Full-automatic gravity circulation pull plate cantilever beam filter press

Through the design of the fully automatic gravity cycle pull-plate hanging beam filter press, the combination of pull-plate assembly and filter cloth cleaning mechanism is used to solve the problem of insufficient operation convenience and automation of the traditional filter press, and achieve efficient solid-liquid separation and Structural stability.

CN119236478APending Publication Date: 2025-01-03HANGZHOU XINGYUAN ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202411569251.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-01-03

AI Technical Summary

Technical Problem

Traditional filter presses have limitations in terms of operational convenience, separation efficiency and automation, and it is difficult to meet the modern industry's demand for efficient solid-liquid separation.

Method used

A fully automatic gravity cycle pulling plate hanging beam filter press is designed, using a combination of pulling plate assembly, pulling plate jaw assembly and filter cloth cleaning mechanism, and driving the transmission chain through a reducer motor to drive the continuous movement of pulling plate jaw assembly and filter plate assembly. , realize automatic continuous pull plate and filter cloth cleaning, improve filtration efficiency and enhance structural stability.

Benefits of technology

It improves the filtration efficiency and structural stability of the filter press, realizes automatic continuous operation, and enhances the automation level of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a full-automatic gravity circulation pull plate suspension beam filter press which comprises a rack body and an oil cylinder arranged on one side of the rack body, a hydraulic station used for providing a power source for the oil cylinder is arranged beside the rack body, and a pressing plate body is arranged at the top end of the rack body; a plate pulling assembly is arranged at the top end of the machine frame body and comprises a driven chain wheel assembly and a transmission assembly which are arranged on the machine frame body, the driven chain wheel assembly and the transmission assembly are in transmission connection through two transmission chains, a gear motor used for driving the transmission assembly to rotate is installed on the machine frame body, and plate pulling claw assemblies are installed on the two transmission chains. The plate pulling assembly, the plate pulling claw assembly and the filter cloth cleaning mechanism are matched for use, so that the filtering efficiency of the filter press equipment is improved, the plate is automatically and continuously pulled by gravity, and the structural stability is achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of filter presses, in particular to a full-automatic gravity circulation plate-pulling cantilever filter press. Background Art

[0002] The filter press uses a special filter medium to apply a certain pressure to the object, so that the liquid can be dialyzed out. It is a commonly used solid-liquid separation equipment. It was used in chemical production in the early 18th century and is still widely used in chemical, pharmaceutical, metallurgical, dye, food, brewing, ceramics and environmental protection industries. Traditional filter presses have certain limitations in terms of ease of operation, separation efficiency and degree of automation. Summary of the invention

[0003] In order to solve the defects of the prior art, the present invention provides a fully automatic gravity circulation plate cantilever filter press.

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: The present invention discloses a fully automatic gravity circulation plate pulling cantilever filter press, comprising a frame body and an oil cylinder arranged on one side of the frame body, a hydraulic station for providing a power source to the oil cylinder is arranged on one side of the frame body, a clamping plate body is arranged on the top of the frame body; a plate pulling assembly is arranged on the top of the frame body, the plate pulling assembly comprises a passive sprocket assembly and a transmission assembly arranged on the frame body, the passive sprocket assembly and the transmission assembly are connected by two transmission chains, a reduction motor for driving the transmission assembly to rotate is installed on the frame body, and plate pulling claw assemblies are installed on the two transmission chains.

[0005] As a preferred technical solution of the present invention, a feed plate is provided on one end of the frame body away from the oil cylinder.

[0006] As a preferred technical solution of the present invention, a cantilever beam assembly is provided at the top of the frame body, and filter plate assemblies are provided on both sides of the frame body.

[0007] As a preferred technical solution of the present invention, the plate pulling claw assembly includes a plate pulling claw arranged between two transmission chains and abutting against the filter plate assembly.

[0008] As a preferred technical solution of the present invention, the plate pulling claw assembly also includes a plate pulling claw positioning pin and a plate pulling claw fixing pin arranged on the two transmission chains, and the plate pulling claw is fixed on the plate pulling claw positioning pin and the plate pulling claw fixing pin.

[0009] As a preferred technical solution of the present invention, a spacer sleeve is sleeved on the fixing pin of the pull plate claw.

[0010] As a preferred technical solution of the present invention, a cylinder seat for mounting the cylinder is provided at one end of the frame body.

[0011] As a preferred technical solution of the present invention, the top end of the frame body is connected with a tension beam via a locking nut.

[0012] As a preferred technical solution of the present invention, one side of the frame body is connected to a filter cloth cleaning mechanism via a linear electric guide rail.

[0013] As a preferred technical solution of the present invention, a back-blowing assembly and a water inlet pipe connected to the back-blowing assembly are provided at the top of the filter cloth cleaning mechanism, a chain is provided on the frame, and a water spraying mechanism is provided on the chain.

[0014] The beneficial effects of the present invention are: This type of fully automatic gravity-circulating plate-pulling cantilever filter press improves the filtration efficiency of the filter press equipment through the coordinated use of the plate-pulling assembly, the plate-pulling claw assembly and the filter cloth cleaning mechanism. It adopts gravity-based automatic continuous plate pulling and has structural stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 This is a schematic diagram of the main structure of a fully automatic gravity circulation plate cantilever filter press of the present invention; Figure 2 It is a top view structural schematic diagram of a fully automatic gravity circulation plate cantilever filter press of the present invention; Figure 3 It is a structural schematic diagram of a filter cloth cleaning mechanism of a fully automatic gravity circulation plate cantilever filter press of the present invention; Figure 4 It is a schematic diagram of the connection structure of the suspension beam assembly and the pull plate assembly of a fully automatic gravity circulation pull plate cantilever beam filter press of the present invention; Figure 5 It is a structural schematic diagram of a plate pulling assembly of a fully automatic gravity circulation plate pulling cantilever filter press of the present invention; Figure 6 It is a structural schematic diagram of a plate-pulling claw assembly of a fully automatic gravity-circulating plate-pulling cantilever filter press of the present invention; Figure 7 The present invention is a schematic diagram of the abutment structure of a plate pulling claw and a filter plate assembly of a fully automatic gravity circulation plate pulling cantilever filter press.

[0016] In the figure: 1. frame body; 2. oil cylinder; 3. hydraulic station; 4. clamping plate body; 5. pull plate assembly; 501. passive sprocket assembly; 502. transmission assembly; 503. transmission chain; 504. reduction motor; 6. pull plate claw assembly; 601. pull plate claw; 602. pull plate claw positioning pin; 603. pull plate claw fixing pin; 604. spacer; 7. feed plate body; 8. suspension beam assembly; 9. filter plate assembly; 10. oil cylinder seat; 11. locking nut; 12. pull beam; 13. filter cloth cleaning mechanism; 1301. backblowing assembly; 1302. water inlet pipe. DETAILED DESCRIPTION

[0017] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0018] Example: Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, the present invention is a fully automatic gravity circulation plate pulling cantilever filter press, comprising a frame body 1 and an oil cylinder 2 arranged on one side of the frame body 1, a hydraulic station 3 for providing a power source to the oil cylinder 2 is arranged on one side of the frame body 1, and a clamping plate body 4 is arranged on the top of the frame body 1; a plate pulling assembly 5 is arranged on the top of the frame body 1, and the plate pulling assembly 5 comprises a passive sprocket assembly 501 and a transmission assembly 502 arranged on the frame body 1, and the passive sprocket assembly 501 and the transmission assembly 502 are connected by two transmission chains 503 for transmission, and a reduction motor 504 for driving the transmission assembly 502 to rotate is installed on the frame body 1, and a plate pulling claw assembly 6 is installed on the two transmission chains 503. The frame body 1 and the clamping plate body 4 are used as the main force-bearing structures of the equipment, and high-quality carbon thick steel plates are used, and the thickness ranges from 40 to 100 mm. Compared with the traditional grid frame structure, this structure has better mechanical properties and also reduces the production error caused by welding deformation.

[0019] A feeding plate 7 is provided on one end of the frame body 1 away from the oil cylinder 2 .

[0020] Among them, a suspension beam assembly 8 is provided at the top of the frame body 1, and filter plate assemblies 9 are provided on both sides of the frame body 1. The filter plate assembly 9 is suspended and positioned by rollers from above the filter plate. This form has greatly improved the operating space of the filter plate compared with the traditional two-side positioning. Due to the traditional side beam type, the two sides will be blocked by the beams, which has certain obstacles to the operation and observation of the filter plate. This suspension beam type, because the positioning side is at the top and there are no obstacles on both sides, has a larger space for filter plate operation and a better observation field of view, which greatly improves the space for the filter plate assembly 9.

[0021] Among them, the plate pulling claw assembly 6 includes a plate pulling claw 601 arranged between the two transmission chains 503 and abutting against the filter plate assembly 9, the plate pulling claw assembly 6 also includes a plate pulling claw positioning pin 602 and a plate pulling claw fixing pin 603 arranged on the two transmission chains 503, the plate pulling claw 601 is fixed on the plate pulling claw positioning pin 602 and the plate pulling claw fixing pin 603, the plate pulling claw fixing pin 603 is sleeved with a spacer sleeve 604, the plate pulling claw assembly 6 is composed of the plate pulling claw 601 as a main component, wherein one end of the plate pulling claw 601 is fixed by the plate pulling claw fixing pin 603, and the other end is a movable end, which is limited by the plate pulling claw positioning pin 602, so that the plate pulling claw 601 can make a certain up and down movement around the fixed end due to the downward self-weight generated by the deflection. At this time, the movement displacement can be adjusted by the difference in diameter between the aperture of the movable end and the plate pulling claw positioning pin 602 to achieve up and down movement.

[0022] Wherein, a cylinder seat 10 for mounting the cylinder 2 is provided at one end of the frame body 1 .

[0023] The top of the frame body 1 is connected to a tension beam 12 via a locking nut 11 .

[0024] Among them, one side of the frame body 1 is connected to a filter cloth cleaning mechanism 13 via a linear electric guide rail, the top of the filter cloth cleaning mechanism 13 is provided with a back-blowing component 1301 and a water inlet pipe 1302 arranged on the frame body 1 and connected to the back-blowing component 1301, a chain is provided on the frame body 1, and a water spraying mechanism is provided on the chain. The water spraying mechanism is driven up and down by the upper and lower driving motors through the chain. After completing a cloth washing procedure, the cloth washing mechanism will move forward again to start the next cloth washing procedure. The filter cloth cleaning mechanism 13 adopts an embedded water spraying structure with a compact structure and good protection performance.

[0025] During operation, the hydraulic station 3 is used as a power source to drive the oil cylinder 2 to drive the clamping plate body 4 to make a reciprocating motion. When the oil cylinder 2 moves forward, the equipment reaches the pressure holding pressure, the hydraulic station 3 stops working, and the equipment starts to feed. After the equipment feeds, the oil cylinder 2 retreats to the initial position driven by the hydraulic station 3, and the pull plate assembly 5 starts to run at this time. The pull plate assembly 5 uses the reduction motor 504 as a power source, and drives the transmission assembly 502 and the passive sprocket assembly 501 to make a rotational motion through the transmission chain 503. At this time, the pull plate claw assembly 6 installed on the transmission chain 503 rotates accordingly with the transmission chain 503. The pull plate claw assembly 6 is composed of the pull plate claw 601 as the main component, and one of the pull plate claws 601 One end is fixed by the plate-pulling claw fixing pin 603, and the other end is a movable end, and the plate-pulling claw positioning pin 602 is used as a limit, so that the plate-pulling claw 601 can make a certain up and down movement around the fixed end due to the downward self-gravity generated by the deflection. At this time, the movement displacement can be adjusted by the diameter difference between the aperture of the movable end and the plate-pulling positioning pin 602 to achieve up and down movement; when the plate-pulling claw 601 is at the bottom, the plate-pulling claw 601 will sag at a certain angle due to gravity, and at this time it is driven by the transmission chain 503. When the plate-pulling claw 601 contacts the positioning block on the filter plate assembly 9, the plate-pulling claw 601 will drive the filter plate assembly 9 to make a horizontal displacement, thereby achieving the purpose of pulling the filter plate apart; when the filter plate assembly 9 moves to the corresponding position, At this time, the bottom of the plate pulling claw 601 will contact the top of the limit block of the previous filter plate assembly 9, causing the plate pulling claw 601 to move upward, thereby separating the plate pulling claw 601 from the filter plate assembly 9, completing a plate pulling movement; multiple plate pulling claw assemblies 6 can be installed on the transmission chain 503 at a certain distance, and as the power shaft of the reduction motor 504 drives the transmission chain 503 to make a circular motion, the plate pulling claw assembly 6 installed on the transmission chain 503 will continuously pull the filter plate assembly 9 to make a horizontal movement, thereby realizing continuous plate pulling and mud cake unloading; after the unloading is completed, the hydraulic station 3 drives the oil cylinder 2 to move forward again, so that the filter plate is pressed in a closed state, and the hydraulic station 3 drives the oil cylinder 2 to move backward and return to the filter plate limit The filter cloth cleaning mechanism 13 is in the initial position, and the hydraulic station 3 is working at this time. The oil cylinder 2 moves forward to the pressure-maintaining state, and the next filtering cycle starts, which improves the filtering efficiency of the filter press equipment. The automatic continuous plate pulling by gravity is adopted, and the structural stability is achieved.

[0026] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A fully automatic gravity circulation plate cantilever filter press, characterized in that: The invention comprises a frame body (1) and an oil cylinder (2) arranged on one side of the frame body (1); a hydraulic station (3) for providing a power source to the oil cylinder (2) is arranged on one side of the frame body (1); a pressing plate body (4) is arranged on the top of the frame body (1); a pulling plate assembly (5) is arranged on the top of the frame body (1); the pulling plate assembly (5) comprises a passive sprocket assembly (501) and a transmission assembly (502) arranged on the frame body (1); the passive sprocket assembly (501) and the transmission assembly (502) are connected in transmission via two transmission chains (503); a reduction motor (504) for driving the transmission assembly (502) to rotate is installed on the frame body (1); and a pulling plate claw assembly (6) is installed on the two transmission chains (503).

2. The fully automatic gravity circulation cantilever filter press according to claim 1, characterized in that: A feed plate (7) is provided on one end of the frame body (1) away from the oil cylinder (2).

3. The fully automatic gravity circulation cantilever filter press according to claim 1, characterized in that: A suspension beam assembly (8) is provided at the top of the frame body (1), and filter plate assemblies (9) are provided on both sides of the frame body (1).

4. The fully automatic gravity circulation cantilever filter press according to claim 3, characterized in that: The plate pulling claw assembly (6) comprises a plate pulling claw (601) which is arranged between two transmission chains (503) and abuts against the filter plate assembly (9).

5. The fully automatic gravity circulation cantilever filter press according to claim 4, characterized in that: The plate pulling claw assembly (6) further comprises a plate pulling claw positioning pin (602) and a plate pulling claw fixing pin (603) arranged on the two transmission chains (503), and the plate pulling claw (601) is fixed on the plate pulling claw positioning pin (602) and the plate pulling claw fixing pin (603).

6. The fully automatic gravity circulation cantilever filter press according to claim 5, characterized in that: A spacer sleeve (604) is sleeved on the pull plate claw fixing pin (603).

7. The fully automatic gravity circulation cantilever filter press according to claim 1, characterized in that: One end of the frame body (1) is provided with a cylinder seat (10) for mounting the cylinder (2).

8. The fully automatic gravity circulation cantilever filter press according to claim 1, characterized in that: The top end of the frame body (1) is connected to a tension beam (12) via a locking nut (11).

9. The fully automatic gravity circulation cantilever filter press according to claim 1, characterized in that: One side of the frame body (1) is connected to a filter cloth cleaning mechanism (13) via a linear electric guide rail.

10. The fully automatic gravity circulation cantilever filter press according to claim 9, characterized in that: The top of the filter cloth cleaning mechanism (13) is provided with a back-blowing assembly (1301) and a water inlet pipe (1302) provided on the frame body (1) and connected to the back-blowing assembly (1301); a chain is provided on the frame body (1), and a water spraying mechanism is provided on the chain.