Acid adding device for lead-acid battery

By designing the lifting frame, liquid injection mechanism, support plate and drive components of the lead-acid battery acid battery acid addition device, the problem that the existing devices cannot adapt to the spacing of different acid-added mouths is solved, and efficient acid addition and improved protective performance are achieved.

CN119208940BActive Publication Date: 2025-02-25JIANGXI HERUNYU POWER TECH CO LTD
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Patent Information

Application Number
CN202411723626.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-02-25
Estimated Expiration
2044-11-28

AI Technical Summary

Technical Problem

The existing lead-acid battery automatic acid addition device cannot adapt to lead-acid batteries with different acid-added mouth spacing, resulting in low acid addition efficiency, and there are problems of acid splashing, leakage and acid-added pipe drops, which affects the scope of application of the equipment. and protective effect.

Method used

A lead-acid battery acid battery acid replenishment device is designed, including a lifting frame, a liquid injection mechanism, a support plate and a drive assembly. Through the cooperation of these components, internal exhaust is realized before acid replenishing of lead-acid batteries, which is suitable for different acid replenishing ports. , and improve the leakage prevention effect at the acid mouth.

Benefits of technology

It improves the smoothness of lead-acid batteries when filling dilute sulfuric acid and the effect of preventing liquid in the pipeline, enhances the efficiency of acid addition operations, expands the scope of application of equipment, and improves the protection performance of lead-acid batteries.

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Abstract

The invention discloses an acid-adding device for a lead-acid battery, and relates to the technical field of lead-acid battery acid-adding tools, comprising a processing table, a stand arranged at the rear end of the top of the processing table, and a mounting plate arranged at the upper part of the stand, wherein a lifting frame is arranged below the mounting plate, a buffer seat is fixedly connected to the bottom end of a guide tube, an adjusting component is arranged inside the fixed tube, a driving component is arranged inside the rectangular strip opening, a supply cylinder is arranged at the rear end of the fixed plate, a pumping machine is arranged at the top of the fixed plate, and a liquid injection mechanism is arranged inside the sliding opening; the invention facilitates the internal exhaust of the battery before acid is added to the lead-acid battery through the cooperation of the lifting frame and the liquid injection mechanism as well as the supporting plate and the driving component, and can improve the smoothness of the lead-acid battery when adding dilute sulfuric acid and the effect of preventing liquid from accumulating in the pipeline; improve the efficiency of the lead-acid battery when adding acid; through the cooperation of the liquid injection mechanism and the lifting frame, the application range and practicality of the device are improved, and the anti-leakage effect at the acid adding port can be improved when adding acid to the lead-acid battery.
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Description

Technical Field

[0001] The invention relates to the technical field of lead-acid battery acid-adding tools, in particular to an acid-adding device for a lead-acid battery. Background Art

[0002] Sulfuric acid, the electrolyte of lead-acid batteries, is an important component of the battery and plays a decisive role in the performance of lead-acid batteries. Different battery types have different ways of adding acid. Currently, most manufacturers mainly use free acid and vacuum acid. These two acid adding methods are completely impractical for pure lead flat batteries and wound batteries, and there are the following problems:

[0003] During the use of lead-acid batteries, acid addition operations need to be performed. Manual acid addition has safety hazards, and an acid addition device is required for acid addition. The current automatic acid addition device for lead-acid batteries has a fixed position of the acid addition tube, which will cause the acid addition tube to be unable to adapt to the lead-acid batteries with different acid addition port spacings for mobile adjustment operations, and can only process batteries of the same specification. If acid is added to other batteries, a corresponding pre-set acid addition machine is required, so the acid addition efficiency is very low, affecting the scope of application of the equipment; and the existing acid addition equipment also has the problem that when the acid addition head is about to fill the lead-acid battery with acid, acid splashing and leakage are prone to occur, affecting the protective effect of the lead-acid battery shell; at the same time, during the process of adding acid, since there is no pre-exhaust operation inside the lead-acid battery, as the liquid level inside the lead-acid battery rises, the internal air pressure will also increase, and then when the acid addition tube is removed from the acid addition port, the acid addition tube is prone to dripping, which reduces the protective performance of the lead-acid battery when adding acid; therefore, the above problems need to be solved. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to provide an acid adding device for a lead-acid battery.

[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an acid-adding device for lead-acid batteries, comprising a processing table, a stand arranged at the rear end of the top of the processing table and a mounting plate arranged at the upper part of the stand, a lifting frame is arranged below the mounting plate, a fixing seat is penetrated through the front end of the middle part of the mounting plate, a fixing tube is vertically fixedly arranged on the top of the fixing seat, guide tubes are vertically movably penetrated on both sides of the front end of the top of the mounting plate, a buffer seat is fixedly connected to the bottom end of the guide tube, and the bottom end of the buffer seat is fixedly connected to the top of the lifting frame; an adjusting component for synchronously lifting and lowering the guide tube is arranged inside the fixing tube; An L-shaped supporting plate is longitudinally slidably provided on the top surface of the processing table, a rectangular strip opening is longitudinally opened on the top of the processing table, and a driving component for moving the supporting plate back and forth is arranged in the rectangular strip opening; a fixed plate is arranged on the upper part of the vertical frame, a row of supply cylinders for adding liquid are vertically arranged at the rear end of the fixed plate, a pumping machine for quantitatively pressurizing and conveying acid liquid into the supply cylinder is arranged at the top front end of the fixed plate, a sliding opening is horizontally opened in the middle of the inner bottom surface of the lifting frame, and a liquid injection mechanism for adding acid liquid to the lead-acid battery is arranged inside the sliding opening; a connecting hose for delivering liquid is arranged between the liquid injection mechanism and the bottom end of the supply cylinder.

[0006] Preferably, the injection mechanism includes a plurality of sliding plates slidably arranged inside the sliding port, an injection tube vertically penetrating the middle of the top surface of the sliding plate, and an injection cone tube screwed and connected to the bottom end surface of the injection tube, and a vacuum assembly for evacuating the lead-acid battery box before acid is added is provided at the top rear end of the lifting frame; a shunt tube is installed at the top of the injection tube, and the liquid outlet end of the connecting hose is fixedly connected to the top of the shunt tube; a shunt piece for separating liquid and gas is provided inside the shunt tube; a sealing rubber cylinder for preventing the lead-acid battery from being leaked is fixedly sleeved on the outside of the bottom end of the injection tube, and the bottom end height of the sealing rubber cylinder is lower than the bottom end height of the injection cone tube.

[0007] Preferably, a disassembly opening for disassembling and assembling the sliding plate is provided at one end of the sliding opening, and a blocking block is installed in the disassembly opening, T-shaped guide rails are transversely provided at the front and rear ends of the inner bottom surface of the lifting frame, and guide grooves are transversely provided at the bottom of the front and rear ends of each sliding plate; a threaded hole is vertically provided at the front end of the top surface of the sliding plate, and a positioning screw for limiting and fixing the sliding plate is vertically screwed in the threaded hole.

[0008] Preferably, a receiving groove is provided on the bottom surface of the sliding plate at the bottom end of the threaded hole, and a locking block rotatably connected to the bottom end of the positioning screw is horizontally provided in the receiving groove; a damping groove is horizontally provided at the front end of the inner bottom surface of the lifting frame, and the locking block is pressed in the damping groove; a knob is fixedly connected to the top end of the positioning screw.

[0009] Preferably, a stabilizing frame is transversely provided at the middle of the rear end frame opening of the lifting frame, and a plurality of positioning plates cooperating with the sliding plates are equidistantly slidingly provided at the rear end of the stabilizing frame, and a pipe through-hole is longitudinally opened on the front end face of the positioning plate, and the front end tube body of the connecting hose passes through the pipe through-hole and is fixedly connected with the top end opening of the diversion pipe; the positioning plate is an F-type plate-like structure, and a locking screw is longitudinally provided on the front end face of the positioning plate, and the rear end of the locking screw is abutted and locked against the front end face of the stabilizing frame; an electronic valve is installed on the connecting hose behind the stabilizing frame.

[0010] Preferably, the diverter member includes a partition plate vertically arranged inside the diverter tube and a torsion spring shaft seat longitudinally installed at the bottom end of the partition plate. The upper end of the partition plate is a bent plate structure, and the interior of the diverter tube is divided by the partition plate, one side is a liquid chamber, and the other side is divided into an air suction chamber. An air outlet pipe is horizontally penetrated through the upper part of the diverter tube on one side of the air suction chamber, and an automatic sealing plate for opening the bottom of the liquid chamber downward is horizontally hinged on the torsion spring shaft seat. The automatic sealing plate ensures that the bottom opening of the liquid chamber will only be opened when liquid passes through the inside.

[0011] Preferably, the exhaust assembly includes a vacuum pump arranged at the rear end of the top of the lifting frame, an air collecting pipe arranged transversely at the top of the lifting frame, and multiple exhaust pipes equidistantly connected to the bottom end of the air collecting pipe, and the bottom end of the exhaust pipe passes through the lifting frame and is fixedly connected to the outer end of the air outlet pipe, and an electric exhaust valve is installed at the outer end of the air outlet pipe.

[0012] Preferably, the driving assembly includes a lead screw that is longitudinally rotated and arranged in a rectangular strip, a micro motor arranged in the front end of the upper table plate of the processing table, and a longitudinal movement seat sleeved on the lead screw, and the top of the longitudinal movement seat is fixedly connected to the bottom surface of the supporting plate; a pull-out opening is transversely penetrated through one side of the supporting plate, and a liquid collecting box with a notch facing upward is slidably provided in the pull-out opening; a guide hole connected to the pull-out opening is provided on the top of the horizontal plate body of the supporting plate, and a circle of flexible anti-displacement convex frames are provided around the top of the horizontal plate body of the supporting plate.

[0013] Preferably, the adjustment assembly includes a threaded rod vertically rotatably arranged inside a fixed tube, a servo motor installed inside a fixed seat for driving the threaded rod, and a connecting plate horizontally sleeved on the upper part of the fixed tube, and the top end of the guide tube is fixedly connected to the bottom surface of the connecting plate; stabilizing rods are vertically fixedly connected to both sides of the bottom surface of the fixed plate, and the bottom end of the stabilizing rod movably passes through the connecting plate and extends into the lower part of the guide tube; the outer wall of the stabilizing rod is in sliding contact with the inner wall of the guide tube.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. The present invention facilitates the exhaust of the battery before adding acid to the lead-acid battery through the cooperation of the lifting frame and the liquid injection mechanism as well as the supporting plate and the driving assembly, which can improve the smoothness of the lead-acid battery when adding dilute sulfuric acid and the effect of preventing liquid from accumulating in the pipeline; improve the efficiency of the lead-acid battery when adding acid; through the cooperation of the liquid adding mechanism and the lifting frame, it is convenient to move and adjust according to the position of the acid adding port on different lead-acid batteries, thereby improving the scope of application and practicality of the present device, and can improve the anti-leakage effect at the acid adding port when adding acid to the lead-acid battery.

[0016] 2. The present invention can prevent the injection cone from rigidly colliding with the outer shell of the lead-acid battery during the process of inserting the injection cone into the acid filling port through the cooperation of the buffer seat and the sealing rubber cylinder, thereby improving the protection effect of the lead-acid battery when adding acid; through the cooperation of the supporting plate and the driving assembly, it is convenient to prevent the operator's hand from accidentally touching the injection cone when taking and placing the lead-acid battery, while improving the convenience of taking and placing the lead-acid battery; it can further improve the protection effect of the lead-acid battery when adding acid. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 It is a schematic diagram of the local structure of the present invention;

[0020] Figure 3 It is a schematic diagram of the processing table and the stand structure of the present invention;

[0021] Figure 4 It is a schematic diagram of the position relationship between the mounting plate and the lifting frame of the present invention;

[0022] Figure 5 It is a schematic diagram of the rear end structure of the lifting frame of the present invention;

[0023] Figure 6 It is a schematic diagram of the structure of the lifting frame and the liquid injection mechanism of the present invention;

[0024] Figure 7 It is a schematic diagram of the bottom structure of the lifting frame of the present invention;

[0025] Figure 8 This is a schematic diagram of the structure after the supply tube of the present invention is removed;

[0026] Fig. 9 It is a schematic diagram of the structure of the guide tube, the adjustment assembly and the lifting frame of the present invention;

[0027] Fig.10 It is a schematic diagram of the installation state of the vacuum pump and the gas collecting pipe of the present invention;

[0028] Fig.11 It is a schematic diagram of the structure of the supporting plate and the liquid collecting box of the present invention;

[0029] Fig.12 It is a schematic diagram of the supporting plate and driving assembly structure of the present invention;

[0030] Fig.13 It is a schematic structural diagram of the sliding plate and the positioning plate of the present invention from a first viewing angle;

[0031] Fig.14 It is a schematic structural diagram of the sliding plate and the positioning plate of the present invention from a second viewing angle;

[0032] Fig.15 It is a schematic structural diagram of the sliding plate and the positioning plate of the present invention from a third viewing angle;

[0033] Fig.16 It is a structural schematic diagram of the connection relationship between the liquid injection tube and the sealing rubber cylinder of the present invention;

[0034] Fig.17 It is a schematic diagram of the structure of the shunt pipe and the injection pipe of the present invention;

[0035] Fig.18 It is a cross-sectional view of the structure of the shunt pipe, the injection pipe and the injection cone pipe of the present invention.

[0036] Serial numbers in the figure: 1. Processing table; 2. Stand; 3. Mounting plate; 4. Lifting frame; 5. Fixed seat; 6. Fixed tube; 7. Guide tube; 8. Buffer seat; 9. Support plate; 10. Liquid collecting box; 11. Pumping machine; 12. Supply cylinder; 13. Sliding plate; 14. Positioning plate; 15. Connecting hose; 16. Screw; 17. Micro motor; 18. Sealing block; 19. Stabilizing rod; 20. Connecting plate; 21. Liquid injection tube; 22. Sealing rubber tube; 23. Liquid injection cone tube; 24. Positioning screw; 25. Locking block; 26. Exhaust pipe; 27. Diverter pipe; 28. Partition plate; 29. ​​Automatic sealing plate; 30. Threaded rod; 31. Gas collecting pipe; 32. Vacuum pump. DETAILED DESCRIPTION

[0037] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0038] Example 1: See Figures 1 to 18A lead-acid battery acid adding device comprises a processing table 1, a stand 2 arranged at the rear end of the top of the processing table 1 and a mounting plate 3 arranged at the upper part of the stand 2, a lifting frame 4 is arranged below the mounting plate 3, a fixing seat 5 is penetrated at the front end of the middle part of the mounting plate 3, a fixing pipe 6 is vertically fixed at the top of the fixing seat 5, guide pipes 7 are vertically movably penetrated at both sides of the front end of the top of the mounting plate 3, a buffer seat 8 is fixedly connected to the bottom end of the guide pipe 7, and the bottom end of the buffer seat 8 is fixedly connected to the top of the lifting frame 4; an adjusting component for synchronously lifting and lowering the guide pipe 7 is arranged inside the fixing pipe 6; a longitudinal sliding device is arranged on the top surface of the processing table 1 There is an L-shaped support plate 9, and a rectangular opening is longitudinally provided on the top of the processing table 1, and a driving assembly for moving the support plate 9 back and forth is provided in the rectangular opening; a fixed plate is provided on the upper part of the stand 2, and a row of supply cylinders 12 for adding liquid are vertically provided at the rear end of the fixed plate, and a pumping machine 11 for quantitatively pressurizing and conveying acid liquid to the inside of the supply cylinder 12 is provided at the top front end of the fixed plate; a sliding opening is horizontally provided in the middle of the inner bottom surface of the lifting frame 4, and a liquid injection mechanism for adding acid liquid to the lead-acid battery is provided inside the sliding opening; a connecting hose 15 for delivering liquid is provided between the liquid injection mechanism and the bottom end of the supply cylinder 12. The present invention facilitates the exhaust of the battery before adding acid to the lead-acid battery through the cooperation of the lifting frame 4 and the liquid injection mechanism as well as the support plate 9 and the driving assembly, which can improve the smoothness of the lead-acid battery when adding dilute sulfuric acid and the effect of preventing liquid from accumulating in the pipeline; and improve the efficiency of filling the lead-acid battery with acid;

[0039] In the present invention, the liquid injection mechanism includes a plurality of sliding plates 13 slidably arranged inside the sliding port, a liquid injection tube 21 vertically penetrating the middle of the top surface of the sliding plate 13, and a liquid injection cone 23 screwed and connected to the bottom end surface of the liquid injection tube 21, and a vacuum assembly for vacuuming the lead-acid battery box before acid is added is provided at the top rear end of the lifting frame 4; a shunt tube 27 is installed at the top end of the liquid injection tube 21, and the liquid outlet end of the connecting hose 15 is fixedly connected to the top end of the shunt tube 27; a shunt piece for separating liquid and gas is provided inside the shunt tube 27; a sealing rubber cylinder 22 for leak-proofing the lead-acid battery from acid is fixedly sleeved on the outside of the bottom end of the liquid injection tube 21, and the bottom end height of the sealing rubber cylinder 22 is lower than the bottom end height of the liquid injection cone 23; through the cooperation between the liquid injection mechanism and the lifting frame 4, it is convenient to move and adjust according to the position of the acid filling port on different lead-acid batteries, thereby improving the scope of application and practicality of the device, and being able to improve the leak-proof effect at the acid filling port when the lead-acid battery is added with acid.

[0040] Embodiment 2: The technical solution is basically the same as that of Embodiment 1, except that Figure 7 , Fig. 9 , Figures 13 to 18As shown, a disassembly opening for disassembling and assembling the sliding plate 13 is provided at one end of the sliding opening, and a blocking block 18 is installed in the disassembly opening, and a T-shaped guide rail is horizontally provided at the front and rear ends of the inner bottom surface of the lifting frame 4, and a guide groove is horizontally provided at the front and rear ends of each sliding plate 13; a threaded hole is vertically provided at the front end of the top surface of the sliding plate 13, and a positioning screw 24 for limiting and fixing the sliding plate 13 is vertically screwed in the threaded hole; a receiving groove is provided on the bottom surface of the sliding plate 13 at the bottom of the threaded hole, and a screw rod 24 for fixing the sliding plate 13 is horizontally provided in the receiving groove. The bottom end of the positioning screw 24 is rotatably connected to a locking block 25; a damping groove is transversely provided at the front end of the inner bottom surface of the lifting frame 4, and the locking block 25 is pressed tightly in the damping groove; a knob is fixedly connected to the top of the positioning screw 24; after adjusting the spacing of the sliding plate 13, the positioning screw 24 is driven to descend by turning the knob, and the descent of the positioning screw 24 can drive the locking block 25 to be pressed tightly in the damping groove, so that the positioning screw 24 and the locking block 25 can achieve the purpose of limiting and locking the adjusted sliding plate 13.

[0041] In the present invention, a stabilizing frame is transversely provided at the middle of the rear end frame opening of the lifting frame 4, and a plurality of positioning plates 14 cooperating with the sliding plate 13 are equidistantly provided at the rear end of the stabilizing frame, and a pipe-through opening is longitudinally provided on the front end surface of the positioning plate 14, and the front end tube body of the connecting hose 15 passes through the inside of the pipe-through opening and is fixedly connected with the top opening of the shunt pipe 27; the positioning plate 14 is a quasi-F-type plate-shaped structure, and a locking screw is longitudinally provided on the front end surface of the positioning plate 14, and the rear end of the locking screw abuts against the front end surface of the stabilizing frame for locking; an electronic valve is installed on the connecting hose 15 behind the stabilizing frame; the shunt member includes a partition plate 28 vertically arranged inside the shunt pipe 27 and a torsion spring shaft seat longitudinally installed at the bottom end of the partition plate 28, the upper end of the partition plate 28 is a bent plate structure, and the inside of the shunt pipe 27 is divided by the partition plate 28, one side is a liquid passage chamber, and the other side is divided into an air extraction chamber, and an air outlet pipe is transversely penetrated through the upper part of the shunt pipe 27 on one side of the air extraction chamber, and a horizontal movable hinge on the torsion spring shaft seat is useful The automatic sealing plate 29 opened downward at the bottom of the liquid chamber can ensure that the bottom opening of the liquid chamber will only be opened when liquid passes through the inside; the exhaust assembly includes a vacuum pump 32 arranged at the rear end of the top of the lifting frame 4, a gas collecting pipe 31 arranged horizontally at the top of the lifting frame 4, and a plurality of exhaust pipes 26 equidistantly connected to the bottom end of the gas collecting pipe 31, and the bottom end of the exhaust pipe 26 passes through the lifting frame 4 and is fixedly connected to the outer end of the air outlet pipe, and the outer end of the air outlet pipe is installed with an electric exhaust valve; through the cooperation of the buffer seat 8 and the sealing rubber cylinder 22, it is possible to avoid the rigid collision between the injection cone tube 23 and the outer shell of the lead-acid battery during the insertion of the acid filling port, thereby improving the protective effect of the lead-acid battery when adding acid; through the cooperation of the supporting plate 9 and the driving assembly, it is convenient to avoid the operator's hand from accidentally touching the injection cone tube 23 when taking and placing the lead-acid battery, while improving the convenience of taking and placing the lead-acid battery; it can further improve the protective effect of the lead-acid battery when adding acid.

[0042] Embodiment 3: The technical solution is basically the same as that of Embodiment 1, except that Figure 8 , Fig. 9 , Figures 10 to 12 As shown, the driving assembly includes a lead screw 16 longitudinally rotating in a rectangular strip, a micro motor 17 in the front end of the upper plate of the processing table 1 and a longitudinal displacement seat sleeved on the lead screw 16, the top of the longitudinal displacement seat being fixedly connected to the bottom surface of the supporting plate 9; a pull-out opening is transversely penetrated on one side of the supporting plate 9, and a liquid collecting box 10 with a notch facing upward is slidably provided in the pull-out opening; a guide hole connected to the pull-out opening is provided on the top of the horizontal plate body of the supporting plate 9, through which the acid liquid accidentally dripped on the supporting plate 9 can be guided into the inside of the liquid collecting box 10, and a circle of flexible anti-shift convex frames is provided around the top of the horizontal plate body of the supporting plate 9; the driving assembly drives the supporting plate 9 to move back and forth on the top of the processing table 1, so as to facilitate the removal and placement of the lead-acid battery from the supporting plate 9; the forward movement of the supporting plate 9 can prevent the operator's hand from accidentally touching the injection cone 23 when removing and placing the lead-acid battery. The situation is improved, and the protection effect of the lead-acid battery when adding acid is improved; the adjusting component includes a threaded rod 30 that is vertically rotated and arranged inside the fixed tube 6, a servo motor installed inside the fixed seat 5 for driving the threaded rod 30, and a connecting plate 20 that is horizontally sleeved on the upper part of the fixed tube 6, a threaded tube is sleeved on the threaded rod 30, and cross bars are laterally fixedly connected on both sides of the threaded tube, and strip openings are vertically opened on both sides of the fixed tube 6, and the outer ends of the cross bars extend from the strip openings and are fixedly connected to the connecting plate 20; the top end of the guide tube 7 is fixedly connected to the bottom surface of the connecting plate 20; stabilizing rods 19 are vertically fixedly connected on both sides of the bottom surface of the fixed plate, and the bottom ends of the stabilizing rods 19 movably penetrate the connecting plate 20 and extend to the lower part of the guide tube 7; the outer wall of the stabilizing rod 19 is in sliding contact with the inner wall of the guide tube 7; the setting of the adjusting component can improve the stability and convenience of the lifting frame 4 during the lifting operation.

[0043] Working principle: In this embodiment, the present invention also proposes a method for using the acid adding device of a lead-acid battery, comprising the following steps:

[0044] Step 1: First, the pumping machine 11, the micro motor 17, the servo motor, the electronic valve, the electric exhaust valve and the vacuum pump 32 are electrically connected to the external control device through wires, and then the supply cylinder 12 is filled with the dilute sulfuric acid to be filled, and then the lead-acid battery to be filled with dilute sulfuric acid is placed on the support plate 9, and then the micro motor 17 is started to drive the lead screw 16 to reverse, and when the lead screw 16 reverses, the longitudinal displacement seat can drive the support plate 9 to move backward;

[0045] Step 2: As the support plate 9 moves, the lead-acid battery to be filled with acid is easily moved to the bottom of the lifting frame 4, and the driving component cooperates with the support plate 9 to vertically align the injection port on the lead-acid battery with the injection cone 23 on the lifting frame 4. After the acid injection port of the lead-acid battery is aligned with the injection cone 23, the driving component stops adjusting the longitudinal movement of the support plate 9;

[0046] Step three, then according to the spacing of the acid filling ports on the lead-acid battery, the corresponding spacing of the sliding plate 13 installed on the lifting frame 4 is adjusted, so that the injection cone 23 installed on the sliding plate 13 can be aligned with the acid filling port on the lead-acid battery, and after adjusting the spacing of the sliding plate 13, the positioning screw 24 is driven to descend by turning the knob, and the descending of the positioning screw 24 can drive the locking block 25 to be pressed in the damping groove, so that the positioning screw 24 and the locking block 25 can limit and lock the adjusted sliding plate 13;

[0047] Step 4, then start the adjustment component to drive the guide tube 7 to descend, and when the guide tube 7 descends, the lifting frame 4 can be driven to descend, and the injection mechanism is driven to descend by the descending lifting frame 4, so that the injection cone 23 in the injection mechanism is lowered and inserted into the acid filling port of the lead-acid battery. When the injection cone 23 is inserted into the acid filling port, the sealing rubber cylinder 22 sleeved at the bottom of the injection tube 21 will be pressed against the side of the acid filling port of the lead-acid battery, thereby preventing the injection cone 23 from splashing and dripping during the acid filling process; and the acid filling port of the lead-acid battery is sealed;

[0048] Step 5, then start the vacuum pump 32 and the gas collecting pipe 31 to perform a vacuum operation on the inside of the lead-acid battery before acid addition. After the suction force is generated inside the gas collecting pipe 31, the electric exhaust valve on the upper air outlet pipe of the injection cone 23 inserted at the acid addition port of the lead-acid battery is opened accordingly. Then, the shunt pipe 27, the partition plate 28 and the automatic sealing plate 29 can be used to facilitate the exhaust operation of the front end battery through the injection cone 23 inserted into the acid addition port, so as to facilitate the vacuum operation before acid addition to the lead-acid battery. Through the setting of the automatic sealing plate 29, it is convenient to make the bottom opening of the liquid passage cavity open only when liquid passes through the interior. At this time, when the lead-acid battery is evacuated, the liquid passage cavity on one side of the partition plate 28 can be automatically closed to avoid the vacuum inside the connecting hose 15.

[0049] Step 6, after the lead-acid battery is vacuumed, the electric exhaust valve on the air outlet pipe is closed, and then the electronic valve on the connecting hose 15 corresponding to the acid injection port is opened, and then the pumping machine 11 is started to transport the dilute sulfuric acid in the supply cylinder 12 into the connecting hose 15, and the dilute sulfuric acid entering the connecting hose 15 will flow into the shunt pipe 27, and then the dilute sulfuric acid entering the shunt pipe 27 will enter the injection cone 23 through the liquid cavity. At this time, the automatic sealing plate 29 on one side of the bottom of the partition plate 28 will automatically flip downward under the action of liquid gravity, so that the bottom opening of the liquid cavity is opened; and then the dilute sulfuric acid is injected into the lead-acid battery through the injection cone 23;

[0050] Step 7, after completing the acid addition operation for the lead-acid battery, the electronic valve on the connecting hose 15 is synchronously closed, and then the start-up adjustment component drives the guide tube 7 to rise, and the lifting frame 4 is driven to rise by the lifting of the guide tube 7, and then the injection cone 23 is lifted out of the acid filling port of the lead-acid battery; because the lead-acid battery is in a vacuum state before the acid is added, the connecting hose 15 can be located inside the front end tube body of the electronic valve, and the shunt pipe 27, the injection pipe 21 and the injection cone 23 will not have residual acid; avoid the injection cone 23 dripping acid after it is lifted out of the acid filling port; finally, after the lifting frame 4 is lifted, the driving component is started again to drive the support plate 9 to move forward on the top of the processing table 1, and then the lead-acid battery filled with dilute sulfuric acid can be removed from the support plate 9; by moving the support plate 9 forward, the operator can avoid the accidental contact between the hand and the injection cone 23 when taking and placing the lead-acid battery, thereby improving the protection effect of the lead-acid battery when adding acid.

[0051] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A lead-acid battery acid adding device, comprising a processing table (1), a stand (2) arranged at the top rear end of the processing table (1), and a mounting plate (3) arranged at the upper part of the stand (2), characterized in that: A lifting frame (4) is provided below the mounting plate (3); a fixing seat (5) is provided through the front end of the middle of the mounting plate (3); a fixing tube (6) is provided vertically fixedly on the top of the fixing seat (5); guide tubes (7) are provided vertically and movably through both sides of the front end of the top of the mounting plate (3); a buffer seat (8) is fixedly connected to the bottom end of the guide tube (7), and the bottom end of the buffer seat (8) is fixedly connected to the top of the lifting frame (4); an adjusting component for synchronously lifting and lowering the guide tube (7) is provided inside the fixing tube (6); An L-shaped support plate (9) is longitudinally slidably provided on the top surface of the processing table (1), a rectangular strip opening is longitudinally provided on the top of the processing table (1), and a driving assembly for moving the support plate (9) forward and backward is provided in the rectangular strip opening; a fixed plate is provided on the upper part of the stand (2), a row of supply cylinders (12) for adding liquid are vertically provided at the rear end of the fixed plate, a pumping machine (11) for quantitatively pressurizing and conveying acid liquid into the supply cylinder (12) is provided at the front end of the top of the fixed plate, a sliding opening is transversely provided in the middle of the inner bottom surface of the lifting frame (4), and a liquid injection mechanism for adding acid liquid to the lead-acid battery is provided inside the sliding opening; a connecting hose (15) for delivering liquid is provided between the liquid injection mechanism and the bottom end of the supply cylinder (12); The liquid injection mechanism comprises a plurality of sliding plates (13) slidably arranged inside the sliding opening, a liquid injection tube (21) vertically penetrating the middle of the top surface of the sliding plate (13), and a liquid injection cone tube (23) screwed and connected to the bottom end surface of the liquid injection tube (21), and a vacuum assembly for vacuuming the lead-acid battery box before acid is added is provided at the top rear end of the lifting frame (4); A shunt pipe (27) is installed at the top of the injection pipe (21), and the liquid outlet end of the connecting hose (15) is fixedly connected to the top of the shunt pipe (27); a shunt piece for separating liquid and gas is provided inside the shunt pipe (27); a sealing rubber cylinder (22) for preventing leakage of acid liquid when filling a lead-acid battery is fixedly sleeved on the outside of the bottom end of the injection pipe (21), and the bottom end height of the sealing rubber cylinder (22) is lower than the bottom end height of the injection cone pipe (23); A disassembly opening for disassembling and assembling the sliding plate (13) is provided at one end of the sliding opening, and a blocking block (18) is installed in the disassembly opening; a T-shaped guide rail is transversely provided at the front and rear ends of the inner bottom surface of the lifting frame (4); a guide groove is transversely provided at the front and rear ends of the bottom of each sliding plate (13); a threaded hole is vertically provided at the front end of the top surface of the sliding plate (13), and a positioning screw (24) for limiting and fixing the sliding plate (13) is vertically screwed in the threaded hole; A receiving groove is provided on the bottom surface of the sliding plate (13) at the bottom end of the threaded hole, and a locking block (25) is horizontally provided in the receiving groove and is rotatably connected to the bottom end of the positioning screw (24); a damping groove is horizontally provided at the front end of the inner bottom surface of the lifting frame (4), and the locking block (25) is pressed tightly in the damping groove; a knob is fixedly connected to the top end of the positioning screw (24); A stabilizing frame is transversely arranged in the middle of the rear end frame opening of the lifting frame (4); a plurality of positioning plates (14) cooperating with the sliding plate (13) are equidistantly arranged on the rear end sliding card of the stabilizing frame, and a pipe insertion opening is longitudinally opened on the front end surface of the positioning plate (14); the front end tube body of the connecting hose (15) passes through the inside of the pipe insertion opening and is fixedly connected with the top end opening of the diverter pipe (27); the positioning plate (14) is an F-type plate-like structure, and a locking screw is longitudinally arranged on the front end surface of the positioning plate (14), and the rear end of the locking screw is abutted and locked with the front end surface of the stabilizing frame; an electronic valve is installed on the connecting hose (15) behind the stabilizing frame; The flow dividing member comprises a partition plate (28) vertically arranged inside the flow dividing pipe (27) and a torsion spring shaft seat longitudinally installed at the bottom end of the partition plate (28); the upper end of the partition plate (28) is a bent plate structure, and the interior of the flow dividing pipe (27) is divided by the partition plate (28), with one side being a liquid passage chamber and the other side being an air extraction chamber; an air outlet pipe is horizontally penetrated through the upper part of the flow dividing pipe (27) on one side of the air extraction chamber; an automatic sealing plate (29) for opening the bottom of the liquid passage chamber downward is horizontally movably hinged on the torsion spring shaft seat; the bottom opening of the liquid passage chamber is opened only when liquid passes through the interior through the automatic sealing plate (29).

2. The lead-acid battery acid adding device according to claim 1, characterized in that: The exhaust assembly comprises a vacuum pump (32) arranged at the rear end of the top of the lifting frame (4), an air collecting pipe (31) arranged transversely at the top of the lifting frame (4), and a plurality of exhaust pipes (26) equidistantly connected to the bottom end of the air collecting pipe (31), wherein the bottom end of the exhaust pipe (26) penetrates into the lifting frame (4) and is fixedly connected to the outer end of the exhaust pipe, and the outer end of the exhaust pipe is provided with an electric exhaust valve.

3. The lead-acid battery acid adding device according to claim 1, characterized in that: The driving assembly comprises a lead screw (16) which is longitudinally rotatable and arranged in the rectangular strip opening, a micro motor (17) arranged in the front end of the upper table plate of the processing table (1), and a longitudinal displacement seat sleeved on the lead screw (16), the top of the longitudinal displacement seat being fixedly connected to the bottom surface of the support plate (9); a draw-out opening is transversely penetrated through one side of the support plate (9), and a liquid collecting box (10) with a notch facing upward is slidably arranged in the draw-out opening; a guide hole which is connected to the draw-out opening is arranged at the top of the horizontal plate body of the support plate (9), and a circle of flexible anti-displacement convex frame is arranged around the top of the horizontal plate body of the support plate (9).

4. The lead-acid battery acid adding device according to claim 1, characterized in that: The adjustment assembly comprises a threaded rod (30) vertically rotatably arranged inside a fixed tube (6), a servo motor installed inside a fixed seat (5) for driving the threaded rod (30), and a connecting plate (20) horizontally sleeved on the upper part of the fixed tube (6), wherein the top end of the guide tube (7) is fixedly connected to the bottom surface of the connecting plate (20); stabilizing rods (19) are vertically fixedly connected to both sides of the bottom surface of the fixed plate, and the bottom end of the stabilizing rod (19) movably passes through the connecting plate (20) and extends into the lower part of the guide tube (7); the outer wall of the stabilizing rod (19) is in sliding contact with the inner wall of the guide tube (7).

Citation Information

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