the right lifting plate 23 move toward each other or back to back.
[0066] A left lifting plate 22 and a right lifting plate 23 are provided below the disc 4. The left lifting plate 22 and the right lifting plate 23 are respectively mounted on the corresponding second lead screw 19 and the second polished rod 20, and the left lifting plate 22 and the right lifting plate 23 are threadedly connected to the second lead screw 19. When the left lifting plate 22 moves downward, the right lifting plate 23 moves upward.
[0067] When the two second lead screws 19 rotate, they are used to drive the left lifting plate 22 and the right lifting plate 23 to move in opposite directions or in opposite directions.
[0068] The left lifting plate 22 is provided with a punching mechanism for drilling pile holes, and the right lifting plate 23 is provided with a grouting mechanism for pouring grout.
[0069] The punching mechanism includes a fifth drive device 25 (the fifth drive device 25 is a fifth drive self-locking motor) fixed on the top of the left lifting plate 22 . The top of the fifth drive device 25 is lower than the bottom of the disc 4 .
[0070] The output shaft of the fifth driving device 25 passes through the left lifting plate 22 and is fixedly connected to the screw rod 1, driving the fifth driving device 25 to start. When the fifth driving device 25 rotates, it can drive the screw rod 1 to rotate so as to perform drilling.
[0071] The grouting mechanism includes a slurry box 26 fixed on the top of the right lifting plate 23. The top of the slurry box 26 is lower than the bottom of the disc 4. When the left lifting plate 22 is raised, the right lifting plate 23 moves downward. However, because a pump is provided in the slurry box 26, the slurry can be transported to the drilled hole through the grouting pipe 2.
[0072] The grouting mechanism passes through the bottom of the right lifting plate 23 and is fixedly connected to the grouting pipe 2.
[0073] Because the first camera and the second camera are interconnected with the controller, and the controller is connected to a display screen, the construction workers only need to observe the display screen to realize pile forming without manual operation, and the fourth telescopic device 28, the multi-section telescopic rod mechanism 6, the first drive device 7, the third drive device 803, the second drive device 901, the first telescopic device 903, the tenth drive device 13, the sixth drive device 31, the fourth drive device 21, the fifth drive device 25, the driving moving motor and the seventh drive motor are all interconnected with the controller, so the operation can be performed through the controller, which is simple and convenient.
[0074] Working principle: Construction workers operate the controller to control the start-up of the driving mobile motor, so that a rolling wheel is fixed on the output shaft of the driving mobile motor, so that after the driving mobile motor is started, the rolling wheel can be driven to rotate. When the rolling wheel rotates, it can drive the sliding sleeve 29 to slide along the fixed slide rail 30, and then drive the fixed plate 3 to move, so as to adjust the position of the fixed plate 3, and stop when it reaches the construction area.
[0075] Then drive the seventh drive motor so that the seventh drive motor can drive the traveling wheel to rotate. When the traveling wheel rotates, it can move along the annular sliding groove 17 to adjust the position of the suspension plate 18. When the screw rod 1 is located directly above the hole to be punched, it stops. Then drive the fourth drive device 21 to start, so that the output shaft of the fourth drive device 21 drives one of the second screws 19 to rotate. When the second screw 19 rotates, it can drive the left lifting plate 22 to move downward, and at the same time, the right lifting plate 23 moves upward.
[0076] The fifth drive device 25 is driven to start. When the fifth drive device 25 rotates, it can drive the screw rod 1 to rotate so as to perform drilling. After the pile hole is drilled, the sixth drive device 31 is started to drive so that the output shaft of the sixth drive device 31 drives the disc 4 to rotate so that the screw rod 1 and the grouting pipe 2 can be switched for use. Then the fourth drive device 21 is driven to start so that the output shaft of the fourth drive device 21 drives one of the second lead screws 19 to rotate. When the second lead screw 19 rotates, it can drive the left lifting plate 22 to move upward and the right lifting plate 23 to move downward. By grouting the pile hole, the construction workers can observe the drilling and grouting conditions through the second camera.
[0077] After most of the pile holes are drilled, while the screw rod 1 continues to work, the construction worker can operate the controller to start the second drive device 901 so that the output shaft of the second drive device 901 can drive the rotating plate 902 to rotate, thereby changing the direction of the multi-section telescopic rod mechanism 6.
[0078] After the direction is set, the multi-section telescopic rod mechanism 6 is driven to start, driving the multiple clamping and limiting mechanisms 8 to extend evenly. During the extension process, the fixed frame 801 is driven to flip into a horizontal state through the first driving device 7 so that the limiting column core can be clamped. Then, the multiple column cores are placed in the clamping and limiting mechanism 8 respectively, and the third driving device 803 is driven to start, so that the output shaft of the third driving device 803 drives the first gear 15 to rotate. Since the first gear 15 is engaged with one of the gear rods 16, it can drive one of the gear rods 16 to rotate. Since the two gear rods 16 are engaged with each other, the other gear rod 16 can be driven to rotate, forming the two gear rods 16 to rotate in opposite or opposite directions. When the two gear rods 16 rotate, they can drive the clamping member 802 to move in opposite or opposite directions, thereby clamping the column core to limit the column core.
[0079] After clamping the column core, the first telescopic device 903 is driven to start, so that the clamping and limiting mechanism 8 drives the column core to move downward together, so that multiple column cores can be inserted into the pile hole, thereby facilitating operation. The clamping situation of the clamping and limiting mechanism 8 can be observed through the first camera.
[0080] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is limited by the appended claims rather than the foregoing description, and it is intended that all variations within the meaning and range of equivalents of the claims be embraced therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
Claims
1. An automated pile-forming device suitable for cement-soil composite piles, comprising a fixing plate (3), a spiral rod (1) and a grouting pipe (2), characterized in that: A disc (4) is provided on the left side of the fixed plate (3), and the spiral rod (1) and the grouting pipe (2) are respectively connected to the disc (4) in a transmission manner; An L-shaped connecting plate (5) is provided below the fixing plate (3); a multi-section telescopic rod mechanism (6) extending in the left-right direction is fixedly provided on the right side of the L-shaped connecting plate (5); a plurality of first driving devices (7) extending in the left-right direction are provided on the multi-section telescopic rod mechanism (6); a clamping and limiting mechanism (8) is provided on the output shaft of the first driving device (7); the clamping and limiting mechanism (8) is used to clamp the column core and insert it into the pile hole; The multi-section telescopic rod mechanism (6) is used to drive the plurality of first driving devices (7) to uniformly telescope in the left-right direction; A steering mechanism (9) is provided above the L-shaped connecting plate (5), and the steering mechanism (9) is used to adjust the direction of the L-shaped connecting plate (5); An annular sliding groove (17) is provided on the peripheral side surface of the fixed plate (3), a hanging plate (18) is rotatably provided on the top of the disc (4), the right side of the hanging plate (18) is slidably arranged in the annular sliding groove (17), and a moving drive mechanism is provided on the hanging plate (18), and the moving drive mechanism is used to drive the hanging plate (18) to move along the annular sliding groove (17); A sixth drive device (31) is fixedly provided on the top of the suspension plate (18), and an output shaft of the sixth drive device (31) passes through the suspension plate (18) and is fixedly connected to the disc (4); The bottom of the disc (4) is provided with two second lead screws (19) and a second polished rod (20) spaced apart from each other and extending in the up-down direction; A fourth drive device (21) is fixedly provided on the top of one of the second lead screws (19), and the top of the fourth drive device (21) is fixedly provided on the bottom of the disc (4). The other second lead screw (19) is rotatably provided on the bottom of the disc (4). A sprocket (24) is fixedly provided on each of the two second lead screws (19), and the two sprockets (24) are connected to each other via a chain. A left lifting plate (22) and a right lifting plate (23) are provided below the disc (4), and the left lifting plate (22) and the right lifting plate (23) are respectively mounted on the corresponding second lead screw (19) and the second polished rod (20), and the left lifting plate (22) and the right lifting plate (23) are threadedly connected to the second lead screw (19); The two second screws (19) are used to drive the left lifting plate (22) and the right lifting plate (23) to move in opposite directions or in opposite directions when they rotate; The left lifting plate (22) is provided with a punching mechanism for drilling pile holes, and the right lifting plate (23) is provided with a grouting mechanism for pouring grout.
2. The automated pile-forming equipment for cement-soil composite piles according to claim 1, characterized in that: The steering mechanism (9) comprises a second driving device (901), a rotating plate (902), and a first telescopic device (903) extending in the up-down direction; The second driving device (901) is fixedly arranged at the bottom of the fixed plate (3); the output shaft of the second driving device (901) is fixedly connected to the top of the rotating plate (902); the bottom of the rotating plate (902) is provided with a limiting groove (10) extending along the extending direction of the rotating plate (902) and opening downward; the cross-section of the limiting groove (10) is an inverted convex structure; A slider (11) is fixedly provided on the top of the fixed rod of the first telescopic device (903), and the slider (11) is slidably arranged in the limiting groove (10). The bottom of the movable rod of the first telescopic device (903) is fixedly arranged on the top of the L-shaped connecting plate (5).
3. The automated pile-forming equipment for cement-soil composite piles according to claim 2, characterized in that: A first lead screw (12) extending in the left-right direction is rotatably provided in the limiting groove (10), a tenth driving device (13) is fixedly provided on the left side of the rotating plate (902), and an output shaft of the tenth driving device (13) passes through the rotating plate (902) and is fixedly connected to the first lead screw (12); When the first lead screw (12) rotates, it drives the slider (11) to move along the extension direction of the limiting groove (10).
4. The automated pile-forming equipment for cement-soil composite piles according to claim 1, characterized in that: The clamping and limiting mechanism (8) comprises a fixed frame (801), a clamping member (802) and a third driving device (803), wherein the clamping members (802) are two and spaced apart from each other. The front side of the fixed frame (801) is fixed on the output shaft of the first drive device (7), the left and right sides of the fixed frame (801) are respectively hingedly connected to the first connecting rod (14), and the left and right sides of the clamping member (802) are both hingedly connected to the first connecting rod (14); The third driving device (803) is fixed on the fixed frame (801), and the output shaft of the third driving device (803) is fixedly provided with a first gear (15). Two gear rods (16) spaced apart from each other are rotatably provided on one side of the fixed frame (801), and the two gear rods (16) are meshed with each other. The first gear (15) is meshed with one of the gear rods (16), and the front side of the clamping member (802) is hingedly connected to the front side of the gear rod (16); When the two gear rods (16) rotate, they can drive the two clamping members (802) to move towards each other or away from each other.
5. The automated pile-forming equipment for cement-soil composite piles according to claim 1, characterized in that: The punching mechanism includes a fifth driving device (25) fixedly arranged on the top of the left lifting plate (22), and the top of the fifth driving device (25) is lower than the bottom of the disc (4); The output shaft of the fifth driving device (25) passes through the left lifting plate (22) and is fixedly connected to the screw rod (1).
6. The automated pile-forming equipment for cement-soil composite piles according to claim 1, characterized in that: The grouting mechanism comprises a slurry box (26) fixedly arranged on the top of the right lifting plate (23), wherein the top of the slurry box (26) is lower than the bottom of the disc (4); The grouting mechanism passes through the bottom of the right lifting plate (23) and is fixedly connected to the grouting pipe (2).
7. The automated pile-forming equipment for cement-soil composite piles according to claim 1, characterized in that: A plurality of fourth telescopic devices (28) are fixedly provided on the bottom of the fixed plate (3), and a sliding sleeve plate (29) is fixedly provided on the bottom of the fourth telescopic device (28); The sliding sleeve (29) is slidably sleeved on the fixed slide rail (30), and the fixed slide rail (30) is fixed on the ground. The fixed slide rail (30) and the sliding sleeve (29) cooperate with each other to drive the fixed plate (3) to move along the extension direction of the fixed slide rail (30).
Citation Information
Patent Citations
Intelligent automatic pile forming equipment suitable for cement-soil composite pile
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