A kind of environmental protection treatment device for recycling waste tire rubber

Through the designed device that includes crushing boxes, screening boxes and wire processing boxes, the problem that the steel wire failed to eliminate effectively in waste tires has been solved, the efficient separation and recycling of rubber are realized, and the efficiency and economic benefits are improved.

CN118438572BActive Publication Date: 2025-01-28LINYI CHEERTAI RUBBER CO LTD

Patent Information

Application Number
CN202410552011.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-01-28
Estimated Expiration
2044-05-07

AI Technical Summary

Technical Problem

The existing environmentally friendly treatment device for recycling waste tires failed to effectively remove the steel wire in the tires, resulting in a large amount of steel wire remaining in the recycled rubber, affecting the rubber quality and subsequent processing, and the failure of the steel wire to remove affects the processing efficiency and increases the processing cost.

Method used

Design a device that includes a broken box, a screening box and a wire treatment box. The crushing box is broken through the crushing roller and the gear system. The screening box uses the disc roller and chain transmission to screen. The steel wire treatment box is separated by the separation roller and the separation knife to the steel wire.

Benefits of technology

Effectively remove steel wires in waste tires, improve the quality and purity of recycling rubber, reduce stagnation and damage during the processing process, reduce equipment failure and maintenance costs, and improve the efficiency and economic benefits of the entire processing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of tire processing technology, in particular to an environmentally friendly processing device for recycling and utilizing waste tire rubber, comprising a crushing box, a first material guide block is provided at the lower left end of the crushing box, a first belt conveyor is provided on the first material guide block, a crushing assembly is provided inside the crushing box, a screening box is provided at the left end of the first belt conveyor, a disc screen assembly is provided inside the screening box, two support blocks are fixedly provided on the outer wall of the screening box in a symmetrical structure, a reflux block is installed at the lower end of the screening box, the reflux block is in an inclined structure, the lower right end of the reflux block is connected to the upper end of the crushing box, a second material guide block is provided at the lower end of the screening box, and a steel wire processing box is provided at one end of the second material guide block. It is convenient to crush and separate steel wire and rubber in waste tires, ensure the efficient separation of steel wire and rubber, improve the processing efficiency and crushing effect of waste rubber tires, improve the quality of recycled rubber, and provide strong technical support for the recycling and utilization of waste tires.
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Description

Technical Field

[0001] The invention relates to the technical field of tire processing, in particular to an environmentally friendly processing device for recycling waste tire rubber. Background Art

[0002] With the rapid development of the automobile industry, the number of waste tires has increased year by year, which has brought great pressure to the environment. Rubber is a valuable resource. The rubber in waste tires has a high recycling value. Through certain technical means, the rubber in waste tires can be recycled and converted into new rubber products, thereby realizing the recycling of resources. This can not only alleviate the shortage of rubber resources, but also reduce production costs and improve economic benefits.

[0003] After searching, a Chinese patent with the announcement number CN215472420U provides an environmentally friendly treatment device for recycling and utilizing waste tires, including a crushing box, a chassis is fixedly arranged on one side of the crushing box, a motor is fixedly arranged inside the chassis, a rotating shaft is fixedly connected to the output shaft of the motor, a main gear is fixedly arranged on the surface of the rotating shaft, a slave gear is movably arranged on one side of the main gear, a second rotating shaft is fixedly arranged on the inner wall of the slave gear, a crushing roller is fixedly arranged on one end of the rotating shaft and the second rotating shaft, a collecting hopper is arranged directly below the crushing roller, a supporting plate is fixedly arranged on the bottom of the crushing box, and a movable rod, a connecting rod and a rocking rod are arranged, and the rotating rocking rod drives the movable plate at one end of the movable rod and the screening plate to move horizontally repeatedly through the connecting rod, so that the screening plate vibrates, and the vibration is used to increase the screening speed and improve the processing efficiency;

[0004] However, it was found during use that there were steel wires inside the waste tires. The device failed to effectively remove the steel wires when processing the waste tires, which resulted in a large amount of steel wires remaining in the recycled rubber, which not only affected the quality of the rubber, but also caused inconvenience to subsequent processing and use. Due to the poor effect of removing the steel wires, the device may be disturbed by the residual steel wires when screening and recycling the rubber, reducing the processing efficiency. This not only prolongs the processing cycle of waste tires, but also increases the processing cost. During the processing, if the steel wires and rubber are not effectively separated, it is easy for some of the steel wires to enter the subsequent recycling process, posing a potential threat to the environment and the quality of the recycled rubber, and is not conducive to the environmentally friendly treatment of the recycling of waste tire rubber. Summary of the invention

[0005] In view of the deficiencies of the prior art, the present invention provides an environmentally friendly treatment device for recycling waste tire rubber, which solves the problem that the waste tire contains steel wires. When the device processes the waste tires, it fails to effectively remove the steel wires therein, which results in a large amount of steel wires remaining in the recycled rubber, which not only affects the quality of the rubber, but also causes inconvenience to subsequent processing and use. Due to the poor effect of removing the steel wires, the device may be disturbed by the residual steel wires when screening and recycling the rubber, which reduces the treatment efficiency. This not only prolongs the treatment cycle of the waste tires, but also increases the treatment cost. During the treatment process, if the steel wires and rubber are not effectively separated, it is easy to cause part of the steel wires to enter the subsequent recycling link, which poses a potential threat to the environment and the quality of the recycled rubber, and is not conducive to the technical problem of environmentally friendly treatment of the recycling of waste tire rubber.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a waste tire rubber recycling and environmental protection treatment device, comprising a crushing box, a first material guide block is provided at the lower left end of the crushing box, a first belt conveyor is provided on the first material guide block, a crushing assembly is provided inside the crushing box, a screening box is provided at the left end of the first belt conveyor, a disc screen assembly is provided inside the screening box, two support blocks are fixedly provided on the outer wall of the screening box in a symmetrical structure, a reflux block is installed at the lower end of the screening box, the reflux block is in an inclined structure, the lower right end of the reflux block is connected with the upper end of the crushing box, a second material guide block is provided at the lower end of the screening box, a wire processing box is provided at one end of the second material guide block, a wire separation assembly is provided inside the wire processing box, a second belt conveyor is provided at the lower end of the wire processing box, and a magnetic separation assembly is provided above the middle of the second belt conveyor;

[0007] The wire separation assembly is provided with a separation roller, and the outer peripheral walls at both ends of the separation roller are rotatably connected to the wire processing box, the outer wall of the wire processing box is installed with a third motor through a mounting seat, the output shaft of the second motor is coaxially connected to one end of the separation roller, and the outer peripheral wall of the separation roller is provided with a plurality of mounting grooves, and a first separation knife is installed inside the mounting groove, the inner wall of the wire processing box is a symmetrical structure with two fixed blocks, the outer wall of the fixed block is fixedly connected to the inner wall of the wire processing box, the top surface of the fixed block is evenly arranged with a plurality of second separation knives, and the outer wall of the first separation knife is slidably connected to the outer wall of the second separation knife.

[0008] Preferably, the crushing assembly includes a crushing roller, which is located inside a crushing box. A feed hopper is fixedly provided on the top surface of the crushing box. One end of the central axis of the crushing roller is rotatably connected to the crushing box, and the other end of the central axis of the crushing roller passes through the inner wall of the crushing box and extends to the outside. A first gear is sleeved on the central axis of the crushing roller extending to the outside of the crushing box, and the two first gears are meshed with each other.

[0009] Preferably, a first motor is installed on the outer wall of the crushing box through a mounting seat, the output shaft of the first motor is coaxially connected to the central axis of one of the crushing rollers, a first groove block is fixedly provided on the inner wall of the lower end of the crushing box, and the side wall of the first groove block is fixedly connected to the first guide block.

[0010] Through the above technical solution, the output shaft of the first motor drives one of the crushing rollers and one of the first gears to rotate, so that one of the first gears meshes and transmits to the other first gear to rotate, so that the two crushing rollers rotate in opposite directions to tear and crush the waste tires.

[0011] Preferably, the disc screen assembly includes a disc roller, and a plurality of the disc rollers are provided, and a clearance fit is formed between two adjacent disc rollers. The outer walls at both ends of the disc rollers are rotatably connected to the screening box, and one end of the disc roller passes through the inner wall of the screening box and extends to the outside. The outer sides of the adjacent disc rollers extending to the outside are sleeved with chains, and the interior of the chain is symmetrically structured and meshed with two second gears, and the inner walls of the second gears are fixedly connected to the outer peripheral walls of the disc rollers.

[0012] Preferably, a second motor is installed on the outer wall of the screening box through a mounting seat, the output shaft of the second motor is coaxially connected to one of the disc rollers, a second groove block is fixedly provided on the inner wall at one end of the screening box, the discharge end of the second groove block is connected to the reflux block, and the top surface of the second groove block is gap-matched with the bottom surface of one of the disc rollers.

[0013] Through the above technical solution, one of the disc rollers is driven to rotate synchronously through the output shaft of the second motor, and the adjacent second gear is driven to rotate synchronously through the meshing transmission of the chain, so that multiple disc rollers rotate in the same direction to screen the waste tire rubber fragments.

[0014] Preferably, a cover plate is rotatably connected to the top surface of the wire processing box, two buckle fixing parts are fixed at both ends of the cover plate, and two buckle locking parts are symmetrically installed on the outer wall of the upper end of the wire processing box, and the buckle locking parts are snap-fitted with the buckle fixing parts.

[0015] Through the above technical solution, the buckle locking piece is separated from the buckle fixing piece, so that the cover plate is rotated open along the wire processing box, which facilitates the maintenance and replacement of the first separation knife and the second separation knife inside the wire separation assembly.

[0016] Preferably, a triangular block is provided above the fixed block, the upper end of the triangular block is rotatably connected to the wire processing box, and the bottom surface of the triangular block is in contact with the top surface of the second separation knife.

[0017] Preferably, both ends of the first separation knife and the top surface of the second separation knife are provided with insertion holes, and hexagon socket bolts are inserted into the insertion holes. The separation roller is threadedly connected to the threaded end of the hexagon socket bolt on the first separation knife through the threaded hole, and the top surface of the fixed block is threadedly connected to the threaded end of the hexagon socket bolt on the second separation knife through the threaded hole.

[0018] Through the above technical solution, the hexagon socket bolts on the first separation knife and the second separation knife that need to be replaced are removed, and the new first separation knife and the second separation knife are reinstalled and fixed with the hexagon socket bolts, making maintenance and replacement more convenient.

[0019] Preferably, an arc-shaped screen is provided under the separation roller, and both ends of the arc-shaped screen are installed on fixed blocks. A third groove block is fixedly provided at the lower end of the inner wall of the wire processing box, and the inclined end of the third groove block is located at the right end of the second belt conveyor. A triangular leak-proof block is slidably connected to the top surface of the right end of the second belt conveyor, and the outer wall of the triangular leak-proof block is fixedly connected to the inner wall of the wire processing box.

[0020] Through the above technical scheme, after continuous cutting and crushing to a suitable size, the sieve holes of the arc screen fall into the top surface of the third groove block below and the top surface of the conveyor belt at the right end of the second belt conveyor. The triangular leakage-proof block reduces the leakage of waste tires after wire separation, making it convenient to crush and separate the wire and rubber in the waste tires.

[0021] Preferably, the magnetic separation component includes a third belt conveyor, a magnetic block is provided inside the third belt conveyor, and the magnetic block is installed on the outer wall of the wire processing box through a mounting seat. A plurality of partitions are fixedly provided on the outer wall of the conveyor belt of the third belt conveyor in a uniformly arranged structure, and the outer wall of the partition is gap-matched with the top surface of the second belt conveyor. The right wall of the third belt conveyor is fixedly connected to the outer wall of the wire processing box, and the front end of the third belt conveyor extends to the front end of the second belt conveyor.

[0022] Through the above technical scheme, the steel wire transported on the top surface of the conveyor belt of the second belt conveyor is adsorbed by the magnetic suction block, so that the steel wire is attached to the bottom surface of the conveyor belt of the third belt conveyor. Through the rotation of the third belt conveyor, the adsorbed steel wire moves to the front end, and the suction force between the steel wire and the magnetic suction block is reduced and disappears. At this time, the conveyor belt of the third belt conveyor is separated from the steel wire.

[0023] Beneficial effects of the present invention:

[0024] 1. In the present invention, the waste tire is transported to the feed hopper through an external device and then falls into the crushing box. Then, the output shaft of the first motor drives one of the crushing rollers and one of the first gears to rotate, so that one of the first gears is meshed and transmitted to the other first gear to rotate, so that the two crushing rollers rotate in opposite directions, and the waste tire is torn and crushed, ensuring that the tire is fully crushed, improving the crushing effect, and providing convenience for subsequent processing work. The crushed waste tire falls into the first groove block and the top surface of the first guide block, and slides and falls on the conveyor belt at one end of the first belt conveyor at the left end of the first guide block. The crushed waste tire rubber fragments are transported to Inside the screening box, screening is carried out through the disc screen assembly. The screened waste tire rubber fragments fall into the top surface of the second guide block and slide to the inside of the wire processing box for wire separation processing through the wire separation assembly, which is convenient for crushing and separating the wire and rubber in the waste tire, ensuring the efficient separation of the wire and rubber. The waste rubber tire fragments that fail to pass the screening are moved to the second groove block through the disc screen assembly and then enter the reflux block, slide along the reflux block and enter the crushing box for secondary crushing until the screening requirements are met, thereby improving the processing efficiency and crushing effect of waste rubber tires, improving the quality of recycled rubber, and providing strong technical support for the recycling and utilization of waste tires.

[0025] 2. In the present invention, one of the disc rollers is driven to rotate synchronously by the output shaft of the second motor, so that one of the second gears drives the adjacent second gear to rotate synchronously through the meshing transmission of the chain, so that multiple chains rotate synchronously, multiple second gears rotate synchronously, and multiple disc rollers rotate in the same direction, so that waste tire rubber fragments of appropriate size penetrate the gap between two adjacent disc rollers and fall into the top surface of the second guide block below, and the waste tire rubber fragments that fail to penetrate the gap between the two adjacent disc rollers gradually move along the upper end of the disc roller to the direction of the second groove block, and are conveniently moved to the reflux block to flow back to the crushing box for further crushing treatment, thereby ensuring the high efficiency and accuracy of screening, improving screening efficiency, avoiding the jamming and damage of waste tire rubber fragments during the screening process, ensuring the smoothness of the flow of waste tire rubber fragments, and reducing the equipment failure rate and maintenance cost.

[0026] 3. In the present invention, after being crushed and screened, the waste tire enters the steel wire processing box. At this time, the separation roller is driven by the output shaft of the third motor to rotate along the steel wire processing box, and the separation roller drives multiple first separation knives to rotate, so that the first separation knife and the second separation knife crush the waste tire fragments again, and part of the waste tire fragments fall into the arc screen through the gap between the separation roller and the second separation knife. At this time, the rotating first separation knife pushes the waste tire fragments in the arc screen to be squeezed and cut and crushed by the second separation knife. After continuous cutting and crushing to a suitable size, the sieve holes of the arc screen pass through the sieve holes and fall into the top surface of the third groove block below and the top surface of the conveyor belt at the right end of the second belt conveyor. The triangular leakage-proof block reduces the leakage of waste tires after steel wire separation, facilitates the crushing and separation of steel wire and rubber in waste tires, ensures the efficient separation of steel wire and rubber, improves the quality and purity of recycled rubber, and the steel wire in the waste tire can be separated more thoroughly, reduces the amount of steel wire remaining in the rubber, avoids the steel wire from entering the subsequent recycling link, and reduces the impact on the environment and the quality of recycled rubber.

[0027] 4. In the present invention, the triangular blocks are used to block the falling waste tire fragments during use, thereby reducing the impact of the waste tire fragments on the hexagon socket bolts installed on the second separation knife during crushing, and improving the wire separation effect. When replacing the first separation knife and the second separation knife damaged during use, the buckle locking piece is separated from the buckle fixing piece, and the cover plate is rotated open along the wire processing box, and the hexagon socket bolts on the first separation knife and the second separation knife that need to be replaced are taken out, and the new first separation knife and the second separation knife are reinstalled and fixed by the hexagon socket bolts, which makes maintenance and replacement more convenient. Multiple separate first separation knives and second separation knives reduce the cost of maintenance and replacement, making the entire maintenance process more time-saving and labor-saving, and providing reliable guarantee for the recycling and utilization of waste tires.

[0028] 5. In the present invention, after the steel wire and rubber of the waste tire are separated, they enter the conveyor belt of the second belt conveyor, and the steel wire and rubber of the waste tire are moved to the outside of the steel wire processing box through the conveyor belt. At this time, the steel wire transported on the top surface of the conveyor belt of the second belt conveyor is adsorbed by the magnetic suction block, so that the steel wire is attached to the bottom surface of the conveyor belt of the third belt conveyor. Through the rotation of the third belt conveyor, the adsorbed steel wire moves to the front end. When it moves to the front end of the second belt conveyor, the suction force between the steel wire and the magnetic suction block decreases and disappears. At this time, the conveyor belt of the third belt conveyor is separated from the steel wire, and the steel wire is adsorbed and moved to the front end of the conveyor belt of the third belt conveyor and then separated, completing the magnetic separation operation of the steel wire of the waste tire, improving the separation efficiency and magnetic separation effect of the steel wire in the waste tire, and improving the efficiency and capacity of the entire processing flow. At the same time, due to the characteristics of the magnetic force, the adsorption process causes less damage to the steel wire, ensuring the recovery quality of the steel wire, and the steel wire content in the rubber fragments after magnetic separation is significantly reduced, reducing the difficulty and cost of subsequent processing links, and improving the efficiency and economic benefits of the entire processing flow. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0030] Figure 2 It is a right view of the crushing box structure of the present invention;

[0031] Figure 3 It is a cross-sectional view of the crushing box structure of the present invention;

[0032] Figure 4 It is a cross-sectional view of the screening box structure of the present invention;

[0033] Figure 5 It is a schematic diagram of the disc roller structure of the present invention;

[0034] Figure 6 It is a cross-sectional view of the steel wire processing box structure of the present invention;

[0035] Figure 7 It is an enlarged schematic diagram of the structure at A of the present invention;

[0036] Figure 8 It is a schematic diagram of the separation roller structure of the present invention;

[0037] Fig. 9 It is a schematic diagram of the assembly of the second separation knife structure of the present invention;

[0038] Fig.10 It is a schematic diagram of the assembly of the first separation knife structure of the present invention;

[0039] Fig.11 It is a schematic diagram of the structure of the magnetic separation component of the present invention.

[0040] In the figure: 1, crushing box; 2, first belt conveyor; 3, crushing assembly; 301, crushing roller; 302, first gear; 303, first motor; 304, first groove block; 4, screening box; 5, disc screen assembly; 501, disc roller; 502, chain; 503, second gear; 504, second motor; 6, reflux block; 7, second guide block; 8, wire processing box; 9, wire separation assembly; 901, separation roller; 902, mounting groove; 903, first separation knife; 904, fixing block; 905, 906, 907, 908, 909, 910, 911, 912, 913, 914, 915, 916, 917, 918, 919, 920, 921, 922, 923, 924, 925, 926, 927, 928, 929, 930, 931, 932, 933, 934, 935, 936, 937, 938, 939, 940, 941, 942, 943, 944, 945, 946, 947, 948, 949, 950, 951, 952, 960, 961, 962, 970, 971, 972, 973, 974, 975, 976, 977, 978, 980, 981, 982, 983, 984, 985, 990, 991, 992, 05. Second separation knife; 906. Socket; 907. Hexagon socket bolt; 908. Arc screen; 909. Third motor; 910. Third groove block; 911. Triangular block; 912. Triangular leak-proof block; 10. Second belt conveyor; 11. Magnetic separation assembly; 1101. Third belt conveyor; 1102. Magnetic block; 1103. Partition; 12. Feed hopper; 13. First guide block; 14. Second groove block; 15. Buckle locking piece; 16. Support block; 17. Cover plate; 18. Buckle fixing piece. DETAILED DESCRIPTION

[0041] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings. Embodiment 1

[0042] like Figure 1 , Figure 2 , Figure 3 and Figure 6 As shown, this embodiment provides an environmentally friendly treatment device for recycling and utilizing waste tire rubber, including a crushing box 1, a first material guide block 13 is provided at the lower left end of the crushing box 1, a first belt conveyor 2 is provided on the first material guide block 13, a crushing assembly 3 is provided inside the crushing box 1, a screening box 4 is provided at the left end of the first belt conveyor 2, a disc screen assembly 5 is provided inside the screening box 4, two support blocks 16 are fixedly provided on the outer wall of the screening box 4 in a symmetrical structure, a reflux block 6 is installed at the lower end of the screening box 4, the reflux block 6 is in an inclined structure, and the lower right end of the reflux block 6 is connected to the upper end of the crushing box 1, a second material guide block 7 is provided at the lower end of the screening box 4, a steel wire processing box 8 is provided at one end of the second material guide block 7, a steel wire separation assembly 9 is provided inside the steel wire processing box 8, a second belt conveyor 10 is provided at the lower end of the steel wire processing box 8, and a magnetic separation assembly 11 is provided at the middle and upper part of the second belt conveyor 10;

[0043] The steel wire separation assembly 9 is provided with a separation roller 901, and the outer peripheral walls at both ends of the separation roller 901 are rotatably connected to the steel wire processing box 8. A third motor 909 is installed on the outer wall of the steel wire processing box 8 through a mounting seat, and the output shaft of the third motor 909 is coaxially connected to one end of the separation roller 901. A plurality of mounting grooves 902 are provided on the outer peripheral wall of the separation roller 901, and a first separation knife 903 is installed inside the mounting groove 902. The inner wall of the steel wire processing box 8 is a symmetrical structure and two fixed blocks 904 are fixedly provided. The outer wall of the fixed block 904 is fixedly connected to the inner wall of the steel wire processing box 8, and the top surface of the fixed block 904 is evenly arranged. A plurality of second separation knives 905 are provided, and the outer wall of the first separation knife 903 is slidably connected to the outer wall of the second separation knife 905.

[0044] The crushing assembly 3 includes a crushing roller 301, which is located inside the crushing box 1. A feed hopper 12 is fixedly arranged on the top surface of the crushing box 1. One end of the central axis of the crushing roller 301 is rotatably connected to the crushing box 1, and the other end of the central axis of the crushing roller 301 penetrates the inner wall of the crushing box 1 and extends to the outside. A first gear 302 is sleeved on the central axis of the crushing roller 301 extending to the outside of the crushing box 1, and two first gears 302 are meshed with each other. A first motor 303 is installed on the outer wall of the crushing box 1 through a mounting seat, and the output shaft of the first motor 303 is coaxially connected to the central axis of one of the crushing rollers 301. A first groove block 304 is fixedly arranged on the inner wall of the lower end of the crushing box 1, and the side wall of the first groove block 304 is fixedly connected to the first guide block 13; one of the crushing rollers 301 and one of the first gears 302 are driven to rotate by the output shaft of the first motor 303, so that one of the first gears 302 is meshed and transmitted to the other first gear 302 to rotate, so that the two crushing rollers 301 rotate in opposite directions to tear and crush the waste tires.

[0045] When in use, the waste tire is first transported to the feed hopper 12 through an external device and then falls into the crushing box 1, and then the output shaft of the first motor 303 drives one of the crushing rollers 301 and one of the first gears 302 to rotate, so that one of the first gears 302 is meshed and transmitted to the other first gear 302 to rotate, so that the two crushing rollers 301 rotate in opposite directions, tearing and crushing the waste tire, ensuring that the tire is fully crushed, improving the crushing effect, and providing convenience for subsequent processing work;

[0046] The crushed waste tire falls into the first groove block 304 and the top surface of the first guide block 13, and slides and falls onto the conveyor belt at one end of the first belt conveyor 2 at the left end of the first guide block 13. The crushed waste tire rubber fragments are transported to the inside of the screening box 4 through the first belt conveyor 2, and are screened through the disc screen assembly 5. The screened waste tire rubber fragments fall into the top surface of the second guide block 7 and slide to the inside of the wire processing box 8 for wire separation through the wire separation assembly 9. The waste rubber tire fragments that fail to pass the screening are moved to the second groove block 14 through the disc screen assembly 5 and then enter the inside of the reflux block 6, slide along the reflux block 6 and enter the inside of the crushing box 1 for secondary crushing until the screening requirements are met, thereby improving the processing efficiency and crushing effect of waste rubber tires, improving the quality of recycled rubber, and providing strong technical support for the recycling and utilization of waste tires. Embodiment 2

[0047] like Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, this embodiment is based on the previous embodiment, and is different from the previous embodiment in that the disc screen assembly 5 includes a disc roller 501, and a plurality of disc rollers 501 are provided, and a clearance fit is formed between two adjacent disc rollers 501, and the outer walls of both ends of the disc roller 501 are rotatably connected to the screening box 4, and one end of the disc roller 501 passes through the inner wall of the screening box 4 and extends to the outside, and the outer sides of the adjacent disc rollers 501 extending to the outside are sleeved with chains 502, and the inside of the chain 502 is symmetrically structured and meshed with two second gears 503, and the inner walls of the second gears 503 are fixedly connected to the outer peripheral wall of the disc roller 501, A second motor 504 is installed on the outer wall of the screening box 4 through a mounting seat, and the output shaft of the second motor 504 is coaxially connected to one of the disc rollers 501. A second groove block 14 is fixedly provided on the inner wall at one end of the screening box 4, and the discharge end of the second groove block 14 is connected to the reflux block 6, and the top surface of the second groove block 14 is gap-matched with the bottom surface of one of the disc rollers 501; one of the disc rollers 501 is driven to rotate synchronously by the output shaft of the second motor 504, and the adjacent second gear 503 is driven to rotate synchronously by the meshing transmission of the chain 502, so that multiple disc rollers 501 rotate in the same direction to screen the waste tire rubber fragments.

[0048] During screening, the output shaft of the second motor 504 drives one of the disc rollers 501 to rotate synchronously, so that one of the second gears 503 drives the adjacent second gear 503 to rotate synchronously through the meshing transmission of the chain 502, so that multiple chains 502 rotate synchronously, multiple second gears 503 rotate synchronously, and multiple disc rollers 501 rotate in the same direction, so that waste tire rubber fragments of appropriate size pass through the gap between two adjacent disc rollers 501 and fall into the top surface of the second guide block 7 below, and the waste tire rubber fragments that fail to pass through the gap between two adjacent disc rollers 501 gradually move along the upper end of the disc roller 501 to the direction of the second groove block 14, and are conveniently moved to the reflux block 6 to flow back to the crushing box 1 for further crushing, thereby ensuring the high efficiency and accuracy of screening, improving screening efficiency, avoiding the jamming and damage of waste tire rubber fragments during the screening process, ensuring the smoothness of the flow of waste tire rubber fragments, and reducing equipment failure rate and maintenance cost. Embodiment 3

[0049] like Figure 1 , Figure 2 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10 As shown, this embodiment is based on the previous embodiment, and differs from the previous embodiment in that a cover plate 17 is rotatably connected to the top surface of the wire processing box 8, and two buckle fixing members 18 are fixed at both ends of the cover plate 17. The outer wall of the upper end of the wire processing box 8 is symmetrically installed with two buckle locking members 15, and the buckle locking members 15 are snap-fitted with the buckle fixing members 18; the buckle locking members 15 are separated from the buckle fixing members 18, so that the cover plate 17 is rotated open along the wire processing box 8, so as to facilitate the maintenance and replacement of the first separation knife 903 and the second separation knife 905 inside the wire separation assembly 9.

[0050] Both ends of the first separation knife 903 and the top surface of the second separation knife 905 are provided with a socket 906, and a hexagon socket bolt 907 is inserted into the socket 906. The separation roller 901 is threadedly connected to the threaded end of the hexagon socket bolt 907 on the first separation knife 903 through a threaded hole, and the top surface of the fixing block 904 is threadedly connected to the threaded end of the hexagon socket bolt 907 on the second separation knife 905 through a threaded hole; the hexagon socket bolt 907 on the first separation knife 903 and the second separation knife 905 that need to be replaced is taken out, and the new first separation knife 903 and the second separation knife 905 are reinstalled and fixed by the hexagon socket bolt 907, which makes maintenance and replacement more convenient.

[0051] An arc-shaped screen 908 is provided below the separation roller 901, and both ends of the arc-shaped screen 908 are mounted on the fixed block 904. A third groove block 910 is fixedly provided at the lower end of the inner wall of the wire processing box 8, and the inclined end of the third groove block 910 is located at the right end of the second belt conveyor 10. A triangular leak-proof block 912 is slidably connected to the top surface of the right end of the second belt conveyor 10, and the outer wall of the triangular leak-proof block 912 is fixedly connected to the inner wall of the wire processing box 8; after continuous cutting and crushing to a suitable size, the sieve holes of the arc-shaped screen 908 pass through the top surface of the third groove block 910 below and the top surface of the conveyor belt at the right end of the second belt conveyor 10, and the triangular leak-proof block 912 reduces the leakage of waste tires after wire separation, so as to facilitate the crushing and separation of steel wire and rubber in waste tires.

[0052] During wire separation, the waste tire enters the wire processing box 8 after being crushed and screened. At this time, the separation roller 901 is driven by the output shaft of the third motor 909 to rotate along the wire processing box 8, and the separation roller 901 drives multiple first separation knives 903 to rotate, so that the first separation knives 903 and the second separation knives 905 crush the waste tire fragments again, and some of the waste tire fragments fall into the arc screen 908 through the gap between the separation roller 901 and the second separation knife 905. At this time, the rotating first separation knife 903 pushes the waste tire fragments inside the arc screen 908 to be squeezed and cut by the second separation knife 905. The waste tires are crushed and continuously cut and crushed to a suitable size, and then pass through the sieve holes of the arc screen 908 and fall into the top surface of the third groove block 910 below and the top surface of the conveyor belt at the right end of the second belt conveyor 10. The triangular leak-proof block 912 reduces the leakage of waste tires after wire separation, and facilitates the crushing and separation of steel wire and rubber in waste tires, ensuring the efficient separation of steel wire and rubber, improving the quality and purity of recycled rubber, and allowing the steel wire in waste tires to be separated more thoroughly, reducing the amount of residual steel wire in rubber, avoiding the steel wire from entering the subsequent recycling process, and reducing the impact on the environment and the quality of recycled rubber.

[0053] During use, the triangular block 911 is used to block the falling waste tire fragments, thereby reducing the impact of the waste tire fragments on the hexagon socket bolts 907 installed on the second separation knife 905 when they are crushed, and improving the wire separation effect. When replacing the first separation knife 903 and the second separation knife 905 damaged during use, the buckle locking piece 15 is separated from the buckle fixing piece 18, and the cover plate 17 is rotated and opened along the wire processing box 8, and the hexagon socket bolts 907 on the first separation knife 903 and the second separation knife 905 that need to be replaced are taken out, and the new first separation knife 903 and the second separation knife 905 are reinstalled and fixed by the hexagon socket bolts 907, so that maintenance and replacement are more convenient. Multiple separate first separation knives 903 and second separation knives 905 reduce the cost of maintenance and replacement, making the entire maintenance process more time-saving and labor-saving, and providing reliable guarantee for the recycling and utilization of waste tires. Embodiment 4

[0054] like Figure 1 , Figure 2 , Figure 6 and Fig.11 As shown, this embodiment is based on the previous embodiment, and is different from the previous embodiment in that the magnetic separation component 11 includes a third belt conveyor 1101, and a magnetic suction block 1102 is arranged inside the third belt conveyor 1101. The magnetic suction block 1102 is installed on the outer wall of the wire processing box 8 through a mounting seat, and a plurality of partitions 1103 are fixedly arranged on the outer wall of the conveyor belt of the third belt conveyor 1101 in a uniformly arranged structure. The outer wall of the partition 1103 is in clearance with the top surface of the second belt conveyor 10, and the right wall of the third belt conveyor 1101 The third belt conveyor 1101 is fixedly connected to the outer wall of the steel wire processing box 8, and its front end extends to the front end of the second belt conveyor 10; the steel wire transported on the top surface of the conveyor belt of the second belt conveyor 10 is adsorbed by the magnetic block 1102, so that the steel wire is attached to the bottom surface of the conveyor belt of the third belt conveyor 1101; the third belt conveyor 1101 is rotated to move the adsorbed steel wire toward the front end, and the suction force between the steel wire and the magnetic block 1102 is reduced and disappears, at which time the conveyor belt of the third belt conveyor 1101 is separated from the steel wire.

[0055] During magnetic separation, the steel wire and rubber of the waste tire are separated and enter the conveyor belt of the second belt conveyor 10. The steel wire and rubber of the waste tire are moved to the outside of the steel wire processing box 8 through the conveyor belt. At this time, the steel wire transported on the top surface of the conveyor belt of the second belt conveyor 10 is adsorbed by the magnetic suction block 1102, so that the steel wire is attached to the bottom surface of the conveyor belt of the third belt conveyor 1101. The adsorbed steel wire is moved to the front end through the rotation of the third belt conveyor 1101. When it moves to the front end of the second belt conveyor 10, the suction force between the steel wire and the magnetic suction block 1102 is reduced and disappears. At the same time, the conveyor belt of the third belt conveyor 1101 is separated from the steel wire, and the steel wire is adsorbed and moved to the front end of the conveyor belt of the third belt conveyor 1101 and then separated, completing the magnetic separation operation of the steel wire in the waste tire, thereby improving the separation efficiency and magnetic separation effect of the steel wire in the waste tire, and improving the efficiency and capacity of the entire processing flow. At the same time, due to the characteristics of the magnetic force, the adsorption process causes less damage to the steel wire, thereby ensuring the recovery quality of the steel wire. The steel wire content in the rubber fragments after magnetic separation is significantly reduced, thereby reducing the difficulty and cost of subsequent processing links, and improving the efficiency and economic benefits of the entire processing flow.

[0056] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A waste tire rubber recycling and environmentally friendly processing device, comprising a crushing box (1), characterized in that: A first material guide block (13) is provided at the lower left end of the crushing box (1), and a first belt conveyor (2) is provided on the first material guide block (13). A crushing assembly (3) is provided inside the crushing box (1). A screening box (4) is provided at the left end of the first belt conveyor (2). A disc screen assembly (5) is provided inside the screening box (4). Two support blocks (16) are fixedly provided on the outer wall of the screening box (4) in a symmetrical structure. A return block (6) is installed at the lower end of the screening box (4). The return block (6) is in an inclined structure. The lower right end of the return block (6) is connected to the upper end of the crushing box (1). A second material guide block (7) is provided at the lower end of the screening box (4). A steel wire processing box (8) is provided at one end of the second material guide block (7). A steel wire separation assembly (9) is provided inside the steel wire processing box (8). A second belt conveyor (10) is provided at the lower end of the steel wire processing box (8). A magnetic separation assembly (11) is provided at the middle and upper part of the second belt conveyor (10). The steel wire separation assembly (9) is provided with a separation roller (901), the outer peripheral walls at both ends of the separation roller (901) are rotatably connected to the steel wire processing box (8), the outer wall of the steel wire processing box (8) is installed with a third motor (909) via a mounting seat, the output shaft of the third motor (909) is coaxially connected to one end of the separation roller (901), the outer peripheral wall of the separation roller (901) is provided with a plurality of mounting grooves (902), a first separation knife (903) is installed inside the mounting groove (902), the inner wall of the steel wire processing box (8) is symmetrically structured and fixed with two fixed blocks (904), the outer wall of the fixed block (904) is fixedly connected to the inner wall of the steel wire processing box (8), the top surface of the fixed block (904) is evenly arranged and provided with a plurality of second separation knives (905), the outer wall of the first separation knife (903) is slidably connected to the outer wall of the second separation knife (905); The crushing assembly (3) comprises a crushing roller (301), the crushing roller (301) being located inside a crushing box (1), a feed hopper (12) being fixedly provided on the top surface of the crushing box (1), one end of a central axis of the crushing roller (301) being rotatably connected to the crushing box (1), the other end of the central axis of the crushing roller (301) penetrating through the inner wall of the crushing box (1) and extending to the outside, a first gear (302) being sleeved on the central axis of the crushing roller (301) extending to the outside of the crushing box (1), and two first gears (302) being meshed with each other; A first motor (303) is mounted on the outer wall of the crushing box (1) via a mounting seat, the output shaft of the first motor (303) being coaxially connected to the central axis of one of the crushing rollers (301), a first groove block (304) being fixedly disposed on the inner wall of the lower end of the crushing box (1), and a side wall of the first groove block (304) being fixedly connected to a first material guide block (13); The disc screen assembly (5) comprises a disc roller (501), wherein a plurality of the disc rollers (501) are provided, and two adjacent disc rollers (501) are clearance-matched with each other, and the outer walls of both ends of the disc rollers (501) are rotatably connected to the screening box (4), and one end of the disc roller (501) passes through the inner wall of the screening box (4) and extends to the outside, and the outer sides of the adjacent disc rollers (501) extending to the outside are sleeved with chains (502), and the chain (502) has two second gears (503) meshingly connected in a symmetrical structure inside, and the inner walls of the second gears (503) are fixedly connected to the outer peripheral walls of the disc rollers (501); A second motor (504) is mounted on the outer wall of the screening box (4) via a mounting seat, an output shaft of the second motor (504) is coaxially connected to one of the disc rollers (501), a second groove block (14) is fixedly disposed on the inner wall at one end of the screening box (4), a discharge end of the second groove block (14) is connected to the return block (6), and a top surface of the second groove block (14) is clearance-matched with a bottom surface of one of the disc rollers (501); The top surface of the wire processing box (8) is rotatably connected to a cover plate (17), and two buckle fixing members (18) are fixedly provided at both ends of the cover plate (17). The outer wall of the upper end of the wire processing box (8) is symmetrically provided with two buckle locking members (15), and the buckle locking members (15) are snap-fitted with the buckle fixing members (18); A triangular block (911) is provided above the fixed block (904); the upper end of the triangular block (911) is rotatably connected to the wire processing box (8); and the bottom surface of the triangular block (911) is in contact with the top surface of the second separation knife (905); Both ends of the first separation knife (903) and the top surface of the second separation knife (905) are provided with insertion holes (906), a hexagon socket bolt (907) is inserted into the insertion hole (906), the separation roller (901) is threadedly connected to the threaded end of the hexagon socket bolt (907) on the first separation knife (903) through the threaded hole, and the top surface of the fixing block (904) is threadedly connected to the threaded end of the hexagon socket bolt (907) on the second separation knife (905) through the threaded hole; An arc-shaped screen (908) is provided below the separation roller (901), and both ends of the arc-shaped screen (908) are mounted on a fixed block (904). A third groove block (910) is fixedly provided at the lower end of the inner wall of the wire processing box (8), and the inclined end of the third groove block (910) is located at the right end of the second belt conveyor (10). A triangular leak-proof block (912) is slidably connected to the top surface of the right end of the second belt conveyor (10), and the outer wall of the triangular leak-proof block (912) is fixedly connected to the inner wall of the wire processing box (8); The magnetic separation component (11) comprises a third belt conveyor (1101), wherein a magnetic attraction block (1102) is provided inside the third belt conveyor (1101), wherein the magnetic attraction block (1102) is mounted on the outer wall of the wire processing box (8) via a mounting seat, and a plurality of partitions (1103) are fixedly provided on the outer wall of the conveyor belt of the third belt conveyor (1101) in a uniformly arranged structure, wherein the outer wall of the partition (1103) is gap-matched with the top surface of the second belt conveyor (10), the right wall of the third belt conveyor (1101) is fixedly connected to the outer wall of the wire processing box (8), and the front end of the third belt conveyor (1101) extends to the front end of the second belt conveyor (10).

Citation Information

Patent Citations

  • Waste tire recycling environment-friendly treatment device

    CN215472420U

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    CN102463639A

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Cited By

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