A fully automatic resin cotton winding and bagging system

Abstract

The invention relates to a fully automatic resin cotton winding and bagging system, which is characterized by comprising a conveying module, a slitting module and a winding and bagging module; in the invention, relying on an original rock wool production line, after the resin cotton is produced, a top suspended conveying frame in the conveying module is used to convey the resin cotton from the production line, and a slitting module is used to cut the resin cotton into two parts, which is convenient for subsequent winding and packaging; the large-sized resin cotton is packaged in a slitting and winding manner, which has higher packaging efficiency and higher production capacity than the traditional single production line independently producing and packaging manner; the two slit groups are packaged simultaneously, and each group is packaged by two reels alternately, which greatly improves the packaging efficiency, realizes fully automated packaging production, and reduces the labor intensity of workers.

Description

Technical Field

[0001] The invention relates to the technical field of resin cotton production, and in particular to a full-automatic resin cotton winding and bagging system. Background Art

[0002] In nonwoven fabrics, resin wool is a piece of continuous cotton formed by bonding a group of fibers together using a unique method instead of traditional interweaving or knitting. Resin wool is a raw material used to produce rock wool. The production of general resin wool can use the same production line as rock wool; however, since the required size of resin wool is not as large as that of rock wool, the conventional rock wool production line cannot meet the winding and bagging requirements of resin wool; therefore, a new resin wool winding and bagging system is needed to solve the problem of low efficiency, high cost and high labor intensity of workers in the traditional resin wool winding and bagging. Summary of the invention

[0003] The technical problem to be solved by the present invention is to provide a fully automatic resin cotton winding and bagging system to solve the problems of low efficiency, high cost and high labor intensity of workers in traditional resin cotton winding and bagging using manual winding and bagging.

[0004] In order to solve the above technical problems, the technical solution of the present invention is: a fully automatic resin cotton winding and bagging system, the innovation of which is: comprising a conveying module, a slitting module and a winding and bagging module;

[0005] The conveying module includes a top suspended conveying frame and a supporting conveying roller frame; the top suspended conveying frame includes a door-shaped frame and a guide clamping roller unit; the door-shaped frame is arranged in an inclined state, and a first conveying belt is arranged in the door-shaped frame for supporting and conveying the resin cotton in an inclined state, and a pair of guide clamping roller units are arranged in the door-shaped frame at the output end of the first conveying belt for guiding and conveying the resin cotton;

[0006] The supporting conveying roller frame comprises a conveying roller frame unit and a supporting conveying roller unit; the conveying roller frame unit is located below the top suspended conveying frame and is installed on the ground; the supporting conveying roller unit is laid along the upper surface of the conveying roller frame unit, and the supporting conveying roller unit is driven to rotate by the first motor to realize the horizontal conveying of the resin cotton;

[0007] The slitting module is installed on the conveying roller frame unit, and the conveying module includes a slitting guide frame, a guide frame adjustment module and a slitting unit; one end of the slitting guide frame is hingedly installed on the end of the conveying roller frame unit, and a buckle connected to the guide frame adjustment module is provided on the slitting guide frame; a second conveyor belt is provided in the slitting guide frame for receiving and conveying the resin cotton conveyed from the first conveyor belt; the guide frame adjustment module includes an adjustment column, an adjustment handle and a wire rope; the adjustment column is installed on the conveying roller frame unit in the vertical direction, and a wire rope guide groove wheel is provided on the top of the adjustment column; one side of the adjustment column is provided There is an adjustment handle mounting seat; the adjustment handle is hingedly mounted on the adjustment handle mounting seat; one end of the steel wire rope is buckled on the adjustment handle, and the other end of the steel wire rope is connected to the buckle of the slitting guide frame by passing through the steel wire rope guide groove wheel at the top of the adjustment column, and the adjustment handle is driven to rotate around the hinge, and the steel wire rope drives the slitting guide frame to rotate around the hinge to adjust the inclination angle; the slitting unit is mounted on the slitting guide frame, and the slitting unit includes a cutter seat and a cutter blade; the cutter is mounted perpendicular to the surface of the slitting guide frame, and the cutter blade is mounted on the cutter seat and driven by a motor to cut the resin cotton transported by the second conveyor belt;

[0008] The winding and bagging module is installed at the output end of the conveying roller frame unit; the winding and bagging module has two groups, which are respectively used to load and take out the cut resin cotton; the winding and bagging module includes a swinging conveying frame, a resin cotton winding frame, a first reel, a second reel, an inclination adjustment cylinder and a bagging pushing cylinder; the swinging conveying frame is arranged at the output end of the conveying roller frame unit, and the swinging conveying frame includes a base and a swinging frame; the base is an L-shaped structure, and one end of the swinging frame is hingedly installed at the top of the base; a third conveyor belt is arranged in the swinging frame, which is used to receive and transport the resin cotton transported from the second conveyor belt; a cutting roller is horizontally arranged above the output end of the swinging frame through a bracket, and a gap is formed between the cutting roller and the surface of the third conveyor belt to accommodate the resin cotton passing through; the inclination adjustment cylinder is installed on the base, and the output end of the inclination adjustment cylinder is connected to the swinging frame, and the swinging frame is driven to rotate around the hinge by the inclination adjustment cylinder;

[0009] The resin cotton winding frame is arranged on one side of the base, and the first reel and the second reel are both arranged on the resin cotton winding frame in a stepped arrangement, and both ends of the first reel and the second reel are both opened; the height of the first reel is lower than the height of the second reel, and a resin cotton cutting and conveying frame is horizontally arranged above the first reel, and a fourth conveyor belt is arranged in the resin cotton cutting and conveying frame; one end of the resin cotton cutting and conveying frame extends to the resin cotton entrance position of the second reel, and the other end of the resin cotton cutting and conveying frame is used to dock with the output end of the swing frame, and cooperate with the cutting roller to pull the resin cotton apart when the output end of the swing frame swings;

[0010] The bagging and pushing cylinders have two groups, which are respectively arranged at one end of the first reel and one end of the second reel; the other end of the first reel and the other end of the second reel are both manually covered with resin cotton packaging bags, and the resin cotton wound in the first reel and the second reel is pushed into the resin cotton packaging bags by the bagging and pushing cylinders.

[0011] Furthermore, the first motor is installed on the conveying roller frame unit, and a driving sprocket is provided at the output end of the first motor; and a driven sprocket is provided at the end of a supporting conveying roller unit, and the driving sprocket and the driven sprocket are connected by a chain; a synchronous gear is also provided at the end of the supporting conveying roller unit, and the synchronous gears are connected by a synchronous belt to realize synchronous rotation of the supporting conveying roller unit.

[0012] Furthermore, the first conveyor belt, the second conveyor belt, the third conveyor belt and the fourth conveyor belt are all wound on transmission rollers, and the transmission rollers are driven by independent motors.

[0013] Furthermore, the winding bagging modules have two groups, and an extension conveyor frame is provided at the input end of the swing conveyor frame of one group of the winding bagging modules, and the other end of the extension conveyor frame is connected to the conveying roller frame unit, and a conveyor belt is provided on the extension conveyor frame; a space for placing the bagging push cylinder of the other group of the winding bagging modules is formed under the extension conveyor frame to improve space utilization.

[0014] The advantages of the present invention are:

[0015] 1) The present invention relies on the existing rock wool production line. After the resin wool is produced, the top suspended conveyor frame in the conveying module is used to convey the resin wool from the production line, and the slitting module is used to cut the resin wool into two parts, which is convenient for subsequent winding and packaging; the large-sized resin wool is packaged in a slitting and winding manner, which has higher packaging efficiency and higher production capacity than the traditional single production line independent production and packaging method; the two groups of slitting are packaged at the same time, and each group is packaged with two rolls alternately wound, which greatly improves the packaging efficiency, realizes fully automated packaging production, and reduces the labor intensity of workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0017] Figure 1 The present invention is a front view of a fully automatic resin cotton winding and bagging system.

[0018] Figure 2 The figure is a top view of a fully automatic resin cotton winding and bagging system of the present invention.

[0019] Figure 3 The present invention is a top suspended conveyor frame structure diagram of a fully automatic resin cotton winding and bagging system.

[0020] Figure 4 The present invention is a slitting module assembly diagram of a fully automatic resin cotton winding and bagging system.

[0021] Figure 5 The present invention is a structural diagram of a winding and bagging module of a fully automatic resin cotton winding and bagging system.

[0022] Figure 6 This is another state structural diagram of the winding and bagging module of the full-automatic resin cotton winding and bagging system of the present invention. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0024] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] like Figures 1 to 6 The fully automatic resin cotton winding and bagging system shown comprises a conveying module 1, a slitting module 2 and a winding and bagging module 3.

[0026] The conveying module 1 includes a top suspended conveying frame 11 and a supporting conveying roller frame 12; the top suspended conveying frame 11 includes a door-shaped frame 111 and a guide clamping roller unit 112; the door-shaped frame 111 is arranged in an inclined state, and a first conveying belt 113 is arranged in the door-shaped frame 111, which is used for supporting and conveying the resin cotton in an inclined state, and a pair of guide clamping roller units 112 are arranged at the output end of the first conveying belt 113 in the door-shaped frame 111, which are used for guiding and conveying the resin cotton.

[0027] The supporting conveying roller frame 12 includes a conveying roller frame unit 121 and a supporting conveying roller unit 122; the conveying roller frame unit 121 is located below the top suspended conveying frame 11 and is installed on the ground; the supporting conveying roller unit 122 is laid along the upper surface of the conveying roller frame unit 121, and the supporting conveying roller unit 122 is driven to rotate by the first motor to realize horizontal conveying of the resin cotton.

[0028] The slitting module 2 is installed on the conveying roller frame unit 121, and the conveying module 2 includes a slitting guide frame 21, a guide frame adjustment module 22 and a slitting unit 23; one end of the slitting guide frame 21 is hingedly installed on the end of the conveying roller frame unit 121, and a buckle connected to the guide frame adjustment module 22 is provided on the slitting guide frame 21; a second conveyor belt 24 is provided in the slitting guide frame 23, which is used to receive and convey the resin cotton conveyed from the first conveyor belt 113; the guide frame adjustment module 22 includes an adjustment column 221, an adjustment handle 222 and a wire rope 223; the adjustment column is installed on the conveying roller frame unit 121 along the vertical direction, and a wire rope guide groove wheel is provided on the top of the adjustment column 221; the adjustment column 221 An adjusting handle mounting seat is provided on one side; the adjusting handle 222 is hingedly mounted on the adjusting handle mounting seat; one end of the wire rope 223 is buckled on the adjusting handle 221, and the other end of the wire rope 223 passes through the wire rope guide groove wheel at the top of the adjusting column 221 and is connected to the buckle of the slitting guide frame 21. By driving the adjusting handle 222 to rotate around the hinge, the wire rope 223 drives the slitting guide frame 21 to rotate around the hinge to adjust the inclination angle; the slitting unit 23 is installed on the slitting guide frame 21, and the slitting unit 23 includes a cutter seat and a cutting blade; the cutter is installed perpendicular to the surface of the slitting guide frame, and the cutting blade is installed on the cutter seat and driven by a motor to cut the resin cotton transported by the second conveyor belt 24.

[0029] The winding and bagging module 3 is installed at the output end of the conveying roller frame unit 121; the winding and bagging module 3 has two groups, which are used to load and unload the cut resin cotton respectively; the winding and bagging module 3 includes a swing conveying frame 31, a resin cotton winding frame 32, a first reel 33, a second reel 34, an inclination adjustment cylinder 35 and a bagging pushing cylinder 36; the swing conveying frame 31 is arranged at the output end of the conveying roller frame unit 121, and the swing conveying frame 31 includes a base and a swing frame; the base is an L-shaped structure, and one end of the swing frame is hingedly mounted on the base The top of the seat is located at the top; a third conveyor belt 311 is arranged in the swing frame, which is used to receive and convey the resin cotton transported by the second conveyor belt 24; a cutting roller 312 is horizontally arranged above the output end of the swing frame through a bracket, and a gap is formed between the cutting roller 312 and the surface of the third conveyor belt 311 to accommodate the resin cotton passing through; the inclination adjustment cylinder 35 is installed on the base, and the output end of the inclination adjustment cylinder 35 is connected to the swing frame, and the swing frame is driven to rotate around the hinge through the inclination adjustment cylinder 35.

[0030] The resin cotton winding rack 32 is arranged on one side of the base, and the first reel 33 and the second reel 34 are both arranged on the resin cotton winding rack 32 in a stepped manner, and both ends of the first reel 33 and the second reel 34 are opened; the height of the first reel 33 is lower than the height of the second reel 34, and a resin cotton cutting and conveying rack 37 is horizontally arranged above the first reel 33, and a fourth conveyor belt 371 is arranged in the resin cotton cutting and conveying rack 37; one end of the resin cotton cutting and conveying rack 37 extends to the resin cotton entrance position of the second reel 34, and the other end of the resin cotton cutting and conveying rack 37 is used to dock with the output end of the swing frame, and cooperate with the cutting roller 312 to pull the resin cotton apart when the output end of the swing frame swings.

[0031] The bagging and pushing cylinder 36 has two groups, which are respectively arranged at one end of the first reel 33 and one end of the second reel 34; the other end of the first reel 33 and the other end of the second reel 34 are both manually covered with resin cotton packaging bags, and the resin cotton wound in the first reel 33 and the second reel 34 is pushed into the resin cotton packaging bag by the bagging and pushing cylinder.

[0032] The first motor is installed on the conveying roller frame unit 121, and a driving sprocket is provided at the output end of the first motor; and a driven sprocket is provided at the end of a supporting conveying roller unit 122, and the driving sprocket and the driven sprocket are connected by a chain; a synchronous gear is also provided at the end of the supporting conveying roller unit 122, and the synchronous gears are connected by a synchronous belt to realize the synchronous rotation of the supporting conveying roller unit.

[0033] The first conveyor belt 113 , the second conveyor belt 24 , the third conveyor belt 311 and the fourth conveyor belt 371 are all wound on transmission rollers, and the transmission rollers are driven by independent motors.

[0034] The winding bagging module 3 has two groups, and an extension conveyor frame 38 is provided at the input end of the swing conveyor frame of one group of the winding bagging modules, and the other end of the extension conveyor frame 38 is connected to the conveying roller frame unit, and a conveyor belt is provided on the extension conveyor frame 38; a space for placing the bagging push cylinder 36 of the other group of the winding bagging module 3 is formed below the extension conveyor frame 38 to improve space utilization.

[0035] The working principle of the present invention is: after the resin cotton is produced, the top suspended conveyor frame in the conveying module is used to convey the resin cotton from the production line, and the slitting module is used to cut the resin cotton into two parts. After being conveyed by the supporting conveying roller frame, the two swinging conveyor frames respectively enter the two groups of reels, and the first reel and the second reel of each group are wound alternately to improve the winding efficiency of the resin cotton. At the same time, a bagging and pushing cylinder is set at one end of the reel, and a resin cotton packaging bag is set at the other end. The resin cotton is pushed out by the bagging and pushing cylinder for packaging.

[0036] Those skilled in the art should understand that the present invention is not limited to the above-mentioned embodiments. The above-mentioned embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may be subject to various changes and improvements, and these changes and improvements shall all fall within the scope of the present invention claimed for protection.

Claims

1. A fully automatic resin cotton winding and bagging system, characterized by: It includes a conveying module, a slitting module and a winding and bagging module; The conveying module includes a top suspended conveying frame and a supporting conveying roller frame; the top suspended conveying frame includes a door-shaped frame and a guide clamping roller unit; the door-shaped frame is arranged in an inclined state, and a first conveying belt is arranged in the door-shaped frame for supporting and conveying the resin cotton in an inclined state, and a pair of guide clamping roller units are arranged in the door-shaped frame at the output end of the first conveying belt for guiding and conveying the resin cotton; The supporting conveying roller frame comprises a conveying roller frame unit and a supporting conveying roller unit; the conveying roller frame unit is located below the top suspended conveying frame and is installed on the ground; the supporting conveying roller unit is laid along the upper surface of the conveying roller frame unit, and the supporting conveying roller unit is driven to rotate by the first motor to realize the horizontal conveying of the resin cotton; The slitting module is installed on the conveying roller frame unit, and the conveying module includes a slitting guide frame, a guide frame adjustment module and a slitting unit; one end of the slitting guide frame is hingedly installed on the end of the conveying roller frame unit, and a buckle connected to the guide frame adjustment module is provided on the slitting guide frame; a second conveyor belt is provided in the slitting guide frame for receiving and conveying the resin cotton conveyed from the first conveyor belt; the guide frame adjustment module includes an adjustment column, an adjustment handle and a wire rope; the adjustment column is installed on the conveying roller frame unit in the vertical direction, and a wire rope guide groove wheel is provided on the top of the adjustment column; one side of the adjustment column is provided There is an adjustment handle mounting seat; the adjustment handle is hingedly mounted on the adjustment handle mounting seat; one end of the steel wire rope is buckled on the adjustment handle, and the other end of the steel wire rope is connected to the buckle of the slitting guide frame by passing through the steel wire rope guide groove wheel at the top of the adjustment column, and the adjustment handle is driven to rotate around the hinge, and the steel wire rope drives the slitting guide frame to rotate around the hinge to adjust the inclination angle; the slitting unit is mounted on the slitting guide frame, and the slitting unit includes a cutter seat and a cutter blade; the cutter is mounted perpendicular to the surface of the slitting guide frame, and the cutter blade is mounted on the cutter seat and driven by a motor to cut the resin cotton transported by the second conveyor belt; The winding and bagging module is installed at the output end of the conveying roller frame unit; the winding and bagging module has two groups, which are respectively used to load and take out the cut resin cotton; the winding and bagging module includes a swinging conveying frame, a resin cotton winding frame, a first reel, a second reel, an inclination adjustment cylinder and a bagging pushing cylinder; the swinging conveying frame is arranged at the output end of the conveying roller frame unit, and the swinging conveying frame includes a base and a swinging frame; the base is an L-shaped structure, and one end of the swinging frame is hingedly installed at the top of the base; a third conveyor belt is arranged in the swinging frame, which is used to receive and transport the resin cotton transported from the second conveyor belt; a cutting roller is horizontally arranged above the output end of the swinging frame through a bracket, and a gap is formed between the cutting roller and the surface of the third conveyor belt to accommodate the resin cotton passing through; the inclination adjustment cylinder is installed on the base, and the output end of the inclination adjustment cylinder is connected to the swinging frame, and the swinging frame is driven to rotate around the hinge by the inclination adjustment cylinder; The resin cotton winding frame is arranged on one side of the base, and the first reel and the second reel are both arranged on the resin cotton winding frame in a stepped arrangement, and both ends of the first reel and the second reel are both opened; the height of the first reel is lower than the height of the second reel, and a resin cotton cutting and conveying frame is horizontally arranged above the first reel, and a fourth conveyor belt is arranged in the resin cotton cutting and conveying frame; one end of the resin cotton cutting and conveying frame extends to the resin cotton entrance position of the second reel, and the other end of the resin cotton cutting and conveying frame is used to dock with the output end of the swing frame, and cooperate with the cutting roller to pull the resin cotton apart when the output end of the swing frame swings; The bagging and pushing cylinders have two groups, which are respectively arranged at one end of the first reel and one end of the second reel; the other end of the first reel and the other end of the second reel are both manually covered with resin cotton packaging bags, and the resin cotton wound in the first reel and the second reel is pushed into the resin cotton packaging bags by the bagging and pushing cylinders.

2. The fully automatic resin cotton winding and bagging system according to claim 1 is characterized in that: The first motor is installed on the conveying roller frame unit, and a driving sprocket is provided at the output end of the first motor; and a driven sprocket is provided at the end of a supporting conveying roller unit, and the driving sprocket and the driven sprocket are connected by a chain; a synchronous gear is also provided at the end of the supporting conveying roller unit, and the synchronous gears are connected by a synchronous belt to realize synchronous rotation of the supporting conveying roller unit.

3. The fully automatic resin cotton winding and bagging system according to claim 1 is characterized in that: The first conveyor belt, the second conveyor belt, the third conveyor belt and the fourth conveyor belt are all wound on transmission rollers, and the transmission rollers are driven by independent motors.

4. The fully automatic resin cotton winding and bagging system according to claim 1 is characterized in that: The winding bagging modules have two groups, and an extension conveying frame is provided at the input end of the swing conveying frame of one group of the winding bagging modules, and the other end of the extension conveying frame is connected to the conveying roller frame unit, and a conveyor belt is provided on the extension conveying frame; a space for placing the bagging pushing cylinder of the other group of the winding bagging modules is formed under the extension conveying frame to improve space utilization.

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