A folding-wing manual wire insertion mechanism

Abstract

The present invention relates to a folding-wing manual wire insertion mechanism in the technical field of flat wire motor assembly equipment, comprising a plurality of card positioning forks, an iron core positioning block, a pad height adjustment block, a fork opening and closing rotary handle, a tooling block, a slot number marking disk and a body; the slot number marking disk is sleeved on the body; the fork opening and closing rotary handle comprises a gripping portion and a threaded rod; the gripping portion is fixed to the upper end of the threaded rod, and the threaded rod is screwed into the body; a torque transmission mechanism is provided in the body; the torque transmission mechanism is used to transmit torque to a plurality of card positioning forks; one end of the card positioning fork is fixed to the body; the card positioning fork is located below the slot number marking disk. The wire insertion mechanism of the present invention integrates retractable positioning forks, circumferential positioning, slot number marking and other mechanisms, is simple to operate, and has high wire insertion accuracy.

Description

Technical Field

[0001] The present invention relates to the technical field of flat wire motor assembly equipment, and in particular to a folding-wing manual wire insertion mechanism. Background Art

[0002] A flat wire motor typically consists of a stator, rotor, and reducer. The stator is one of the motor's core components. The stator is the stationary part of the motor, typically made of coils wound with copper wire and mounted stationary within the motor housing. Its primary function is to generate a magnetic field, driving the rotor and thus completing the motor's operation.

[0003] The primary function of a flat wire motor's stator is to generate a magnetic field, which can be either a constant DC field or a variable AC field. When the current flowing through the stator coil changes, the magnetic flux in the conductor changes. This flux change affects the shape of the magnetic field, which in turn determines the direction and speed of the rotor's rotation. The magnetic field generated in the stator interacts with the magnetic field in the rotor, causing the rotor to rotate due to the torque.

[0004] During the production and processing of flat-wire motor stators, bent copper wire must be manually inserted into the stator core. However, this method is cumbersome, time-consuming, and labor-intensive. Furthermore, manual insertion can result in uneven ends of the corolla, loss of copper wire straightness, and significant misalignment between individual Upin pins. This poor stability significantly impacts subsequent stator assembly work.

[0005] In order to solve the above problems, the present invention proposes a folding-wing manual wire insertion mechanism, which is used to assist manual wire insertion and has simple operation and high wire insertion accuracy. Summary of the Invention

[0006] In order to solve the above technical problems, the present invention proposes a folding-wing manual wire insertion mechanism that integrates a retractable positioning fork, circumferential positioning, slot number marking and other structures to simplify the manual wire insertion process and improve the efficiency and accuracy of wire insertion. The technical solution of the present invention is achieved as follows:

[0007] A folding-wing manual wire insertion mechanism, comprising a plurality of card positioning shift forks, an iron core positioning block, a pad height adjustment block, a shift fork opening and closing rotary handle, a tooling block, a slot number marking plate and a body;

[0008] The core positioning block is fixed to the lower surface of the height adjustment block;

[0009] The tooling stopper is arranged on the outer surface of the height adjustment block;

[0010] The slot number marking disc is sleeved on the body;

[0011] The shift fork opening and closing rotary handle includes a grip portion and a threaded rod;

[0012] The grip portion is fixed to the upper end of the threaded rod, and the threaded rod is screwed into the body;

[0013] A torque transmission mechanism is provided in the body;

[0014] The torque transmission mechanism is used to transmit the torque to the plurality of the card positioning forks;

[0015] One end of a plurality of the card issuing positioning forks is fixed to the body;

[0016] The card issuing positioning fork is located below the slot number marking disk.

[0017] Preferably, the torque transmission mechanism includes a connecting push rod, a shift fork connecting rod and a push rod connecting plate, a shift fork connecting rod, and a ball plunger;

[0018] The upper end of the connecting push rod is connected to the lower end of the threaded rod, the ball plunger is arranged on the side of the lower end of the connecting push rod, one end of the connecting plate is connected to the connecting push rod, and the other end is connected to the fork connecting rod, and the fork connecting rod is connected to the hairpin positioning fork.

[0019] Preferably, one end of the fork connecting rod is fixed to the hairpin positioning fork through a first rotating pin, and the other end is fixed to the connecting plate through a second rotating pin. A rotating pin pressure plate is also provided between the fork connecting rod and the connecting plate.

[0020] Preferably, the outer diameter of the core positioning block is the same as the inner diameter of the stator core.

[0021] The slot number marking disk is provided with slot number marks corresponding one-to-one to the wire insertion slots of the stator core.

[0022] Preferably, the hairpin positioning forks are distributed along the circumferential direction of the body;

[0023] Preferably, the angular spacing between two adjacent card issuing positioning forks is consistent with the angular spacing between two adjacent slot number marks.

[0024] Preferably, the materials of the hairpin positioning fork, the core positioning block, the height adjustment block, the fork opening and closing rotary handle, the tooling block and the slot number marking disk are 45 steel, SUS304 stainless steel, POM, 45 steel, POM and POM respectively.

[0025] The advantages of the present invention are as follows:

[0026] 1. The tooling can be tightened or opened by rotating the fork on the top of the tooling and the handle can be turned to open or close, which is convenient for manual placement and removal of tooling or completion of wiring work. The operation is simple and convenient;

[0027] 2. The outer diameter of the core positioning block is the same as the inner diameter of the core, which can ensure the concentricity of the winding assembly to the greatest extent;

[0028] 3. The tooling is made of lightweight materials, which is convenient for manual handling;

[0029] 4. Slot number marking: The slot number marking of the reel is angularly positioned to prevent manual insertion into the wrong slot. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only one embodiment of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0031] Identical components are denoted by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "upper," and "lower" used in the following description refer to directions in the accompanying drawings, and the terms "bottom," "top," "inner," and "outer" refer to directions toward or away from the geometric center of a particular component, respectively.

[0032] Figure 1 This is a structural diagram of an embodiment of a folding-wing manual wire insertion mechanism;

[0033] Figure 2 for Figure 1 A cross-sectional view of the structure of the embodiment shown;

[0034] Figure 3 for Figure 2 An enlarged view of the hairpin positioning fork in the structure shown;

[0035] Figure 4 for Figure 1 The usage state of the embodiment shown Figure 1 ;

[0036] Figure 5 for Figure 1 The use state of the embodiment shown Figure 2 ;

[0037] Figure 6 for Figure 1 The embodiment shown is in a recycling state after use.

[0038] In the above drawings, the figure numbers represent:

[0039] 1. Card issuing positioning fork;

[0040] 2. Iron core positioning block;

[0041] 3. Heighten the adjustment block;

[0042] 4. Turn the handle to open and close the shift fork;

[0043] 4-1, grip part;

[0044] 4-2, threaded rod;

[0045] 5. Tooling block;

[0046] 6. Slot number marking disk;

[0047] 7. Ontology;

[0048] 7-1, connect the top rod;

[0049] 7-2, connecting plate;

[0050] 7-3, shift fork connecting rod;

[0051] 7-4, ball plunger;

[0052] 7-5, first rotating pin;

[0053] 7-6, second rotating pin;

[0054] 7-7, rotate the pin pressure plate;

[0055] 100, stator core. DETAILED DESCRIPTION

[0056] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the embodiments of the present invention and the accompanying drawings. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0057] Unless otherwise defined, all technical and scientific terms used in the present invention have the same meanings as those commonly understood by technicians in the technical field to which the present invention belongs; the terms used in the specific embodiments are only for the purpose of describing specific embodiments and are not intended to limit the present invention; the terms "including" and "having" in the description and claims of the present invention and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions.

[0058] In the description of the specific embodiments of the present invention, the technical terms "first" and "second" are used only to distinguish different objects and should not be understood to indicate or imply relative importance or implicitly specify the quantity, specific order, or primary and secondary relationship of the technical features indicated. In the description of the embodiments of the present invention, the meaning of "plurality" is more than two, unless otherwise specifically defined.

[0059] References to "embodiments" in this disclosure mean that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the disclosure. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0060] In the description of the embodiments of the present invention, the term "and / or" is simply a description of the association relationship between associated objects, indicating that three possible relationships exist. For example, A and / or B can represent the following three situations: A exists alone, A and B exists simultaneously, and B exists alone. In addition, the character " / " in this invention generally indicates that the associated objects are in an "or" relationship.

[0061] The embodiments of the present invention will be described in more detail below through examples. It should be noted that the embodiments of the present invention are not limited to these examples.

[0062] In a specific embodiment, Figure 1-Figure 3 As shown, a folding-wing manual wire insertion mechanism includes several card positioning forks 1, an iron core positioning block 2, a pad adjustment block 3, a fork opening and closing rotary handle 4, a tooling block 5, a slot number marking disk 6 and a body 7.

[0063] In this embodiment, the height adjustment block 3 is used to adjust the depth of the flat wire inserted into the iron core when the wire is inserted manually.

[0064] The core positioning block 2 is fixed to the lower surface of the height adjustment block 3. The outer diameter of the core positioning block 2 is the same as the inner diameter of the stator core 100. The core positioning block 2 is used to be embedded in the interior of the stator core 100 to facilitate the wire insertion operation.

[0065] The tooling block 5 is provided on the outer surface of the height adjustment block 3. When in use, the tooling block 5 is stuck between the wire insertion slots on the upper surface of the stator core 100. Its function is to prevent the core positioning block 2 from being inserted too deeply and affecting the insertion of the wires.

[0066] The slot number marking plate 6 is sleeved on the body 7; the slot number marking plate 6 is provided with slot number markings corresponding to the insertion slots of the stator core 100. This design is to prevent manual insertion into the wrong slot and achieve circumferential positioning through the slot number markings.

[0067] The fork is opened and closed by rotating the handle 4, which includes a grip portion and a threaded rod;

[0068] The grip portion is fixed to the upper end of the threaded rod, which is screwed into the body 7;

[0069] A torque transmission mechanism is provided in the body 7;

[0070] The torque transmission mechanism is used to transmit torque to a plurality of card-issuing positioning forks 1 .

[0071] In this embodiment, the grip portion of the fork opening and closing handle 4 is used by the operator to grasp and perform pick-up, placement, or insertion operations. The threaded rod is used to transmit the operator's torque to the torque transmission mechanism, which transmits the force to the card issuing and positioning fork 1. The card issuing and positioning fork 1 is opened or retracted according to the direction of the torque.

[0072] One end of a plurality of card issuing positioning forks 1 is fixed to the body 7; the card issuing positioning forks 1 are distributed along the circumferential direction of the body 7; the card issuing positioning forks 1 are located below the slot number marking disk 6, and the angular spacing between two adjacent card issuing positioning forks 1 is consistent with the angular spacing between two adjacent slot number markings.

[0073] In this embodiment, each card-issuing positioning fork 1 corresponds to a group of wire insertion slots of the stator core 100 .

[0074] In this embodiment, the torque transmission mechanism includes a connecting rod 7-1, a connecting plate 7-2, a fork connecting rod 7-3, and a ball plunger 7-4;

[0075] The upper end of the connecting rod 7-1 is connected to the lower end of the threaded rod 4-2, and the ball plunger 7-4 is arranged on the side of the lower end of the connecting rod 7-1. One end of the connecting plate 7-2 is connected to the connecting rod 7-1, and the other end is connected to the fork connecting rod 7-3. The fork connecting rod 7-3 is connected to the hairpin positioning fork 1.

[0076] In this embodiment, the function of the ball plunger 7-4 is to clamp the connecting rod 7-1 when the ball head is fully opened, thereby preventing the card issuing positioning fork 1 from retreating. In this way, it can be ensured that the ball plunger 7-4 can only be disengaged by applying force by rotating the threaded rod 4-2 in the reverse direction, thereby retracting the card issuing positioning fork 1.

[0077] In this embodiment, one end of the fork link 7-3 is fixed to the card positioning fork 1 through the first rotating pin 7-5, and the other end is fixed to the connecting plate 7-2 through the second rotating pin 7-6. A rotating pin pressure plate 7-7 is also provided between the fork link 7-3 and the connecting plate 7-2.

[0078] In this embodiment, the function of the rotating pin pressing plate 7-7 is to fix the second rotating pin 7-6 to prevent the second rotating pin 7-6 from tilting up and falling off due to excessive rotation angle.

[0079] In this embodiment, the materials of the card positioning fork 1, the iron core positioning block 2, the height adjustment block 3, the fork opening and closing rotary handle 4, the tooling stop block 5 and the slot number marking disk 6 are 45 steel, SUS304 stainless steel, POM, 45 steel, POM and POM respectively.

[0080] The specific operation process of this embodiment is as follows:

[0081] Tooling assembly:

[0082] like Figure 4 As shown, the folding-wing manual wire insertion mechanism is placed on the stator core 100 , the core positioning block 2 is inserted into the inner diameter of the stator core 100 , and the tooling stopper 5 is clamped on the upper surface of the stator core 100 .

[0083] Before inserting the wire, check whether the slot mark on the slot number marking disk 6 corresponds to the wire insertion slot of the stator core 100 one by one. If not, rotate the folding-wing manual wire insertion mechanism until the slot mark corresponds to the wire insertion slot one by one.

[0084] Plug in the cable:

[0085] like Figure 5 As shown, the copper wires to be plugged in are manually placed on the card positioning fork 1 according to the notch marks until all the copper wires are placed.

[0086] Twisting the shift fork opens and closes the gripping portion 4-1 on the rotary handle 4, and the threaded rod 4-2 transmits the torque to the shift fork link 7-3 through the connecting top rod and the connecting plate. The shift fork link 7-3 drives the second rotating pin 7-6 and the first rotating pin 7-5 to rotate, thereby driving the hairpin positioning shift fork 1 to retract, and all the copper wires fall into the wire slot in the stator core 100.

[0087] Tooling retraction:

[0088] Hold the shift fork to open and close the gripping part of the rotating handle 4, and remove the folding wing manual wire insertion mechanism from the stator core 100 after the wire insertion is completed. Figure 6 shown.

[0089] It should be pointed out that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A folding-wing manual wire insertion mechanism, characterized in that: It includes several card positioning forks, core positioning blocks, height adjustment blocks, fork opening and closing rotary handles, tooling blocks, slot number marking plates and the main body; The core positioning block is fixed to the lower surface of the height adjustment block; The outer diameter of the core positioning block is the same as the inner diameter of the stator core; The tooling stopper is arranged on the outer surface of the height adjustment block; The slot number marking disc is sleeved on the body; The shift fork opening and closing rotary handle includes a grip portion and a threaded rod; The grip portion is fixed to the upper end of the threaded rod, and the threaded rod is screwed into the body; A torque transmission mechanism is provided in the body; The torque transmission mechanism is used to transmit the torque to the plurality of the card positioning forks; One end of a plurality of the card issuing positioning forks is fixed to the body; The card issuing positioning fork is located below the slot number marking plate; The slot number marking plate is provided with slot number marks corresponding to the wire insertion slots of the stator core one by one; The torque transmission mechanism includes a connecting rod, a connecting plate, a shift fork connecting rod, and a ball plunger; The upper end of the connecting rod is connected to the lower end of the threaded rod, the ball plunger is arranged on the side of the lower end of the connecting rod, one end of the connecting plate is connected to the connecting rod, and the other end is connected to the fork connecting rod, and the fork connecting rod is connected to the hairpin positioning fork; One end of the fork connecting rod is fixed to the hairpin positioning fork through a first rotating pin, and the other end is fixed to the connecting plate through a second rotating pin. A rotating pin pressure plate is also provided between the fork connecting rod and the connecting plate.

2. The folding-wing manual wire insertion mechanism according to claim 1, characterized in that: The hairpin positioning forks are distributed along the circumferential direction of the body.

3. The folding-wing manual wire insertion mechanism according to claim 2, characterized in that: The angular spacing between two adjacent card issuing positioning forks is consistent with the angular spacing between two adjacent slot number marks.

4. The folding-wing manual wire insertion mechanism according to claim 1, characterized in that: The materials of the hairpin positioning fork, the core positioning block, the height adjustment block, the fork opening and closing rotary handle, the tooling block and the slot number marking disk are 45 steel, SUS304 stainless steel, POM, 45 steel, POM and POM respectively.

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