Stable clamping and transferring device for conductive cell
Through the design of the conductive cell stable clamping transfer device, the stable clamping of the lower pressure wheel and the auxiliary wheel is used to solve the eccentricity problem caused by the jitter of the conductive cell during the transmission process, and improve product quality and production efficiency.
Patent Information
- Application Number
- CN202411749289.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2044-12-02
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Figure CN119230198A_ABST
Abstract
Description
Technical Field
[0001] The present invention specifically relates to the technical field of conductive battery core processing, and in particular to a conductive battery core stable clamping and transporting device. Background Art
[0002] During the cable production process, copper wire and aluminum alloy wire are twisted into conductive cores, pulled to a high place by upper traction equipment, and then transported to the extruder head for insulation extrusion coating. During the coating process, the eccentricity, surface smoothness and density of the extruded insulation layer of the extruded cable need to be strictly controlled.
[0003] Traditional cross-linking machines for cable production, such as the cross-linking machine (catenary 80+100+175) of MAILLEFER (Finland), are located between the outlet of the conductive core of the upper traction equipment and the extruder head, with a height difference of 2 meters and a length of 4 meters. This will cause a certain height difference in the transmission of the cable. Due to the existence of the height difference, the cable will have a certain eccentricity; and the cable is produced continuously during production. Therefore, during long-term continuous operation, the conductive core will shake, resulting in the eccentricity of the final cable product deviating by more than 10%, affecting the final quality of the product. Summary of the invention
[0004] The purpose of the present invention is to provide a conductive core stable clamping and transporting device, which is used to stabilize the state of the conductive core during transportation from the upper traction device to the extruder, prevent shaking, reduce the eccentricity of the finished cable, and improve the product qualification rate; after the cable is wound, turn the rotating handle so that the slider drives the lower pressure wheel to slide downward along the slide groove, so that the lower pressure wheel presses the cable on the two auxiliary wheels; after the stable clamping of the lower pressure wheel and the two auxiliary wheels, the cable will not shake during transportation, thereby reducing the eccentricity of the finished cable after the extruder insulation coating; the cable will neither get stuck nor fall off or shake during the transmission process. In order to solve the technical problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions: The conductive cell stable clamping and transporting device comprises a chassis, a cross-linking machine is fixedly installed on the upper end of the chassis, and extruders are arranged on both sides of the cross-linking machine; the extrusion port of the extruder is connected to the cross-linking machine; the extruder is fixed on a support frame; and the support frame is fixed on the chassis; A plurality of cable stabilizing components are arranged in parallel at one end of the extruder; a clamping and transporting component is arranged above the cable stabilizing component, and the clamping and transporting component is transmission-connected with the longitudinal adjusting component; the longitudinal adjusting component is fixedly connected with the chassis; The described cable stabilizing assembly includes a lifting mechanism. A mounting seat is fixed at the top of the lifting mechanism. Two auxiliary wheels are movably connected to one side of the mounting seat, and a pressing wheel is arranged above the two auxiliary wheels. The pressing wheel is connected to a sliding block through a bearing, and the sliding block is slidably connected to a chute opened at the upper end of the mounting seat. A adjusting handle is threadedly connected to the top of the mounting seat, and the lower end of the adjusting handle is rotatably connected to the mounting seat.
[0006] As a further technical solution of the present invention, the mounting seat includes a "丄"-shaped part and a convex part, and the convex part is inclined at 25° with respect to the "丄"-shaped part.
[0007] As a further technical solution of the present invention, the lifting mechanism includes an adjusting screw rod connected to the bottom of the mounting seat. The lower end of the adjusting screw rod is threadedly connected to a threaded cylinder and extends into a cylindrical fixed seat. The upper end of the cylindrical fixed seat is rotatably connected to a threaded cylinder, and a rotating handle is fixed to the outside of the threaded cylinder.
[0008] As a further technical solution of the present invention, the longitudinal adjustment assembly includes an L-shaped fixing frame, and the bottom of the L-shaped fixing frame is fixedly connected to the machine box body through a plurality of fixing members. Two vertical slide rails are fixed on the inner side wall of the upper end of the L-shaped fixing frame. Each vertical slide rail is slidably connected with a vertical slide seat. The two vertical slide seats are fixed to the inner side of a sliding plate, and a nut seat is fixed at the middle position on the other side of the sliding plate. The nut seat is threadedly connected to a lead screw. The lower end of the lead screw is installed in cooperation with the L-shaped fixing frame through a pedestal bearing. The upper end of the lead screw is传动连接 to the output shaft of a lead screw motor through a coupling. The lead screw motor is fixedly connected to the L-shaped fixing frame through a motor seat.
[0009] As a further technical solution of the present invention, the clamping and transporting assembly includes a linear module, and a moving plate is arranged below the linear module. A pushing cylinder is fixed to the bottom of the moving plate. The piston rod of the pushing cylinder is fixed to a rotating cylinder, and the upper end of the rotating cylinder is slidably connected to the moving plate. A mechanical gripper is cooperatively connected below the rotating cylinder. An arc-shaped groove for clamping the cable is opened on the mechanical gripper.
[0010] As a further technical solution of the present invention, two horizontal slide seats are fixed above the moving plate. The horizontal slide seats are slidably connected to horizontal slide rails fixed below the linear module. One side of the linear module is fixedly connected to the sliding plate through a connecting rod.
[0011] As a further technical solution of the present invention, the crosslinking machine is provided with a through hole for the wire core to pass through along its axial direction, and an extrusion die head is connected to one end of the crosslinking machine close to the extruder.
[0012] As a further technical solution of the present invention, a cold water tank is also arranged between the two extruders; a plurality of cold water pipes are arranged on both sides of the cold water tank; and the cold water pipes are connected to the cooling system through pipelines.
[0013] Compared with the prior art, the present invention has the following beneficial effects: In the present invention, when in use, the braided wire core is inserted into the cross-linking machine, and then the cross-linking agent is squeezed into the cross-linking machine by an extruder; the linear molecular structure of polymer materials such as polyethylene is transformed into a three-dimensional network structure. The wire core cross-linking machine mainly uses a specific cross-linking process to cross-link the polymer material of the wire core insulation layer, thereby significantly improving its heat resistance, mechanical properties, chemical corrosion resistance, etc., to meet the performance requirements of wires and cables in different application scenarios; In the present invention, the cooled cable needs to be pulled into the cable stabilizing assembly to avoid the occurrence of defects caused by eccentricity of the cable during transportation; when the cable is pulled, the mechanical gripper clamps the end of the cable, and then the linear module drives the moving plate to pull outward, and the moving plate can slide stably with the use of the transverse slide seat and the transverse slide rail to ensure that the cable is slowly pulled out; In the present invention, after the cable is wound, the rotating handle is turned so that the slider drives the lower pressure wheel to slide downward along the slide groove, so that the lower pressure wheel presses the cable on the two auxiliary wheels; through the stable clamping of the lower pressure wheel and the two auxiliary wheels, the cable will not shake during transportation, thereby reducing the eccentricity of the finished cable after the extruder insulation coating; the cable will neither get stuck nor fall off or shake during transmission. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.
[0015] Figure 2 The present invention Figure 1 Schematic diagram of the bottom structure.
[0016] Figure 3 The present invention Figure 1 The structural diagram on the right side of .
[0017] Figure 4 The present invention Figure 1 main view.
[0018] Figure 5 It is a structural schematic diagram of the longitudinal adjustment component in the present invention.
[0019] Figure 6 The present invention Figure 5 Schematic diagram from another perspective.
[0020] Figure 7It is a structural schematic diagram of the cable stabilizing assembly in the present invention.
[0021] Figure 8 The present invention Figure 7 Schematic diagram from another perspective.
[0022] Fig. 9 The present invention Figure 1 An enlarged schematic diagram of point A.
[0023] Fig.10 The present invention Figure 6 An enlarged schematic diagram of point B.
[0024] In the figure: 1-machine body, 2-cross-linking machine, 3-extruder, 4-cold water tank, 5-support frame, 6-cold water pipe, 7-clamping and transporting assembly, 8-longitudinal adjustment assembly, 9-cable stabilizing assembly, 10-fixing piece; 71-connecting rod, 72-linear module, 73-lateral slide rail, 74-lateral slide seat, 75-moving plate, 76-pushing cylinder, 77-rotating cylinder, 78-mechanical clamp; 81-L-shaped fixing frame, 82-motor seat, 83-screw motor, 84-screw, 85-vertical slide rail, 86-vertical slide seat, 87-sliding plate, 88-nut seat; 91-cylinder fixing seat, 92-rotating handle, 93-threaded cylinder, 94-adjusting screw, 95-mounting seat, 96-auxiliary wheel, 97-lower pressure wheel, 98-adjusting handle. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0026] See also Figures 1 to 10 In the embodiment of the present invention, the conductive cell stable clamping and transporting device comprises a chassis 1, a cross-linking machine 2 is fixedly installed on the upper end of the chassis 1, and an extruder 3 is arranged on both sides of the cross-linking machine 2; the extruder 3 is connected to the cross-linking machine 2; the extruder 3 is fixed on a support frame 5; the support frame 5 is fixed on the chassis 1; A plurality of cable stabilizing components 9 are arranged in parallel at one end of the extruder 3; a clamping and transporting component 7 is arranged above the cable stabilizing component 9, and the clamping and transporting component 7 is transmission-connected with a longitudinal adjustment component 8; the longitudinal adjustment component 8 is fixedly connected with the chassis 1. The cross-linking machine 2 is provided with a through hole along its axial direction for the wire core to pass through, and an extrusion die head is connected to the end of the cross-linking machine 2 close to the extruder 3.
[0027] By adopting the above technical solution, when in use, the braided wire core is inserted into the cross-linking machine 2, and then the cross-linking agent is squeezed into the cross-linking machine 2 by the extruder 3; the linear molecular structure of polymer materials such as polyethylene is transformed into a three-dimensional network structure. The wire core cross-linking machine mainly uses a specific cross-linking process to cross-link the polymer material of the wire core insulation layer, thereby significantly improving its heat resistance, mechanical properties, chemical corrosion resistance, etc., to meet the performance requirements of wires and cables in different application scenarios.
[0028] In this embodiment, a cold water tank 4 is further provided between the two extruders 3; a plurality of cold water pipes 6 are arranged on both sides of the cold water tank 4; and the cold water pipes 6 are connected to the cooling system through pipelines.
[0029] By adopting the above technical solution, the cross-linked cable is pulled out from the cross-linking machine 2 and then enters the cold water tank 4 for cooling and forming. Multiple cold water pipes 6 flush cold water to the cable surface, thereby improving the cable forming efficiency.
[0030] In this embodiment, the clamping and transporting assembly 7 includes a linear module 72, and a movable plate 75 is provided below the linear module 72; a pushing cylinder 76 is fixed to the bottom of the movable plate 75, and the cylinder rod of the pushing cylinder 76 is fixed to the rotating cylinder 77, and the upper end of the rotating cylinder 77 is slidingly connected to the movable plate 75; a mechanical clamp 78 is connected to the bottom of the rotating cylinder 77; an arc groove is provided on the mechanical clamp 78 for facilitating the clamping of the cable.
[0031] Specifically, two transverse slides 74 are fixed above the movable plate 75 ; the transverse slides 74 are slidably connected to the transverse slide rails 73 fixed below the linear module 72 ; one side of the linear module 72 is fixedly connected to the sliding plate 87 via a connecting rod 71 .
[0032] By adopting the above technical solution, the cooled cable needs to be pulled into the cable stabilizing assembly 9, so as to avoid the occurrence of defects caused by eccentricity of the cable during transportation; When the cable is pulled, the mechanical gripper 78 clamps the end of the cable, and then the linear module 72 drives the movable plate 75 to pull outward. The movable plate 75 cooperates with the transverse slide seat 74 and the transverse slide rail 73 to slide stably, ensuring that the cable is pulled out slowly.
[0033] When the end of the cable passes through the cable stabilizing assembly 9, the rod of the pushing cylinder 76 extends or contracts, realizing the winding of the cable between the auxiliary wheel 96 and the pressing wheel 97.
[0034] In this embodiment, the longitudinal adjustment assembly 8 includes an L-shaped fixing frame 81, the bottom of which is fixedly connected to the machine box body 1 through a plurality of fixing members 10; two vertical slide rails 85 are fixed on the inner side wall of the upper end of the L-shaped fixing frame 81, and each vertical slide rail 85 is slidably connected with a vertical slide seat 86. The two vertical slide seats 86 are fixed on the inner side of the sliding plate 87, and a nut seat 88 is fixed at the middle position on the other side of the sliding plate 87; the nut seat 88 is threadedly connected to the lead screw 84; the lower end of the lead screw 84 is cooperatively installed with the L-shaped fixing frame 81 through a pedestal bearing; and the upper end of the lead screw 84 is drivingly connected to the output shaft of the lead screw motor 83 through a coupling; the lead screw motor 83 is fixedly connected to the L-shaped fixing frame 81 through a motor seat 82.
[0035] Since the heights of the auxiliary wheel 96 and the pressing wheel 97 are different, when winding the wire, the clamping and transporting assembly 7 needs to move up and down; at this time, the lead screw motor 83 drives the lead screw 84 to rotate, and the nut seat 88 on the sliding plate 87 converts the rotational motion of the lead screw 84 into a linear motion. The sliding plate 87 realizes up and down movement through the cooperation of the vertical slide rail 85 and the vertical slide seat 86 on the inner side, so that the clamping and transporting assembly 7 drives the cable to accurately wind the cable between the auxiliary wheel 96 and the pressing wheel 97.
[0036] Through the above technical solution, the processed cable can be pulled out and wound, eliminating manual operation and greatly saving the labor intensity of workers.
[0037] In this embodiment, the cable stabilizing assembly 9 includes a lifting mechanism, on the top of which an installation seat 95 is fixed. On one side of the installation seat 95, two auxiliary wheels 96 are movably connected. Above the two auxiliary wheels 96, there is a pressing wheel 97; the pressing wheel 97 is connected to the sliding block through a bearing, and the sliding block is slidably connected to a chute opened on the upper end of the installation seat 95. On the top of the installation seat 95, an adjusting handle 98 is threadedly connected, and the lower end of the adjusting handle 98 is rotatably connected to the installation seat 95.
[0038] Specifically, the installation seat 95 includes a "丄"-shaped part and a convex part, and the convex part is inclined at 25° with respect to the "丄"-shaped part.
[0039] In this embodiment, the lifting mechanism includes an adjustment screw 94 connected to the bottom of the mounting seat 95, the lower end of the adjustment screw 94 is threadedly connected to the threaded barrel 93 and extends into the cylindrical fixing seat 91; the upper end of the cylindrical fixing seat 91 is rotatably connected to the threaded barrel 93, and a rotating handle 92 is fixed to the outside of the threaded barrel 93.
[0040] By adopting the above technical solution, after the cable is wound, the rotating handle 92 is turned so that the slider drives the lower pressure wheel 97 to slide downward along the slide groove, so that the lower pressure wheel 97 presses the cable on the two auxiliary wheels 96; the stable clamping of the lower pressure wheel 97 and the two auxiliary wheels 96 prevents the cable from shaking during transportation, thereby reducing the eccentricity of the finished cable after the extruder insulation coating; the cable will neither get stuck nor fall off or shake during transmission.
[0041] The working principle is: when in use, the braided wire core is inserted into the cross-linking machine 2, and then the cross-linking agent is squeezed into the cross-linking machine 2 by the extruder 3; it is a process of transforming the linear molecular structure of polymer materials such as polyethylene into a three-dimensional network structure. The wire core cross-linking machine mainly uses a specific cross-linking process to cross-link the polymer material of the wire core insulation layer, thereby significantly improving its heat resistance, mechanical properties, chemical corrosion resistance, etc., to meet the performance requirements of wires and cables in different application scenarios; the cross-linked cable is pulled out of the cross-linking machine 2, and then enters the cold water tank 4 for cooling and molding. Multiple cold water pipes 6 flush cold water to the cable surface, thereby improving the molding efficiency of the cable; The cooled cables need to be pulled into the cable stabilizing assembly 9 to avoid eccentricity of the cables during transportation and thus causing defects. When the cable is pulled, the mechanical gripper 78 clamps the end of the cable, and then the linear module 72 drives the movable plate 75 to pull outward. The movable plate 75 cooperates with the transverse slide seat 74 and the transverse slide rail 73 to slide stably, ensuring that the cable is pulled out slowly.
[0042] When the cable end passes through the cable stabilizing assembly 9, the cylinder rod of the air cylinder 76 is pushed to extend or retract, thereby realizing the winding of the cable between the auxiliary wheel 96 and the lower pressure wheel 97; since the auxiliary wheel 96 and the lower pressure wheel 97 are at different heights, the clamping and transporting assembly 7 needs to move up and down when winding; at this time, the screw motor 83 drives the screw rod 84 to rotate, and the nut seat 88 on the sliding plate 87 converts the rotational motion of the screw rod 84 into linear motion, and the sliding plate 87 realizes up and down motion through the cooperation of the inner vertical slide rail 85 and the vertical slide seat 86, so that the clamping and transporting assembly 7 drives the cable to be able to accurately wind the cable between the auxiliary wheel 96 and the lower pressure wheel 97.
[0043] Through the above technical solution, the processed cables can be pulled out and wound, eliminating manual operation and greatly reducing labor intensity. After the cable is wound, the rotating handle 92 is turned so that the slider drives the lower pressure wheel 97 to slide downward along the slide groove, so that the lower pressure wheel 97 presses the cable on the two auxiliary wheels 96; the stable clamping of the lower pressure wheel 97 and the two auxiliary wheels 96 prevents the cable from shaking during transportation, thereby reducing the eccentricity of the finished cable after the extruder insulation coating; the cable will neither get stuck nor fall off or shake during transmission.
[0044] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0045] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A conductive cell stable clamping and transporting device, characterized in that: It includes a machine box body (1), on the upper end of which a cross-linking machine (2) is fixedly installed, and extrusion machines (3) are arranged on both sides of the cross-linking machine (2); the extrusion outlets of the extrusion machines (3) are connected to the cross-linking machine (2); the extrusion machines (3) are fixed on a support frame (5); the support frame (5) is fixed on the machine box body (1). At one end of the extrusion machine (3), a plurality of cable stabilizing components (9) are arranged in parallel; above the cable stabilizing components (9), a clamping and transporting component (7) is arranged, and the clamping and transporting component (7) is in transmission connection with a longitudinal adjusting component (8); the longitudinal adjusting component (8) is fixedly connected to the machine box body (1). The cable stabilizing component (9) includes a lifting mechanism, on the top of which a mounting seat (95) is fixed, on one side of the mounting seat (95), two auxiliary wheels (96) are movably connected, and above the two auxiliary wheels (96), a pressing wheel (97) is arranged; the pressing wheel (97) is connected in a bearing in a sliding block, and the sliding block is slidably connected in a chute opened on the upper end of the mounting seat (95), and on the top of the mounting seat (95), an adjusting handle (98) is threadedly connected, and the lower end of the adjusting handle (98) is rotatably connected to the mounting seat (95). The mounting seat (95) includes a "丄”-shaped part and a convex part, and the convex part is inclined at 25° with respect to the "丄”-shaped part. The lifting mechanism includes an adjusting screw rod (94) connected to the bottom of the mounting seat (95), the lower end of the adjusting screw rod (94) is threadedly connected to a threaded cylinder (93) and extends into a cylindrical fixing seat (91). On the upper end of the cylindrical fixing seat (91), a threaded cylinder (93) is rotatably connected, and a rotating handle (92) is fixed to the outside of the threaded cylinder (93). The longitudinal adjusting component (8) includes an L-shaped fixing frame (81), the bottom of the L-shaped fixing frame (81) is fixedly connected to the machine box body (1) through a plurality of fixing parts (10); on the inner side wall of the upper end of the L-shaped fixing frame (81), two vertical slide rails (85) are fixed, and on each vertical slide rail (85), a vertical slide seat (86) is slidably connected, the two vertical slide seats (86) are fixed to the inner side of a sliding plate (87), and in the middle position on the other side of the sliding plate (87), a nut seat (88) is fixed. The nut seat (88) is threadedly connected to a lead screw (84); the lower end of the lead screw (84) is installed in cooperation with the L-shaped fixing frame (81) through a pedestal bearing; and the upper end of the lead screw (84) is in transmission connection with the output shaft of a lead screw motor (83) through a coupling; the lead screw motor (83) is fixedly connected to the L-shaped fixing frame (81) through a motor seat (82). The clamping and transporting component (7) includes a linear module (72), and below the linear module (72), a moving plate (75) is arranged; at the bottom of the moving plate (75), a pushing cylinder (76) is fixed, the cylinder rod of the pushing cylinder (76) is fixed to a rotating cylinder (77), and the upper end of the rotating cylinder (77) is slidably connected to the moving plate (75). A mechanical gripper (78) is cooperatively connected to the lower side of the rotary cylinder (77); an arc-shaped groove is provided on the mechanical gripper (78) for facilitating the gripping of the cable.
2. The conductive battery cell stable clamping and transporting device according to claim 1, characterized in that: Two transverse slides (74) are fixed above the movable plate (75); the transverse slides (74) are slidably connected to transverse slide rails (73) fixed below the linear module (72); one side of the linear module (72) is fixedly connected to the sliding plate (87) via a connecting rod (71).
3. The conductive battery cell stable clamping and transporting device according to claim 1, characterized in that: The cross-linking machine (2) is provided with a through hole along its axial direction for the wire core to pass through, and an extrusion die head is connected to one end of the cross-linking machine (2) close to the extruder (3).
4. The conductive battery cell stable clamping and transporting device according to claim 1, characterized in that: A cold water tank (4) is also provided between the two extruders (3); a plurality of cold water pipes (6) are arranged on both sides of the cold water tank (4); and the cold water pipes (6) are connected to the cooling system via pipelines.
Citation Information
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