Biofuel premixing and stirring device
By using a rotary lifting drive mechanism and heating assembly in the biofuel stirring device, the problem of uneven stirring caused by the extrusion of the biomass pellet fuel is solved, and the effective extrusion and evaporation of moisture are achieved, ensuring the uniformity of the stirring process.
Patent Information
- Application Number
- CN202411491603.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-01-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The biomass pellet fuel needs to be dried before stirring to avoid moisture extrusion and stickiness, resulting in uneven stirring.
A biofuel premixed stirring device is designed, including a frame, a tank, a stirring rod, a rotary lifting drive mechanism and a heating assembly. The rotary lifting drive mechanism drives the stirring rod and the permeable plate to move up and down, compress and discharge moisture, and heat it at the same time. The components allow moisture to evaporate rapidly.
It realizes effective extrusion and discharge of moisture during the stirring process, ensures stirring uniformity, and improves the stirring efficiency of biofuel.
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Figure CN119236745A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of biofuel mixing and stirring, and in particular to a biofuel premixing and stirring device. Background Art
[0002] Biomass pellet fuel uses agricultural and forestry waste as raw materials. After crushing, mixing, extruding, drying and other processes, it is made into various shapes (such as blocks, granules, etc.) and is a new type of clean fuel that can be directly burned.
[0003] At present, some biomass particles contain moisture, such as sawdust, bagasse, etc., which need to be dried before stirring. Direct stirring will cause the moisture in these particles to be squeezed out and stick to each other, resulting in uneven stirring.
[0004] Therefore, providing a biofuel premixing and stirring device that can squeeze out and discharge water during the stirring process is an urgent problem to be solved by the present invention. Summary of the invention
[0005] In view of the above technical problems, the purpose of the present invention is to overcome the problem that some biomass particles contain moisture, such as sawdust, bagasse, etc., and need to be dried before stirring. Direct stirring will cause the moisture in these particles to be squeezed out and stick to each other, resulting in uneven stirring. Thus, a biofuel premixing and stirring device is provided that can squeeze out and discharge the moisture during the stirring process.
[0006] In order to achieve the above-mentioned purpose, the present invention provides a biofuel premixing and stirring device, which includes: a frame, a tank body, a stirring rod, a rotating and lifting drive mechanism and a heating component. The tank body is arranged on the frame, the stirring rod is coaxially arranged in the tank body and can be lifted and lowered, and the end of the stirring rod extending into the tank body is coaxially provided with a permeable plate adapted to the tank body, the rotating and lifting drive mechanism is arranged on the upper surface of the tank body and can drive the stirring rod to rotate, and the frame is also provided with a heating component for heating the inside of the tank body.
[0007] Preferably, the rotary lifting drive mechanism includes: a driving motor, a first driving gear, a first transmission gear and a lifting drive assembly. A mounting frame is provided on the upper surface of the tank body, and the upper end of the stirring rod extends out of the mounting frame. The first transmission gear is coaxially and rotatably provided on the mounting frame with the stirring rod, and can drive the stirring rod to rotate synchronously. The driving motor is provided on the mounting frame, and a first driving gear meshing with the first transmission gear is coaxially provided at its output end. The lifting drive assembly is used to drive the stirring rod to perform lifting and lowering movements while rotating.
[0008] Preferably, the lifting drive assembly includes: a worm, a worm wheel, a linkage assembly, a second transmission gear and annular teeth. A worm is coaxially arranged at the output end of the drive motor, a worm wheel meshing with the worm is rotatably arranged on the mounting frame, a plurality of annular teeth are coaxially arranged at intervals on the stirring rod, a second transmission gear meshing with the plurality of annular teeth is rotatably arranged on the opposite side of the worm wheel, the worm wheel and the second transmission gear are connected through a linkage assembly, and the second transmission gear can rotate back and forth driven by the linkage assembly.
[0009] Preferably, the linkage assembly includes: a first connecting rod, a second connecting rod and a third connecting rod, one end of the first connecting rod is coaxially fixed to the worm gear, one end of the second connecting rod is coaxially fixed to the second transmission gear, one end of the third connecting rod is hinged to the end of the first connecting rod away from the worm gear, and the other end is hinged to the end of the second connecting rod away from the second transmission gear, and the length of the second connecting rod is longer than that of the first connecting rod.
[0010] Preferably, a spline block is coaxially arranged around the upper end of the stirring rod, and a spline groove matched with the spline block is coaxially arranged in the first transmission gear.
[0011] Preferably, a metal ring sleeve is coaxially sleeved on the outer side of the water-permeable plate, a plurality of limit sliding blocks are arranged around the outer side of the metal ring sleeve, and a limit sliding groove corresponding to each limit sliding block is arranged around the inner side of the tank body.
[0012] Preferably, the stirring rod extends into the tank body and is coaxially surrounded by a double helix paddle.
[0013] Preferably, a plurality of discharge ports are coaxially arranged in the middle of the water-permeable plate, a sealing cover mechanism is detachably provided at the discharge port, a one-way spiral blade is coaxially arranged on the stirring rod, and a funnel-shaped feed port is arranged on the upper surface of the tank body.
[0014] Preferably, the sealing cover mechanism comprises: a sealing cover, a threaded plunger and a synchronous rotation component. The outer side of the permeable plate is coaxially recessed with a sealing groove adapted to the sealing cover. The sealing cover is coaxially and rotatably provided with a threaded plunger corresponding to each discharge port. The synchronous rotation component is used to drive each threaded plunger to rotate synchronously so as to be threadedly assembled at the discharge port.
[0015] Preferably, the synchronous rotation component includes: a third transmission gear, a second drive gear and a knob, each threaded plunger is coaxially provided with a third transmission gear on the outer end, the outer side of the sealing cover is coaxially and rotatably provided with a second drive gear meshing with each third transmission gear, and the outer side of the second drive gear is coaxially provided with a knob with anti-slip patterns.
[0016] According to the above technical scheme, the beneficial effects of the present invention compared with the prior art are as follows: the present application starts the rotary lifting drive mechanism to drive the stirring rod to stir the biofuel, and drives the water-permeable plate to move up and down to compress the biofuel in the tank body to squeeze out the water, and discharge it from the tank body through the water-permeable plate, and at the same time the heating component heats the tank body to make the water evaporate quickly; thereby achieving the goal of squeezing out and discharging the water from the tank body during the stirring process.
[0017] Other features and advantages of the present invention will be described in detail in the subsequent specific implementation mode; and the parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention but do not constitute a limitation of the present invention. In the accompanying drawings:
[0019] Figure 1 It is a stereoscopic view of a biofuel premixing and stirring device provided in a preferred embodiment of the present invention.
[0020] Figure 2 A partial three-dimensional diagram of a biofuel premixing and stirring device provided in a preferred embodiment of the present invention Figure 1 .
[0021] Figure 3 A partial three-dimensional diagram of a biofuel premixing and stirring device provided in a preferred embodiment of the present invention Figure 2 .
[0022] Figure 4 It is a partial plan view of a biofuel premixing and stirring device provided in a preferred embodiment of the present invention.
[0023] Figure 5 It is a partial plan cross-sectional view of a biofuel premixing and stirring device provided in a preferred embodiment of the present invention.
[0024] Figure 6 A partial three-dimensional diagram of a biofuel premixing and stirring device provided in a preferred embodiment of the present invention Figure 3 .
[0025] Figure 7 A partial three-dimensional diagram of a biofuel premixing and stirring device provided in a preferred embodiment of the present invention Figure 4 .
[0026] Figure 8 A partial three-dimensional diagram of a biofuel premixing and stirring device provided in a preferred embodiment of the present invention Figure 5 .
[0027] Description of reference numerals: 1-frame; 2-tank body; 201-mounting frame; 202-limiting slide groove; 203-feeding port; 3-stirring rod; 301-water permeable plate; 30101-discharging port; 30102-sealing groove; 302-spline block; 303-metal ring sleeve; 30301-limiting slider; 304-double helical belt paddle; 305-unidirectional helical blade; 4-rotating lifting drive mechanism; 401-driving motor; 402-first driving gear; 403-first transmission gear; 40301-spline groove; 40 4-lifting drive assembly; 40401-worm; 40402-worm wheel; 40403-linkage assembly; 4040301-first connecting rod; 4040302-second connecting rod; 4040303-third connecting rod; 40404-second transmission gear; 40405-annular gear; 5-heating assembly; 6-sealing cover mechanism; 601-sealing cover; 602-threaded plunger; 603-synchronous rotation assembly; 60301-third transmission gear; 60302-second driving gear; 60303-knob. DETAILED DESCRIPTION
[0028] The specific implementation of the present invention is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described here is only used to illustrate and explain the present invention, and is not used to limit the present invention.
[0029] In the description of the embodiments of the present invention, it should be noted that if the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like are used to indicate an orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or are the orientation or positional relationship in which the invented product is usually placed when in use, it is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, if the terms "first", "second", "third" and the like appear, they are only used to distinguish the description, and cannot be understood as indicating or implying relative importance. In addition, if the terms "horizontal", "vertical", "overhanging" and the like appear, it does not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0030] In the description of the embodiments of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0031] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0032] Reference Figure 1 and Figure 2 : A biofuel premixing and stirring device, the device comprises: a frame 1, a tank body 2, a stirring rod 3, a rotating lifting drive mechanism 4 and a heating component 5, the tank body 2 is arranged on the frame 1, the stirring rod 3 is coaxially arranged in the tank body 2 and can be lifted, and the end of the stirring rod 3 extending into the tank body 2 is coaxially provided with a permeable plate 301 adapted to the tank body 2, the rotating lifting drive mechanism 4 is arranged on the upper surface of the tank body 2, and can drive the stirring rod 3 to rotate, and the frame 1 is also provided with a heating component 5 for heating the inside of the tank body 2.
[0033] The present application starts the rotary lifting drive mechanism 4 to drive the stirring rod 3 to stir the biofuel, and drives the water-permeable plate 301 to move up and down to compress the biofuel in the tank body 2 to squeeze out the water, and discharge it from the tank body 2 through the water-permeable plate 301. At the same time, the heating component 5 heats the tank body 2 to evaporate the water quickly; thereby squeezing out and discharging the water from the tank body 2 during the stirring process.
[0034] Reference Figure 2 The rotary lifting drive mechanism 4 includes: a driving motor 401, a first driving gear 402, a first transmission gear 403 and a lifting driving assembly 404. A mounting frame 201 is provided on the upper surface of the tank body 2, and the upper end of the stirring rod 3 extends out of the mounting frame 201. The first transmission gear 403 is coaxially and rotatably arranged on the mounting frame 201 with the stirring rod 3, and can drive the stirring rod 3 to rotate synchronously. The driving motor 401 is arranged on the mounting frame 201, and its output end is coaxially provided with a first driving gear 402 meshing with the first transmission gear 403. The lifting driving assembly 404 is used to drive the stirring rod 3 to perform lifting and lowering movements while rotating.
[0035] The present application starts the driving motor 401 to drive the first driving gear 402 to rotate, thereby driving the first transmission gear 403 to rotate, and then driving the stirring rod 3 to stir and mix the biofuel. At the same time, the lifting driving assembly 404 drives the permeable plate 301 to move up and down to compress the biofuel in the tank body 2.
[0036] Reference Figure 3 The lifting drive assembly 404 includes: a worm 40401, a worm wheel 40402, a linkage assembly 40403, a second transmission gear 40404 and an annular gear 40405. The output end of the drive motor 401 is coaxially provided with a worm 40401, the mounting frame 201 is rotatably provided with a worm wheel 40402 meshing with the worm 40401, and a plurality of annular teeth 40405 are coaxially provided at intervals on the stirring rod 3. A second transmission gear 40404 meshing with the plurality of annular teeth 40405 is rotatably provided on the opposite side of the worm wheel 40402. The worm wheel 40402 and the second transmission gear 40404 are connected through the linkage assembly 40403, and the second transmission gear 40404 can reciprocate driven by the linkage assembly 40403.
[0037] The present application starts the driving motor 401 to drive the worm 40401 to rotate, thereby driving the worm wheel 40402 to rotate, and then drives the second transmission gear 40404 to rotate through the linkage assembly 40403, and then drives the stirring rod 3 to be raised and lowered through the annular gear 40405.
[0038] Reference Figure 4 : The linkage assembly 40403 includes: a first connecting rod 4040301, a second connecting rod 4040302 and a third connecting rod 4040303, one end of the first connecting rod 4040301 is coaxially fixed to the worm gear 40402, one end of the second connecting rod 4040302 is coaxially fixed to the second transmission gear 40404, one end of the third connecting rod 4040303 is hinged to the end of the first connecting rod 4040301 away from the worm gear 40402, and the other end is hinged to the end of the second connecting rod 4040302 away from the second transmission gear 40404, and the length of the second connecting rod 4040302 is longer than the length of the first connecting rod 4040301.
[0039] In the present application, the worm gear 40402 is rotated to drive the second transmission gear 40404 to rotate synchronously through the first connecting rod 4040301, the second connecting rod 4040302 and the third connecting rod 4040303, and then the stirring rod 3 is driven to be lifted and lowered through the annular gear 40405.
[0040] Reference Figure 3A spline block 302 is coaxially arranged around the upper end of the stirring rod 3, and a spline groove 40301 adapted to the spline block 302 is coaxially arranged inside the first transmission gear 403.
[0041] The present application adopts such a design so that the first transmission gear 403 drives the stirring rod 3 to rotate synchronously, and drives the stirring rod 3 to be lifted and lowered through the annular gear 40405 .
[0042] Reference Figure 2 , Figure 3 and Figure 8 : A metal ring sleeve 303 is coaxially sleeved on the outer side of the permeable plate 301, and a plurality of limit sliders 30301 are arranged around the outer side of the metal ring sleeve 303. A limit slide groove 202 corresponding to each limit slider 30301 is arranged around the inner side of the tank body 2.
[0043] The present application provides a metal ring sleeve 303 that can reciprocate along the axis direction of the tank body 2 to drive the water-permeable plate 301 to reciprocate. The metal ring sleeve 303 can prevent the water-permeable plate 301 from directly contacting the inner wall of the tank body 2 and causing wear, thereby extending the service life of the water-permeable plate 301.
[0044] Reference Figure 3 The stirring rod 3 extends into the rod body of the tank body 2 and is coaxially surrounded by a double helix belt paddle 304.
[0045] The present application can fully mix and stir the biofuel in the tank body 2 by providing the double helix paddle 304 .
[0046] Reference Figure 2 and Figure 6 : A plurality of discharge ports 30101 are coaxially arranged in the middle of the water-permeable plate 301, and a sealing cover mechanism 6 is detachably provided at the discharge port 30101. A one-way spiral blade 305 is coaxially arranged on the stirring rod 3, and a funnel-shaped feed port 203 is arranged on the upper surface of the tank body 2.
[0047] In the present application, biofuel is added to the feed port 203, and after the stirring and mixing is completed, the sealing cover mechanism 6 is removed, and then the rotary lifting drive mechanism 4 is started to drive the unidirectional spiral blade 305 to rotate, thereby cooperating with the double spiral paddle 304 to squeeze the mixed biofuel inside the tank body 2 out of the discharge port 30101.
[0048] Reference Figure 5 and Figure 7The sealing cover mechanism 6 includes: a sealing cover 601, a threaded plunger 602 and a synchronous rotation component 603. A sealing groove 30102 adapted to the sealing cover 601 is coaxially recessed on the outer side of the water-permeable plate 301. A threaded plunger 602 corresponding to each discharge port 30101 is coaxially and rotatably arranged on the sealing cover 601. The synchronous rotation component 603 is used to drive each threaded plunger 602 to rotate synchronously so as to be threadedly assembled at the discharge port 30101.
[0049] The present application starts the synchronous rotation component 603 to drive each threaded plunger 602 to rotate synchronously, thereby threading and assembling the corresponding threaded plunger 602 to achieve blocking; and starts the synchronous rotation component 603 to drive each threaded plunger 602 to rotate in the opposite direction, thereby achieving disassembly of the threaded plunger 602.
[0050] Reference Figure 7 The synchronous rotation component 603 includes: a third transmission gear 60301, a second drive gear 60302 and a knob 60303. The outer end of each threaded plunger 602 is coaxially provided with a third transmission gear 60301, and the outer side of the sealing cover 601 is coaxially and rotatably provided with a second drive gear 60302 meshing with each third transmission gear 60301, and the outer side of the second drive gear 60302 is coaxially provided with a knob 60303 with anti-slip patterns.
[0051] In the present application, the knob 60303 is rotated to drive the second driving gear 60302 to rotate, thereby driving each third transmission gear 60301 to rotate synchronously.
[0052] When the device provided by the present invention is in use, the present application starts the rotating lifting drive mechanism 4 to drive the stirring rod 3 to stir the biofuel, and drives the water-permeable plate 301 to move up and down to compress the biofuel in the tank body 2 to squeeze out the water, and discharge it from the tank body 2 through the water-permeable plate 301. At the same time, the heating component 5 heats the tank body 2 to make the water evaporate quickly; thereby achieving the goal of squeezing out and discharging the water from the tank body 2 during the stirring process.
[0053] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the specific details in the above embodiments. Within the technical concept of the present invention, a variety of simple modifications can be made to the technical solution of the present invention, and these simple modifications all belong to the protection scope of the present invention.
[0054] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present invention will not further describe various possible combinations.
[0055] In addition, various embodiments of the present invention may be arbitrarily combined, and as long as they do not violate the concept of the present invention, they should also be regarded as the contents disclosed by the present invention.
Claims
1. A biofuel premixing and stirring device, characterized in that: The device comprises: a frame (1), a tank body (2), a stirring rod (3), a rotary lifting drive mechanism (4) and a heating component (5); the tank body (2) is arranged on the frame (1); the stirring rod (3) is coaxially arranged in the tank body (2) and can be lifted and lowered, and one end of the stirring rod (3) extending into the tank body (2) is coaxially arranged with a water-permeable plate (301) adapted to the tank body (2); the rotary lifting drive mechanism (4) is arranged on the upper surface of the tank body (2) and can drive the stirring rod (3) to rotate; and the frame (1) is also provided with a heating component (5) for heating the inside of the tank body (2).
2. A biofuel premixing and stirring device according to claim 1, characterized in that: The rotary lifting drive mechanism (4) comprises: a driving motor (401), a first driving gear (402), a first transmission gear (403) and a lifting drive assembly (404); a mounting frame (201) is arranged on the upper surface of the tank body (2); the upper end of the stirring rod (3) extends out of the mounting frame (201); the first transmission gear (403) is coaxially rotatably arranged on the mounting frame (201) with the stirring rod (3) and can drive the stirring rod (3) to rotate synchronously; the driving motor (401) is arranged on the mounting frame (201), and the output end thereof is coaxially provided with a first driving gear (402) meshing with the first transmission gear (403); and the lifting drive assembly (404) is used to drive the stirring rod (3) to perform lifting and lowering motion while rotating.
3. A biofuel premixing and stirring device according to claim 2, characterized in that: The lifting drive assembly (404) comprises: a worm (40401), a worm wheel (40402), a linkage assembly (40403), a second transmission gear (40404) and a ring gear (40405); the output end of the driving motor (401) is coaxially provided with a worm (40401); the mounting frame (201) is rotatably provided with a worm wheel (40402) meshing with the worm (40401); the stirring rod (3) is provided with a plurality of A plurality of annular teeth (40405) are coaxially arranged at intervals, and a second transmission gear (40404) meshing with the plurality of annular teeth (40405) is rotatably arranged on the opposite side of the worm wheel (40402). The worm wheel (40402) and the second transmission gear (40404) are connected via a linkage assembly (40403), and the second transmission gear (40404) can reciprocate under the drive of the linkage assembly (40403).
4. A biofuel premixing and stirring device according to claim 3, characterized in that: The linkage assembly (40403) includes: a first connecting rod (4040301), a second connecting rod (4040302) and a third connecting rod (4040303), wherein one end of the first connecting rod (4040301) is coaxially fixed to the worm gear (40402), one end of the second connecting rod (4040302) is coaxially fixed to the second transmission gear (40404), one end of the third connecting rod (4040303) is hinged to one end of the first connecting rod (4040301) away from the worm gear (40402), and the other end is hinged to one end of the second connecting rod (4040302) away from the second transmission gear (40404), and the length of the second connecting rod (4040302) is longer than that of the first connecting rod (4040301).
5. A biofuel premixing and stirring device according to claim 2, characterized in that: A spline block (302) is coaxially arranged around the upper end of the stirring rod (3), and a spline groove (40301) adapted to the spline block (302) is coaxially arranged inside the first transmission gear (403).
6. A biofuel premixing and stirring device according to claim 1, characterized in that: A metal ring sleeve (303) is coaxially sleeved on the outer side of the water-permeable plate (301), a plurality of limit sliders (30301) are arranged around the outer side of the metal ring sleeve (303), and a limit slide groove (202) corresponding to each limit slider (30301) is arranged around the inner side of the tank body (2).
7. A biofuel premixing and stirring device according to claim 6, characterized in that: The stirring rod (3) extends into the tank body (2) and is coaxially surrounded by a double helical belt paddle (304).
8. A biofuel premixing and stirring device according to claim 7, characterized in that: A plurality of discharge ports (30101) are coaxially arranged in the middle of the water-permeable plate (301), and a sealing cover mechanism (6) is detachably provided at the discharge port (30101). A unidirectional spiral blade (305) is coaxially arranged on the stirring rod (3), and a funnel-shaped feed port (203) is arranged on the upper surface of the tank body (2).
9. A biofuel premixing and stirring device according to claim 8, characterized in that: The sealing cover mechanism (6) comprises: a sealing cover (601), a threaded plunger (602) and a synchronous rotation assembly (603); a sealing groove (30102) adapted to the sealing cover (601) is coaxially recessed on the outer side of the water-permeable plate (301); a threaded plunger (602) corresponding to each discharge port (30101) is coaxially and rotatably arranged on the sealing cover (601); and the synchronous rotation assembly (603) is used to drive each threaded plunger (602) to rotate synchronously so as to be threadedly assembled at the discharge port (30101).
10. A biofuel premixing and stirring device according to claim 9, characterized in that: The synchronous rotation component (603) includes: a third transmission gear (60301), a second drive gear (60302) and a knob (60303); the third transmission gear (60301) is coaxially arranged on the outer end of each threaded plunger (602); the second drive gear (60302) meshing with each third transmission gear (60301) is coaxially and rotatably arranged on the outer side of the sealing cover (601); and the knob (60303) with anti-slip grooves is coaxially arranged on the outer side of the second drive gear (60302).
