Device for adding hard withdrawal and straightening unit to degreasing unit
The integrated hard-state straightening unit with a degreasing unit uses a single motor system to drive multiple roller boxes and improves heat dissipation, addressing safety and maintenance issues in steel plate straightening, enhancing production efficiency and quality.
Patent Information
- Application Number
- CN202411466527.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2024-12-31
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing steel plate straightening devices in the steel cold rolling industry face issues with multiple motors requiring frequent adjustment, leading to safety hazards and labor-intensive maintenance, and inadequate heat dissipation, which affects the production efficiency and quality.
A device integrating a hard-state straightening unit with a degreasing unit, utilizing a single motor system to drive multiple roller boxes and incorporating a pipeline for improved heat dissipation through fan blades and bevel gears, reducing the need for multiple power cords and simplifying maintenance.
The solution allows simultaneous rotation of multiple roller boxes with a single motor, minimizing safety hazards and maintenance workload while enhancing heat dissipation, thereby improving production efficiency and quality by preventing steel sticking and reducing defects.
Smart Images

Figure CN119216414A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of steel plate correction, in particular to a device for adding a hard-state straightening unit to a degreasing unit. Background Art
[0002] In the steel cold rolling industry, the rolling mill is rolled according to different production processes during the production process. AGC control and bending roll control are important control methods in the steel plate rolling process. In the process of AGC control and bending roll control adjustment, it is inevitable that the steel plate will have quality defects such as single-sided waves and double-sided waves, which also brings disadvantages to the high-speed production of the subsequent process. The strip is prone to deviation and strip breakage. In order to improve the poor plate shape ability and eliminate the C warping and L warping of the steel plate, the plate shape correction and surface inspection of strips of different hardness are usually achieved through a tension and bending straightening machine. The existing degreasing unit adds a hard-state tension and straightening unit, which is composed of an inlet tension roller group, a hard-state tension and straightening machine, and an outlet tension roller group. The hard-state tension and straightening machine includes a lower bending roller box, a lower straightening roller box, an upper straightening roller box, and an upper and lower lifting device. Under a certain tension, that is, elongation, the hard-state tension and straightening machine eliminates the strip shape defects such as wave shape, scoop bend, sickle bend, etc., improves the plate shape quality, improves the plate passing capacity of the unit, and reduces the defects caused by plate shape defects. Degraded products, avoid sticking steel and slipping after annealing, but in actual use, in order to prevent the steel plate surface from adhering to the working rolls in the lower bending roller box, the lower straightening roller box and the upper straightening roller box, a driving force (motor) is usually used to drive the working rolls to rotate at a suitable speed. The working rolls have a certain number, and the existing device uses a certain number of driving forces (motors) for driving. However, the number of installed driving forces (motors) is large, and daily maintenance of the driving force (motor) is time-consuming and labor-intensive, and the height of the lower bending roller box, the lower straightening roller box and the upper straightening roller box needs to be adjusted at any time according to the usage. While adjusting the height of the lower bending roller box, the lower straightening roller box and the upper straightening roller box, the height of the driving force (motor) must also be adjusted. The driving force (motor) needs to be connected to the power cord when in use. The adjustment of the height of the driving force (motor) will also drive the power cord to move, and too many power cords will inevitably pose a safety hazard. For this reason, we propose a device for adding a hard-state straightening unit to a degreasing unit. Summary of the invention
[0003] The object of the present invention is to provide a device for adding a hard-state straightening unit to a degreasing unit, comprising a base, a cover body fixedly installed at the middle position of the top of the base, two groups of pressing components and four groups of up and down lifting components fixedly installed on the cover body, the two groups of pressing components are respectively fixedly connected to a group of upper bending roller boxes, the four groups of up and down lifting components are respectively fixedly connected to two groups of lower bending roller boxes, a group of lower straightening roller boxes and a group of upper straightening roller boxes, and a motor component is arranged on the cover body;
[0004] The upper bending roller box comprises a box body, the box body is rotatably connected to two groups of working rollers and three groups of intermediate rollers through bearings, a group of gears are fixedly installed on the outer walls of the three groups of intermediate rollers, and the gears located in the middle of the three groups of gears mesh with the other two groups of gears, a group of sprocket wheels 1 are fixedly installed on the outer walls of the two groups of working rollers, and the two groups of sprocket wheels 1 are meshed with chain 1, a group of sprocket wheels 2 are fixedly installed on the outer walls of one group of working rollers and the outer walls of one group of intermediate rollers, and the two groups of sprocket wheels 2 are meshed with chain 2, a stabilizing seat is fixedly installed on the outer wall of the box body, and the stabilizing seat rotates the rotating shaft through bearings, and a group of bevel gears 1 are fixedly installed on the outer wall of the rotating shaft and the outer wall of one group of working rollers, and the two groups of bevel gears 1 are meshed with each other;
[0005] The motor assembly includes a pipeline, in which a motor is fixedly installed, a driving end of the motor is fixedly connected to a driving rod, the driving rod is rotatably connected to a fixed plate through a bearing, the fixed plate is fixedly installed in the pipeline, a group of fan blades and four groups of bevel gears 2 are fixedly installed on the outer wall of the driving rod, the aperture of the pipeline gradually decreases from one end close to the fan blades to the other end, the four groups of bevel gears 2 are respectively meshed with a group of bevel gears 3, the four groups of bevel gears 3 are respectively fixedly installed on the top ends of four groups of rotating parts, and the four groups of rotating parts are all rotatably connected to the pipeline and the cover body through bearings.
[0006] Preferably, the outer wall of the pipeline is fixedly connected to two groups of fixing seats, and the two groups of fixing seats are fixedly installed on the top of the cover body.
[0007] Preferably: the structure of the upper bending roller box is the same as that of the lower bending roller box, the lower straightening roller box and the upper straightening roller box, the hexagonal groove on the inner side of the rotating shaft of the upper bending roller box is slidably connected to a group of hexagonal rods in the middle position of the rotating parts, and the inner side of the rotating shaft of the lower bending roller box, the lower straightening roller box and the upper straightening roller box is also slidably connected to a group of hexagonal rods in the middle position of the corresponding rotating parts.
[0008] Preferably, the pressing assembly comprises two groups of oil cylinders, both groups of oil cylinders are fixedly mounted on the top of the cover body, driving ends of both groups of oil cylinders are fixedly connected to a support plate, and the support plate is fixedly connected to the outer wall of the box body in the upper bending roller box.
[0009] Preferably: the up and down lifting assembly includes a lifting frame, the lifting frame is fixedly connected to the inner wall of the cover body, the lifting frame is slidably connected with a lifting plate in the lifting frame, the top of the lifting plate is fixedly connected to two groups of lifting rods, the tops of the two groups of lifting rods slide through the top of the lifting frame, the two groups of protrusions at the bottom of the lifting plate are respectively rotatably connected to a group of connecting plates, the two groups of connecting plates are respectively rotatably connected to a group of moving blocks, the inner sides of the two groups of moving blocks are threadedly connected to two-way screws, one end of the two-way screw is rotatably connected to the inner wall of the lifting frame through a bearing, the other end of the two-way screw is fixedly connected to the driving end of the reduction motor through a ball cage coupling, the reduction motor is fixedly installed inside the lifting frame, the inner sides of the two groups of moving blocks are slidably penetrated by guide rods, and both ends of the guide rods are fixedly connected to the inner wall of the lifting frame.
[0010] Preferably, the four groups of reduction motors in the four groups of up and down lifting components are respectively used in conjunction with a group of absolute value encoders.
[0011] Preferably, an inlet tension roller assembly and an outlet tension roller assembly are fixedly mounted on the top of the base, the inlet tension roller assembly and the outlet tension roller assembly have the same structure, and the inlet tension roller assembly and the outlet tension roller assembly are symmetrical with each other with the cover body as the center.
[0012] Preferably: the inlet tension roller assembly comprises a tension roller frame, a tension roller is rotatably mounted on the tension roller frame via a bearing, a pressure roller bracket is fixedly mounted on the top of the tension roller frame, a cylinder is fixedly mounted on the top of the pressure roller bracket, the telescopic end of the cylinder is fixedly connected to a rotating plate and the rotating plate is rotatably connected to a pressure roller swing bracket, and a pressure roller is rotatably mounted on the pressure roller swing bracket.
[0013] Preferably, four sets of lifting rings are fixedly installed on the tension roller frame in the inlet tension roller assembly, and four sets of lifting rings are also fixedly installed on the tension roller frame in the outlet tension roller assembly.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. When the present invention is used, the working rollers and the intermediate rollers in the upper bending roller box, the lower bending roller box, the lower straightening roller box and the upper straightening roller box can be driven to rotate at the same time by the drive of the same group of motors, thereby avoiding the phenomenon of steel sticking; the motor is fixedly installed in the pipeline and only one group of motors is provided. When adjusting the positions of the upper bending roller box, the lower bending roller box, the lower straightening roller box and the upper straightening roller box, the motor does not need to change its position, thereby avoiding the power cord connected to the motor from moving, and avoiding too many power cords connected to the motor. There is only one group of motors, which reduces the workload of daily maintenance of the motor; the fan blades are also driven by the motor to rotate, and the rotation of the fan blades will accelerate the flow of air in the pipeline, which can accelerate the flow of air around the motor, thereby accelerating the heat dissipation of the motor.
[0016] 2. The present invention is provided with a pipeline. Since the fan blades, motor, driving rod, bevel gear three and bevel gear two are all located inside the pipeline, the pipeline can reduce external interference to the fan blades, motor, driving rod, bevel gear three and bevel gear two, and play a certain protective role on the fan blades, motor, driving rod, bevel gear three and bevel gear two; since the aperture of the pipeline gradually decreases from one end close to the fan blades to the other end, the temperature of the air will gradually decrease when the air flows in the pipeline, and the air with lower temperature is blown toward the motor, which can improve the heat dissipation effect of the motor. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the present invention;
[0018] Figure 2 It is a schematic diagram of the inside of the cover;
[0019] Figure 3 It is a schematic diagram of the pipeline;
[0020] Figure 4 is a schematic diagram of the upper bending roller box;
[0021] Figure 5 It is a schematic diagram of the lifting frame;
[0022] Figure 6 Schematic diagram of the inlet tension roller assembly.
[0023] In the figure: 1, base; 2, cover; 3, pressing assembly; 301, oil cylinder; 302, support plate; 4, up and down lifting assembly; 401, lifting frame; 402, lifting plate; 403, lifting rod; 404, connecting plate; 405, moving block; 406, bidirectional screw; 407, reduction motor; 408, guide rod; 5, upper bending roller box; 501, box body; 502, working roller; 503, intermediate roller; 504, gear; 505, sprocket wheel 1; 506, chain 1; 507, sprocket wheel 2; 508, chain 2; 509, stable seat; 510, rotating shaft; 511, cone Gear 1; 6. Lower bending roller box; 7. Lower straightening roller box; 8. Upper straightening roller box; 9. Fixed seat; 10. Motor assembly; 1001. Pipe; 1002. Motor; 1003. Drive rod; 1004. Fixed plate; 1005. Fan blade; 1006. Bevel gear 2; 1007. Bevel gear 3; 1008. Rotating piece; 11. Inlet tension roller assembly; 1101. Tension roller frame; 1102. Tension roller; 1103. Pressure roller bracket; 1104. Cylinder; 1105. Pressure roller swing bracket; 1106. Pressure roller; 12. Outlet tension roller assembly; 13. Lifting ring. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] See also Figure 1 - Figure 6 , the figure shows a device for adding a hard-state straightening unit to a degreasing unit of the present invention, comprising a base 1, a cover body 2 is fixedly installed at the middle position of the top of the base 1, two groups of pressing components 3 and four groups of up and down lifting components 4 are fixedly installed on the cover body 2, the two groups of pressing components 3 are respectively fixedly connected to a group of upper bending roller boxes 5, the four groups of up and down lifting components 4 are respectively fixedly connected to two groups of lower bending roller boxes 6, a group of lower straightening roller boxes 7 and a group of upper straightening roller boxes 8, and a motor component 10 is arranged on the cover body 2;
[0026] The upper bending roller box 5 includes a box body 501, and the box body 501 is rotatably connected to two groups of working rollers 502 and three groups of intermediate rollers 503 through bearings. A group of gears 504 are fixedly installed on the outer walls of the three groups of intermediate rollers 503, and the gear 504 located in the middle of the three groups of gears 504 meshes with the other two groups of gears 504. A group of sprockets 505 are fixedly installed on the outer walls of the two groups of working rollers 502, and the two groups of sprockets 505 mesh with chains 506. A group of sprocket wheels 507 are fixedly installed on the outer wall of the working rollers 502 and the outer wall of the intermediate rollers 503, respectively. The two groups of sprocket wheels 507 are meshed with chains 508. A stabilizing seat 509 is fixedly installed on the outer wall of the box body 501. The stabilizing seat 509 rotates the rotating shaft 510 through a bearing. A group of bevel gears 511 are fixedly installed on the outer wall of the rotating shaft 510 and the outer wall of the working rollers 502, respectively. The two groups of bevel gears 511 are meshed with each other.
[0027] The motor assembly 10 includes a pipeline 1001, in which a motor 1002 is fixedly installed, and a driving end of the motor 1002 is fixedly connected to a driving rod 1003, and the driving rod 1003 is rotatably connected to a fixed plate 1004 through a bearing, and the fixed plate 1004 is fixedly installed in the pipeline 1001. A group of fan blades 1005 and four groups of bevel gears 2 1006 are fixedly installed on the outer wall of the driving rod 1003. The aperture of the pipeline 1001 gradually decreases from one end close to the fan blades 1005 to the other end. The four groups of bevel gears 2 1006 are respectively meshed with a group of bevel gears 3 1007, and the four groups of bevel gears 3 1007 are respectively fixedly installed on the top ends of four groups of rotating parts 1008, and the four groups of rotating parts 1008 are all rotatably connected to the pipeline 1001 and the cover body 2 through bearings.
[0028] The outer wall of the pipeline 1001 is fixedly connected to two groups of fixing seats 9, and the two groups of fixing seats 9 are fixedly installed on the top of the cover body 2; through the two groups of fixing seats 9, the installation structure of the pipeline 1001 is stable.
[0029] The structure of the upper bending roller box 5 is the same as that of the lower bending roller box 6, the lower straightening roller box 7, and the upper straightening roller box 8. The hexagonal groove on the inner side of the rotating shaft 510 of the upper bending roller box 5 is slidably connected to a group of hexagonal rods in the middle position of the rotating member 1008, and the inner side of the rotating shaft of the lower bending roller box 6, the lower straightening roller box 7 and the upper straightening roller box 8 is also slidably connected to a group of hexagonal rods in the middle position of the corresponding rotating member 1008; the upper bending roller box 5, the lower bending roller box 6, the lower straightening roller box 7 and the upper straightening roller box 8 are When the roller box 7 and the upper straightening roller box 8 move up and down, the respective rotating axes of the upper bending roller box 5, the lower bending roller box 6, the lower straightening roller box 7 and the upper straightening roller box 8 will move up and down along the corresponding rotating member 1008; it should be noted that the structure of the upper bending roller box 5 is the same as that of the lower bending roller box 6, the lower straightening roller box 7 and the upper straightening roller box 8, so the structure of the lower bending roller box 6, the lower straightening roller box 7 and the upper straightening roller box 8 can refer to the structure of the upper bending roller box 5, and will not be described in detail here.
[0030] The pressing assembly 3 includes two groups of cylinders 301, and the two groups of cylinders 301 are fixedly installed on the top of the cover body 2. The driving ends of the two groups of cylinders 301 are fixedly connected to the support plate 302, and the support plate 302 is fixedly connected to the outer wall of the box body 501 in the upper bending roller box 5; when in use, starting the two groups of cylinders 301 can drive the support plate 302 to move up or down, and the upward or downward movement of the support plate 302 will drive the upper bending roller box 5 to move up or down.
[0031] The up and down lifting assembly 4 includes a lifting frame 401, the lifting frame 401 is fixedly connected to the inner wall of the cover body 2, a lifting plate 402 is slidably connected up and down in the lifting frame 401, the top of the lifting plate 402 is fixedly connected to two groups of lifting rods 403, the tops of the two groups of lifting rods 403 slide through the top of the lifting frame 401, the two groups of protrusions at the bottom of the lifting plate 402 are respectively rotatably connected to a group of connecting plates 404, the two groups of connecting plates 404 are respectively rotatably connected to a group of moving blocks 405, the inner sides of the two groups of moving blocks 405 are threadedly connected to a bidirectional screw 406, one end of the bidirectional screw 406 is rotatably connected to the inner wall of the lifting frame 401 through a bearing, the other end of the bidirectional screw 406 is fixedly connected to the driving end of the reduction motor 407 through a ball cage coupling, the reduction The motor 407 is fixedly installed inside the lifting frame 401, and the guide rods 408 are slidably penetrated inside the two groups of moving blocks 405, and both ends of the guide rods 408 are fixedly connected to the inner wall of the lifting frame 401; when in use, starting the reduction motor 407 will drive the bidirectional screw 406 to rotate, and the rotation of the bidirectional screw 406 will drive the two groups of moving plates 405 to move closer to or away from each other along the guide rods 408, and then drive the lifting plate 402 to move up and down in the lifting frame 401, and the up and down movement of the lifting plate 402 will drive the two groups of lifting rods 403 to move up and down, and then drive the lower bending roller box 6, the lower straightening roller box 7 or the upper straightening roller box 8 to move up and down. It should be noted that the lifting rods 403 are fixedly connected to the box body in the lower bending roller box 6, the lower straightening roller box 7 or the upper straightening roller box 8.
[0032] The four groups of reduction motors 407 in the four groups of up and down lifting components 4 are respectively used in conjunction with a group of absolute value encoders; the use of the reduction motor 407 and the absolute value encoder is an existing mature technology and will not be described in detail here. The use of the reduction motor 407 and the absolute value encoder ensures that it is very convenient to adjust the pressing amount of the roller box during work, and the bite amount of the working roller is controlled and adjusted by the reduction motor, and the absolute value encoder detects the bite amount.
[0033] An inlet tension roller assembly 11 and an outlet tension roller assembly 12 are fixedly installed on the top of the base 1. The inlet tension roller assembly 11 and the outlet tension roller assembly 12 have the same structure and are symmetrical with each other around the cover body 2. When in use, the tension values of the inlet tension roller assembly 11 and the outlet tension roller assembly 12 are selected and calculated according to the tensile strength and yield strength of the steel plate according to the production process requirements of the unit. It should be noted that the inlet tension roller assembly 11 and the outlet tension roller assembly 12 have the same structure, so the structure of the outlet tension roller assembly 12 can refer to the structure of the inlet tension roller assembly 11, and will not be described in detail here.
[0034] The inlet tension roller assembly 11 comprises a tension roller frame 1101, on which a tension roller 1102 is rotatably mounted via a bearing, a pressure roller bracket 1103 is fixedly mounted on the top of the tension roller frame 1101, a cylinder 1104 is fixedly mounted on the top of the pressure roller bracket 1103, a telescopic end of the cylinder 1104 is fixedly connected to a rotating plate and the rotating plate is rotatably connected to a pressure roller swing bracket 1105, on which a pressure roller 1106 is rotatably mounted; when the tension of the inlet tension roller assembly 11 needs to be adjusted, starting the cylinder 1104 will drive the pressure roller swing bracket 1105 to rotate around the pressure roller bracket 1103, and then the position of the pressure roller 1106 can be adjusted, thereby adjusting the distance between the pressure roller 1106 and the tension roller 1102, thereby adjusting the tension of the inlet tension roller assembly 11; it should be noted that the operation of adjusting the tension of the outlet tension roller assembly 12 refers to the tension operation steps of the inlet tension roller assembly 11, and will not be described in detail here.
[0035] Four sets of lifting rings 13 are fixedly installed on the tension roller frame 1101 in the inlet tension roller assembly 11, and four sets of lifting rings 13 are also fixedly installed on the tension roller frame in the outlet tension roller assembly 12; the lifting rings 13 facilitate lifting the inlet tension roller assembly 11 or the outlet tension roller assembly 12.
[0036] Working principle of the present invention: before straightening the steel plate, the tension of the inlet tension roller assembly 11 and the outlet tension roller assembly 12 needs to be adjusted according to the specific conditions of the steel plate, and then the positions of the two groups of upper bending roller boxes 5 are adjusted respectively through the two groups of pressing components 3, and then the positions of the two groups of lower bending roller boxes 6, a group of lower straightening roller boxes 7 and a group of upper straightening roller boxes 8 are adjusted respectively through the four groups of upper and lower lifting components 4; in the process of straightening the steel plate, the steel plate is driven to move by the external steel plate moving structure, and the steel plate passes through the inlet tension roller assembly 11 successively. , upper bending roller box 5, lower bending roller box 6, lower straightening roller box 7, upper straightening roller box 8 and outlet tension roller assembly 12. In the process of the steel plate moving, the steel plate is corrected by the upper bending roller box 5, lower bending roller box 6, lower straightening roller box 7 and upper straightening roller box 8, so as to eliminate the strip shape defects such as wave shape, scoop bend, sickle bend, etc., improve the plate shape quality, improve the plate passing capacity of the unit, and improve the poor steel plate shape, C warping, L warping and other product defects. The specific correction working principle is an existing mature technology and will not be described in detail here;
[0037] During use, the starting motor 1002 will drive the driving rod 1003 to rotate, the driving rod 1003 will drive the fan blade 1005 and the four-group bevel gear two 1006 to rotate, the four-group bevel gear two 1006 will drive the four-group bevel gear three 1007 to rotate, the four-group bevel gear three 1007 will drive the four-group rotating part 1008 to rotate, the rotating part 1008 will drive the rotating shaft 510 to rotate, the rotating shaft 510 rotates and under the action of the two groups of mutually meshing bevel gears 1 511, it will drive a group of working rollers 502 to rotate, the group of working rollers 502 rotates and under the transmission action of the two groups of sprockets 1 505 and the chain 1 506, the two groups The working rollers 502 rotate at the same time. The working rollers 502 rotate and, under the transmission action of the two sets of sprocket wheels 507 and the two chains 508, drive a set of intermediate rollers 503 to rotate. Then, under the action of the three sets of gears 504, the three sets of intermediate rollers 503 all rotate, thereby causing the working rollers 502 and intermediate rollers 503 in the upper bending roller box 5 to rotate. Since the structure of the upper bending roller box 5 is the same as that of the lower bending roller box 6, the lower straightening roller box 7, and the upper straightening roller box 8, the working rollers and intermediate rollers in the lower bending roller box 6, the lower straightening roller box 7, and the upper straightening roller box 8 all rotate, thereby avoiding the phenomenon of steel sticking.
[0038] The motor 1002 is fixedly installed in the pipe 1001, and there is only one group of motors 1002. When adjusting the positions of the upper bending roller box 5, the lower bending roller box 6, the lower straightening roller box 7 and the upper straightening roller box 8, the motor 1002 does not need to change its position, thereby avoiding the power line connected to the motor 1002 from moving and avoiding too many power lines connected to the motor 1002. There is only one group of motors 1002, which reduces the workload of daily maintenance of the motor 1002.
[0039] During use, the rotation of the driving rod 1003 will drive the fan blades 1005, and the rotation of the fan blades 1005 will accelerate the flow of air in the pipe 1001. Both ends of the pipe 1001 are open. The air in the pipe 1001 will blow from the position close to the fan blades 1005 to the motor 1002, which can accelerate the flow of air around the motor 1002. In addition, since the aperture of the pipe 1001 gradually decreases from one end close to the fan blades 1005 to the other end, the air in the pipe 1001 is When flowing inside, the temperature of the air will gradually decrease, and the air with lower temperature will blow toward the motor 1002, which can speed up the heat dissipation of the motor 1002; since the fan blades 1005, the motor 1002, the driving rod 1003, the bevel gear three 1007 and the bevel gear two 1006 are all inside the pipe 1001, the interference of the outside world to the fan blades 1005, the motor 1002, the driving rod 1003, the bevel gear three 1007 and the bevel gear two 1006 can be reduced through the pipe 1001.
[0040] It should be noted that an external power supply and controller are required when the device is in use. The external power supply provides power for the cylinder 301, the reduction motor 407, the motor 1002 and the cylinder 1104, and the operation of the cylinder 301, the reduction motor 407, the motor 1002 and the cylinder 1104 is controlled by the external controller; it should be noted that the reduction motor 407 needs to adopt a reduction motor with its own structure; it should be noted that the motor 1002 needs to adopt a motor with suitable driving force.
[0041] It should be noted that the working rolls and intermediate rolls in the upper bending roll box 5, the lower bending roll box 6, the lower straightening roll box 7 and the upper straightening roll box 8 are all hardened by GCr15 medium frequency, and the surface hardening hardness is HRC62-64; the depth is 2-3mm.
[0042] The above content is a further detailed description of the present invention in combination with specific implementation methods. It cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, several simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as belonging to the scope of protection determined by the claims submitted for the present invention.
Claims
1. A device for adding a hard-state straightening unit to a degreasing unit, comprising a base (1), characterized in that: A cover body (2) is fixedly mounted at the middle position of the top of the base (1); two groups of pressing components (3) and four groups of up and down lifting components (4) are fixedly mounted on the cover body (2); the two groups of pressing components (3) are respectively fixedly connected to a group of upper bending roller boxes (5); the four groups of up and down lifting components (4) are respectively fixedly connected to two groups of lower bending roller boxes (6), a group of lower straightening roller boxes (7) and a group of upper straightening roller boxes (8); and a motor component (10) is arranged on the cover body (2); The upper bending roller box (5) comprises a box body (501), wherein the box body (501) is rotatably connected to two groups of working rollers (502) and three groups of intermediate rollers (503) via bearings, a group of gears (504) are respectively fixedly mounted on the outer walls of the three groups of intermediate rollers (503), a gear (504) located in the middle of the three groups of gears (504) meshes with the other two groups of gears (504), a group of sprocket wheels (505) are respectively fixedly mounted on the outer walls of the two groups of working rollers (502), and the two groups of sprocket wheels (505) are both meshed with chains (506), A group of sprockets (507) are fixedly mounted on the outer wall of a group of working rollers (502) and a group of intermediate rollers (503), and the two groups of sprockets (507) are meshed with chains (508). A stabilizing seat (509) is fixedly mounted on the outer wall of the box body (501). The stabilizing seat (509) rotates a rotating shaft (510) through a bearing. A group of bevel gears (511) are fixedly mounted on the outer wall of the rotating shaft (510) and a group of working rollers (502), and the two groups of bevel gears (511) are meshed with each other. The motor assembly (10) comprises a pipe (1001), a motor (1002) is fixedly installed in the pipe (1001), a driving end of the motor (1002) is fixedly connected to a driving rod (1003), the driving rod (1003) is rotatably connected to a fixed plate (1004) via a bearing, the fixed plate (1004) is fixedly installed in the pipe (1001), and a group of fan blades (1005) are fixedly installed on the outer wall of the driving rod (1003). ) and four groups of bevel gears (1006), the aperture of the pipe (1001) gradually decreases from one end close to the fan blade (1005) to the other end, the four groups of bevel gears (1006) respectively mesh with a group of bevel gears (1007), the four groups of bevel gears (1007) are respectively fixedly mounted on the top ends of four groups of rotating parts (1008), and the four groups of rotating parts (1008) are all rotatably connected to the pipe (1001) and the cover body (2) through bearings.
2. The device for adding a hard-state straightening unit to a degreasing unit according to claim 1 is characterized in that: The outer wall of the pipeline (1001) is fixedly connected to two groups of fixing seats (9), and the two groups of fixing seats (9) are fixedly installed on the top of the cover body (2).
3. The device for adding a hard-state straightening unit to a degreasing unit according to claim 1 is characterized in that: The structure of the upper bending roller box (5) is the same as that of the lower bending roller box (6), the lower straightening roller box (7) and the upper straightening roller box (8). The hexagonal groove on the inner side of the rotating shaft (510) of the upper bending roller box (5) is slidably connected to a group of hexagonal rods in the middle position of the rotating member (1008) up and down. The inner side of the rotating shaft of the lower bending roller box (6), the lower straightening roller box (7) and the upper straightening roller box (8) is also slidably connected to a group of hexagonal rods in the middle position of the corresponding rotating member (1008) up and down.
4. The device for adding a hard-state straightening unit to a degreasing unit according to claim 1 is characterized in that: The pressing assembly (3) comprises two groups of oil cylinders (301), the two groups of oil cylinders (301) are fixedly mounted on the top of the cover body (2), the driving ends of the two groups of oil cylinders (301) are fixedly connected to a support plate (302), and the support plate (302) is fixedly connected to the outer wall of the box body (501) in the upper bending roller box (5).
5. The device for adding a hard-state straightening unit to a degreasing unit according to claim 1 is characterized in that: The up-and-down lifting assembly (4) comprises a lifting frame (401), the lifting frame (401) is fixedly connected to the inner wall of the cover body (2), a lifting plate (402) is slidably connected to the lifting frame (401), the top of the lifting plate (402) is fixedly connected to two groups of lifting rods (403), the tops of the two groups of lifting rods (403) are slidably passed through the top of the lifting frame (401), the two groups of protrusions at the bottom of the lifting plate (402) are respectively rotatably connected to a group of connecting plates (404), and the two groups of connecting plates (404) are respectively rotatably connected to a group of moving blocks (405 ), the inner sides of the two groups of moving blocks (405) are threadedly connected to a bidirectional screw rod (406), one end of the bidirectional screw rod (406) is rotatably connected to the inner wall of the lifting frame (401) through a bearing, and the other end of the bidirectional screw rod (406) is fixedly connected to the driving end of a reduction motor (407) through a ball cage coupling, and the reduction motor (407) is fixedly installed inside the lifting frame (401), and a guide rod (408) is slidably penetrated inside the two groups of moving blocks (405), and both ends of the guide rod (408) are fixedly connected to the inner wall of the lifting frame (401).
6. The device for adding a hard-state straightening unit to a degreasing unit according to claim 5 is characterized in that: The four groups of reduction motors (407) in the four groups of up and down lifting components (4) are respectively used in conjunction with a group of absolute value encoders.
7. The device for adding a hard-state straightening unit to a degreasing unit according to claim 1 is characterized in that: An inlet tension roller assembly (11) and an outlet tension roller assembly (12) are fixedly mounted on the top of the base (1); the inlet tension roller assembly (11) and the outlet tension roller assembly (12) have the same structure; and the inlet tension roller assembly (11) and the outlet tension roller assembly (12) are symmetrical with respect to the cover body (2) as the center.
8. The device for adding a hard-state straightening unit to a degreasing unit according to claim 7 is characterized in that: The inlet tension roller assembly (11) comprises a tension roller frame (1101), on which a tension roller (1102) is rotatably mounted via a bearing, a pressure roller bracket (1103) is fixedly mounted on the top of the tension roller frame (1101), a cylinder (1104) is fixedly mounted on the top of the pressure roller bracket (1103), a telescopic end of the cylinder (1104) is fixedly connected to a rotating plate, and the rotating plate is rotatably connected to a pressure roller swing bracket (1105), and a pressure roller (1106) is rotatably mounted on the pressure roller swing bracket (1105).
9. The device for adding a hard-state straightening unit to a degreasing unit according to claim 7, characterized in that: Four sets of lifting rings (13) are fixedly mounted on the tension roller frame (1101) in the inlet tension roller assembly (11), and four sets of lifting rings (13) are also fixedly mounted on the tension roller frame in the outlet tension roller assembly (12).
Citation Information
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