A kind of nano air purification material manufacturing equipment and preparation method thereof
By designing nano-air purification material manufacturing equipment and using a fully automated process for nano-purification liquid treatment and carrier loading, the problems of poor adsorption capacity and low manufacturing efficiency of nano-air purification materials in the prior art are solved, and efficient and automated preparation of nano-air purification materials and excellent purification effects are achieved.
Patent Information
- Application Number
- CN202411488887.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2044-10-24
AI Technical Summary
In the prior art, the adsorption capacity of nano-air purification materials is poor, and the organic pollutants cannot be fully enriched. The manufacturing efficiency of nano-air purification materials is low, so the production quality cannot be guaranteed.
A nano-air purification material manufacturing equipment is designed, including a nano-purification liquid treatment unit, a nano-load unit, a vacuum drying unit and a baking and curing unit. The preparation of nano-air purification materials is realized through a fully automated process to ensure the uniformity of the nano-purification liquid and the full load of the carrier.
The fully automated manufacturing of nano-air purification materials is realized, the purification effect is improved, the high-quality production of materials is ensured, and the loss of purification components caused by air pollution is avoided through vacuum and nitrogen protection state.
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Abstract
Description
Technical Field
[0001] The present invention specifically relates to a nanometer air purification material manufacturing device and a preparation method thereof, and belongs to the technical field of nanometer air purification material manufacturing. Background Art
[0002] Adsorption purification is a very good air purification technology. For example, activated carbon is used for adsorption to complete air purification. The adsorption efficiency is high and harmful gases in the air can be quickly adsorbed. However, the activated carbon has a low selective adsorption capacity and belongs to physical adsorption. It cannot eliminate harmful gases. Once the ambient temperature rises, the adsorbed harmful gases are easily released and volatilized into the air, polluting the air again. Moreover, the adsorption capacity of activated carbon adsorption will decrease in a humid environment. For this reason, China Patent Publication No.: CN118649553A discloses an adsorption and photocatalytic synergistic air purification material and its preparation method and Application, the adsorption and photocatalytic synergistic air purification material includes: manganese oxide compounds, graphite phase carbon nitride, activated carbon and a periodic acid layer; wherein the manganese oxide compounds and the graphite phase carbon nitride form a heterojunction and are attached to the inner and outer surfaces of the activated carbon, and the periodic acid layer wraps the manganese oxide compounds, graphite phase carbon nitride and activated carbon that form the heterojunction; however, the purification material prepared by this structure has poor adsorption capacity and cannot fully enrich organic pollutants on the carrier, and the manufacturing of nano air purification materials in the prior art requires manual participation throughout the entire line, and the manufacturing efficiency is general, and the production quality of the nano air purification materials cannot be guaranteed. Summary of the invention
[0003] In order to solve the above problems, the present invention proposes a nano air purification material manufacturing device and a preparation method thereof, which can realize the fully automated manufacturing of nano air purification materials and ensure that the nano air purification materials have excellent purification effects.
[0004] The nanometer air purification material manufacturing equipment of the present invention comprises:
[0005] A nano-purification liquid processing unit, the nano-purification liquid processing unit comprises a preparation kettle and a spray tank, both of which are equipped with electric stirrers; the bottom valve of the preparation kettle is connected to the spray tank through a first pump body; the preparation kettle is provided with a metering screw unit and a liquid metering pipeline;
[0006] A nano-load unit, the nano-load unit comprises a carrier hopper and a load-loading channel, a conveyor belt is arranged inside the load-loading channel, a limiting material plate and a plurality of comb plates are fixed above the conveyor belt on the load-loading channel, the comb plates are fitted with the top surface of the conveyor belt, and the comb teeth of adjacent comb plates are staggered; a spray nozzle is fixed between the load-loading channel and the comb plates; the spray nozzle is connected to the bottom valve of the spray tank through a second pump body;
[0007] A vacuum drying unit, the vacuum drying unit comprises a vacuum barrel, the top and bottom of the vacuum barrel are connected to each other and are respectively provided with a first rotary valve and a second rotary valve; the first rotary valve and the output end of the load loading channel are provided with a buffer hopper; the lower and upper parts of the inner side of the vacuum barrel are respectively provided with a heating rod and a vacuum unit; the particles loaded with the carrier are vacuum dried by the heating rod to prevent the effective purification component load from being polluted by the air, and the heating rod uses 50-55°C to dry the particles at a low temperature to prevent the viscose liquid from melting and to separate the effective purification component from the dripping carrier;
[0008] The baking and curing unit comprises a baking pipe section connected to the bottom of the second rotary valve, the bottom of the baking pipe section is connected to a third rotary valve; a heating pipe is fixed on the inner side of the baking pipe section; a nitrogen protection pipeline is connected to the baking pipe section; the heating temperature of the heating pipe is 450-500°C, the heating pipe heats the inside of the baking pipe section, so as to sinter the effective purification components to the surface of the carrier, thereby forming a mesh purification structure on the surface of the carrier, avoiding the effective purification components from being peeled off from the carrier, and preventing the adsorption energy of the carrier from being covered.
[0009] Furthermore, the metering screw unit is connected to a first storage tank for nano redox particles; the liquid metering pipeline is connected to a second storage tank for dispersed viscose liquid; the nano redox particles are at least one of nano titanium dioxide, nano zinc oxide and nano iron oxide; the dispersed viscose liquid includes viscose liquid and dispersion liquid; the viscose liquid includes at least one of epoxy resin, silica gel and fluororesin, and the dispersion liquid is an acetone solution, which can fully disperse the viscose liquid and the nano redox particles, and serve as a carrier for spraying powder to prepare a nano purification liquid with high fluidity.
[0010] Furthermore, the liquid metering pipeline is also connected to a potassium permanganate storage tank, and the liquid metering pipeline can pump a quantitative amount of potassium permanganate into the preparation kettle, through the purification effect of potassium permanganate itself, while improving the flow effect of nano redox particles, thereby improving the spraying load effect and the purification effect during later use.
[0011] Further, the carrier hopper is connected to the output end of the carrier processing unit; the carrier processing unit comprises:
[0012] A workstation ferry unit, the workstation ferry unit comprises an electric turntable, a support cylinder seat is fixed to the rotating end of the electric turntable, a hydraulic cylinder is fixed to the inner side of the support cylinder seat, a swing arm is fixed to the working end of the hydraulic cylinder, a support arm is fixed to the outside of the support cylinder seat, a guide rod is fixed on the support arm, and the guide rod is slidably installed with the swing arm; a column is fixed to the end of the swing arm away from the support cylinder seat, a lower disc seat is installed at the bottom of the column through a bearing, a filter cartridge is pressed on the outside of the lower disc seat, a limiting ring seat is fixed to the top of the filter cartridge, and a pressure cover pressed with the limiting ring seat is also slidably provided on the column;
[0013] Six processing units, the six processing units include three functional cleaning units, two water washing units and one drying unit are arranged between the three functional cleaning units; the processing unit includes a barrel body which is arranged on the rotation path of the filter cartridge and has a hollow top surface, an ultrasonic oscillator is arranged at the lower part of the barrel body, and drain valves are arranged at the bottom and upper part of the barrel body; a metering valve is arranged on the top of the barrel body; the metering valves of the functional cleaning units are respectively connected to a functional tank, which are an ammonia tank, a nitric acid tank and an acetone tank; the metering valve of the water washing unit is connected to a pure water tank; the drain valve of the functional cleaning unit is connected to a filter tank, the bottom of the filter tank is connected to a liquid extraction pump through a filter, and the liquid extraction pump is connected to the functional tank; the drain valve of the water washing unit is connected to a waste water tank.
[0014] Furthermore, the drying unit includes a limiting cylinder, a drying box is arranged at the bottom of the limiting cylinder, the inner bottom of the drying box is a slope structure, and a heating plate is arranged; a discharge door is arranged on the side of the drying box; a rotating motor is arranged at the center of the drying box, a rotating disk is fixed to the rotating end of the rotating motor, and friction patterns are arranged between the rotating disk and the lower disk seat. When working, the lower disk seat and the rotating disk are movably pressed together. When the rotating motor rotates, it can drive the lower disk seat to rotate synchronously, so that the carrier stored on the top of the lower disk seat is centrifugally sent into the inner side of the drying box, and heated and dried by the heating plate. When the humidity of the carrier is lower than the set value, the heating plate is closed, the discharge door is opened, and the carrier is sent to the carrier hopper.
[0015] Furthermore, the carrier processing unit works as follows:
[0016] The carrier is loaded into the inner side of the filter cartridge, and is confined between the lower disc seat and the gland. Then, the carrier passes through the six processing units in sequence through the action of the electric turntable. The specific process is as follows: the filter cartridge first moves to the top of the barrel connected to the ammonia tank, and the hydraulic cylinder drives the swing arm downward to allow the carrier to enter the ammonia tank for ultrasonic immersion. After the immersion is completed for the set time, the drain valve is activated to discharge the floating objects and sediments to the filter tank. After being filtered through the filter, the ammonia is recovered and sent to the ammonia tank through the liquid extraction pump, waiting for the next cycle application. Then, the hydraulic cylinder drives the swing arm upward It is separated from the tank body and enters the pure water tank connected to the tank body for ultrasonic washing; after the ultrasonic washing is completed for the set time, the drain valve is activated and the waste water enters the waste water tank; then, according to the above process, it enters the tank body connected to the nitric acid tank for nitric acid cleaning in sequence, and then it is washed again through another washing unit. After the washing is completed, it enters the tank body connected to the acetone tank for pre-infiltration. After the pre-infiltration is completed for the set time, the drain valve is activated, and the acetone in the tank body is returned to the acetone tank through the filter tank and the liquid extraction pump; finally, the processed carrier is unloaded to the drying unit.
[0017] A method for preparing a nanometer air purification material, using a nanometer air purification material manufacturing device for preparation, the method is specifically as follows:
[0018] The first step is to prepare the nano-purification liquid. First, a certain amount of nano-redox particles, dispersed viscose liquid and potassium permanganate are fed into the preparation kettle. Then, the fluid is fully stirred by an electric stirrer. The stirred fluid is pumped into the spray tank through the first pump body, and the electric stirrer on the spray tank is turned on to keep the fluid in a flowing state.
[0019] In the second step, the carrier is fed into the carrier hopper. The carrier is made of diatomaceous earth, zeolite molecular sieve, activated alumina, silica gel, activated carbon fiber, ceramic mesoporous particles or shell particles. Then, the carrier is conveyed by a conveyor belt, and the carrier is laid by a limiting material plate. With the transmission of the conveyor belt, the carrier is repeatedly turned over by a combing plate. When the carrier is combed, the second pump body works to feed the composite fluid in the spray tank into the spray nozzle, and the carrier is repeatedly sprayed with atomized liquid through the spray nozzle. The atomized liquid can solidify the nano redox particles and potassium permanganate on the surface of the carrier and the inner side of the pores by dispersing the viscose liquid.
[0020] Vacuum drying: after the carrier is loaded, it is sent to the first rotary valve, and then sent to the vacuum cylinder through the first rotary valve, and heated and vacuum dried by the heating rod and vacuum unit of the vacuum cylinder; after the drying is completed;
[0021] During baking and curing, the second rotary valve rotates a set number of times to send the dried carrier at the bottom of the vacuum barrel into the baking pipe section. When heated by the heating tube inside the baking pipe section, nitrogen is continuously introduced into the baking pipe section through the nitrogen protection pipeline to protect the mixed crystal structure of the nano redox particles. After baking and curing, the nano air purification material is obtained; and it is discharged through the third rotary valve.
[0022] The nanometer air purification material prepared by the present invention utilizes the carrier pores to adsorb pollutants in the air. After the pollutants are enriched in the carrier, the pollutants are continuously treated by potassium permanganate and nanometer redox particles in the nanometer purification liquid. During the treatment process, the generated trace intermediate byproducts can be adsorbed by the carrier and will not diffuse into the air. The effective components in the nanometer purification liquid are continuously subjected to purification reaction through the carrier, until they are completely converted into harmless carbon dioxide, water and inorganic substances. The adsorption pores of the carrier are continuously released to realize the continuous in-situ regeneration of the carrier. The dispersion liquid of the dispersed viscose liquid can fully disperse the effective purification components and the viscose liquid, so that the carrier-loaded nanometer purification liquid can be fully mixed and smoothly sprayed out from the spray nozzle in an atomized manner. The effective purification components can enter the pores and external surface of the carrier, and the effective purification components can be positionally solidified by the viscose liquid. The loading amount of the effective purification components can be greatly increased, and they are not easy to fall off and lose after loading. When the effective purification components are gathered on the surface of the carrier in an irregular gap manner, they can be sintered into a mesh body on the surface of the carrier through a baking solidification method.
[0023] Compared with the prior art, the nano air purification material manufacturing equipment and the preparation method thereof of the present invention can realize automatic preparation of nano purification liquid, load the nano purification liquid onto a carrier, and after drying and sintering and solidification, the effective ingredients of the nano purification liquid are fully arranged on the carrier, thereby ensuring that the nano air purification material has an excellent purification effect; it can realize fully automated manufacturing of nano air purification materials, and before the carrier is loaded, it is pre-purified to remove stains and strippable substances on the surface of the carrier, and the pores are fully cleaned, which can increase the loading amount of the nano purification liquid. In addition, the carrier is in a vacuum and nitrogen protection state from the completion of loading to sintering and solidification. During the production process of the nano air purification material, it will not be polluted by air, resulting in loss of nano purification components, thereby ensuring that the nano air purification material has an excellent purification effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the overall structure of the nanometer air purification material manufacturing equipment of the present invention.
[0025] Figure 2 It is a schematic diagram of the overall structure of the workstation ferry unit of the present invention.
[0026] Figure 3 It is a schematic diagram of the overall structure of the carrier processing unit of the present invention.
[0027] Figure 4 It is a schematic diagram of the structure of the ammonia water tank connection function cleaning unit of the present invention.
[0028] Figure 5 It is a schematic diagram of the coordination structure of the workstation ferry unit and the drying unit of the present invention.
[0029] Figure numerals: 1, preparation kettle, 2, spray tank, 3, electric stirrer, 4, first pump body, 5, metering screw unit, 6, bottom valve, 7, liquid metering pipeline, 8, carrier hopper, 9, load loading channel, 10, conveyor belt, 11, limit plate, 12, comb plate, 13, spray nozzle, 14, second pump body, 15, vacuum barrel, 16, first rotary valve, 17, second rotary valve, 18, buffer hopper, 19, heating rod, 20, vacuum unit, 21, baking pipe section, 22, third rotary valve, 23, heating pipe, 24, nitrogen protection pipeline , 25. Electric turntable, 26. Support cylinder seat, 27. Hydraulic cylinder, 28. Swing arm, 29. Support arm, 30. Guide rod, 31. Column, 32. Lower plate seat, 33. Filter cartridge, 34. Limit ring seat, 35. Pressure cover, 36. Barrel body, 37. Ultrasonic oscillator, 38. Drain valve, 39. Metering valve, 40. Ammonia tank, 41. Nitric acid tank, 42. Acetone tank, 43. Pure water tank, 44. Filter tank, 45. Filter, 46. Lifting pump, 47. Limit cylinder, 48. Drying box, 49. Discharge door, 50. Rotating motor, 51. Rotating disk. DETAILED DESCRIPTION
[0030] Example:
[0031] like Figures 1 to 5 The nano air purification material manufacturing equipment shown includes:
[0032] A nano-purification liquid processing unit, the nano-purification liquid processing unit comprises a preparation kettle 1 and a spray tank 2, both of which are equipped with an electric stirrer 3; a bottom valve 6 of the preparation kettle 1 is connected to the spray tank 2 through a first pump body 4; a metering screw unit 5 and a liquid metering pipeline 7 are provided on the preparation kettle 1;
[0033] A nano-load unit, the nano-load unit comprises a carrier hopper 8 and a load-loading channel 9, a conveyor belt 10 is arranged inside the load-loading channel 9, a limited material plate 11 and a plurality of comb plates 12 are fixed on the load-loading channel 9 above the conveyor belt 10, the comb plates 12 are in contact with the top surface of the conveyor belt 10, and the comb teeth of adjacent comb plates 12 are staggered; a spray nozzle 13 is fixed between the load-loading channel 9 and the comb plate 12; the spray nozzle 13 is connected to the bottom valve 6 of the spray tank 2 through a second pump body 14;
[0034] A vacuum drying unit, the vacuum drying unit comprises a vacuum barrel 15, the top and bottom of the vacuum barrel 15 are connected to a first rotary valve 16 and a second rotary valve 17 respectively; the first rotary valve 16 and the output end of the load loading channel 9 are provided with a buffer hopper 18; the lower and upper parts of the inner side of the vacuum barrel 15 are provided with a heating rod 19 and a vacuum unit 20 respectively; the particles loaded with the carrier are vacuum dried by the heating rod 19 to prevent the effective purification component load from being polluted by the air, and the heating rod 19 uses 50-55°C to dry the particles at a low temperature to prevent the viscose liquid from melting, so that the effective purification component is separated from the dripping carrier;
[0035] The baking and curing unit comprises a baking pipe section 21 connected to the bottom of the second rotary valve 17, and the bottom of the baking pipe section 21 is connected to a third rotary valve 22; a heating pipe 23 is fixed on the inner side of the baking pipe section 21; a nitrogen protection pipeline 24 is connected to the baking pipe section 21; the heating temperature of the heating pipe 23 is 450-500°C, and the heating pipe 23 heats the inside of the baking pipe section 21, thereby sintering the effective purification components to the surface of the carrier, thereby forming a mesh purification structure on the surface of the carrier, avoiding the effective purification components from being peeled off from the carrier, and preventing the carrier adsorption energy from being covered.
[0036] The metering screw unit 5 is connected to a first storage tank for nano redox particles; the liquid metering pipeline 7 is connected to a second storage tank for dispersed viscose liquid; the nano redox particles are at least one of nano titanium dioxide, nano zinc oxide and nano iron oxide; the dispersed viscose liquid includes viscose liquid and dispersion liquid; the viscose liquid includes at least one of epoxy resin, silica gel and fluororesin, and the dispersion liquid is an acetone solution, which can fully disperse the viscose liquid and the nano redox particles, and serve as a carrier for spraying powder to prepare a nano purification liquid with high fluidity.
[0037] The liquid metering pipeline 7 is also connected to the potassium permanganate storage tank. The liquid metering pipeline 7 can inject a certain amount of potassium permanganate into the preparation kettle 1. Through the purification effect of potassium permanganate itself, the flow effect of nano redox particles is improved, thereby improving the spraying load effect and the purification effect during later use.
[0038] The carrier hopper 8 is connected to the output end of the carrier processing unit; the carrier processing unit comprises:
[0039] A workstation ferrying unit, the workstation ferrying unit comprises an electric turntable 25, a support cylinder seat 26 is fixed to the rotating end of the electric turntable 25, a hydraulic cylinder 27 is fixed to the inner side of the support cylinder seat 26, a swing arm 28 is fixed to the working end of the hydraulic cylinder 27, a support arm 29 is fixed to the outside of the support cylinder seat 26, a guide rod 30 is fixed to the support arm 29, and the guide rod 30 is slidably installed with the swing arm 28; a column 31 is fixed to the end of the swing arm 28 away from the support cylinder seat 26, a lower disc seat 32 is installed at the bottom of the column 31 through a bearing, a filter cartridge 33 is pressed on the outside of the lower disc seat 32, a limiting ring seat 34 is fixed to the top of the filter cartridge 33, and a pressure cover 35 pressed with the limiting ring seat 34 is also slidably provided on the column 31;
[0040] Six processing units, the six processing units include three functional cleaning units, and two water washing units and a drying unit are arranged between the three functional cleaning units; the processing unit includes a barrel body 36 arranged on the rotation path of the filter cartridge 33 and having a hollow top surface, an ultrasonic oscillator 37 is arranged at the lower part of the barrel body 36, and drain valves 38 are arranged at the bottom and upper part of the barrel body 36; a metering valve 39 is arranged at the top of the barrel body 36; the metering valves 39 of the functional cleaning units are respectively connected to a functional tank, The functional tanks are an ammonia water tank 40, a nitric acid tank 41 and an acetone tank 42; both the ammonia water tank 40 and the nitric acid tank 41 use diluents, such as an ammonia water concentration of 20-25%; a nitric acid solution concentration of 40-45%; the metering valve 39 of the water washing unit is connected to a pure water tank 43; the drain valve 38 of the functional cleaning unit is connected to a filter tank 44, the bottom of the filter tank 44 is connected to a liquid extraction pump 46 through a filter 45, and the liquid extraction pump 46 is connected to the functional tank; the drain valve 38 of the water washing unit is connected to a waste water tank.
[0041] The drying unit includes a limiting cylinder 47, a drying box 48 is arranged at the bottom of the limiting cylinder 47, the inner bottom of the drying box 48 is a slope structure and is provided with a heating plate; a discharge door 49 is arranged on the side of the drying box 48; a rotating motor 50 is arranged at the center of the drying box 48, a rotating disk 51 is fixed to the rotating end of the rotating motor 50, and friction patterns are arranged between the rotating disk 51 and the lower disk seat 32. When working, the filter cartridge 33 moves downward, and the limiting ring seat 34 of the filter cartridge 33 is pressed onto the top of the limiting cylinder 47, the filter cartridge 33 is limited, and the lower disk seat 32 is movably pressed with the rotating disk 51. When the rotating motor 50 rotates, it can drive the lower disk seat 32 to rotate synchronously, so that the carrier stored on the top of the lower disk seat 32 is centrifugally sent to the inside of the drying box 48, and heated and dried by the heating plate. When the humidity of the carrier is lower than the set value, the heating plate is closed, the discharge door 49 is opened, and the carrier is sent to the carrier hopper 8.
[0042] The carrier processing unit works as follows:
[0043] The carrier is loaded into the inner side of the filter cartridge 33, and the carrier is confined between the lower disc seat 32 and the pressure cover 35. Then, the electric turntable 25 moves and passes through the six processing units in sequence. The specific process is as follows: the filter cartridge 33 first moves to the top of the barrel body 36 connected to the ammonia tank 40, and the hydraulic cylinder 27 drives the swing arm 28 downward to allow the carrier to enter the ammonia tank 40 for ultrasonic immersion. After the immersion is completed for the set time, the drain valve 38 is actuated to discharge the floating matter and sediment to the filter tank 44. After being filtered by the filter 45, the ammonia water is recovered and sent to the ammonia tank 40 by the liquid extraction pump 46, waiting for the next cycle application. Then, the hydraulic cylinder 2 7 drives the swing arm 28 upward to separate from the tank body, and enters the pure water tank 43 connected to the tank body for ultrasonic washing; after the ultrasonic washing is completed for a set time, the drain valve 38 is actuated, and the waste water enters the waste water tank; then, according to the above process, it sequentially enters the tank body connected to the nitric acid tank 41 for nitric acid cleaning, and then is washed again by another washing unit, and after the washing is completed, it enters the tank body connected to the acetone tank 42 for pre-infiltration, and after the pre-infiltration is completed for a set time, the drain valve 38 is actuated, and the acetone in the tank body is returned to the acetone tank 42 through the filter tank 44 and the liquid extraction pump 46; finally, the processed carrier is unloaded to the drying unit.
[0044] A method for preparing a nanometer air purification material, using a nanometer air purification material manufacturing device for preparation, the method is specifically as follows:
[0045] The first step is to prepare the nano-purification liquid. First, a certain amount of nano-redox particles, dispersed viscose liquid and potassium permanganate are fed into the preparation kettle 1. Then, the fluid is fully stirred by the electric stirrer 3. The stirred fluid is pumped into the spray tank 2 through the first pump body 4, and the electric stirrer 3 on the spray tank 2 is turned on to keep the fluid in a flowing state.
[0046] In the second step, the carrier is fed into the carrier hopper 8. The carrier is made of diatomaceous earth, zeolite molecular sieve, activated alumina, silica gel, activated carbon fiber, ceramic mesoporous particles or shell particles. Then, the carrier is conveyed by the conveyor belt 10, and the carrier is distributed by the limiting material plate 11. With the transmission of the conveyor belt 10, the carrier is repeatedly turned over by the combing plate 12. When the carrier is combed, the second pump body 14 works to feed the composite fluid in the spray tank 2 into the spray nozzle 13, and the carrier is repeatedly sprayed with atomized liquid by the spray nozzle 13. The atomized liquid can solidify the nano redox particles and potassium permanganate on the surface of the carrier and the inner side of the pores by dispersing the viscose liquid.
[0047] Vacuum drying: after the carrier is loaded, it is sent to the first rotary valve 16, and then sent to the vacuum barrel 15 through the first rotary valve 16, and heated and vacuum dried by the heating rod 19 and vacuum unit 20 of the vacuum barrel 15; after the drying is completed;
[0048] During baking and curing, the second rotary valve 17 rotates a set number of times to deliver the dried carrier at the bottom of the vacuum barrel 15 to the baking pipe section 21. When heated by the heating tube 23 inside the baking pipe section 21, nitrogen is continuously introduced into the baking pipe section 21 through the nitrogen protection pipeline 24 to protect the mixed crystal structure of the nano redox particles. After baking and curing, a nano air purification material is obtained; and it is discharged through the third rotary valve 22.
[0049] The nanometer air purification material prepared by the present invention utilizes the carrier pores to adsorb pollutants in the air. After the pollutants are enriched in the carrier, the pollutants are continuously treated by potassium permanganate and nanometer redox particles in the nanometer purification liquid. During the treatment process, the generated trace intermediate byproducts can be adsorbed by the carrier and will not diffuse into the air. The effective components in the nanometer purification liquid are continuously purified by the carrier until they are completely converted into harmless carbon dioxide, water and inorganic substances. The adsorption pores of the carrier are continuously released to achieve continuous in-situ regeneration of the carrier. The dispersion liquid of the dispersed viscose liquid can fully disperse the effective purification components and the viscose liquid, so that the carrier-loaded nanometer purification liquid can be fully mixed and smoothly sprayed out from the spray nozzle 13 in an atomized manner. The effective purification components can enter the pores and external surface of the carrier, and the effective purification components can be positionally solidified by the viscose liquid. The loading amount of the effective purification components can be greatly increased, and they are not easy to fall off and lose after loading. When the effective purification components are gathered on the surface of the carrier in an irregular gap manner, they can be sintered into a mesh body on the surface of the carrier by baking and solidification.
[0050] The above embodiments are only preferred implementations of the present invention, so any equivalent changes or modifications made according to the structures, features and principles described in the scope of application of the present invention are included in the scope of application of the present invention.
Claims
1. A nanometer air purification material manufacturing device, characterized in that: include A nano-purification liquid processing unit, the nano-purification liquid processing unit comprises a preparation kettle and a spray tank, both of which are equipped with electric stirrers; the bottom valve of the preparation kettle is connected to the spray tank through a first pump body; the preparation kettle is provided with a metering screw unit and a liquid metering pipeline; A nano-load unit, the nano-load unit comprises a carrier hopper and a load-loading channel, a conveyor belt is arranged inside the load-loading channel, a limiting material plate and a plurality of comb plates are fixed above the conveyor belt on the load-loading channel, the comb plates are fitted with the top surface of the conveyor belt, and the comb teeth of adjacent comb plates are staggered; a spray nozzle is fixed between the load-loading channel and the comb plates; the spray nozzle is connected to the bottom valve of the spray tank through a second pump body; A vacuum drying unit, the vacuum drying unit comprises a vacuum barrel, the top and bottom of the vacuum barrel are respectively connected with a first rotary valve and a second rotary valve; the first rotary valve and the output end of the load-loading channel are respectively provided with a buffer hopper; the lower and upper inner sides of the vacuum barrel are respectively provided with a heating rod and a vacuum unit; A baking and curing unit, the baking and curing unit comprises a baking pipe section connected to the bottom of the second rotary valve, the bottom of the baking pipe section is connected to a third rotary valve; a heating pipe is fixed inside the baking pipe section; a nitrogen protection pipeline is connected to the baking pipe section; The carrier hopper is connected to the output end of the carrier processing unit; the carrier processing unit includes A workstation ferry unit, the workstation ferry unit comprises an electric turntable, a support cylinder seat is fixed to the rotating end of the electric turntable, a hydraulic cylinder is fixed to the inner side of the support cylinder seat, a swing arm is fixed to the working end of the hydraulic cylinder, a support arm is fixed to the outside of the support cylinder seat, a guide rod is fixed on the support arm, and the guide rod is slidably installed with the swing arm; a column is fixed to the end of the swing arm away from the support cylinder seat, a lower disc seat is installed at the bottom of the column through a bearing, a filter cartridge is pressed on the outside of the lower disc seat, a limiting ring seat is fixed to the top of the filter cartridge, and a pressure cover pressed with the limiting ring seat is also slidably provided on the column; Six processing units, the six processing units include three functional cleaning units, two water washing units and one drying unit are arranged between the three functional cleaning units; the processing unit includes a barrel body which is arranged on the rotation path of the filter cartridge and has a hollow top surface, an ultrasonic oscillator is arranged at the lower part of the barrel body, and drain valves are arranged at the bottom and upper part of the barrel body; a metering valve is arranged on the top of the barrel body; the metering valves of the functional cleaning units are respectively connected to a functional tank, which are an ammonia tank, a nitric acid tank and an acetone tank; the metering valve of the water washing unit is connected to a pure water tank; the drain valve of the functional cleaning unit is connected to a filter tank, the bottom of the filter tank is connected to a liquid extraction pump through a filter, and the liquid extraction pump is connected to the functional tank; the drain valve of the water washing unit is connected to a waste water tank.
2. The nanometer air purification material manufacturing equipment according to claim 1 is characterized in that: The metering screw unit is connected to a first storage tank for nano redox particles; the liquid metering pipeline is connected to a second storage tank for dispersed viscose liquid; the nano redox particles are at least one of nano titanium dioxide, nano zinc oxide and nano iron oxide; the dispersed viscose liquid includes viscose liquid and dispersion liquid; the viscose liquid includes at least one of epoxy resin, silicone and fluororesin, and the dispersion liquid is an acetone solution.
3. The nanometer air purification material manufacturing equipment according to claim 1 is characterized in that: The liquid metering line is also connected to a potassium permanganate storage tank.
4. The nanometer air purification material manufacturing equipment according to claim 1 is characterized in that: The drying unit comprises a limiting cylinder, a drying box is arranged at the bottom of the limiting cylinder, the inner bottom of the drying box is a slope structure and is provided with a heating plate; a discharge door is arranged on the side of the drying box; a rotating motor is arranged at the center of the drying box, a rotating disk is fixed to the rotating end of the rotating motor, and friction patterns are arranged between the rotating disk and the lower disk seat. When working, the lower disk seat and the rotating disk are movably pressed together. When the rotating motor rotates, it can drive the lower disk seat to rotate synchronously, so that the carrier stored on the top of the lower disk seat is centrifugally sent into the inner side of the drying box, and heated and dried by the heating plate. When the humidity of the carrier is lower than the set value, the heating plate is closed, the discharge door is opened, and the carrier is sent to the carrier hopper.
5. The nanometer air purification material manufacturing equipment according to claim 1 is characterized in that: The carrier processing unit works as follows: The carrier is loaded into the inner side of the filter cartridge, and is confined between the lower disc seat and the gland. Then, the carrier passes through the six processing units in sequence through the action of the electric turntable. The specific process is as follows: the filter cartridge first moves to the top of the barrel connected to the ammonia tank, and the hydraulic cylinder drives the swing arm downward to allow the carrier to enter the ammonia tank for ultrasonic immersion. After the immersion is completed for the set time, the drain valve is activated to discharge the floating objects and sediments to the filter tank. After being filtered through the filter, the ammonia is recovered and sent to the ammonia tank through the liquid extraction pump, waiting for the next cycle application. Then, the hydraulic cylinder drives the swing arm upward It is separated from the tank body and enters the pure water tank connected to the tank body for ultrasonic washing; after the ultrasonic washing is completed for the set time, the drain valve is activated and the waste water enters the waste water tank; then, according to the above process, it enters the tank body connected to the nitric acid tank for nitric acid cleaning in sequence, and then it is washed again through another washing unit. After the washing is completed, it enters the tank body connected to the acetone tank for pre-infiltration. After the pre-infiltration is completed for the set time, the drain valve is activated, and the acetone in the tank body is returned to the acetone tank through the filter tank and the liquid extraction pump; finally, the processed carrier is unloaded to the drying unit.
6. A method for preparing a nanometer air purification material, using the nanometer air purification material manufacturing equipment according to any one of claims 1 to 5 for preparation, characterized in that: The method is specifically as follows: The first step is to prepare the nano-purification liquid. First, a certain amount of nano-redox particles, dispersed viscose liquid and potassium permanganate are fed into the preparation kettle. Then, the fluid is fully stirred by an electric stirrer. The stirred fluid is pumped into the spray tank through the first pump body, and the electric stirrer on the spray tank is turned on to keep the fluid in a flowing state. In the second step, the carrier is fed into the carrier hopper. Then, the carrier is conveyed by the conveyor belt, and the carrier is distributed by the limiting material plate. As the conveyor belt is conveyed, the carrier is repeatedly turned over by the combing plate. When the carrier is combed, the second pump body works to feed the composite fluid in the spray tank into the spray nozzle, and the carrier is repeatedly sprayed with atomized liquid through the spray nozzle; the atomized liquid can solidify the nano redox particles and potassium permanganate on the surface of the carrier and the inner side of the pores by dispersing the viscose liquid; Vacuum drying: after the carrier is loaded, it is sent to the first rotary valve, and then sent to the vacuum cylinder through the first rotary valve, and heated and vacuum dried by the heating rod and vacuum unit of the vacuum cylinder; after the drying is completed; During baking and curing, the second rotary valve rotates a set number of times to send the dried carrier at the bottom of the vacuum barrel into the baking pipe section. When heated by the heating tube inside the baking pipe section, nitrogen is continuously introduced into the baking pipe section through the nitrogen protection pipeline to protect the mixed crystal structure of the nano redox particles. After baking and curing, the nano air purification material is obtained; and it is discharged through the third rotary valve.
Citation Information
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