Aluminum electrolytic capacitor lead welding and riveting all-in-one machine

Abstract

The invention relates to an aluminum electrolytic capacitor lead welding and riveting all-in-one machine which comprises a working machine table, a servo belt transmission device is installed at the bottom of the working machine table and connected with an eccentric wheel rocker mechanism, a wire feeding and cutting mechanism is installed at the top of the working machine table, and the eccentric wheel rocker mechanism is connected with the wire cutting mechanism. The servo belt transmission device is connected with a disc clamp device, and a rivet flattening device is installed on the top of the working machine table. According to the equipment, the welding function and the riveting function of the lead are integrated on the same working platform, and compared with a traditional multi-equipment operation process, the requirement for manual operation is greatly reduced, and the production efficiency is remarkably improved. Due to the integrated design, movement and carrying of materials in the operation process are reduced, the production time is shortened, the labor intensity is reduced, and a production line is smoother.

Description

Technical Field

[0001] The invention relates to the technical field of aluminum electrolytic capacitor equipment, and in particular to an aluminum electrolytic capacitor lead welding and riveting integrated machine. Background Art

[0002] As electronic products develop towards high performance and miniaturization, aluminum electrolytic capacitors are increasingly used. These capacitors usually play a key role on circuit boards to provide stable voltage and filtering functions. When producing these capacitors, the leads need to be precisely welded and riveted, and these steps have a direct impact on the performance and reliability of the product. Traditional lead welding and riveting processes are often carried out separately, which not only increases production time, but also may affect consistency and quality due to repeated manual operations. In the prior art, the coordinated operation of multiple devices often needs to be completed at different production sites, such as welding stations, riveting stations, and testing stations. This decentralized production method results in a large equipment footprint and restricted production efficiency. In addition, after the operation is completed at each site, the transfer of intermediate products is required, which not only increases the complexity of the operation, but also increases the risk of product damage. Therefore, there is an urgent need for a device that can integrate multiple functions into one to improve production efficiency, reduce costs, and ensure high quality and consistency of products. Summary of the invention

[0003] In view of the defects existing in the above prior art, the present invention provides an integrated machine for welding and riveting lead of aluminum electrolytic capacitors, which solves the problem that the traditional lead welding and riveting processes are often carried out separately, resulting in low production efficiency, long production time and high labor costs.

[0004] The objective of the present invention is achieved through the following technical scheme: an aluminum electrolytic capacitor lead welding and riveting machine, comprising a working machine, a servo belt transmission device is installed at the bottom of the working machine, the servo belt transmission device is connected to an eccentric wheel rocker mechanism, a wire feeding and cutting mechanism is installed on the top of the working machine, the eccentric wheel rocker mechanism is connected to the wire cutting mechanism, the servo belt transmission device is connected to a disc clamp device, and a rivet flattening device is installed on the top of the working machine.

[0005] Furthermore, the servo belt transmission device includes a first servo motor, which is installed at the bottom of the working machine. One end of the first servo motor is connected to a first reduction commutator through a pulley and a belt. The pulley and belt at one end of the first reduction commutator are connected to a transmission shaft. The transmission shaft is installed at the bottom of the working machine through a bearing seat. Three second reduction commutators are connected to the surface of the transmission shaft through pulleys and belts, two of which are connected to the eccentric rocker mechanism on one side, and the tops of the three second reduction commutators are connected to the disc clamp device.

[0006] Furthermore, the eccentric wheel rocker mechanism includes an eccentric wheel, the eccentric wheel is connected to one side of the second reduction commutator, one side of the eccentric wheel is rotatably connected to a connecting rod, the connecting rod is rotatably connected to a rocker, a groove for the rocker to swing is provided on the top of the working machine, and the rocker is rotatably connected to the working machine.

[0007] Furthermore, the wire feeding and cutting mechanism includes a linear guide rail, a sliding block is connected to the top of the linear guide rail, a bearing is rotatably connected to one side of the sliding block, the rocker is provided with a groove for sliding of the bearing, an intermittent wire pressing device is installed on the other side of the sliding block, and a cutting machine is installed on the top of the working machine.

[0008] Furthermore, a CP wire feeding line and an aluminum wire feeding line are respectively installed on the top of the working machine, and the CP wire feeding line and the aluminum wire feeding line are respectively installed on one side of the wire feeding and cutting mechanism.

[0009] Furthermore, the disc clamp device includes a chassis, a groove for the rotation of the chassis is opened on the top of the working machine, a plurality of clamps are arranged equidistantly in a circle on the upper end of the chassis, a top plate is arranged inside the chassis, a gear plate is arranged at the lower end of the chassis, a gear is connected to the top of the second reduction commutator, the gear is meshed with the gear plate, the bottom of the top plate is driven by a forward and reverse motor, and the opening and closing of the clamp is controlled by the rotation of the top plate.

[0010] Furthermore, the rivet flattening device includes a mounting table, which is mounted on one side of the working machine, one side of the mounting table is connected to a pressing platform, the pressing platform is mounted on the top of the working machine, a first driving device is mounted on the top of the mounting table, an output end of the driving device is connected to a nail needle, a guide pressure plate is rotatably mounted on the side wall of the mounting table, the nail needle passes through the guide pressure plate, a second driving device is provided on the top of the mounting table at a certain distance away from the first driving device, the output end of the second driving device is connected to a pressing block, an aluminum diaphragm is arranged on the top of the pressing platform, and a guide wheel for conveying the aluminum diaphragm is connected to the side wall of the mounting table.

[0011] Furthermore, a welding machine is installed between the two disc clamp devices.

[0012] Furthermore, a magnifying glass detector is installed on one side of the other disc clamp device.

[0013] Furthermore, a needle-free detector is installed between another disc clamp device and the rivet flattening device.

[0014] In summary, compared with the prior art, the present invention has the following advantages: the device integrates the welding and riveting functions of the lead wire on the same working platform, which greatly reduces the need for manual operation compared to the traditional multi-device operation process, and significantly improves production efficiency. The integrated design reduces the movement and handling of materials during operation, reduces production time and labor intensity, and makes the production line smoother. Through the coordinated operation of the servo drive system and the eccentric wheel rocker mechanism, the accurate feeding and positioning of the wire are ensured, thereby improving the accuracy of processing, and the machine can achieve highly accurate action synchronization. This precise control not only improves the repeatability of the operation, but also ensures the consistency and quality of the product and reduces the scrap rate. Through the coordinated work of the first drive device and the second drive device, and the two are set at a certain distance, the nail pin and the pressure block can simultaneously and quickly perform the guide pin and the aluminum diaphragm operation on the guide pin and the capacitor lead, respectively, thereby reducing the pause time during the aluminum diaphragm conveying process and improving the production and processing efficiency. The integrated magnifying glass detector and the pinless detector provide real-time monitoring of the welding and riveting quality. This automated quality control reduces the reliance on manual inspection, improves production efficiency, and maintains the high quality standards of each product. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 This is a schematic diagram of the structure of the servo belt transmission device of the present invention; Figure 3 It is a structural schematic diagram of the eccentric wheel rocker mechanism of the present invention; Figure 4 It is a schematic diagram of the structure of the present invention; Figure 5 This is an enlarged structural diagram of part A of the present invention; Figure 6 It is a structural schematic diagram of the disc clamp device of the present invention; Figure 7 It is a schematic diagram of the structure of the rivet flattening device of the present invention.

[0016] In the figure: 1-working machine, 2-servo belt transmission device, 3-eccentric wheel rocker mechanism, 4-wire feeding and cutting mechanism, 5-disc clamp device, 6-rivet flattening device, 7-CP wire feeding line, 8-aluminum wire feeding line, 21-first servo motor, 22-first reduction commutator, 23-transmission shaft, 24-second reduction commutator, 31-eccentric wheel, 32-connecting rod, 33-rocker, 41-linear guide, 42-sliding block, 43-bearing, 44-intermittent wire pressing device, 45-cutter, 51-chassis, 52-clamp, 53-top plate, 54-toothed plate, 55-gear, 61-mounting table, 62-pressing platform, 63-first driving device, 64-nail needle, 65-guide pressure plate, 66-second driving device, 67-pressing block, 68-aluminum diaphragm, 69-guide wheel. DETAILED DESCRIPTION

[0017] The technical solution of the present invention is further specifically described below through specific embodiments, but the present invention is not limited to these embodiments.

[0018] Combination Figures 1 to 7 A machine for welding and riveting aluminum electrolytic capacitor leads comprises a working machine 1, a servo belt transmission device 2 is installed at the bottom of the working machine 1, an eccentric wheel rocker mechanism 3 is connected to the servo belt transmission device 2, a wire feeding and cutting mechanism 4 is installed on the top of the working machine 1, the eccentric wheel rocker mechanism 3 is connected to the wire cutting mechanism 4, the servo belt transmission device 2 is connected to a disc clamp device 5, and a rivet flattening device 6 is installed on the top of the working machine 1.

[0019] The servo belt transmission device 2 includes a first servo motor 21, which is installed at the bottom of the working machine 1. One end of the first servo motor 21 is connected to a first reduction commutator 22 through a pulley and a belt. The pulley and belt at one end of the first reduction commutator 22 are connected to a transmission shaft 23. The transmission shaft 23 is installed at the bottom of the working machine 1 through a bearing seat. The surface of the transmission shaft 23 is connected to three second reduction commutators 24 through pulleys and belts, two of which are connected to an eccentric rocker mechanism 3 on one side, and the tops of the three second reduction commutators 24 are connected to a disc clamp device 5. Through the configuration of high-precision servo motors and reduction commutators, precise speed and position control can be achieved, the stability and reliability of the production process are optimized, and the three disc clamp devices 5 can rotate synchronously.

[0020] The eccentric wheel rocker mechanism 3 includes an eccentric wheel 31, which is connected to one side of the second reduction commutator 24. A connecting rod 32 is rotatably connected to one side of the eccentric wheel 31, and a rocker 33 is rotatably connected to the connecting rod 32. A groove for the rocker 33 to swing is provided on the top of the working machine 1. The rocker 33 is rotatably connected to the working machine 1, and can convert the rotational motion of the servo motor into reciprocating motion, thereby ensuring the accuracy of material transportation.

[0021] The wire feeding and cutting mechanism 4 includes a linear guide rail 41, a sliding block 42 is connected to the top of the linear guide rail 41, a bearing 43 is rotatably connected to one side of the sliding block 42, a rocker 33 is provided with a groove for the sliding of the bearing 43, an intermittent wire pressing device 44 is installed on the other side of the sliding block 42, and a cutting machine 45 is installed on the top of the working machine 1. The intermittent wire pressing device 44 controls the length of the CP wire and the aluminum wire to be consistent each time it is cut, which helps to improve material utilization and reduce waste.

[0022] A CP wire feeding line 7 and an aluminum wire feeding line 8 are respectively installed on the top of the working machine 1. The CP wire feeding line 7 and the aluminum wire feeding line 8 are respectively installed on one side of the wire feeding and cutting mechanism 4, and process the CP wire and the aluminum wire respectively. Two materials can be processed at the same time, which improves the versatility of the equipment and the flexibility of the production line.

[0023] The disc clamp device 5 includes a chassis 51. A groove for the rotation of the chassis 51 is opened on the top of the working machine 1. A number of clamps 52 are arranged equidistantly in a circle on the upper end of the chassis 51. A top plate 53 is arranged inside the chassis 51. A toothed plate 54 is arranged at the lower end of the chassis 51. A gear 55 is connected to the top of the second reduction commutator 24. The gear 55 is meshed with the toothed plate 54. The bottom of the top plate 53 is driven by a forward and reverse motor. The opening and closing of the clamps 52 are controlled by the rotation of the top plate 53, allowing multiple 52 to operate independently, and the centrally controlled rotation mechanism is used to effectively transfer materials to the next production step, thereby reducing physical handling, operating difficulty and potential damage risks.

[0024] The rivet flattening device 6 includes a mounting platform 61, which is mounted on one side of the working machine 1. A pressing platform 62 is connected to one side of the mounting platform 61, and the pressing platform 62 is mounted on the top of the working machine 1. A first driving device 63 is mounted on the top of the mounting platform 61, and a nail needle 64 is connected to the output end of the driving device 63. A guide pressure plate 65 is rotatably connected and mounted on the side wall of the mounting platform 61, and the nail needle 64 penetrates the guide pressure plate 65. A second driving device 66 is provided on the top of the mounting platform 61 at a certain distance away from the first driving device 63, and a pressing block 67 is connected to the output end of the second driving device 66. An aluminum diaphragm 68 is arranged on the top of the pressing platform 62, and a guide wheel 69 for conveying the aluminum diaphragm 68 is connected to the side wall of the mounting platform 61. It can not only rivet components, but also flatten the riveted parts, thereby ensuring the riveting quality and appearance, and improving the overall quality and appearance of the final product.

[0025] A welding machine is installed between the two disc clamp devices 5, so that welding can be performed directly on the material transmission path. Such a configuration improves the continuity of the production process and reduces the operation steps.

[0026] A magnifying glass detector is installed on one side of the other disc fixture device 5, which provides the ability to perform quality inspection directly after welding. Such an instant inspection mechanism greatly improves the consistency and reliability of production.

[0027] A pin-free detector is installed between another disc clamp device 5 and the rivet flattening device 6, which provides additional protection for quality control during the production process, ensuring that each step and component meets quality standards, further enhancing the reliability of the final product.

[0028] Working principle: CP wire and aluminum wire are fed into the machine through CP wire feeding line 7 and aluminum wire feeding line 8 respectively. The servo belt transmission device 2 is started by the first servo motor 21, which drives the transmission shaft 23, and then is connected to the three second reduction commutators 24 through pulleys and belts, so that the three second reduction commutators 24 operate simultaneously, and the rotation of the second reduction commutator 24 drives the eccentric wheel 31, and the rotation of the eccentric wheel 31 drives the connecting rod 32 and the rocker 33, so that the rocker 33 swings back and forth, and then drives the sliding block 42 to slide back and forth on the linear guide rail 41, and then the intermittent wire pressing device 44 is used to press the wire. The CP wire is intermittently fed to the cutting machine 45. Similarly, the aluminum wire is also intermittently fed to the cutting machine 45. After being cut into the required length by the cutting machine 45, the top plate 53 is driven by the forward and reverse motors. The top plate 53 rotates to control the opening of the clamp 52. When the CP wire or aluminum wire is intermittently fed to the clamp 52, the clamp 52 closes and clamps the cut CP wire or aluminum wire. At the same time, the second reduction commutator 24 drives the top plate 53 to rotate, thereby driving the clamp 52 to rotate. When the cut CP wire and aluminum wire are butt-jointed, the CP wire and the aluminum wire are welded together by a welding machine to form a guide needle. The welding point can be observed through the magnifying glass detector, and then, the clamp 52 holding the CP line is opened, and the clamp 52 holding the aluminum wire is still closed, and then rotated to the third disc clamp device 5 position through the second reduction commutator 24. At this time, the clamp 52 of the third disc clamp device 5 is opened, and the guide pin is clamped and then closed, while the clamp 52 originally holding the guide pin is opened, and then the clamp 52 of the third disc clamp device 5 is rotated to the rivet flattening device 6, and the needle-free detector can be used to detect whether the clamp 52 has a guide pin, and the guide pin is rotated to the top of the aluminum diaphragm 68, and the rivet is driven by the first drive device 63. The needle 64 moves downward to rivet the guide needle and the aluminum diaphragm 68 together, and then the clamp 52 holding the guide needle opens, and the riveted guide needle and the aluminum diaphragm 68 are transferred to the bottom of the pressure block 67 through the guide wheel 69. The second drive device 66 drives the pressure block 67 downward to perform a flattening operation, so that the guide needle and the aluminum diaphragm 68 fit closely to each other, eliminating the burrs generated during riveting. When the first drive device 63 and the second drive device 66 are set to be a certain distance apart, the two can work simultaneously, that is, riveting and flattening operations can also be performed at the same time, thereby reducing the temporary holding time and improving efficiency.

[0029] The implementation of the present invention is not limited to the above-mentioned embodiments. Without departing from the spirit and scope of the present invention, ordinary technicians in this field can make various changes and improvements to the present invention in form and detail, and these are considered to fall within the protection scope of the present invention.

Claims

1. An aluminum electrolytic capacitor lead welding and riveting machine, comprising a working machine (1), characterized in that: A servo belt transmission device (2) is installed at the bottom of the working machine (1), and the servo belt transmission device (2) is connected to an eccentric wheel rocker mechanism (3). A wire feeding and cutting mechanism (4) is installed at the top of the working machine (1), and the eccentric wheel rocker mechanism (3) is connected to the wire cutting mechanism (4). The servo belt transmission device (2) is connected to a disc clamp device (5). A rivet flattening device (6) is installed at the top of the working machine (1).

2. The aluminum electrolytic capacitor lead welding and riveting machine according to claim 1, characterized in that: The servo belt transmission device (2) comprises a first servo motor (21), the first servo motor (21) is mounted on the bottom of the working machine (1), one end of the first servo motor (21) is connected to a first reduction commutator (22) via a pulley and a belt, one end of the first reduction commutator (22) is connected to a transmission shaft (23) via a pulley and a belt, the transmission shaft (23) is mounted on the bottom of the working machine (1) via a bearing seat, and the surface of the transmission shaft (23) is connected to three second reduction commutators (24) via pulleys and belts, wherein two of the second reduction commutators (24) are connected to the eccentric wheel rocker mechanism (3) on one side, and the tops of the three second reduction commutators (24) are connected to the disc clamp device (5).

3. The aluminum electrolytic capacitor lead welding and riveting machine according to claim 2, characterized in that: The eccentric wheel rocker mechanism (3) comprises an eccentric wheel (31), the eccentric wheel (31) is connected to one side of the second speed reduction commutator (24), one side of the eccentric wheel (31) is rotatably connected to a connecting rod (32), the connecting rod (32) is rotatably connected to a rocker (33), a groove for the rocker (33) to swing is provided on the top of the working machine (1), and the rocker (33) is rotatably connected to the working machine (1).

4. The aluminum electrolytic capacitor lead welding and riveting integrated machine according to claim 3, characterized in that: The wire feeding and cutting mechanism (4) comprises a linear guide rail (41), a sliding block (42) is connected to the top of the linear guide rail (41), a bearing (43) is rotatably connected to one side of the sliding block (42), a groove for sliding the bearing (43) is provided on the rocker (33), an intermittent wire pressing device (44) is installed on the other side of the sliding block (42), and a cutting machine (45) is installed on the top of the working machine (1).

5. The aluminum electrolytic capacitor lead welding and riveting integrated machine according to claim 4, characterized in that: A CP wire feeding line (7) and an aluminum wire feeding line (8) are respectively installed on the top of the working machine (1); the CP wire feeding line (7) and the aluminum wire feeding line (8) are respectively installed on one side of the wire feeding and cutting mechanism (4).

6. The aluminum electrolytic capacitor lead welding and riveting integrated machine according to claim 5, characterized in that: The disc clamp device (5) comprises a chassis (51), a groove for rotating the chassis (51) is provided on the top of the working machine (1), a plurality of clamps (52) are arranged equidistantly in a circle on the upper end of the chassis (51), a top plate (53) is provided inside the chassis (51), a toothed disc (54) is provided at the lower end of the chassis (51), a gear (55) is connected to the top of the second speed reduction commutator (24), the gear (55) is meshingly connected to the toothed disc (54), the bottom of the top plate (53) is driven by a forward and reverse motor, and the opening and closing of the clamps (52) is controlled by the rotation of the top plate (53).

7. The aluminum electrolytic capacitor lead welding and riveting integrated machine according to claim 6, characterized in that: The rivet flattening device (6) comprises a mounting platform (61), the mounting platform (61) being mounted on one side of the working machine (1), a pressing platform (62) being connected to one side of the mounting platform (61), the pressing platform (62) being mounted on the top of the working machine (1), a first driving device (63) being mounted on the top of the mounting platform (61), a nail pin (64) being connected to the output end of the driving device (63), a guide pressing plate (65) being rotatably mounted on the side wall of the mounting platform (61), the nail pin (64) passing through the guide pressing plate (65), a second driving device (66) being mounted on the top of the mounting platform (61) at a certain distance away from the first driving device (63), a pressing block (67) being connected to the output end of the second driving device (66), an aluminum film (68) being arranged on the top of the pressing platform (62), and a guide wheel (69) for conveying the aluminum film (68) being connected to the side wall of the mounting platform (61).

8. The aluminum electrolytic capacitor lead welding and riveting machine according to claim 7, characterized in that: A welding machine is installed between the two disc clamp devices (5).

9. The aluminum electrolytic capacitor lead welding and riveting machine according to claim 8, characterized in that: A magnifying glass detector is installed on one side of the other disk clamp device (5).

10. The aluminum electrolytic capacitor lead welding and riveting integrated machine according to claim 9, characterized in that: A needle-free detector is installed between the other disc clamp device (5) and the rivet flattening device (6).

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