High-speed CVJ high-frequency quenching full-automatic production line
By adopting the coordinated work of rotary driving and displacement driving mechanisms in the CVJ high-frequency quenching production line, the rapid placement and clamping of workpieces is achieved, solving the problems of long workpiece transfer time and waste of resources in the prior art, and improving production efficiency.
Patent Information
- Application Number
- CN202411397132.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2024-12-31
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In existing CVJ quenching equipment, the workpiece transfer time is long, the production beat is long, and the chuck requires additional power mechanism to pick up the workpiece clip, resulting in waste of resources.
A high-speed CVJ high-frequency quenching fully automatic production line is designed, using a rotary driving mechanism and a displacement driving mechanism. The rapid placement and clamping of workpieces are achieved through two symmetrical material extraction workpieces, reducing the holding time of a single material extraction workpiece. , and fixing and clamping the workpiece is achieved through self-locking and self-removing clamping hands.
Through the coordinated work of the two material-taking workpieces, the workpiece placement and clamping time is reduced, the waste of resources is reduced, and the production efficiency is improved.
Smart Images

Figure CN119220777A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel ball production and manufacturing, and in particular to a high-speed CVJ high-frequency quenching fully automatic production line. Background Art
[0002] At present, in CVJ quenching equipment, the workpiece transportation method generally adopts truss transportation and rotary cylinder swing arm mechanism, but the waiting time is long and the production cycle is long, which seriously restricts productivity. With the popularization of automobiles, automobile parts manufacturers need high-speed production lines; In addition, the workpiece is clamped by a chuck, which requires an additional power mechanism to move the clamping claws of the chuck to clamp the workpiece. This method increases the waste of resources. To address the above issues, we propose a high-speed CVJ high-frequency quenching fully automatic production line. Summary of the invention
[0003] The present invention aims at the fact that the conveying process of the workpiece in the above-mentioned prior art takes a long time, and the chuck in the prior art needs an additional power source to clamp the workpiece, which fails to achieve the purpose of saving resources. We propose a high-speed CVJ high-frequency quenching fully automatic production line.
[0004] The invention provides a high-speed CVJ high-frequency quenching fully automatic production line, comprising a frame, a loading station, and a retrieving station, wherein the loading station is arranged on the frame, and the retrieving station is rotatably connected to the frame through a rotary drive mechanism arranged on the frame; The material picking station comprises a rotating support and a material picking workpiece, wherein the rotating support is rotatably connected to the frame through a rotating driving mechanism, and the material picking workpiece is provided with two groups, which are symmetrically arranged on the rotating support; The material picking workpiece includes a displacement driving mechanism, a support frame, and a self-locking and self-releasing gripper. The displacement driving mechanism is arranged on a rotating pillar. The support frame is threadedly connected to the displacement driving mechanism and is slidably arranged on the rotating pillar. The self-locking and self-releasing gripper is arranged on the support frame.
[0005] As a further improvement of the present invention, the loading station comprises a loading piece 1 and a loading piece 2, wherein the loading piece 1 is arranged on the frame, one end of the loading piece 2 is connected to the loading piece 1, and the other end is slidably connected to the frame; The loading part 1 includes a cylinder 1, a machine platform 1, and an object placement seat 1. The cylinder 1 is connected to the frame. The machine platform 1 is connected to the output end of the cylinder 1 and is slidably connected to the frame through a sliding mechanism 1. The object placement seat 1 is connected to the machine platform 1. The second loading component includes a second cylinder, a second machine platform, and a second object placement seat. The second cylinder is connected to the upper end surface of the first machine platform. The second machine platform is connected to the output end of the second cylinder and is slidably connected to the frame through a second sliding mechanism. The second object placement seat is connected to the second machine platform.
[0006] As a further improvement of the present invention, the rotary drive mechanism comprises a drive motor 1 and a pulley mechanism 1, wherein the drive motor 1 is fixed to the frame, and the drive motor 1 is connected to the rotary support via the pulley mechanism 1; The displacement driving mechanism includes a second driving motor, a second pulley mechanism, and a threaded rod. The second driving motor is fixedly connected to the rotating support. The threaded rod is connected to the second driving motor through the second pulley mechanism. The threaded rod is rotationally connected to the rotating support. The threaded rod is threadedly connected to the supporting frame.
[0007] As a further improvement scheme of the present invention, the self-locking and self-releasing gripper includes an upper horizontal plate, a lower horizontal plate, a reset mechanism, and a self-locking and self-releasing support mechanism. The upper horizontal plate and the lower horizontal plate are respectively slidably connected to the rotating pillar through three sliding mechanisms. The upper horizontal plate is fixedly connected to the support frame, and the lower horizontal plate passes through the support frame. The reset mechanism is fixedly connected to the upper horizontal plate and movably passes through the lower horizontal plate. One end of the self-locking and self-releasing support mechanism is connected to the lower horizontal plate, and the other end is connected to the upper horizontal plate.
[0008] As a further improvement of the present invention, the reset mechanism includes a guide rod and a spring. The guide rod is fixed to the upper horizontal plate and moves through the lower horizontal plate. The spring is arranged between the upper horizontal plate and the lower horizontal plate and is sleeved on the surface of the guide rod.
[0009] As a further improvement scheme of the present invention, the self-locking and self-releasing support mechanism includes a support column mechanism, a hand clamping mechanism, a fixed vertical plate, a support mechanism, and a steering mechanism. The support column mechanism is fixedly connected to the lower end surface of the upper horizontal plate, the hand clamping mechanism is slidably arranged on the lower horizontal plate and passes through the support column mechanism, the fixed vertical plate is fixedly connected to the lower horizontal plate and is slidably connected to the support column mechanism up and down, the support mechanism is slidably arranged on the fixed vertical plate for supporting the support column mechanism, and the steering mechanism is arranged on the fixed vertical plate and in contact with the support mechanism.
[0010] As a further improvement of the present invention, the support column mechanism includes a fixed column, a pushing mechanism, and a support rod, wherein the fixed column is fixedly connected to the lower end surface of the upper horizontal plate, the pushing mechanism is arranged on the side end surface of the fixed column, and the support rod is slidably arranged on the fixed column; The pushing mechanism includes a fixed plate, a rotating rod 1, a U-shaped frame, a rotating rod 2, and a spring. The fixed column is provided with a placement groove 1, one end of the fixed plate is arranged in the placement groove 1 and is fixedly connected to the fixed column, and the other end extends out of the placement groove 1. The rotating rod 1 is rotatably connected to the end of the fixed plate arranged outside the placement groove 1, the U-shaped frame is slidably arranged on the fixed plate, the rotating rod 2 is rotatably arranged on the U-shaped frame, one end of the spring is connected to the fixed column, and the other end is connected to the U-shaped frame.
[0011] As a further improvement scheme of the present invention, the gripping mechanism includes a pushing plate and a gripping head, the pushing plate is slidably connected to the lower horizontal plate, the gripping head is fixedly connected to the pushing plate, the pushing plate includes an arcuate portion and a vertical portion, the arcuate portion is transitionally connected to the vertical portion in an arc shape, and the gripping head is connected to the vertical portion of the pushing plate.
[0012] As a further improvement scheme of the present invention, the supporting mechanism includes a placement groove 2, a support plate, and a spring 2. A placement groove 3 is provided on the fixed vertical plate, and the placement groove 3 is communicated with the placement groove 2. The support rod moves in the placement groove 3. One end of the support plate is movably arranged in the placement groove 2, and the other end extends into the placement groove 3 and contacts the steering mechanism. The spring 2 is arranged in the placement groove 2, one end is connected to the fixed vertical plate, and the other end is connected to the support plate. The side end surface of the support plate in the placement groove 3 is an inclined structure.
[0013] As a further improvement of the present invention, the steering mechanism includes a guide vertical plate, a rotating plate 1, and a rotating plate 2. The guide vertical plate is arranged at the middle part of the placement groove 3 and is fixedly connected to the fixed vertical plate. The rotating plate 1 is rotatably arranged on the upper end of the guide vertical plate, and the end surfaces of the rotating plate 1 and the guide vertical plate that are close to each other are magnetically the same polarity. The rotating plate 2 is rotatably arranged on the lower end of the guide vertical plate, and the end surfaces of the rotating plate 2 and the guide vertical plate that are close to each other are magnetically the same polarity.
[0014] Beneficial effects of the present invention: The present invention provides a high-speed CVJ high-frequency quenching fully automatic production line, 1. Through two pick-up workpieces, when one of the pick-up workpieces is placing the workpiece to the quenching position, the other pick-up workpiece can clamp the workpiece, reducing the problem of long pick-up and placement time for a single pick-up workpiece; Second, when the self-locking and self-releasing gripper is driven downward by the displacement drive mechanism, the workpiece can be placed and clamped, reducing the waste of resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 The structure of a high-speed CVJ high-frequency quenching fully automatic production line of the present invention is Figure 1 .
[0016] Figure 2 The structure of a high-speed CVJ high-frequency quenching fully automatic production line of the present invention is Figure 2 .
[0017] Figure 3 The present invention is a structural diagram of a material taking station of a high-speed CVJ high-frequency quenching fully automatic production line.
[0018] Figure 4 The structure of a high-speed CVJ high-frequency quenching fully automatic production line of the present invention is Figure 3 .
[0019] Figure 5 The present invention is a structural diagram of a loading station of a high-speed CVJ high-frequency quenching fully automatic production line.
[0020] Figure 6 The invention discloses a high-speed CVJ high-frequency quenching fully automatic production line. Figure 3 Enlarged view of point A in the middle.
[0021] Figure 7 The structure of the workpiece for taking out the material of a high-speed CVJ high-frequency quenching fully automatic production line of the present invention is as follows: Figure 1 .
[0022] Figure 8 The structure of the workpiece for taking out the material of a high-speed CVJ high-frequency quenching fully automatic production line of the present invention is as follows: Figure 2 .
[0023] Fig. 9 This is a cross-sectional structural diagram of a workpiece for material removal in a high-speed CVJ high-frequency quenching fully automatic production line of the present invention.
[0024] Fig.10 The invention discloses a high-speed CVJ high-frequency quenching fully automatic production line. Fig. 9 Enlarged view of point B in the middle.
[0025] Fig.11 The invention discloses a high-speed CVJ high-frequency quenching fully automatic production line. Fig.10 Enlarged view of point C in the middle.
[0026] Fig.12 This is a cross-sectional structural diagram of a fixed vertical plate of a high-speed CVJ high-frequency quenching fully automatic production line of the present invention.
[0027] In the attached drawings: 1, frame; 2, loading station; 3, picking station; 4, rotating drive mechanism; 5, rotating pillar; 6, picking workpiece; 7, displacement drive mechanism; 8, supporting frame; 9, self-locking and self-releasing gripper; 10, loading part 1; 11, loading part 2; 12, cylinder 1; 13, machine 1; 14, object placement seat 1; 15, sliding mechanism 1; 16, cylinder 2; 17, machine 2; 18, object placement seat 2; 19, sliding mechanism 2; 20, driving motor 1; 21, pulley mechanism 1; 22, driving motor 2; 23, pulley mechanism 2; 24, threaded rod; 25, upper horizontal plate; 26, lower horizontal plate; 27, reset mechanism; 28, self-locking and self-releasing mechanism; The disassembled support mechanism comprises: 29, sliding mechanism three; 30, guide rod; 31, spring; 32, support column mechanism; 33, clamping mechanism; 34, fixed vertical plate; 35, support mechanism; 36, steering mechanism; 37, fixed vertical plate; 38, pushing mechanism; 39, support rod; 40, fixed plate; 41, rotating rod one; 42, U-shaped frame; 43, rotating rod two; 44, spring; 45, placement slot one; 46, pushing plate; 47, clamping head; 48, arc-shaped portion; 49, vertical portion; 50, placement slot two; 51, support plate; 52, spring two; 53, placement slot three; 54, oblique structure; 55, guide vertical plate; 56, rotating plate one; 57, rotating plate two. DETAILED DESCRIPTION
[0028] To facilitate the understanding of the present invention, the present application will be described more comprehensively below with reference to the relevant drawings; the drawings show preferred embodiments of the present invention, but the present invention can be implemented in many different forms and is not limited to the embodiments described herein; on the contrary, the purpose of providing these embodiments is to enable a more thorough and comprehensive understanding of the disclosed content of the present invention.
[0029] It should be noted that the terms “vertical”, “horizontal”, “up”, “down”, “left”, “right” and similar expressions used in this document are only for illustrative purposes and do not represent the only implementation method.
[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which the present invention belongs; the terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention; the term "and / or" used herein includes any and all combinations of one or more related listed items.
[0031] The present invention is based on Figure 1 , Figure 2A high-speed CVJ high-frequency quenching fully automatic production line is shown, comprising a frame 1, a loading station 2, and a retrieving station 3. The loading station 2 is arranged on the frame 1 to feed the retrieving station 3. The retrieving station 3 is rotatably connected to the frame 1 through a rotating drive mechanism 4 arranged on the frame 1, and the rotating drive mechanism 4 provides power for the rotation of the retrieving station 3.
[0032] according to Figure 1 , Figure 2 The material picking station 3 includes a rotating support 5 and a material picking workpiece 6. The rotating support 5 is rotatably connected to the frame 1 through a rotating drive mechanism 4. Two groups of material picking workpieces 6 are symmetrically arranged on the rotating support 5. Through the two groups of material picking workpieces 6, materials can be picked up simultaneously during discharge, saving time.
[0033] according to Figure 2 , Figure 3 The material picking workpiece 6 includes a displacement driving mechanism 7, a support frame 8, and a self-locking and self-releasing clamp 9. The displacement driving mechanism 7 is arranged on the rotating pillar 5. The support frame 8 is threadedly connected to the displacement driving mechanism 7 and is slidably arranged on the rotating pillar 5. The displacement driving mechanism 7 provides power for the up and down movement of the support frame 8. The self-locking and self-releasing clamp 9 is arranged on the support frame 8, and the self-locking and self-releasing clamp 9 fixes and clamps the workpiece.
[0034] The present invention is based on Figure 1 , Figure 4 The loading station 2 includes a loading piece 10 and a loading piece 11. The loading piece 10 is arranged on the frame 1. One end of the loading piece 11 is connected to the loading piece 10, and the other end is slidably connected to the frame 1. The loading piece 10 and the loading piece 11 are used to supply workpieces to the material taking station 3.
[0035] according to Figure 1 , Figure 4 , Figure 5 The loading part 10 includes a cylinder 12, a machine table 13, and an object placement seat 14. The cylinder 12 is connected to the frame 1, the machine table 13 is connected to the output end of the cylinder 12, and is slidably connected to the frame 1 through a sliding mechanism 15. The object placement seat 14 is connected to the machine table 13. When the cylinder 12 is started, it drives the machine table 13 to move, thereby driving the object placement seat 14 to move.
[0036] according to Figure 4 , Figure 5The second loading part 11 includes a second cylinder 16, a second machine platform 17, and a second object placement seat 18. The second cylinder 16 is connected to the upper end surface of the first machine platform 13, the second machine platform 17 is connected to the output end of the second cylinder 16, and is slidably connected to the frame 1 through a second sliding mechanism 19. The second object placement seat 18 is connected to the second machine platform 17. When the second cylinder 16 is started, it drives the second machine platform 17 to move, thereby driving the second object placement seat 18 to move.
[0037] The present invention is based on Figure 2 , Figure 6 The rotary drive mechanism 4 includes a drive motor 20 and a pulley mechanism 21. The drive motor 20 is fixed to the frame. The drive motor 20 is connected to the rotary support 5 through the pulley mechanism 21. When the drive motor 20 is started, the rotary support 5 is driven to rotate through the pulley mechanism 21 to rotate the two material-taking workpieces 6.
[0038] according to Figure 3 , Figure 7 The displacement driving mechanism 7 includes a second driving motor 22, a second pulley mechanism 23, and a threaded rod 24. The second driving motor 22 is fixedly connected to the rotating pillar 5. The threaded rod 24 is connected to the second driving motor 22 through the second pulley mechanism 23. The threaded rod 24 is rotatably connected to the rotating pillar 5. The threaded rod 24 is threadedly connected to the support frame 8. When the second driving motor 22 is started, it drives the threaded rod 24 to rotate, thereby driving the support frame 8 to move up and down.
[0039] The present invention is based on Figure 3 , Figure 7 The self-locking and self-releasing gripper 9 includes an upper transverse plate 25, a lower transverse plate 26, a reset mechanism 27, and a self-locking and self-releasing support mechanism 28. The upper transverse plate 25 and the lower transverse plate 26 are respectively slidably connected to the rotating pillar 5 through a sliding mechanism 29. The upper transverse plate 25 is fixedly connected to the support frame 8, and the lower transverse plate 26 passes through the support frame 8. The reset mechanism 27 is fixedly connected to the upper transverse plate and movably passes through the lower transverse plate 26. One end of the self-locking and self-releasing support mechanism 28 is connected to the lower transverse plate 26, and the other end is connected to the upper transverse plate 25. The upper transverse plate 25 and the lower transverse plate 26 are connected by a reset mechanism. When moving, there is a relative displacement between the two.
[0040] The present invention is based on Figure 7 , Figure 8The reset mechanism 27 includes a guide rod 30 and a spring 31. The guide rod 30 is fixed to the upper cross plate 25 and movably passes through the lower cross plate 26. The end of the guide rod 30 passing through the lower cross plate 26 is connected with a baffle to prevent the guide rod 30 from being separated from the lower cross plate 26. The spring 31 is arranged between the upper cross plate 25 and the lower cross plate 26 and is sleeved on the surface of the guide rod 30. The spring 31 creates a driving force between the upper cross plate 25 and the lower cross plate 26 to move them away from each other.
[0041] The present invention is based on Figure 7 , Figure 8 , Fig. 9 The self-locking and self-releasing support mechanism 28 includes a support column mechanism 32, a clamping mechanism 33, a fixed vertical plate 34, a support mechanism 35, and a steering mechanism 36. The support column mechanism 32 is fixedly connected to the lower end surface of the upper horizontal plate 25, the clamping mechanism 33 is slidably arranged on the lower horizontal plate 26 and passes through the support column mechanism 32, the fixed vertical plate 34 is fixedly connected to the lower horizontal plate 26 and is slidably connected to the support column mechanism 32 up and down, the support mechanism 35 is slidably arranged on the fixed vertical plate 34, and is used to support the support column mechanism 32, the steering mechanism 36 is arranged on the fixed vertical plate 34, and is in contact with the support mechanism 35, when the support column mechanism 32 moves downward, the clamping mechanism 33 is pushed to move, and the workpiece is clamped and fixed, the support mechanism 35 supports the support column mechanism 32, and the steering mechanism 36 enables the support column mechanism 32 to translate.
[0042] The present invention is based on Figure 8 , Fig. 9 The supporting column mechanism 32 includes a fixed column 37, a pushing mechanism 38, and a supporting rod 39. The fixed column 37 is fixedly connected to the lower end surface of the upper horizontal plate 25, the pushing mechanism 38 is arranged on the side end surface of the fixed column 37, and the supporting rod 39 is slidably arranged on the fixed column 37. The pushing mechanism 38 pushes and moves the clamping mechanism 33, and resets it.
[0043] according to Figure 8 , Fig. 9 , Fig.10 The pushing mechanism 38 includes a fixed plate 40, a rotating rod 41, a U-shaped frame 42, a rotating rod 43, and a spring 44. The fixed column 37 is provided with a placement groove 45. One end of the fixed plate 40 is arranged in the placement groove 45 and is fixedly connected to the fixed column 37, and the other end extends out of the placement groove 45. The rotating rod 41 is rotatably connected to the end of the fixed plate 40 arranged outside the placement groove 45. The U-shaped frame 42 is slidably arranged on the fixed plate 40, and the rotating rod 43 is rotatably arranged on the U-shaped frame 42. One end of the spring 44 is connected to the fixed column 37, and the other end is connected to the U-shaped frame 42. The spring 44 is used to reset the clamping mechanism 33.
[0044] The present invention is based on Figure 8 , Fig.10 , Fig.11 The gripping mechanism 33 includes a pushing plate 46 and a gripping head 47. The pushing plate 46 is slidably connected to the lower horizontal plate 26. The gripping head 47 is fixed to the pushing plate 46. The pushing plate 46 includes an arcuate portion 48 and a vertical portion 49. The arcuate portion 48 is transitionally connected to the vertical portion 49. The gripping head 47 is connected to the vertical portion 49 of the pushing plate 46. The vertical portion 49 and the arcuate portion 48 induce a displacement difference in the lateral position. The rotating rod 1 41 and the rotating rod 2 43 are contact-typely arranged on both sides of the pushing plate 46. The rotating rod 1 41 is on the outside and the rotating rod 2 43 is on the inside.
[0045] The present invention is based on Fig. 9 , Fig.12 The support mechanism 35 includes a placement slot 2 50, a support plate 51, and a spring 2 52. A placement slot 3 53 is provided on the fixed vertical plate 34, and the placement slot 3 53 is communicated with the placement slot 2 50. The support rod 39 moves in the placement slot 3 53. One end of the support plate 51 is movably arranged in the placement slot 2 50, and the other end extends into the placement slot 3 53 and contacts the steering mechanism 36. The spring 2 52 is arranged in the placement slot 2 50, one end is connected to the fixed vertical plate 34, and the other end is connected to the support plate 51. The side end surface of the support plate 51 in the placement slot 3 53 is an oblique structure 54. When the support rod 39 moves downward, it contacts the oblique structure 54 of the support plate 51, pushing the support plate 51 to move into the placement slot 2 50, so that the support rod 39 is below the support plate 51, and the spring 2 52 resets the support plate 51, and the support rod 39 supports the support plate 51.
[0046] The present invention is based on Fig. 9 , Fig.12 The steering mechanism 36 includes a guide vertical plate 55, a rotating plate 1 56, and a rotating plate 2 57. The guide vertical plate 55 is arranged at the middle part of the placement slot 3 53 and is fixedly connected to the fixed vertical plate 34. The rotating plate 1 56 is rotatably arranged on the upper end of the guide vertical plate 55. The end surfaces of the rotating plate 1 56 and the guide vertical plate 55 that are close to each other are magnetically of the same polarity. The rotating plate 2 57 is rotatably arranged on the lower end of the guide vertical plate 55. The end surfaces of the rotating plate 2 57 and the guide vertical plate 55 that are close to each other are magnetically of the same polarity. The rotating plate 1 56 facilitates the movement of the support rod 39 from the left half of the placement slot 3 53 to the right half, and the rotating plate 2 57 facilitates the movement of the support rod 39 from the right half of the placement slot 3 53 to the left half.
[0047] Principle of the present invention: The state of the material-removing workpiece 6 at the upper end of the quenching station (the state of the material-removing workpiece away from the loading station) is to place the workpiece at the quenching station at this time: the driving motor 22 is started, and the threaded rod 24 is driven to rotate through the pulley mechanism 23, thereby driving the upper cross plate 25 threadedly connected to the threaded rod 24 to move downward, and the lower cross plate 26 is driven to move downward under the extrusion force of the spring 31, so that the clamping head 47 moves downward, the lower cross plate 26 contacts the quenching station, and the lower end face of the clamping head 47 contacts the upper end face of the object placement seat 2 18, and the upper cross plate 25 continues to move downward, thereby the fixed column 37 moves downward, thereby the support rod 39 moves downward, so that the rotating plate 2 57 rotates, and the support rod When 39 continues to move downward to the bottom of the placement slot three 53, the rotating plate two 57 repels under the action of the same magnetic pole, so that the rotating plate two 57 rotates and conflicts with the fixed vertical plate 34, and the driving motor two 22 starts to reverse, and the support rod 39 moves upward to the top of the placement slot (the upper part of the rotating plate one) at the other half of the placement slot three 53. Under the action of gravity and the spring 31, the lower horizontal plate 26 and the upper horizontal plate 25 are displaced, so that the rotating rod one 41 reaches the arc portion 48 of the push plate 46. Under the action of the spring 44, the rotating rod two 43 slides, pushing the push plate 46 to slide, so that the clamping hand head 47 slides, and the workpiece is no longer clamped, and the workpiece is put down for quenching; At the same time, the driving motor 22 on the other material-taking workpiece 6 is started, and the threaded rod 24 is driven to rotate through the corresponding pulley mechanism 23, thereby driving the upper horizontal plate 25 threadedly connected to the threaded rod 24 to move downward, thereby driving the lower horizontal plate 26 to move downward, so that the clamping head 47 moves downward, and the lower end surface of the clamping head 47 contacts the upper end surface of the object placement seat 2 18, and the upper horizontal plate 25 continues to move downward, so that the fixed column 37 moves downward, and the fixed plate 40 moves downward, so that the rotating rod 1 41 moves downward, and the rotating rod 1 41 enters the arc portion 48 of the push plate 46 To the vertical part 49, the push plate 46 slides, so that the clamping head 47 slides, and the multiple clamping heads 47 clamp and fix the workpiece. At the same time, the support rod 39 pushes the support plate 51 to move into the placement groove 2 50 through the oblique structure 54, and the support rod 39 slides to the bottom of the support plate 51. When the driving motor 22 rotates in the opposite direction, the support rod 39 supports the support plate 51. When the support rod 39 supports the support plate 51, the rotating rod 1 41 is in the vertical part 49 of the push plate 46. Therefore, at this time, the workpiece is still in a clamped and fixed state when the clamping rises, ensuring the stability of the clamping; After quenching is completed, the material-taking workpiece 6 at the upper end of the quenching workpiece clamps the workpiece, and the driving motor 20 is started, and the rotating support 5 is driven to rotate through the pulley mechanism 21, so that the two material-taking workpieces 6 on the rotating support 5 are exchanged, and the next round of workpiece placement quenching and workpiece clamping is carried out; Cylinder 12 extends out and pushes object placement seat 14 to the right side directly below the material-retrieving workpiece 6. In the above manner, the gripper head 47 descends to the designated position to grab the workpiece and then rises to the designated position; object placement seat 2 18 is also pushed to the left for a distance, and cylinder 2 16 extends out at the same time, pushing object placement seat 2 18 further to the material-retrieving station of another high-speed CVJ high-frequency quenching fully automatic production line. After retrieving the material, cylinder 12 and cylinder 2 16 retract to their original positions.
[0048] The present invention and its embodiments are described above, and such description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the purpose of the invention, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the present invention.
Claims
1. A high-speed CVJ high-frequency quenching fully automatic production line, characterized by: It comprises a frame (1), a loading station (2), and a retrieving station (3), wherein the loading station (2) is arranged on the frame (1), and the retrieving station (3) is rotatably connected to the frame (1) via a rotary drive mechanism (4) arranged on the frame (1); The material picking station (3) comprises a rotating support (5) and a material picking workpiece (6); the rotating support (5) is rotatably connected to the frame (1) via a rotating drive mechanism (4); and the material picking workpiece (6) is provided with two groups, which are symmetrically arranged on the rotating support (5); The material-removing workpiece (6) comprises a displacement drive mechanism (7), a support frame (8), and a self-locking and self-releasing gripper (9); the displacement drive mechanism (7) is arranged on a rotating support (5); the support frame (8) is threadedly connected to the displacement drive mechanism (7) and is slidably arranged on the rotating support (5); and the self-locking and self-releasing gripper (9) is arranged on the support frame (8).
2. The high-speed CVJ high-frequency quenching fully automatic production line according to claim 1 is characterized by: The loading station (2) comprises a loading piece 1 (10) and a loading piece 2 (11), wherein the loading piece 1 (10) is arranged on the frame (1), and one end of the loading piece 2 (11) is connected to the loading piece 1 (10), and the other end is slidably connected to the frame (1); The loading member 1 (10) comprises a cylinder 1 (12), a machine platform 1 (13), and an object placement seat 1 (14); the cylinder 1 (12) is connected to the frame (1); the machine platform 1 (13) is connected to the output end of the cylinder 1 (12) and is slidably connected to the frame (1) via a sliding mechanism 1 (15); and the object placement seat 1 (14) is connected to the machine platform 1 (13); The second loading member (11) comprises a second cylinder (16), a second machine platform (17), and a second object placement seat (18). The second cylinder (16) is connected to the upper end surface of the first machine platform (13). The second machine platform (17) is connected to the output end of the second cylinder (16) and is slidably connected to the frame (1) via a second sliding mechanism (19). The second object placement seat (18) is connected to the second machine platform (17).
3. The high-speed CVJ high-frequency quenching fully automatic production line according to claim 2 is characterized by: The rotary drive mechanism (4) comprises a drive motor (20) and a pulley mechanism (21), wherein the drive motor (20) is fixed to the frame, and the drive motor (20) is connected to the rotary support (5) via the pulley mechanism (21); The displacement drive mechanism (7) comprises a second drive motor (22), a second pulley mechanism (23), and a threaded rod (24); the second drive motor (22) is fixedly connected to the rotating support (5); the threaded rod (24) is connected to the second drive motor (22) via the second pulley mechanism (23); the threaded rod (24) is rotationally connected to the rotating support (5); and the threaded rod (24) is threadedly connected to the support frame (8).
4. The high-speed CVJ high-frequency quenching fully automatic production line according to claim 3 is characterized by: The self-locking and self-releasing gripper (9) comprises an upper horizontal plate (25), a lower horizontal plate (26), a reset mechanism (27), and a self-locking and self-releasing support mechanism (28); the upper horizontal plate (25) and the lower horizontal plate (26) are respectively slidably connected to the rotating support (5) via a sliding mechanism three (29); the upper horizontal plate (25) is fixedly connected to the support frame (8); the lower horizontal plate (26) passes through the support frame (8); the reset mechanism (27) is fixedly connected to the upper horizontal plate and movably passes through the lower horizontal plate (26); one end of the self-locking and self-releasing support mechanism (28) is connected to the lower horizontal plate (26), and the other end is connected to the upper horizontal plate (25).
5. The high-speed CVJ high-frequency quenching fully automatic production line according to claim 4 is characterized by: The reset mechanism (27) comprises a guide rod (30) and a spring (31); the guide rod (30) is fixedly connected to the upper transverse plate (25) and movably passes through the lower transverse plate (26); the spring (31) is arranged between the upper transverse plate (25) and the lower transverse plate (26) and sleeved on the surface of the guide rod (30).
6. The high-speed CVJ high-frequency quenching fully automatic production line according to claim 5 is characterized by: The self-locking and self-releasing support mechanism (28) comprises a support column mechanism (32), a hand clamping mechanism (33), a fixed vertical plate (34), a support mechanism (35), and a steering mechanism (36); the support column mechanism (32) is fixedly connected to the lower end surface of the upper horizontal plate (25); the hand clamping mechanism (33) is slidably arranged on the lower horizontal plate (26) and passes through the support column mechanism (32); the fixed vertical plate (34) is fixedly connected to the lower horizontal plate (26) and is slidably connected to the support column mechanism (32) in an up-and-down manner; the support mechanism (35) is slidably arranged on the fixed vertical plate (34) and is used to support the support column mechanism (32); the steering mechanism (36) is arranged on the fixed vertical plate (34) and is in contact with the support mechanism (35).
7. The high-speed CVJ high-frequency quenching fully automatic production line according to claim 6 is characterized by: The support column mechanism (32) comprises a fixed column (37), a pushing mechanism (38), and a support rod (39); the fixed column (37) is fixedly connected to the lower end surface of the upper horizontal plate (25); the pushing mechanism (38) is arranged on the side end surface of the fixed column (37); and the support rod (39) is slidably arranged on the fixed column (37); The pushing mechanism (38) comprises a fixed plate (40), a rotating rod 1 (41), a U-shaped frame (42), a rotating rod 2 (43), and a spring (44); a placement groove 1 (45) is provided on the fixed column (37); one end of the fixed plate (40) is arranged in the placement groove 1 (45) and is fixedly connected to the fixed column (37); the other end extends out of the placement groove 1 (45); the rotating rod 1 (41) is rotatably connected to the end of the fixed plate (40) arranged outside the placement groove 1 (45); the U-shaped frame (42) is slidably arranged on the fixed plate (40); the rotating rod 2 (43) is rotatably arranged on the U-shaped frame (42); one end of the spring (44) is connected to the fixed column (37) and the other end is connected to the U-shaped frame (42).
8. The high-speed CVJ high-frequency quenching fully automatic production line according to claim 7 is characterized by: The gripping mechanism (33) comprises a pushing plate (46) and a gripping head (47); the pushing plate (46) is slidably connected to the lower horizontal plate (26); the gripping head (47) is fixed to the pushing plate (46); the pushing plate (46) comprises an arcuate portion (48) and a vertical portion (49); the arcuate portion (48) and the vertical portion (49) are connected in an arcuate transition; and the gripping head (47) is connected to the vertical portion (49) of the pushing plate (46).
9. The high-speed CVJ high-frequency quenching fully automatic production line according to claim 8 is characterized by: The support mechanism (35) comprises a second placement groove (50), a support plate (51), and a second spring (52). A third placement groove (53) is provided on the fixed vertical plate (34). The third placement groove (53) is communicated with the second placement groove (50). The support rod (39) moves in the third placement groove (53). One end of the support plate (51) is movably disposed in the second placement groove (50), and the other end extends into the third placement groove (53) and contacts the steering mechanism (36). The second spring (52) is disposed in the second placement groove (50), one end of which is connected to the fixed vertical plate (34), and the other end of which is connected to the support plate (51). The side end surface of the support plate (51) in the third placement groove (53) is an oblique structure (54).
10. A high-speed CVJ high-frequency quenching fully automatic production line according to claim 9, characterized in that: The steering mechanism (36) comprises a guide vertical plate (55), a rotating plate 1 (56), and a rotating plate 2 (57). The guide vertical plate (55) is arranged at the middle part of the placement groove 3 (53) and is fixedly connected to the fixed vertical plate (34). The rotating plate 1 (56) is rotatably arranged at the upper end of the guide vertical plate (55), and the end surfaces of the rotating plate 1 (56) and the guide vertical plate (55) that are close to each other are magnetically of the same polarity. The rotating plate 2 (57) is rotatably arranged at the lower end of the guide vertical plate (55), and the end surfaces of the rotating plate 2 (57) and the guide vertical plate (55) that are close to each other are magnetically of the same polarity.
Citation Information
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