Preparation technology of food wall-broken powder

Abstract

The invention relates to the technical field of food wall-breaking equipment, and particularly discloses a food wall-breaking powder preparation technology which comprises a cup body, a wall-breaking knife I and a wall-breaking knife II are arranged in the cup body, and the wall-breaking knife II is obliquely arranged relative to the wall-breaking knife I. The food wall-breaking powder preparation technology further comprises a double-shaft transmission assembly in transmission connection with a linkage shaft sleeve and a blade assembly. The linkage shaft sleeve is driven by a motor arranged in the base, and the linkage shaft sleeve and the double-shaft transmission assembly synchronously rotate in opposite directions through transmission of the double-shaft transmission assembly, so that the wall breaking knife I and the wall breaking knife II synchronously rotate in opposite directions when wall breaking powder is prepared. The wall-breaking knife I and the wall-breaking knife II which are distributed up and down are arranged in the cup body, and the wall-breaking knife I and the wall-breaking knife II rotate in the synchronous direction to be matched, so that food materials can be better cut into finer particles, the wall-breaking effect is improved, the food materials are more fully cut and crushed in the wall-breaking machine, more nutritional ingredients are released, and the food materials can be better broken. The preparation effect of the wall-broken powder is improved.

Description

Technical Field

[0001] The present application relates to the technical field of food wall-breaking equipment, and in particular to a process for preparing food wall-breaking powder. Background Art

[0002] Food wall-broken powder refers to the fine powder obtained by using a wall-breaking machine to completely crush the cell walls of food ingredients. The high-speed rotating blades of the wall-breaking machine and the powerful motor can generate sufficient shear force and impact force to destroy the cell structure of the food ingredients and crush the food ingredients into tiny particles. The nutrients such as protein, vitamins, minerals, dietary fiber are better retained and released during the wall-breaking process, thereby making the wall-broken powder have higher nutritional value.

[0003] However, when the existing food wall-breaking powder is prepared using a wall-breaking machine, since the blades in the cup are arranged horizontally, it is difficult for the food in the cup to be fully cut into smaller particles in a short time, which affects the food wall-breaking effect and causes the nutritional components of the food wall-breaking powder to not be fully released. Summary of the invention

[0004] The present application proposes a process for preparing food wall-breaking powder, which has the advantage of good food wall-breaking effect, and is used to solve the problem that the food wall-breaking powder prepared by the existing wall-breaking machine is not effective when breaking the food wall.

[0005] To achieve the above-mentioned purpose, the present application adopts the following technical scheme: a process for preparing food wall-breaking powder, comprising a cup body and a base, a connecting seat is provided on the top of the base, a dual-axis transmission assembly is provided inside the connecting seat, a linkage sleeve is installed in the middle of the bottom end of the cup body, and a wall-breaking knife I is installed on the linkage sleeve.

[0006] A blade linkage assembly is provided inside the linkage sleeve, and a wall breaking knife II located above the wall breaking knife I is installed on the blade linkage assembly, and the wall breaking knife II is inclined relative to the wall breaking knife I.

[0007] The dual-axis transmission assembly is connected to the linkage sleeve and the blade assembly and is driven by a motor arranged in the base. Through the transmission of the dual-axis transmission assembly, the linkage sleeve and the dual-axis transmission assembly rotate synchronously in opposite directions, thereby causing the wall-breaking knife I and the wall-breaking knife II to rotate synchronously in opposite directions when preparing wall-breaking powder.

[0008] Furthermore, the dual-axis transmission assembly includes a U-shaped plate fixedly mounted inside a connecting seat, the bottom plate of the U-shaped plate being provided with a lower rotating shaft via a bearing, the lower rotating shaft being connected to an output rotating shaft of a motor arranged in the cup body, and the lower rotating shaft being driven to rotate by the motor, a lower bevel gear being provided on the top of the lower rotating shaft, a middle rotating shaft being mounted on the side plate of the U-shaped plate via a bearing, a middle bevel gear being provided at one end of the middle rotating shaft, an upper rotating shaft being mounted on the top plate of the U-shaped plate via a bearing, an upper bevel gear being provided at the bottom end of the upper rotating shaft, and the tooth surface of the middle bevel gear being meshed with the tooth surfaces of both the lower bevel gear and the upper bevel gear.

[0009] Furthermore, a positioning coupling is provided at the top of the upper rotating shaft, the positioning coupling extends to the top of the base, and the upper rotating shaft and the top of the base are connected by a bearing, a hexagonal groove I is opened at the top of the positioning coupling, a central transmission shaft is fixedly installed at the top of the lower bevel gear, the top end of the central transmission shaft extends into the hexagonal groove I, and the top of the central transmission shaft is designed as a hexagonal prism.

[0010] Furthermore, the linkage sleeve is composed of two half-sleeves with the same structure. The bottom end of the linkage sleeve is designed as a hexagonal prism structure, and the bottom end of the linkage sleeve is adapted to the hexagonal groove I. A slot is opened inside the half-sleeve, and the upper half of the slot is designed to be inclined. The blade linkage assembly is arranged in the slot.

[0011] Furthermore, the blade linkage assembly includes a lower coupling shaft arranged in the lower half of the slot, and the lower coupling shaft is installed in the linkage sleeve through a bearing, a hexagonal groove II is opened at the bottom of the lower coupling shaft, and the hexagonal groove II is adapted to the top of the central transmission shaft, and the top of the lower coupling shaft is connected to the upper coupling shaft through a universal joint transmission, and the end of the upper coupling shaft away from the universal joint extends out of the outside of the top of the half sleeve and is fixedly installed with a positioning mounting block, and the wall breaking knife II is fixedly installed on the positioning mounting block.

[0012] Furthermore, a stirring knife is fixedly mounted on the positioning and mounting block, and the stirring knife is located above the wall-breaking knife II.

[0013] Furthermore, a sealing member is provided between the linkage sleeve and the cup body, and the sealing member is located at the inner bottom of the cup body, and a sealing ring is provided between the upper coupling shaft and the linkage sleeve.

[0014] Furthermore, the inclination angle of the upper half of the notch relative to the lower half does not exceed forty-five degrees.

[0015] Furthermore, the lower rotating shaft, the lower bevel gear and the central transmission shaft are integrally formed, the middle rotating shaft and the middle bevel gear are integrally formed, and the positioning coupling, the upper rotating shaft and the upper bevel gear are integrally formed.

[0016] Furthermore, the preparation process of the food wall-broken powder is as follows:

[0017] S1. Put the food into the cup body and cover it with the cup cover. Place the cup body on the connecting seat, and insert the bottom end of the linkage sleeve into the hexagonal groove Ⅰ at the top of the positioning coupling, and insert the top end of the central transmission shaft inside the positioning coupling into the hexagonal groove Ⅱ.

[0018] S2. Start the motor installed in the base to drive the lower bevel gear to drive the central transmission shaft, lower coupling shaft, universal joint, upper coupling shaft, positioning mounting block, wall-breaking knife II and stirring knife to rotate together. At the same time, the transmission of the middle bevel gear is used to make the upper bevel gear, upper rotating shaft, positioning coupling shaft, linkage sleeve and wall-breaking knife I rotate in the opposite direction.

[0019] S3. Driven by the motor, the wall-breaking knife I and the wall-breaking knife II rotate at high speed and collide and shear with the food. This action can instantly break the cell walls and cell membranes of various food ingredients and fully release the nutrients. The stirring knife rotates at high speed to stir the food in the cup body, making the wall-breaking process of the food more complete.

[0020] S4. After all the food in the cup is processed into powder, stop driving the motor, pour out the food wall-breaking powder in the cup, and after stopping use, add clean water into the cup, and start the motor to drive the wall-breaking knife I, wall-breaking knife II and stirring knife to rotate for cleaning.

[0021] Beneficial effects of the present invention:

[0022] 1. The application provides a process for preparing food wall-breaking powder. By arranging wall-breaking blades I and II distributed vertically in a cup body, and the wall-breaking blades I and II rotate in synchronous directions for cooperation, the food materials can be better cut into finer particles, the wall-breaking effect is improved, and the food materials can be more fully cut and crushed in the wall-breaking machine, thereby releasing more nutrients. The inclined setting of the wall-breaking blade II, in conjunction with the wall-breaking blade I in cutting the food materials, is conducive to the up and down turning of the food materials in the cup body, thereby better breaking the food materials into powder. The inclined setting of the wall-breaking blade II, when washed with water, can make the water stirring effect better than the horizontal setting, thereby making the cleaning effect after the wall-breaking better, thereby improving the efficiency of the food wall-breaking and cleaning.

[0023] 2. The application provides a process for preparing food wall-breaking powder. Through the structural arrangement of a dual-axis transmission assembly and a blade linkage assembly in a linkage sleeve, a motor is used to drive the wall-breaking knife I to rotate while the wall-breaking knife II rotates in the opposite direction simultaneously. No additional motor is needed for driving. The structural arrangement of the blade linkage assembly in the linkage sleeve enables the wall-breaking knife II to be tilted relative to the wall-breaking knife I, which is beneficial to a more complete wall-breaking effect of the food in the cup. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The accompanying drawings, which constitute a part of the specification, illustrate embodiments disclosed in the present application and, together with the description, serve to explain the principles disclosed in the present application.

[0025] The present application can be more clearly understood from the following detailed description with reference to the accompanying drawings, in which:

[0026] Figure 1 It is a structural schematic diagram of the present invention;

[0027] Figure 2 for Figure 1 Schematic diagram of the internal structure of the cup body and the connecting seat;

[0028] Figure 3 for Figure 2 The structural diagram of the middle dual-shaft transmission assembly;

[0029] Figure 4 for Figure 2 Schematic diagram of the link structure of the two wall-breaking knives;

[0030] Figure 5 for Figure 4 Schematic diagram of the cross-section structure of the middle linkage sleeve;

[0031] Figure 6 for Figure 4 Schematic diagram of the bottom structure of the middle and lower coupling.

[0032] In the figure:

[0033] 1. Cup body; 2. Base; 3. Connecting seat; 4. U-shaped plate; 5. Lower shaft; 6. Lower bevel gear; 7. Middle shaft; 8. Middle bevel gear; 9. Upper shaft; 10. Upper bevel gear; 11. Positioning coupling; 111. Hexagonal slot Ⅰ; 12. Center transmission shaft; 13. Wall-breaking knife Ⅰ; 14. Wall-breaking knife Ⅱ; 15. Mixing knife; 16. Half sleeve; 161. Notch; 17. Lower coupling; 171. Hexagonal slot Ⅱ; 18. Universal joint; 19. Upper coupling; 20. Positioning mounting block. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0035] Example

[0036] See also Figure 1-Figure 3A food wall-breaking powder preparation process comprises a cup body 1 and a base 2. A connecting seat 3 is arranged on the top of the base 2. A double-shaft transmission assembly is arranged inside the connecting seat 3. The double-shaft transmission assembly comprises a U-shaped plate 4 fixedly installed inside the connecting seat 3. A lower rotating shaft 5 is installed on the bottom plate of the U-shaped plate 4 through a bearing. The lower rotating shaft 5 is connected to the output rotating shaft of a motor (not shown) arranged in the cup body 1. The motor drives the lower rotating shaft 5 to rotate. A lower bevel gear 6 is arranged on the top of the lower rotating shaft 5. The side plate of the U-shaped plate 4 is installed with a A middle rotating shaft 7, one end of which is provided with a middle bevel gear 8, the top plate of the U-shaped plate 4 is equipped with an upper rotating shaft 9 through a bearing, the bottom end of the upper rotating shaft 9 is provided with an upper bevel gear 10, the tooth surface of the middle bevel gear 8 is meshed with the tooth surfaces of the lower bevel gear 6 and the upper bevel gear 10, and the transmission of the middle bevel gear 8 makes the lower bevel gear 6 drive the upper bevel gear 10 to rotate together, and the rotation directions of the lower bevel gear 6 and the upper bevel gear 10 are opposite, and the shock-absorbing pad and the lower coupler are both arranged on the top of the connecting seat 3.

[0037] A positioning coupling 11 is provided at the top of the upper rotating shaft 9, and the positioning coupling 11 extends to the top of the base 2, and the upper rotating shaft 9 is connected to the top of the base 2 through a bearing, and a hexagonal groove Ⅰ111 is opened at the top of the positioning coupling 11, and a central transmission shaft 12 is fixedly installed on the top of the lower bevel gear 6, and the top of the central transmission shaft 12 extends into the hexagonal groove Ⅰ111, and the top of the central transmission shaft 12 is designed as a hexagonal prism.

[0038] The lower rotating shaft 5, the lower bevel gear 6 and the central transmission shaft 12 are integrally formed, the middle rotating shaft 7 and the middle bevel gear 8 are integrally formed, and the positioning connecting shaft 11, the upper rotating shaft 9 and the upper bevel gear 10 are integrally formed, so that the dual-axis transmission assembly has high stability.

[0039] See also Figure 2 , Figure 4-Figure 6 A linkage sleeve is installed in the middle of the bottom end of the cup body 1 through a bearing, a seal is provided between the linkage sleeve and the cup body 1, and the seal is located at the inner bottom of the cup body 1, and a wall breaking knife Ⅰ13 is installed on the linkage sleeve.

[0040] The linkage sleeve is composed of two half-sleeves 16 of the same structure. The middle part of the wall-breaking knife Ⅰ13 is designed as a round hole, and the wall-breaking knife Ⅰ13 is sleeved on the two half-sleeves 16. With the fixing of the screws, the stability of the two half-sleeves 16 when fixed is better. The bottom end of the linkage sleeve is designed as a hexagonal prism structure, and the bottom end of the linkage sleeve is adapted to the hexagonal groove Ⅰ111. A notch 161 is opened inside the half-sleeve 16. The upper half of the notch 161 is designed to be inclined, and the inclination angle of the upper half of the notch 161 relative to the lower half does not exceed forty-five degrees. The wall-breaking knife Ⅱ14 is located above the wall-breaking knife Ⅰ13, and the wall-breaking knife Ⅱ14 is inclined relative to the wall-breaking knife Ⅰ13, and the stirring knife 15 is located above the wall-breaking knife Ⅱ14. The inclination angle of the upper half of the slot 161 relative to the lower half does not exceed forty-five degrees, so as to avoid the wall-breaking knife Ⅱ14 and the stirring knife 15 from inclining too much in the cup body 1, which affects the wall-breaking and cutting effect of the wall-breaking knife Ⅱ14 and the stirring effect of the stirring knife 15.

[0041] The blade linkage assembly includes a lower coupling shaft 17 arranged in the lower half of the slot 161, and the lower coupling shaft 17 is installed in the linkage sleeve through a bearing, and a hexagonal groove Ⅱ171 is provided at the bottom of the lower coupling shaft 17, and the hexagonal groove Ⅱ171 is matched with the top of the center transmission shaft 12. When the cup body 1 is placed on the connecting seat 3, the bottom end of the linkage sleeve is just located in the hexagonal groove Ⅰ111, and the top end of the center transmission shaft 12 is just located in the hexagonal groove Ⅱ171.

[0042] The top end of the lower coupling shaft 17 is connected to the upper coupling shaft 19 through a universal joint 18. The upper coupling shaft 19 is located in the upper half of the slot 161, and the upper coupling shaft 19 is connected to the inner cavity of the upper half of the slot 161 through a bearing. One end of the upper coupling shaft 19 away from the universal joint 18 extends out of the top of the half sleeve 16 and is fixedly installed with a positioning mounting block 20. The wall-breaking knife II 14 and the stirring knife 15 are fixedly installed on the positioning mounting block 20. A sealing ring is provided between the upper coupling shaft 19 and the linkage sleeve.

[0043] The preparation process of food wall-broken powder is as follows:

[0044] S1. Put the food into the cup body 1 and cover it with a cup cover (not shown), place the cup body 1 on the connecting seat 3, and insert the bottom end of the linkage sleeve into the hexagonal groove Ⅰ111 at the top of the positioning coupling 11, and insert the top end of the central transmission shaft 12 inside the positioning coupling 11 into the hexagonal groove Ⅱ171.

[0045] S2. Start the motor installed in the base 2 to drive the lower bevel gear 6 to drive the central transmission shaft 12, the lower connecting shaft 17, the universal joint 18, the upper connecting shaft 19, the positioning mounting block 20, the wall-breaking knife II 14 and the stirring knife 15 to rotate together. At the same time, the transmission of the middle bevel gear 8 is used to make the upper bevel gear 10, the upper rotating shaft 9, the positioning connecting shaft 11, the linkage sleeve and the wall-breaking knife I 13 rotate in the opposite direction.

[0046] S3. Driven by the motor, the wall-breaking knife I 13 and the wall-breaking knife II 14 rotate at high speed and collide and shear with the food, which can instantly break the cell walls and cell membranes of various food materials and fully release the nutrients, while the stirring knife 15 rotates at high speed to stir the food materials in the cup body 1, so that the wall-breaking process of the food materials is more complete.

[0047] S4. After all the food in the cup body 1 is processed into powder, stop driving the motor, pour out the food wall-breaking powder in the cup body 1, and after stopping use, add clean water into the cup body 1, and start the motor to drive the wall-breaking knife I 13, the wall-breaking knife II 14 and the stirring knife 15 to rotate for cleaning.

Claims

1. A process for preparing food wall-breaking powder, comprising a cup body (1) and a base (2), characterized in that: A connecting seat (3) is provided on the top of the base (2), a double-axis transmission assembly is provided inside the connecting seat (3), a linkage sleeve is installed in the middle of the bottom end of the cup body (1), and a wall-breaking knife I (13) is installed on the linkage sleeve; A blade linkage assembly is provided inside the linkage sleeve, and a wall breaking knife II (14) located above the wall breaking knife I (13) is installed on the blade linkage assembly, and the wall breaking knife II (14) is inclined relative to the wall breaking knife I (13); The dual-axis transmission assembly is in driving connection with the linkage sleeve and the blade assembly and is driven by a motor disposed in the base (2). The dual-axis transmission assembly causes the linkage sleeve and the dual-axis transmission assembly to rotate synchronously in opposite directions, thereby causing the wall-breaking knife I (13) and the wall-breaking knife II (14) to rotate synchronously in opposite directions when preparing wall-breaking powder.

2. A process for preparing food wall-broken powder according to claim 1, characterized in that: The dual-axis transmission assembly comprises a U-shaped plate (4) fixedly mounted inside a connecting seat (3); a lower rotating shaft (5) is mounted on a bottom plate of the U-shaped plate (4) via a bearing; the lower rotating shaft (5) is connected to an output rotating shaft of a motor arranged in a cup body (1); the motor drives the lower rotating shaft (5) to rotate; a lower bevel gear (6) is arranged on the top of the lower rotating shaft (5); a middle rotating shaft (7) is mounted on a side plate of the U-shaped plate (4) via a bearing; a middle bevel gear (8) is arranged at one end of the middle rotating shaft (7); an upper rotating shaft (9) is mounted on the top plate of the U-shaped plate (4) via a bearing; an upper bevel gear (10) is arranged at the bottom end of the upper rotating shaft (9); the tooth surface of the middle bevel gear (8) is meshed with the tooth surfaces of the lower bevel gear (6) and the upper bevel gear (10).

3. A process for preparing food wall-broken powder according to claim 2, characterized in that: A positioning coupling (11) is provided at the top of the upper rotating shaft (9), the positioning coupling (11) extends to the top of the base (2), and the upper rotating shaft (9) and the top of the base (2) are connected via a bearing, a hexagonal groove I (111) is provided at the top of the positioning coupling (11), a central transmission shaft (12) is fixedly installed at the top of the lower bevel gear (6), the top end of the central transmission shaft (12) extends into the hexagonal groove I (111), and the top of the central transmission shaft (12) is designed as a hexagonal prism.

4. A process for preparing food wall-broken powder according to claim 3, characterized in that: The linkage sleeve is composed of two half sleeves (16) of the same structure. The bottom end of the linkage sleeve is designed as a hexagonal prism structure, and the bottom end of the linkage sleeve is adapted to the hexagonal groove I (111). A notch (161) is provided inside the half sleeve (16), and the upper half of the notch (161) is designed to be inclined. The blade linkage assembly is arranged in the notch (161).

5. A process for preparing food wall-broken powder according to claim 4, characterized in that: The blade linkage assembly comprises a lower coupling shaft (17) arranged in the lower half of the notch (161), and the lower coupling shaft (17) is installed in the linkage shaft sleeve through a bearing, a hexagonal groove II (171) is provided at the bottom of the lower coupling shaft (17), and the hexagonal groove II (171) is matched with the top of the central transmission shaft (12), the top of the lower coupling shaft (17) is connected to the upper coupling shaft (19) through a universal joint (18), and the end of the upper coupling shaft (19) away from the universal joint (18) extends out of the top of the half sleeve (16) and is fixedly installed with a positioning installation block (20), and the wall-breaking blade II (14) is fixedly installed on the positioning installation block (20).

6. A process for preparing food wall-broken powder according to claim 5, characterized in that: The positioning and mounting block (20) is fixedly mounted with a stirring knife (15), and the stirring knife (15) is located above the wall-breaking knife II (14).

7. A process for preparing food wall-broken powder according to claim 5, characterized in that: A sealing member is provided between the linkage shaft sleeve and the cup body (1), and the sealing member is located at the inner bottom of the cup body (1). A sealing ring is provided between the upper connecting shaft (19) and the linkage shaft sleeve.

8. A process for preparing food wall-broken powder according to claim 4, characterized in that: The inclination angle of the upper half of the notch (161) relative to the lower half does not exceed forty-five degrees.

9. A process for preparing food wall-broken powder according to claim 2, characterized in that: The lower rotating shaft (5), the lower bevel gear (6) and the central transmission shaft (12) are of an integrally formed design, the middle rotating shaft (7) and the middle bevel gear (8) are of an integrally formed design, and the positioning connecting shaft (11), the upper rotating shaft (9) and the upper bevel gear (10) are of an integrally formed design.

10. A process for preparing food wall-broken powder according to any one of claims 6 to 8, characterized in that: The preparation process of the food wall-broken powder is as follows: S1. Put food into the cup body (1) and cover the cup cover, place the cup body (1) on the connecting seat (3), and insert the bottom end of the linkage sleeve into the hexagonal groove I (111) at the top of the positioning coupling (11), and insert the top end of the central transmission shaft (12) inside the positioning coupling (11) into the hexagonal groove II (171); S2, starting the motor disposed in the base (2), driving the lower bevel gear (6) to drive the central transmission shaft (12), the lower connecting shaft (17), the universal joint (18), the upper connecting shaft (19), the positioning mounting block (20), the wall-breaking blade II (14) and the stirring blade (15) to rotate together, while utilizing the transmission of the middle bevel gear (8) to cause the upper bevel gear (10), the upper rotating shaft (9), the positioning connecting shaft (11), the linkage sleeve and the wall-breaking blade I (13) to rotate in the opposite direction; S3. Driven by the motor, the wall-breaking blade I (13) and the wall-breaking blade II (14) rotate at high speed and collide and shear with the food, which can instantly break the cell walls and cell membranes of various food materials and fully release the nutrients, while the stirring blade (15) rotates at high speed to stir the food materials in the cup body (1), so that the wall-breaking process of the food materials is more complete; S4. After all the food in the cup body (1) has been processed into powder, the motor is stopped, the food wall-breaking powder in the cup body (1) is poured out, and after the cup body (1) is no longer used, clean water is added to the cup body (1), and the motor is started to drive the wall-breaking knife I (13), the wall-breaking knife II (14) and the stirring knife (15) to rotate for cleaning.

Images