Flow velocity monitoring method for non-Newtonian fluid vertical pipeline and related device
By calculating the theoretical flow velocity and flow behavior index, the abnormal state of non-Newtonian fluid pipelines are monitored in real time, and the expansion and contraction control of the movable tubes is used to solve the problem of latex paint spraying pipeline blockage in large-height scenarios, improving construction efficiency and quality.
Patent Information
- Application Number
- CN202411302533.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2024-12-31
AI Technical Summary
In large-height scenarios, blockage of non-Newtonian fluid vertical pipes leads to problems with lower construction efficiency and quality.
By obtaining the actual flow velocity and height data of multiple positions of the fixed tube and the movable tube, calculate the theoretical flow velocity and flow behavior index, determine whether the pipeline is in an abnormal state, and prevent blockage through the expansion and contraction control of the movable tube.
Real-time flow rate monitoring and abnormal state judgment of non-Newtonian fluid pipelines are achieved, ensuring the uniformity and construction efficiency of latex paint spraying, preventing blockage problems, and ensuring high-quality construction results.
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Figure CN119224369A_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of building construction, and in particular to a flow velocity monitoring method and a related device for a vertical pipeline of a non-Newtonian fluid. Background Art
[0002] In the interior wall construction of modern buildings, latex paint is usually used in the final process of wall construction to achieve the coating, coloring and leveling of the wall, so that the wall has basic uniformity and visual beauty. This process is generally used from residential to special places, and is usually done by manual painting. However, in high-height indoor scenes such as substation rooms, the vertical height of the wall can usually reach 10 meters or more. Using manual painting operations is difficult to ensure uniformity and also poses safety risks.
[0003] With the development and application of construction robots, there is a trend that robots can be used to replace manual labor to complete wall painting operations in high-altitude scenes. The widely used non-contact spraying operation realizes wall construction by pressurizing latex paint and spraying it in an atomized form to the wall. However, as a non-Newtonian fluid, the flow characteristics of latex paint are affected by many factors, such as viscosity, temperature, shear rate, etc. In actual spraying operations, changes in the flow rate of latex paint in vertical pipes may cause uneven spraying and even pipe blockage, which may seriously affect construction efficiency and quality. Especially in high-altitude wall construction scenes, ensuring smooth and stable transportation of latex paint from the storage tank to the high-altitude spray gun through the pipe is a problem that needs to be solved urgently. Summary of the invention
[0004] The purpose of the embodiments of the present disclosure is to provide a flow rate monitoring method and related devices for a non-Newtonian fluid vertical pipeline, so as to solve the problem of low construction efficiency and quality caused by blockage of the non-Newtonian fluid vertical pipeline in the prior art.
[0005] In order to solve the above technical problems, the first aspect of the present invention provides a flow rate monitoring method for a vertical pipeline of a non-Newtonian fluid, wherein the vertical pipeline of the non-Newtonian fluid comprises a fixed pipe and a movable pipe which are telescopically sleeved with each other, and the flow rate monitoring method comprises: obtaining a first position height of the fixed pipe and a first actual flow rate at a corresponding position in the pipe, obtaining a second position height of the fixed pipe and a second actual flow rate at a corresponding position in the pipe, and obtaining a third position height of the movable pipe and a third actual flow rate at a corresponding position in the pipe; determining a theoretical flow rate at a position in the pipe corresponding to the third position height based on the first position height, the first actual flow rate, the second position height, the second actual flow rate and the third position height; and determining whether the vertical pipeline of the non-Newtonian fluid is in an abnormal state based on the third actual flow rate and the theoretical flow rate.
[0006] Further, the method of determining the third theoretical flow rate at the position in the tube corresponding to the third position height based on the first position height, the first actual flow rate, the second position height, the second actual flow rate and the third position height includes: determining the flow behavior index of the non-Newtonian fluid based on the first position height, the first actual flow rate, the second position height and the second actual flow rate; determining the first theoretical flow rate at the position in the tube corresponding to the third position height based on the first actual flow rate, the first position height, the third position height and the flow behavior index; determining the second theoretical flow rate at the position in the tube corresponding to the third position height based on the second actual flow rate, the second position height, the third position height and the flow behavior index; and calculating the average value based on the first theoretical flow rate and the second theoretical flow rate to determine the theoretical flow rate.
[0007] Further, the determining of the first theoretical flow velocity at the position in the pipe corresponding to the third position height based on the first actual flow velocity, the first position height, the third position height and the flow behavior index comprises:
[0008]
[0009] Wherein, v1 is the first actual flow velocity, h1 is the first position height, v ′ 3p is the first theoretical flow velocity, h3 is the third position height, and n is the flow behavior index.
[0010] Further, the determining of the second theoretical flow rate at the position in the pipe corresponding to the third position height based on the second actual flow rate, the second position height, the third position height and the flow behavior index comprises:
[0011]
[0012] Wherein, v2 is the second actual flow velocity, h2 is the second position height, v ′ 3 ′ p is the second theoretical flow velocity, h3 is the third position height, and n is the flow behavior index.
[0013] Further, the determining of the flow behavior index of the non-Newtonian fluid based on the first position height, the first actual flow velocity, the second position height and the second actual flow velocity comprises:
[0014]
[0015] Among them, v1 is the first actual flow velocity, h1 is the first position height, v2 is the second actual flow velocity, h2 is the second position height, and n is the flow behavior index.
[0016] Further, the determining whether the non-Newtonian fluid vertical pipeline is in an abnormal state based on the third actual flow rate and the theoretical flow rate includes: when |v 3p -v3|≤Δv T When |v 3p -v3|>Δv T When , it is determined that the non-Newtonian fluid vertical pipeline is in an abnormal state; wherein, v 3p is the theoretical flow rate, v3 is the third actual flow rate, Δv T is the first preset threshold.
[0017] Furthermore, it also includes: when the non-Newtonian fluid vertical pipeline is in an abnormal state, the fourth pre-adjustment position height of the movable tube close to the ground end is obtained at this time, and the downward movement of the movable tube is controlled; when the movable tube descends until the non-Newtonian fluid vertical pipeline is no longer in an abnormal state, the fourth post-adjustment position height of the movable tube close to the ground end is obtained at this time, and the abnormal height range of the non-Newtonian fluid vertical pipeline is determined based on the fourth pre-adjustment position height and the fourth post-adjustment position height.
[0018] The second aspect of the present invention also provides a flow rate monitoring device, including: a data acquisition module, used to obtain the first position height of the fixed pipe and the first actual flow rate of the corresponding position in the pipe, obtain the second position height of the fixed pipe and the second actual flow rate of the corresponding position in the pipe, obtain the third position height of the movable pipe and the third actual flow rate of the corresponding position in the pipe; a data processing module, used to determine the theoretical flow rate of the position in the pipe corresponding to the third position height based on the first position height, the first actual flow rate, the second position height, the second actual flow rate and the third position height; an abnormality judgment module, used to determine whether the non-Newtonian fluid vertical pipeline is in an abnormal state based on the third actual flow rate and the theoretical flow rate.
[0019] The third aspect of the present invention further provides a storage medium storing a computer program, which implements the steps of the flow rate monitoring method when executed by a processor.
[0020] The fourth aspect of the present invention also provides an electronic device, which includes at least a memory and a processor, wherein a computer program is stored in the memory, and the processor implements the steps of the flow rate monitoring method when executing the computer program in the memory.
[0021] The flow rate monitoring method in the present invention can monitor the flow rate of the non-Newtonian fluid in the vertical pipeline of the non-Newtonian fluid, and can determine in real time whether the vertical pipeline of the non-Newtonian fluid is in an abnormal state through the third actual flow rate and the theoretical flow rate, thereby realizing real-time monitoring of pipeline abnormalities or blockages. During construction processes such as latex paint spraying, the fluidity and stability of the non-Newtonian fluid in the pipeline can be continuously guaranteed, which can prevent blockage problems and is conducive to ensuring the uniformity of spraying in large-height scenes, thereby ensuring high efficiency and high quality of construction.
[0022] The flow rate monitoring device, storage medium and electronic device in the present invention have all the beneficial effects of the above-mentioned flow rate monitoring method, which will not be described in detail here. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present disclosure or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present disclosure. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0024] Figure 1 A schematic diagram of the structure of a non-Newtonian fluid vertical pipeline provided by the present invention;
[0025] Figure 2 A schematic diagram of the steps of the flow rate monitoring method provided by the present invention;
[0026] Figure 3 A logical schematic diagram of the flow rate monitoring method provided by the present invention;
[0027] Figure 4 A schematic diagram of the structure of a vertical pipeline of a non-Newtonian fluid when determining an abnormal height range provided by the present invention;
[0028] Figure 5 This is a schematic block diagram of the flow rate monitoring device provided by the present invention.
[0029] The above drawings include the following reference numerals:
[0030] 1. Vertical pipeline of non-Newtonian fluid; 11. Fixed pipe; 12. Movable pipe; 01. First flow velocity sensor; 02. Second flow velocity sensor; 03. Third flow velocity sensor. DETAILED DESCRIPTION
[0031] It should be understood that various modifications may be made to the embodiments of the present application. Therefore, the above description should not be considered as limiting, but only as an example of an embodiment. Other modifications within the scope and spirit of the present disclosure will occur to those skilled in the art.
[0032] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the general description of the present disclosure given above and the detailed description of the embodiments given below, serve to explain the principles of the present disclosure.
[0033] These and other characteristics of the present disclosure will become apparent from the following description of a preferred form of embodiment given as a non-limiting example, with reference to the accompanying drawings.
[0034] It should also be understood that, although the present disclosure has been described with reference to some specific examples, those skilled in the art will be able to realize many other equivalent forms of the present disclosure that have the features described in the claims and are therefore within the scope of protection defined thereby.
[0035] The above and other aspects, features and advantages of the present disclosure will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings.
[0036] Specific embodiments of the present disclosure are described hereinafter with reference to the accompanying drawings; however, it should be understood that the embodiments claimed are merely examples of the present disclosure, which may be implemented in a variety of ways. Well-known and / or repeated functions and structures are not described in detail to avoid obscuring the present disclosure with unnecessary or redundant details. Therefore, the specific structural and functional details claimed herein are not intended to be limiting, but merely serve as a basis and representative basis for the claims to teach those skilled in the art to use the present disclosure in a variety of ways with substantially any suitable detailed structure.
[0037] This specification may use the phrases "in one embodiment," "in another embodiment," "in a further embodiment," or "in other embodiments," all of which may refer to one or more of the same or different embodiments according to the present disclosure.
[0038] Combination Figure 1 As shown, the non-Newtonian fluid vertical pipeline 1 includes a fixed tube 11 and a movable tube 12 which are telescopically connected to each other. The movable tube 12 can telescopically move up and down relative to the fixed tube 11. In the following text, latex paint is used as an example for explanation. It can be understood that other non-Newtonian fluids can be transmitted through the non-Newtonian fluid vertical pipeline 1 and the flow rate monitoring method for the non-Newtonian fluid vertical pipeline 1 provided by the present invention can be applied; in addition, the position height described in this article refers to the height from a certain position on the fixed tube 11 or the movable tube 12 to the ground. Therefore, for the fixed tube 11 fixed relative to the ground, the first position height and the second position height are usually unchanged. For the movable tube 12 that can move up and down, the third position height will change with the movement of the movable tube 12. Combined with Figure 2As shown, the first aspect of the present invention provides a flow rate monitoring method for a vertical pipeline 1 of a non-Newtonian fluid, comprising:
[0039] S100, obtaining a first position height of the fixed pipe 11 and a first actual flow velocity at a corresponding position in the pipe, obtaining a second position height of the fixed pipe 11 and a second actual flow velocity at a corresponding position in the pipe, and obtaining a third position height of the movable pipe 12 and a third actual flow velocity at a corresponding position in the pipe;
[0040] S200, determining a theoretical flow velocity at a position in the pipe corresponding to the third position height based on the first position height, the first actual flow velocity, the second position height, the second actual flow velocity, and the third position height;
[0041] S300: Determine whether the non-Newtonian fluid vertical pipeline 1 is in an abnormal state based on the third actual flow rate and the theoretical flow rate.
[0042] Furthermore, combined with Figure 1 As shown, in this embodiment, a first flow velocity sensor 01 is arranged at one end of the fixed pipe 11 close to the ground (here the height from the ground is the first position height in this embodiment), a second flow velocity sensor 02 is arranged at one end of the fixed pipe 11 away from the ground (here the height from the ground is the second position height in this embodiment), and a third flow velocity sensor 03 is arranged at the outlet end of the movable pipe 12 (here the height from the ground is the third position height in this embodiment). In step S100, the flow velocity at the corresponding position in the pipe, i.e., the first actual flow velocity, the second actual flow velocity and the third actual flow velocity can be detected by the first flow velocity sensor 01, the second flow velocity sensor 02 and the third flow velocity sensor 03. The first position height, the second position height and the third position height can be obtained by pre-measurement, or a distance measuring sensor can be added to the first flow velocity sensor 01, the second flow velocity sensor 02 and the third flow velocity sensor 03 to obtain the corresponding data.
[0043] Further, in step S200, determining a third theoretical flow rate at a position in the pipe corresponding to the third position height based on the first position height, the first actual flow rate, the second position height, the second actual flow rate and the third position height includes:
[0044] S210, determining a flow behavior index of a non-Newtonian fluid based on the first position height, the first actual flow velocity, the second position height, and the second actual flow velocity;
[0045] S220, determining a first theoretical flow velocity at a position in the pipe corresponding to the third position height based on the first actual flow velocity, the first position height, the third position height, and the flow behavior index;
[0046] S230, determining a second theoretical flow velocity at a position in the pipe corresponding to the third position height based on the second actual flow velocity, the second position height, the third position height and the flow behavior index;
[0047] S240: Calculate an average value based on the first theoretical flow rate and the second theoretical flow rate to determine the theoretical flow rate.
[0048] For pipeline analysis using the power law model, the shear stress and shear rate of non-Newtonian fluids in the pipeline satisfy the following relationship:
[0049]
[0050] In the above formula, τ represents the shear stress of the non-Newtonian fluid; K is the viscosity coefficient of the non-Newtonian fluid; is the shear rate of non-Newtonian fluid; n is the flow behavior index;
[0051] For the non-Newtonian fluid vertical pipe 1, it is set vertically to the ground, so it can be deduced from the above formula:
[0052]
[0053] In the above formula, R is the radius of the transmission pipe, C is the proportional constant, and v is the flow velocity;
[0054] According to the above formula and the obtained first position height, first actual flow rate, second position height, and second actual flow rate, we can get:
[0055]
[0056] After simplification, we get:
[0057]
[0058] In the above formula, v1 is the first actual flow velocity, h1 is the first position height, v2 is the second actual flow velocity, h2 is the second position height, and n is the flow behavior index.
[0059] Preferably, the calculated flow behavior index is stored as a characteristic identifier, which can facilitate the subsequent use of the non-Newtonian fluid vertical pipeline 1. For example, the flow behavior index of latex paint can be stored and directly applied during the subsequent latex paint spraying operation without calculating the flow behavior index again.
[0060] Furthermore, in step S210, based on the first position height h1, the first actual flow velocity v1, the second position height h2 and the second actual flow velocity v2, determining the flow behavior index n of the non-Newtonian fluid includes:
[0061]
[0062] In step S220, based on the first actual flow velocity, the first position height, the third position height and the flow behavior index, determining a first theoretical flow velocity at a position in the pipe corresponding to the third position height includes:
[0063]
[0064] Wherein, v1 is the first actual flow velocity, h1 is the first position height, v ′ 3p is the first theoretical flow velocity, h3 is the third position height, and n is the flow behavior index.
[0065] In step S230, based on the second actual flow rate, the second position height, the third position height and the flow behavior index, determining the second theoretical flow rate at the position in the pipe corresponding to the third position height includes:
[0066]
[0067] Wherein, v2 is the second actual flow velocity, h2 is the second position height, v ′ 3 ′ p is the second theoretical flow velocity, h3 is the third position height, and n is the flow behavior index.
[0068] In step S240, calculating an average value based on the first theoretical flow rate and the second theoretical flow rate to determine the theoretical flow rate includes:
[0069]
[0070] Among them, v 3p is the theoretical flow rate, v ′ 3p is the first theoretical flow rate, v ′ 3 ′ p is the second theoretical flow rate.
[0071] By calculating the average value of the first theoretical flow rate and the second theoretical flow rate as the theoretical flow rate, accidental deviations of the theoretical flow rate can be reduced, thereby ensuring the accuracy of the theoretical flow rate calculation result.
[0072] In step S300, determining whether the non-Newtonian fluid vertical pipeline 1 is in an abnormal state based on the third actual flow rate and the theoretical flow rate includes:
[0073] When |v 3p -v3|≤Δv T When the non-Newtonian fluid vertical pipeline 1 is determined to be not in an abnormal state;
[0074] When |v 3p -v3|>Δv T When , it is determined that the non-Newtonian fluid vertical pipeline 1 is in an abnormal state;
[0075] Among them, v 3p is the theoretical flow rate, v3 is the third actual flow rate, Δv T is the first preset threshold.
[0076] The specific value of the first preset threshold can be set as needed, that is, when the gap between the third actual flow rate and the theoretical flow rate is too large, so that the gap is greater than the first preset threshold, it is considered that the non-Newtonian fluid vertical pipeline 1 is in an abnormal state at this time, and pipeline blockage may have occurred or is about to occur.
[0077] Preferably, when the non-Newtonian fluid vertical pipeline 1 is in an abnormal state, the abnormal state information is fed back to the user. The abnormal state information can be fed back in the form of sound or light (such as a buzzer, etc.) to warn and remind the on-site staff to avoid the abnormality of the non-Newtonian fluid vertical pipeline 1 affecting the quality and efficiency of the spraying construction.
[0078] Furthermore, combined with Figure 3 and Figure 4 As shown, it also includes:
[0079] S400, when the non-Newtonian fluid vertical pipeline 1 is in an abnormal state, obtaining the fourth pre-adjustment position height of the movable tube 12 at one end close to the ground at this time, and controlling the movable tube 12 to move downward;
[0080] S500. When the movable tube 12 descends until the non-Newtonian fluid vertical pipeline 1 is no longer in an abnormal state, the fourth adjusted position height of the movable tube 12 close to the ground at this time is obtained, and the abnormal height range of the non-Newtonian fluid vertical pipeline 1 is determined based on the fourth pre-adjustment position height and the fourth adjusted position height.
[0081] In step S400, the non-Newtonian fluid vertical pipeline 1 is in an abnormal state. At this time, the fourth pre-adjustment position height is obtained by a distance measuring sensor or direct measurement, and then the movable tube 12 is controlled to move downward.
[0082] In step S500, as the movable tube 12 descends, the non-Newtonian fluid vertical pipeline 1 begins to be in a non-abnormal state at a certain moment. At this time, the fourth adjusted position height is obtained by a distance measuring sensor or direct measurement. Figure 4 As shown, a height range ΔH from the fourth pre-adjustment position height to the fourth post-adjustment position height is an abnormal height range.
[0083] Through step S400 to step S500, the abnormal position of the pipeline can be located to ensure construction efficiency and quality, which is also beneficial to the subsequent improvement of pipeline design and optimization of construction robots.
[0084] The flow rate monitoring method in the present invention can monitor the flow rate of the non-Newtonian fluid in the non-Newtonian fluid vertical pipeline 1, and can determine in real time whether the non-Newtonian fluid vertical pipeline 1 is in an abnormal state through the third actual flow rate and the theoretical flow rate, thereby realizing real-time monitoring of pipeline abnormalities or blockages. During construction processes such as latex paint spraying, the fluidity and stability of the non-Newtonian fluid in the pipeline can be continuously guaranteed, which can prevent blockage problems and is conducive to ensuring the uniformity of spraying in large-height scenes, thereby ensuring high efficiency and high quality of construction.
[0085] The second aspect of the present invention provides a flow rate monitoring device, Figure 1 and Figure 5 As shown, including:
[0086] A data acquisition module, used to obtain a first position height of the fixed pipe 11 and a first actual flow velocity at a corresponding position in the pipe, obtain a second position height of the fixed pipe 11 and a second actual flow velocity at a corresponding position in the pipe, and obtain a third position height of the movable pipe 12 and a third actual flow velocity at a corresponding position in the pipe;
[0087] A data processing module, configured to determine a theoretical flow rate at a position in the pipe corresponding to the third position height based on the first position height, the first actual flow rate, the second position height, the second actual flow rate, and the third position height;
[0088] The abnormality judgment module is used to determine whether the non-Newtonian fluid vertical pipeline is in an abnormal state based on the third actual flow rate and the theoretical flow rate.
[0089] Preferably, it also includes a telescopic control module, which is used to control the downward movement of the movable tube 12 when the non-Newtonian fluid vertical pipeline 1 is in an abnormal state. When the non-Newtonian fluid vertical pipeline 1 is in an abnormal state, the fourth pre-adjustment position height is obtained through the data acquisition module (in addition to the first flow velocity sensor 01, the second flow velocity sensor 02 and the third flow velocity sensor 03, it also includes a distance sensor arranged at the end of the movable tube 12 close to the ground), and then the telescopic control module controls the downward movement of the movable tube 12; as the movable tube 12 descends, the non-Newtonian fluid vertical pipeline 1 begins to be in a non-abnormal state at a certain moment, and at this time the fourth adjusted position height is obtained through the data acquisition module, combined with Figure 4 As shown, a height range ΔH from the fourth pre-adjustment position height to the fourth post-adjustment position height is an abnormal height range.
[0090] The flow rate monitoring device in the present invention collects data such as flow rate and position height of the non-Newtonian fluid in the non-Newtonian fluid vertical pipeline 1 through a data acquisition module, calculates the theoretical flow rate through a data processing module, and determines whether the non-Newtonian fluid vertical pipeline 1 is in an abnormal state through an abnormal judgment module, thereby realizing real-time monitoring of pipeline abnormalities or blockages. During construction processes such as latex paint spraying, the fluidity and stability of the non-Newtonian fluid in the pipeline can be continuously guaranteed, which can prevent blockage problems and is conducive to ensuring the uniformity of spraying in large-height scenes, thereby ensuring high efficiency and high quality of construction.
[0091] A third aspect of the present invention provides a storage medium storing a computer program, wherein when the computer program is executed by a processor, the steps of implementing the flow rate monitoring method in the above embodiment include:
[0092] S100, obtaining a first position height of the fixed pipe 11 and a first actual flow velocity at a corresponding position in the pipe, obtaining a second position height of the fixed pipe 11 and a second actual flow velocity at a corresponding position in the pipe, and obtaining a third position height of the movable pipe 12 and a third actual flow velocity at a corresponding position in the pipe;
[0093] S200, determining a theoretical flow velocity at a position in the pipe corresponding to the third position height based on the first position height, the first actual flow velocity, the second position height, the second actual flow velocity, and the third position height;
[0094] S300: Determine whether the non-Newtonian fluid vertical pipeline 1 is in an abnormal state based on the third actual flow rate and the theoretical flow rate.
[0095] The storage medium in the present invention, when the computer program stored in it is executed by the processor, can realize the function of monitoring the flow rate of the non-Newtonian fluid in the non-Newtonian fluid vertical pipeline 1, and can determine in real time whether the non-Newtonian fluid vertical pipeline 1 is in an abnormal state through the third actual flow rate and the theoretical flow rate, thereby realizing real-time monitoring of pipeline abnormalities or blockages. During the construction process such as latex paint spraying, the smoothness and stability of the non-Newtonian fluid in the pipeline can be continuously guaranteed, which can prevent blockage problems and is conducive to ensuring the uniformity of spraying in large-height scenes, thereby ensuring high efficiency and high quality of construction.
[0096] A fourth aspect of the present invention provides an electronic device, which includes at least a memory and a processor, wherein the memory stores a computer program, and the processor implements the steps of the flow rate monitoring method in the above embodiment when executing the computer program on the memory.
[0097] The electronic device in the present invention, when the computer program in its memory is executed by the processor, can realize the function of monitoring the flow rate of the non-Newtonian fluid in the non-Newtonian fluid vertical pipeline 1, and can determine in real time whether the non-Newtonian fluid vertical pipeline 1 is in an abnormal state through the third actual flow rate and the theoretical flow rate, thereby realizing real-time monitoring of pipeline abnormalities or blockages. During the construction process such as latex paint spraying, the fluidity and stability of the non-Newtonian fluid in the pipeline can be continuously guaranteed, which can prevent blockage problems and is conducive to ensuring the uniformity of spraying in large-height scenes, thereby ensuring high efficiency and high quality of construction.
[0098] The technicians in the relevant field can clearly understand that for the convenience and simplicity of description, only the division of the above-mentioned functional units and modules is used as an example for illustration. In practical applications, the above-mentioned function allocation can be completed by different functional units and modules as needed, that is, the internal structure of the device can be divided into different functional units or modules to complete all or part of the functions described above. The functional units and modules in the embodiment can be integrated in a processing unit, or each unit can exist physically separately, or two or more units can be integrated in one unit. The above-mentioned integrated unit can be implemented in the form of hardware or in the form of software functional units. In addition, the specific names of the functional units and modules are only for the convenience of distinguishing each other, and are not used to limit the scope of protection of this application. The specific working process of the units and modules in the above-mentioned system can refer to the corresponding process in the aforementioned method embodiment, which will not be repeated here.
[0099] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described or recorded in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0100] Those of ordinary skill in the art will appreciate that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, or a combination of computer software and electronic hardware. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Professional and technical personnel can use different methods to implement the described functions for each specific application, but such implementation should not be considered to be beyond the scope of this application.
[0101] In the embodiments provided in the present application, it should be understood that the disclosed devices / terminal equipment and methods can be implemented in other ways. For example, the device / terminal equipment embodiments described above are only schematic. For example, the division of the modules or units is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be through some interfaces, indirect coupling or communication connection of devices or units, which can be electrical, mechanical or other forms.
[0102] If the integrated module is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the present application implements all or part of the processes in the above-mentioned embodiment method, and can also be completed by instructing the relevant hardware through a computer program. The computer program can be stored in a computer-readable storage medium. When the computer program is executed by the processor, the steps of the above-mentioned motor torque control method embodiments can be implemented. Among them, the computer program includes computer program code, and the computer program code can be in source code form, object code form, executable file or some intermediate form. The computer-readable medium may include: any entity or device capable of carrying the computer program code, recording medium, U disk, mobile hard disk, disk, optical disk, computer memory, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), electric carrier signal, telecommunication signal and software distribution medium. It should be noted that the content contained in the computer-readable medium can be appropriately increased or decreased according to the requirements of legislation and patent practice in the jurisdiction. For example, in some jurisdictions, according to legislation and patent practice, computer-readable media do not include electric carrier signals and telecommunication signals.
[0103] The embodiments described above are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, a person skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application, and should all be included in the protection scope of the present application.
Claims
1. A method for monitoring the flow rate of a non-Newtonian fluid in a vertical pipeline, characterized in that: The non-Newtonian fluid vertical pipeline includes a fixed pipe and a movable pipe that are telescopically sleeved to each other, and the flow rate monitoring method includes: Acquire a first position height of the fixed pipe and a first actual flow velocity at a corresponding position in the pipe, acquire a second position height of the fixed pipe and a second actual flow velocity at a corresponding position in the pipe, and acquire a third position height of the movable pipe and a third actual flow velocity at a corresponding position in the pipe; Determine the theoretical flow rate at the position in the pipe corresponding to the third position height based on the first position height, the first actual flow rate, the second position height, the second actual flow rate and the third position height; It is determined whether the non-Newtonian fluid vertical pipeline is in an abnormal state based on the third actual flow rate and the theoretical flow rate.
2. The flow rate monitoring method according to claim 1, characterized in that: The method of determining the third theoretical flow rate at the position in the pipe corresponding to the third position height based on the first position height, the first actual flow rate, the second position height, the second actual flow rate and the third position height comprises: determining a flow behavior index of a non-Newtonian fluid based on the first position height, the first actual flow velocity, the second position height, and the second actual flow velocity; Determine a first theoretical flow velocity at a position in the pipe corresponding to the third position height based on the first actual flow velocity, the first position height, the third position height and the flow behavior index; Determine a second theoretical flow velocity at a position in the pipe corresponding to the third position height based on the second actual flow velocity, the second position height, the third position height and the flow behavior index; An average value is calculated based on the first theoretical flow rate and the second theoretical flow rate to determine the theoretical flow rate.
3. The flow rate monitoring method according to claim 2, characterized in that: The step of determining the first theoretical flow velocity at the position in the pipe corresponding to the third position height based on the first actual flow velocity, the first position height, the third position height and the flow behavior index comprises: Wherein, v1 is the first actual flow velocity, h1 is the first position height, v ′ 3p is the first theoretical flow velocity, h3 is the third position height, and n is the flow behavior index.
4. The flow rate monitoring method according to claim 2, characterized in that: The method of determining the second theoretical flow rate at the position in the pipe corresponding to the third position height based on the second actual flow rate, the second position height, the third position height and the flow behavior index comprises: Wherein, v2 is the second actual flow velocity, h2 is the second position height, v ′ 3 ′ p is the second theoretical flow velocity, h3 is the third position height, and n is the flow behavior index.
5. The flow rate monitoring method according to claim 2, characterized in that: The method of determining the flow behavior index of the non-Newtonian fluid based on the first position height, the first actual flow velocity, the second position height, and the second actual flow velocity includes: Among them, v1 is the first actual flow velocity, h1 is the first position height, v2 is the second actual flow velocity, h2 is the second position height, and n is the flow behavior index.
6. The flow rate monitoring method according to claim 1, characterized in that: The determining whether the non-Newtonian fluid vertical pipeline is in an abnormal state based on the third actual flow rate and the theoretical flow rate includes: When |v 3p -v3|≤Δv T When determining that the non-Newtonian fluid vertical pipeline is not in an abnormal state; When |v 3p -v3|>Δv T When the non-Newtonian fluid vertical pipeline is determined to be in an abnormal state; Among them, v 3p is the theoretical flow rate, v3 is the third actual flow rate, Δv T is the first preset threshold.
7. The flow rate monitoring method according to claim 1, characterized in that: Also includes: When the non-Newtonian fluid vertical pipeline is in an abnormal state, obtaining the fourth pre-adjustment position height of the movable tube at one end close to the ground at this time, and controlling the movable tube to move downward; When the movable tube descends until the non-Newtonian fluid vertical pipeline is no longer in an abnormal state, the fourth adjusted position height of the movable tube close to the ground at this time is obtained, and the abnormal height range of the non-Newtonian fluid vertical pipeline is determined based on the fourth pre-adjustment position height and the fourth adjusted position height.
8. A flow rate monitoring device, characterized in that: include: A data acquisition module is used to obtain a first position height of a fixed tube in a non-Newtonian fluid vertical pipeline and a first actual flow velocity at a corresponding position in the tube, obtain a second position height of the fixed tube and a second actual flow velocity at a corresponding position in the tube, and obtain a third position height of a movable tube in the non-Newtonian fluid vertical pipeline and a third actual flow velocity at a corresponding position in the tube; A data processing module, configured to determine a theoretical flow rate at a position in the pipe corresponding to the third position height based on the first position height, the first actual flow rate, the second position height, the second actual flow rate, and the third position height; The abnormality judgment module is used to determine whether the non-Newtonian fluid vertical pipeline is in an abnormal state based on the third actual flow rate and the theoretical flow rate.
9. A storage medium storing a computer program, characterized in that: When the computer program is executed by a processor, the steps of the flow rate monitoring method according to any one of claims 1 to 7 are implemented.
10. An electronic device, comprising at least a memory and a processor, wherein a computer program is stored in the memory, wherein: When the processor executes the computer program on the memory, the processor implements the steps of the flow rate monitoring method according to any one of claims 1 to 7.
