A sterilizing device for producing purple ginseng beverage
By using a circulating sterilization device in the production of purple-red ginseng beverages, the problem of rapid stirring of the agitator destroying the structure of the beverage particles is solved, uniform heating and efficient sterilization of the beverage are achieved, and the quality and taste of the beverage are maintained.
Patent Information
- Application Number
- CN202411773562.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-12-05
AI Technical Summary
During the use of the existing beverage sterilization device, the rapid stirring of the stirrer will destroy the particle structure in the purple-red ginseng beverage, causing the texture of the beverage to change, resulting in uneven sterilization conditions, affecting the appearance, taste and sterilization effect of the product. .
A sterilization device for the production of purple ginseng beverages was designed, using a circulating flow method instead of stirring, and the extrusion rod and piston were driven up and down through the forward and reverse motor, so that the beverages were continuously circulated through the first and second circulation tubes, ensuring that the beverages were different. Evenly heated at the position and depth.
The heat generated by this circulation flow method is relatively uniform, avoiding the damage to ingredients caused by rapid stirring, maintaining the stability of the original ingredients of the beverage, ensuring the quality and taste of the beverage, and improving the thoroughness of sterilization.
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Figure CN119214268B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of beverage sterilization devices, and more specifically to a purple ginseng beverage production sterilization device. Background Art
[0002] Purple-red ginseng beverage is a healthy beverage made from purple-red ginseng as the main raw material. Purple-red ginseng usually refers to ginseng that has been processed using a specific process. It is purple-red in appearance and rich in a variety of nutrients and active substances. It is believed to have a variety of health benefits such as regulating immunity, resisting fatigue and enhancing physical strength. Purple-red ginseng beverages are usually made into beverages with good taste through extraction, preparation and flavoring, combined with other auxiliary materials. In the production process of purple-red ginseng beverages, sterilization is an important link to ensure the safety of the beverage and extend its shelf life.
[0003] In the prior art, in order to improve the sterilization effect, a stirrer is usually set in the sterilizer during the use of the beverage sterilization device to stir and sterilize the beverage. However, during the sterilization process, rapid friction will occur between the stirring blade and the beverage. The purple ginseng beverage contains some particles or fiber components. The rapid stirring of the stirrer will destroy the particle structure in the beverage, change the texture of the beverage, and cause the sterilization conditions in certain areas to change, which will not only affect the appearance and taste of the product, but also affect the sterilization effect. Summary of the invention
[0004] In order to overcome the defects of the prior art, the technical problem to be solved by the present invention is to propose a sterilization device for the production of purple-red ginseng beverage, which can overcome the problem that during the use of the beverage sterilization device, the rapid stirring of the agitator will destroy the particle structure in the purple-red ginseng beverage, change the texture of the beverage, and cause the sterilization conditions in certain areas to change, which will not only affect the appearance and taste of the product, but also affect the sterilization effect.
[0005] To achieve this object, the present invention adopts the following technical solutions:
[0006] The present invention provides a sterilizing device for producing purple ginseng beverage, comprising a sterilizing component, wherein a flow component and a sterilizing component are arranged on the top of the sterilizing component; the sterilizing component comprises a high-insulation barrel, wherein a sterilizing tank is fixedly installed inside the high-insulation barrel, wherein a plurality of first circulation pipes are fixedly connected to the outer surface of the sterilizing tank near the bottom, and a plurality of second circulation pipes are fixedly connected to the outer surface of the sterilizing tank;
[0007] The flow component includes a heat-insulating sterilization cover, a forward and reverse motor is installed on the top of the heat-insulating sterilization cover by bolts, a screw is fixedly installed on the output end of the forward and reverse motor, an extrusion rod is threadedly sleeved on the outer surface of the screw, a piston is fixedly installed on the bottom end of the extrusion rod, an arc guide plate is fixedly installed on the outer surface of the extrusion rod near the piston, two limit blocks are fixedly installed on the top end of the extrusion rod, and limit rods are movably embedded in the two limit blocks.
[0008] In a preferred technical solution of the present invention, the sterilization component includes a steam connecting pipe, an external connecting pipe is fixedly connected to the outer surface of the steam connecting pipe, one end of the external connecting pipe is connected to a steam inlet pipe via a pipe fitting, one end of the steam inlet pipe is fixedly connected to an annular pipe, and a plurality of steam spray holes are opened on the inner wall of the annular pipe.
[0009] In a preferred technical solution of the present invention, one end of the steam connecting pipe is fixedly connected to the interior of the high insulation barrel, one end of the steam inlet pipe is fixedly connected to the interior of the insulation sterilization cover, the outer surface of the annular pipe is fixedly installed on the inner wall of the insulation sterilization cover, the two limit rods are both located inside the annular pipe, the outer surface of the high insulation barrel is fixedly connected with a hot water pipe near the top, the bottom of the high insulation barrel is fixedly connected with a drain pipe near the edge, the top of the high insulation barrel is fixedly connected with an exhaust pipe near the edge, one end of each of the first circulation pipes is fixedly connected to the top of the sterilization tank, the bottom of the sterilization tank is fixedly connected with a discharge pipe, and the bottom end of the discharge pipe is fixedly connected to the bottom of the high insulation barrel.
[0010] In a preferred technical solution of the present invention, a feed pipe is fixedly connected to the outer surface of the sterilization tank near the top, one end of the feed pipe is fixedly passed through the outer surface of the high insulation barrel, an air outlet pipe is fixedly connected to the top of the sterilization tank, one end of the air outlet pipe is fixedly passed through the top of the high insulation barrel, a first silicone scraper ring is fixedly installed on the top of the sterilization tank, a sealing hole is opened at the center of the top of the sterilization tank, and a sealing ring is fixedly connected to the inner wall of the sealing hole.
[0011] In a preferred technical solution of the present invention, a second silicone scraper ring is fixedly installed on the inner wall of the sealing hole near the sealing ring, the outer surface of the extrusion rod contacts the inner walls of the first silicone scraper ring, the sealing ring and the second silicone scraper ring respectively, the outer surfaces of the hot water pipe, drain pipe, exhaust pipe, discharge pipe, feed pipe and outlet pipe are all provided with electromagnetic control valves, a pressure sensor is provided near the edge of the top of the high insulation barrel, and a temperature sensor is provided near the pressure sensor at the top of the high insulation barrel.
[0012] In a preferred technical solution of the present invention, a sealing gasket is fixedly connected to the bottom of the thermal insulation sterilization cover, the bottom of the sealing gasket is in contact with the top of the high insulation barrel, the thermal insulation sterilization cover is installed on the top of the high insulation barrel by bolts, a rotating hole is opened on the top of the thermal insulation sterilization cover, a rubber ring is fixedly connected to the inner wall of the rotating hole, and the outer surface of the output end of the forward and reverse motor is in contact with the inner wall of the rubber ring.
[0013] In a preferred technical solution of the present invention, the bottom end of the extrusion rod is movable and penetrates into the interior of the high insulation barrel, the top ends of the two limit rods are fixedly mounted on the top surface inside the insulation sterilization cover, the bottom ends of the two limit rods are in contact with the top of the high insulation barrel, and the bottom of the arc guide plate is fixedly mounted on the top of the piston.
[0014] In a preferred technical solution of the present invention, the outer surface of the piston contacts the inner wall of the sterilization tank, a T-shaped groove is provided on the bottom surface of the extrusion rod, a telescopic rod is fixedly installed at the bottom end of the screw rod, a T-shaped rod is fixedly installed at the bottom end of the telescopic rod, and the bottom end of the T-shaped rod is movably embedded in the T-shaped groove.
[0015] In a preferred technical solution of the present invention, it also includes a temperature and pressure control system, which includes: a pressure monitoring module, a temperature monitoring module, a control module, a pressure regulating module and a steam heating module; the pressure monitoring module is wirelessly connected to the control module, the temperature monitoring module is wirelessly connected to the control module, the control module is wirelessly connected to the pressure regulating module, and the control module is wirelessly connected to the steam heating module.
[0016] In a preferred technical solution of the present invention, the pressure monitoring module is used to monitor the pressure conditions inside the high insulation barrel, the temperature monitoring module is used to monitor the temperature conditions inside the high insulation barrel, the control module is used to receive data from the pressure monitoring module and the temperature monitoring module, identify and analyze them, and control the working states of the pressure regulating module and the steam heating module, the pressure regulating module is used to adjust the pressure conditions inside the high insulation barrel, and the steam heating module is used to adjust the temperature inside the high insulation barrel.
[0017] The beneficial effects of the present invention are:
[0018] The present invention provides a purple-red ginseng beverage production sterilization device, which starts a forward and reverse motor, drives a screw rod to rotate, and drives an extrusion rod to move downward, squeezes the beverage through a piston, and the beverage flows into the sterilization tank again along a first circulation pipe and a second circulation pipe. Then the output end of the forward and reverse motor rotates in the opposite direction, drives the piston to move upward, squeezes the beverage above the inside of the sterilization tank upward, and generates suction at the bottom, and sucks the beverage back to the lower position inside the sterilization tank again through the first circulation pipe and the second circulation pipe. Through the forward and reverse rotation of the output end of the forward and reverse motor, the extrusion rod and the piston are driven to move up and down, so that the beverage in the sterilization tank is continuously circulated through the first circulation pipe and the second circulation pipe, so that the beverage can fully contact the high temperature environment at different positions and depths, and is evenly heated, thereby improving the thoroughness of sterilization. Compared with the friction heat generated by the stirrer, the heat generated by this circulation flow mode is more uniform, and some components in the purple-red ginseng beverage will not be destroyed due to rapid stirring. In a relatively gentle flow process, the purple-red ginseng beverage can better maintain the stability of its original components and ensure the quality and taste of the beverage.
[0019] The first circulation pipe and the second circulation pipe are evenly distributed inside the high insulation barrel. During the circulation process, the purple ginseng beverage can expand the contact area with the hot water, accelerate heat transfer, and save time. When the extrusion rod moves downward, it passes through the first silicone scraper ring to scrape off the water vapor on the extrusion rod, preventing the water vapor on the extrusion rod from entering the sterilization tank and causing beverage contamination. When the extrusion rod moves upward, it passes through the second silicone scraper ring to scrape off the beverage adhering to the extrusion rod, preventing the beverage from being accidentally taken out and causing waste.
[0020] The feed pipe delivers the purple ginseng beverage to the inside of the sterilization tank, and the hot water pipe and steam connecting pipe deliver hot water and steam to the inside of the high-insulation barrel respectively to heat and sterilize the beverage inside the sterilization tank. Part of the steam in the steam connecting pipe enters the external pipe, and then enters the steam inlet pipe and the annular pipe, and the steam is sprayed out through multiple steam spray holes, which can not only increase the temperature of the extrusion rod, but also sterilize it to avoid contaminating the beverage.
[0021] The pressure monitoring module and the temperature monitoring module monitor the pressure and temperature conditions inside the high insulation barrel. The control module identifies and compares the received pressure and temperature data. When the pressure is too high, the control module controls the pressure regulating module to start and discharge the excess gas inside the high insulation barrel through the exhaust pipe. When the temperature inside the high insulation barrel is abnormal, the control module controls the heating temperature of the steam heating module to reduce the temperature of the steam. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a front perspective view of a sterilizing device for producing purple ginseng beverage according to the present invention;
[0023] Figure 2It is a rear perspective view of a sterilizing device for producing purple ginseng beverage according to the present invention;
[0024] Figure 3 It is a structural sectional expanded stereoscopic diagram of a sterilizing device for producing purple-red ginseng beverage according to the present invention;
[0025] Figure 4 It is a perspective view of the structure of a sterilizing device for producing purple ginseng beverage according to the present invention, which is viewed from another angle;
[0026] Figure 5 It is a structural cross-sectional expanded stereoscopic diagram of a flow component in a sterilizing device for producing purple ginseng beverage according to the present invention;
[0027] Figure 6 It is a structural expanded stereoscopic diagram of a sterilization component in a sterilization device for producing purple ginseng beverage according to the present invention;
[0028] Figure 7 It is a structural sectional expanded stereoscopic diagram of an extrusion rod in a sterilizing device for producing purple ginseng beverage according to the present invention;
[0029] Figure 8 It is a structural sectional expanded stereoscopic diagram of a sterilizing tank in a sterilizing device for producing purple ginseng beverage according to the present invention;
[0030] Fig. 9 It is a structural sectional expanded stereoscopic diagram of the first silica gel hanging ring in a sterilizing device for producing purple ginseng beverage of the present invention;
[0031] Fig.10 The present invention is a schematic diagram of the structure of a temperature and pressure control system of a purple ginseng beverage production and sterilization device.
[0032] In the figure:
[0033] 1. Sterilization assembly; 101. High-insulation barrel; 102. Hot water pipe; 103. Drain pipe; 104. Exhaust pipe; 105. Sterilization tank; 106. First circulation pipe; 107. Second circulation pipe; 108. Discharge pipe; 109. Feed pipe; 110. Exhaust pipe; 111. First silicone scraper ring; 112. Sealing hole; 113. Sealing ring; 114. Second silicone scraper ring; 2. Flow assembly; 201. Insulation sterilization cover; 202. Forward and reverse motor; 203. Screw rod; 204. Extrusion rod; 205. Piston; 2 06. Arc guide plate; 207. Limit block; 208. Limit rod; 209. Sealing gasket; 210. Rotating hole; 211. Rubber ring; 212. T-slot; 213. Telescopic rod; 214. T-rod; 3. Sterilization component; 301. Steam connecting pipe; 302. External pipe; 303. Steam inlet pipe; 304. Ring pipe; 305. Steam injection hole; 4. Pressure sensor; 5. Temperature sensor; 6. Pressure monitoring module; 7. Temperature monitoring module; 8. Control module; 9. Pressure regulating module; 10. Steam heating module. DETAILED DESCRIPTION
[0034] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods. Example
[0035] like Figure 1-Figure 10As shown, an embodiment provides a sterilization device for producing purple ginseng beverage, including a sterilization component 1, a flow component 2 and a sterilization component 3 are arranged on the top of the sterilization component 1; the sterilization component 1 includes a high-insulation barrel 101, a sterilization tank 105 is fixedly installed inside the high-insulation barrel 101, a plurality of first circulation pipes 106 are fixedly connected to the outer surface of the sterilization tank 105 near the bottom, and a plurality of second circulation pipes 107 are fixedly connected to the outer surface of the sterilization tank 105; the flow component 2 includes a heat-insulating sterilization cover 201, a forward and reverse motor 202 is installed on the top of the heat-insulating sterilization cover 201 by bolts, a screw rod 203 is fixedly installed on the output end of the forward and reverse motor 202, an outer surface of the screw rod 203 is threadedly sleeved with an extrusion rod 204, and the bottom end of the extrusion rod 204 is fixedly installed A piston 205 is installed, and an arc guide plate 206 is fixedly installed on the outer surface of the extrusion rod 204 near the piston 205. Two limit blocks 207 are fixedly installed on the top of the extrusion rod 204. Limit rods 208 are movably embedded in the two limit blocks 207. A hot water pipe 102 is fixedly connected to the outer surface of the high insulation barrel 101 near the top, a drain pipe 103 is fixedly connected to the bottom of the high insulation barrel 101 near the edge, and an exhaust pipe 104 is fixedly connected to the top of the high insulation barrel 101 near the edge. One end of a plurality of first circulation pipes 106 is fixedly connected to the top of the sterilization tank 105, and a discharge pipe 108 is fixedly connected to the bottom of the sterilization tank 105. The bottom end of the discharge pipe 108 is fixedly penetrated to the bottom of the high insulation barrel 101. A feed pipe 109 is fixedly connected to the outer surface of the tank 105 near the top, and one end of the feed pipe 109 is fixedly passed through the outer surface of the high-insulation barrel 101. An air outlet pipe 110 is fixedly connected to the top of the sterilization tank 105, and one end of the air outlet pipe 110 is fixedly passed through the top of the high-insulation barrel 101. A first silicone scraper ring 111 is fixedly installed on the top of the sterilization tank 105. A sealing hole 112 is opened at the center of the top of the sterilization tank 105. A sealing ring 113 is fixedly connected to the inner wall of the sealing hole 112. A second silicone scraper ring 114 is fixedly installed on the inner wall of the sealing hole 112 near the sealing ring 113. The outer surface of the extrusion rod 204 contacts the inner walls of the first silicone scraper ring 111, the sealing ring 113 and the second silicone scraper ring 114 respectively. Hot water Electromagnetic control valves are arranged on the outer surfaces of the pipe 102, the drain pipe 103, the exhaust pipe 104, the discharge pipe 108, the feed pipe 109 and the outlet pipe 110. A pressure sensor 4 is arranged near the edge of the top of the high insulation barrel 101. A temperature sensor 5 is arranged near the pressure sensor 4 on the top of the high insulation barrel 101. A sealing gasket 209 is fixedly connected to the bottom of the thermal insulation sterilization cover 201. The bottom of the sealing gasket 209 contacts the top of the high insulation barrel 101. The thermal insulation sterilization cover 201 is installed on the top of the high insulation barrel 101 by bolts. A rotating hole 210 is opened on the top of the thermal insulation sterilization cover 201. A rubber ring 211 is fixedly connected to the inner wall of the rotating hole 210. The outer surface of the output end of the forward and reverse motor 202 contacts the inner wall of the rubber ring 211.The bottom end of the extrusion rod 204 is movable and penetrates the interior of the high-insulation barrel 101. The top ends of the two limit rods 208 are fixedly installed on the top surface of the interior of the heat preservation sterilization cover 201. The bottom ends of the two limit rods 208 are in contact with the top of the high-insulation barrel 101. The bottom of the arc guide plate 206 is fixedly installed on the top of the piston 205. The outer surface of the piston 205 is in contact with the inner wall of the sterilization tank 105. A T-shaped groove 212 is provided on the bottom surface of the interior of the extrusion rod 204. A telescopic rod 213 is fixedly installed on the bottom end of the screw rod 203. A T-shaped rod 214 is fixedly installed on the bottom end of the telescopic rod 213. The bottom end of the T-shaped rod 214 is movably embedded in the interior of the T-shaped groove 212.
[0036] In this embodiment, when in use, the outer surfaces of the hot water pipe 102, the drain pipe 103, the exhaust pipe 104, the discharge pipe 108, the feed pipe 109 and the outlet pipe 110 are all provided with electromagnetic control valves, the electromagnetic control valves at the drain pipe 103, the discharge pipe 108 and the exhaust pipe 104 are in a closed state, and the other electromagnetic control valves are in an open state, and the outlet of the feed pipe 109 is located at the bottom of the piston 205. A fixed amount of purple-red ginseng beverage is delivered to the feed pipe 109 through an external feeding device, and then enters the interior of the sterilizing tank 105. When the feeding device stops delivering the beverage, the electromagnetic control valves at the feed pipe 109, the exhaust pipe 104 and the outlet pipe 110 are closed. The hot water pipe 102 is connected to an external heater, and an observation window is provided on the front surface of the high-insulation barrel 101. The hot water is transported to the hot water pipe 102 through the external heater, and then enters the high-insulation barrel 101. The liquid level of the hot water inside the high-insulation barrel 101 can be seen through the observation window. After injecting an appropriate amount of hot water, the hot water delivery is stopped, and the electromagnetic control valve at the hot water pipe 102 is closed. The steam connecting pipe 301 in the sterilization component 3 is connected to the external steam generator, and the steam is transported to the steam connecting pipe 301 through the steam generator, and then enters the high-insulation barrel 101 to assist in heating the hot water, so that the beverage inside the sterilization tank 105 undergoes heat exchange with the hot water, and gradually heats up to the sterilization temperature, thereby heating and sterilizing the purple-red ginseng beverage. At the same time, the forward and reverse motors 202 are started, and the screw rod 203 is driven to rotate through the rotation of the output end of the forward and reverse motors 202. With the cooperation of the limit block 207 and the limit rod 208, the extrusion rod 204 is driven to move downward, and the arc guide plate 206 and the piston 205 are pushed to move downward inside the sterilization tank 105, so that the squeezed beverage flows into multiple first circulation tubes 106 and multiple second circulation tubes 107 respectively. Part of the beverage flows along the first circulation tube 106 and falls from the top surface inside the sterilization tank 105, and part of the beverage flows into the sterilization tank 105 again through the top of the second circulation tube 107 and falls on the top of the arc guide plate 206, so that the beverage at the bottom of the sterilization tank 105 flows to the upper part.Then the output end of the forward and reverse motor 202 rotates in the opposite direction, driving the screw rod 203 to rotate in the opposite direction, further driving the extrusion rod 204 to move upward, pulling the arc guide plate 206 and the piston 205 to move upward, squeezing the beverage above the inside of the sterilization tank 105 upward, and at the same time generating suction at the bottom, sucking the beverage flowing to the upper position into the first circulation pipe 106 and the second circulation pipe 107 again, and then flowing back to the lower position inside the sterilization tank 105, through the forward and reverse rotation of the output end of the forward and reverse motor 202, driving the extrusion rod 204 and the piston 205 to move up and down, so that the beverage in the sterilization tank 105 continuously circulates through the first circulation pipe 106 and the second circulation pipe 107, so that the beverage can fully contact the high temperature environment at different positions and depths, be heated evenly, and improve the thoroughness of sterilization. Compared with the friction heat generated by the agitator, the heat generated by this circulation flow mode is more uniform, and some components in the purple ginseng beverage will not be destroyed due to rapid stirring. The purple-red ginseng beverage can better maintain the stability of its original ingredients during a relatively gentle flow process, ensuring the quality and taste of the beverage. The first circulation tube 106 and the second circulation tube 107 are evenly distributed inside the high-insulation barrel 101. During the circulation of the purple-red ginseng beverage, the contact area with hot water can be expanded, heat transfer can be accelerated, time can be saved, and the sterilization effect can be improved. With the cooperation of the sterilization component 1 and the flow component 2, the problem that the rapid stirring of the agitator during the use of the beverage sterilization device will destroy the particle structure in the purple-red ginseng beverage, change the texture of the beverage, and cause the sterilization conditions in certain areas to change, which will not only affect the appearance and taste of the product, but also affect the sterilization effect. During the sterilization process of the purple-red ginseng beverage, the temperature inside the high-insulation barrel 101 can be detected by the temperature sensor 5, and the pressure inside the high-insulation barrel 101 can be detected by the pressure sensor 4. The second silicone scraper ring 114 and the first silicone scraper ring 111 are both made of food-grade silicone. When the extrusion rod 204 moves downward, it first passes through the first silicone scraper ring 111, which can scrape off the water vapor on the extrusion rod 204, preventing the water vapor on the extrusion rod 204 from entering the sterilization tank 105 and causing beverage contamination. When the extrusion rod 204 moves upward, it first passes through the second silicone scraper ring 114 to scrape off the beverage adhering to the extrusion rod 204, preventing the beverage from being accidentally taken out and causing waste. When discharging the sterilized beverage, the arc guide plate 206 moves upward and resets, just at the entrance of the top of the second circulation pipe 107, so as to guide the beverage on the top of the arc guide plate 206 to the second circulation pipe 107, and then flow to the bottom surface inside the sterilization tank 105, so as to better discharge and reduce the waste of beverage residue.
[0037] Embodiment 2: Figure 4 and Figure 6-Figure 7As shown, the sterilization component 3 includes a steam connecting pipe 301, the outer surface of which is fixedly connected to an external pipe 302, one end of the external pipe 302 is connected to a steam inlet pipe 303 through a pipe fitting, one end of the steam inlet pipe 303 is fixedly connected to an annular pipe 304, and a plurality of steam spray holes 305 are provided on the inner wall of the annular pipe 304. One end of the steam connecting pipe 301 is fixedly penetrated into the interior of the high insulation barrel 101, and one end of the steam inlet pipe 303 is fixedly penetrated into the interior of the insulation sterilization cover 201. The outer surface of the annular pipe 304 is fixedly installed on the inner wall of the insulation sterilization cover 201, and the two limit rods 208 are both located inside the annular pipe 304.
[0038] In this embodiment, when in use, after the external steam generator delivers steam to the steam connecting pipe 301, part of the steam will enter the external pipe 302, and then enter the steam inlet pipe 303 and the annular pipe 304, and the steam will be ejected through a plurality of steam spray holes 305. The extrusion rod 204 is located inside the annular pipe 304, and the steam spray holes 305 face the extrusion rod 204, spraying the steam onto the outer surface of the extrusion rod 204, which can increase the temperature of the extrusion rod 204 and prevent the extrusion rod 204 from moving downwards and the temperature of the beverage inside the sterilization tank 105 from being greatly different, thereby affecting the sterilization effect of the beverage. By spraying steam onto the extrusion rod 204, it can also be sterilized to prevent the extrusion rod 204 from being contaminated with bacteria on the outer surface when the extrusion rod 204 moves downwards into the sterilization tank 105, thereby contaminating the beverage.
[0039] Embodiment 3: Fig.10 As shown, a purple ginseng beverage production sterilization device also includes a temperature and pressure control system, which includes: a pressure monitoring module 6, a temperature monitoring module 7, a control module 8, a pressure regulating module 9 and a steam heating module 10; the pressure monitoring module 6 is wirelessly connected to the control module 8, the temperature monitoring module 7 is wirelessly connected to the control module 8, the control module 8 is wirelessly connected to the pressure regulating module 9, and the control module 8 is wirelessly connected to the steam heating module 10. The pressure monitoring module 6 is used to monitor the pressure condition inside the high insulation barrel 101, and the temperature monitoring module 7 is used to monitor the temperature condition inside the high insulation barrel 101. The control module 8 is used to receive data from the pressure monitoring module 6 and the temperature monitoring module 7, identify and analyze them, and control the working states of the pressure regulating module 9 and the steam heating module 10. The pressure regulating module 9 is used to adjust the pressure condition inside the high insulation barrel 101, and the steam heating module 10 is used to adjust the temperature inside the high insulation barrel 101.
[0040] In this embodiment, when in use, the pressure monitoring module 6 is used to monitor the pressure inside the high insulation barrel 101 to ensure that the pressure is within a safe range during the sterilization process. After the pressure monitoring module 6 detects the pressure data, it will transmit the pressure data to the control module 8 wirelessly. The control module 8 identifies the received pressure data and compares and analyzes it with the pre-set pressure threshold. When the pressure inside the high insulation barrel 101 is too high, the control module 8 controls the pressure regulating module 9 to start and discharge the excess gas inside the high insulation barrel 101 through the exhaust pipe 104. At the same time, the temperature monitoring module 7 monitors the temperature inside the high insulation barrel 101 to ensure that the sterilization temperature remains within a suitable range. The temperature data is transmitted to the control module 8 for processing. When the temperature inside the high insulation barrel 101 is abnormal, the control module 8 will control the heating temperature of the steam heating module 10 to reduce the temperature of the steam.
[0041] The effect and working principle of the whole mechanism are as follows: a fixed amount of purple-red ginseng beverage is delivered to the interior of the sterilizing tank 105 through the feed pipe 109, and then the electromagnetic control valves at the feed pipe 109, the exhaust pipe 104 and the exhaust pipe 110 are closed. Hot water is delivered to the interior of the high-insulation barrel 101 through the hot water pipe 102, and after a proper amount of hot water is injected through the observation window, the electromagnetic control valve at the hot water pipe 102 is closed. Steam is delivered to the steam connecting pipe 301 through the steam generator, and then enters the interior of the high-insulation barrel 101 to assist in heating the hot water, so that the beverage in the sterilizing tank 105 exchanges heat with the hot water, and gradually heats up to the sterilization temperature, thereby heating and sterilizing the purple-red ginseng beverage. At the same time, the forward and reverse motors 202 are started to drive the screw rod 203 to rotate, and with the cooperation of the limit block 207 and the limit rod 208, the extrusion rod 204 is driven to move downward, and the arc guide plate 206 and the piston 205 are pushed to move downward inside the sterilization tank 105, so that the squeezed beverage flows into multiple first circulation tubes 106 and multiple second circulation tubes 107 respectively, part of the beverage flows along the first circulation tube 106 and falls from the top surface inside the sterilization tank 105, and part of the beverage flows into the sterilization tank 105 again through the top of the second circulation tube 107 and falls on the top of the arc guide plate 206, so that the beverage at the bottom of the sterilization tank 105 flows to the upper part. Then, the output end of the forward and reverse motor 202 rotates in the opposite direction, driving the screw rod 203 to rotate in the opposite direction, further driving the extrusion rod 204 to move upward, pulling the arc guide plate 206 and the piston 205 to move upward, squeezing the beverage above the inside of the sterilization tank 105 upward, and generating suction at the bottom at the same time, sucking the beverage flowing to the upper position into the first circulation pipe 106 and the second circulation pipe 107 again, and then flowing back to the lower position inside the sterilization tank 105. The forward and reverse rotation of the output end of the forward and reverse motor 202 drives the extrusion rod 204 and the piston 205 to move back and forth up and down, so that the beverage in the sterilization tank 105 continuously circulates through the first circulation pipe 106 and the second circulation pipe 107, so that the beverage can fully contact the high temperature environment at different positions and depths and be evenly heated. Compared with the friction heat generated by the stirrer, the heat generated by this circulation flow mode is more uniform, and some components in the purple ginseng beverage will not be destroyed due to rapid stirring, so it can better maintain the stability of its original components and ensure the quality and taste of the beverage. The first circulation pipe 106 and the second circulation pipe 107 are evenly distributed inside the high-insulation barrel 101. During the circulation of the purple-red ginseng beverage, the contact area with the hot water can be expanded to accelerate heat transfer. The temperature and pressure conditions inside the high-insulation barrel 101 can be detected by the temperature sensor 5 and the pressure sensor 4. When the extrusion rod 204 moves downward, it passes through the first silicone scraper ring 111 to scrape off the moisture on the extrusion rod 204. When the extrusion rod 204 moves upward, it passes through the second silicone scraper ring 114 to scrape off the beverage adhering to the extrusion rod 204.After the external steam generator delivers steam to the steam connecting pipe 301, part of the steam will enter the external pipe 302, and then enter the steam inlet pipe 303 and the annular pipe 304, and the steam will be ejected through multiple steam ejection holes 305, which can not only increase the temperature of the extrusion rod 204, but also sterilize it. The pressure monitoring module 6 is used to monitor the pressure inside the high insulation barrel 101 to ensure that the pressure is within a safe range during the sterilization process. After the pressure monitoring module 6 monitors the pressure data, it will transmit the pressure data to the control module 8 by wireless means. The control module 8 identifies the received pressure data and compares and analyzes it with the pressure threshold set in advance. When the pressure inside the high insulation barrel 101 is too high, the control module 8 controls the pressure regulating module 9 to start, and the excess gas inside the high insulation barrel 101 is discharged through the exhaust pipe 104. At the same time, the temperature monitoring module 7 monitors the temperature inside the high insulation barrel 101 to ensure that the sterilization temperature remains within a suitable range. The temperature data is transmitted to the control module 8 for processing. When the internal temperature of the high insulation barrel 101 is abnormal, the control module 8 will control the heating temperature of the steam heating module 10 to reduce the temperature of the steam.
[0042] Among them, the forward and reverse motor 202, the pressure sensor 4 and the temperature sensor 5 are all existing technologies, and their components and operating principles are all public technologies, so no further explanation will be given here.
[0043] Other technologies of this embodiment adopt existing technologies.
[0044] The present invention is described by preferred embodiments, and those skilled in the art will appreciate that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. The present invention is not limited to the specific embodiments disclosed herein, and other embodiments falling within the claims of this application are within the scope of protection of the present invention.
Claims
1. A sterilization device for producing purple ginseng beverage, comprising a sterilization component (1), characterized in that: A flow component (2) and a sterilization component (3) are arranged on the top of the sterilization component (1); The sterilization assembly (1) comprises a high-insulation barrel (101), a sterilization tank (105) is fixedly installed inside the high-insulation barrel (101), a plurality of first circulation pipes (106) are fixedly connected to the outer surface of the sterilization tank (105) near the bottom, and a plurality of second circulation pipes (107) are fixedly connected to the outer surface of the sterilization tank (105); The flow component (2) comprises a heat-insulating sterilization cover (201), a forward and reverse motor (202) is installed on the top of the heat-insulating sterilization cover (201) by means of bolts, a screw rod (203) is fixedly installed on the output end of the forward and reverse motor (202), an extrusion rod (204) is threadedly sleeved on the outer surface of the screw rod (203), a piston (205) is fixedly installed on the bottom end of the extrusion rod (204), an arc-shaped guide plate (206) is fixedly installed on the outer surface of the extrusion rod (204) near the piston (205), two limit blocks (207) are fixedly installed on the top of the extrusion rod (204), limit rods (208) are movably embedded in the interior of the two limit blocks (207), the bottom of the arc-shaped guide plate (206) is fixedly installed on the top of the piston (205), and the outer surface of the piston (205) is in contact with the inner wall of the sterilization tank (105).
2. The purple ginseng beverage production sterilization device according to claim 1, characterized in that: The sterilization component (3) comprises a steam connecting pipe (301), the outer surface of the steam connecting pipe (301) being fixedly connected to an external pipe (302), one end of the external pipe (302) being connected to a steam inlet pipe (303) via a pipe fitting, one end of the steam inlet pipe (303) being fixedly connected to an annular pipe (304), and the inner wall of the annular pipe (304) being provided with a plurality of steam spray holes (305).
3. The purple ginseng beverage production sterilization device according to claim 2, characterized in that: One end of the steam connection pipe (301) is fixedly inserted into the interior of the high-insulation barrel (101), one end of the steam inlet pipe (303) is fixedly inserted into the interior of the heat-insulating sterilization cover (201), the outer surface of the annular pipe (304) is fixedly mounted on the inner wall of the heat-insulating sterilization cover (201), the two limit rods (208) are both located inside the annular pipe (304), and the outer surface of the high-insulation barrel (101) is fixedly connected to a hot water pipe (102) near the top. A drainage pipe (103) is fixedly connected to the bottom of the high-insulation barrel (101) near the edge, and an exhaust pipe (104) is fixedly connected to the top of the high-insulation barrel (101) near the edge. One end of each of the first circulation pipes (106) is fixedly connected to the top of the sterilization tank (105), and a discharge pipe (108) is fixedly connected to the bottom of the sterilization tank (105), and the bottom end of the discharge pipe (108) is fixedly passed through the bottom of the high-insulation barrel (101).
4. The purple ginseng beverage production sterilization device according to claim 3, characterized in that: A feed pipe (109) is fixedly connected to the outer surface of the sterilization tank (105) near the top, and one end of the feed pipe (109) is fixedly passed through the outer surface of the high-insulation barrel (101). An air outlet pipe (110) is fixedly connected to the top of the sterilization tank (105), and one end of the air outlet pipe (110) is fixedly passed through the top of the high-insulation barrel (101). A first silicone scraper ring (111) is fixedly installed on the top of the sterilization tank (105). A sealing hole (112) is opened at the center of the top of the sterilization tank (105), and a sealing ring (113) is fixedly connected to the inner wall of the sealing hole (112).
5. The purple-red ginseng beverage production sterilization device according to claim 4, characterized in that: A second silicone scraper ring (114) is fixedly mounted on the inner wall of the sealing hole (112) near the sealing ring (113); the outer surface of the extrusion rod (204) is in contact with the inner walls of the first silicone scraper ring (111), the sealing ring (113) and the second silicone scraper ring (114), respectively; electromagnetic control valves are arranged on the outer surfaces of the hot water pipe (102), the drain pipe (103), the exhaust pipe (104), the discharge pipe (108), the feed pipe (109) and the exhaust pipe (110); a pressure sensor (4) is arranged on the top of the high-insulation barrel (101) near the edge; and a temperature sensor (5) is arranged on the top of the high-insulation barrel (101) near the pressure sensor (4).
6. The purple-red ginseng beverage production sterilization device according to claim 5, characterized in that: The bottom of the heat-insulating sterilization cover (201) is fixedly connected to a sealing gasket (209), the bottom of the sealing gasket (209) is in contact with the top of the high heat-insulating barrel (101), the heat-insulating sterilization cover (201) is installed on the top of the high heat-insulating barrel (101) by means of bolts, a rotating hole (210) is provided on the top of the heat-insulating sterilization cover (201), the inner wall of the rotating hole (210) is fixedly connected to a rubber ring (211), and the outer surface of the output end of the forward and reverse motor (202) is in contact with the inner wall of the rubber ring (211).
7. The purple ginseng beverage production sterilization device according to claim 6, characterized in that: The bottom end of the extrusion rod (204) is movable and penetrates into the interior of the high-insulation barrel (101), and the top ends of the two limit rods (208) are fixedly mounted on the top surface inside the heat-insulating sterilization cover (201), and the bottom ends of the two limit rods (208) are in contact with the top of the high-insulation barrel (101).
8. The purple-red ginseng beverage production sterilization device according to claim 7, characterized in that: The outer surface of the piston (205) contacts the inner wall of the sterilization tank (105); a T-shaped groove (212) is provided on the bottom surface of the extrusion rod (204); a telescopic rod (213) is fixedly mounted on the bottom end of the screw rod (203); a T-shaped rod (214) is fixedly mounted on the bottom end of the telescopic rod (213); and the bottom end of the T-shaped rod (214) is movably embedded in the T-shaped groove (212).
9. The purple-red ginseng beverage production sterilization device according to claim 8, characterized in that: Also includes: A temperature and pressure control system, the temperature and pressure control system comprising: a pressure monitoring module (6), a temperature monitoring module (7), a control module (8), a pressure regulating module (9) and a steam heating module (10); The pressure monitoring module (6) is wirelessly connected to the control module (8), the temperature monitoring module (7) is wirelessly connected to the control module (8), the control module (8) is wirelessly connected to the pressure regulating module (9), and the control module (8) is wirelessly connected to the steam heating module (10).
10. The purple-red ginseng beverage production sterilization device according to claim 9, characterized in that: The pressure monitoring module (6) is used to monitor the pressure inside the high-insulation barrel (101), and the temperature monitoring module (7) is used to monitor the temperature inside the high-insulation barrel (101). The control module (8) is used to receive data from the pressure monitoring module (6) and the temperature monitoring module (7), identify and analyze the data, and control the working status of the pressure regulating module (9) and the steam heating module (10). The pressure regulating module (9) is used to adjust the pressure inside the high-insulation barrel (101), and the steam heating module (10) is used to adjust the temperature inside the high-insulation barrel (101).
Citation Information
Patent Citations
Squeeze-type circulation flow reaction vessel
CN108057407A
Multifunctional reflux extraction tank for traditional Chinese medicinal materials
CN118416530A
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