Flat angle line calendering equipment

Abstract

The invention relates to the technical field of flat angle line machining equipment, and provides flat angle line calendering equipment which comprises a calendering rack, a wire guiding device, a calendering device and a measuring instrument, the wire guiding device comprises a wire guiding wheel set and a tensioning mechanism which are arranged on the calendering rack, and the wire guiding wheel set comprises a plurality of wire guiding wheels arranged on the calendering rack at intervals; the wire guide wheel is rotationally connected with the calendering rack, the tensioning mechanism comprises a first driving assembly and a tensioning wheel, and the first driving assembly is used for driving the tensioning wheel to move; the calendaring device comprises a calendaring support, a calendaring assembly and a second driving assembly, the calendaring support is located on one side of the wire guiding device, the calendaring assembly comprises a driving part and two calendaring rollers arranged in parallel, the driving part is used for driving one calendaring roller to rotate, and the second driving assembly is used for driving the two calendaring rollers to slide relatively; the measuring instrument is located on the side, away from the wire guiding device, of the calendering device and used for detecting the width of the flat-angle wire. The adjusting efficiency of the machining size can be improved.

Description

Technical Field

[0001] The present application relates to the technical field of right-angle wire processing equipment, and in particular to a right-angle wire calendering equipment. Background Art

[0002] Flat angle wire is a kind of metal strip that has been processed by rolling. The cross section is similar to a rounded rectangular heterogeneous metal wire. The thickness ranges from 0.025mm to 2mm, and the width is generally less than 5mm. Its width-to-thickness ratio ranges from 2:1 to 50:1. Flat angle wire is widely used in many industries due to its good mechanical properties and appearance quality. In the electronics industry, flat angle wire is used to manufacture various wires and cables to ensure their conductivity and mechanical strength; it is also used to manufacture connectors in electronic equipment to ensure their reliability and durability.

[0003] At present, in the manufacturing process of rectangular wires, the calendering of rectangular wires is usually achieved by traditional manual adjustment and simple mechanical devices. When adjusting the processing size of the rectangular wires, precision measuring tools are usually used to measure and adjust the roller spacing to control the size of the rectangular wires obtained by processing. Although this method can meet basic needs, the operation process requires stopping the machine for readjustment, and the operation steps are cumbersome, which affects production efficiency and is prone to human errors, affecting the processing quality of the rectangular wires. Summary of the invention

[0004] In order to simplify the processing size adjustment operation of the right angle wire and improve the processing size adjustment efficiency, the present application provides a right angle wire calendering device.

[0005] The present application provides a flat angle wire calendering device, which adopts the following technical solution: A flat angle wire calendering device, comprising: Calendering rack; A wire guide device, comprising a wire guide wheel group and a tensioning mechanism arranged on the calender frame, wherein the wire guide wheel group comprises a plurality of wire guide wheels arranged at intervals on the calender frame, the wire guide wheels are rotatably connected to the calender frame, and the tensioning mechanism comprises a first driving assembly and a tensioning wheel, wherein the first driving assembly is used to drive the tensioning wheel to move; A calendering device, comprising a calendering support, a calendering assembly and a second driving assembly, wherein the calendering support is located on one side of the wire guide device, the calendering assembly comprises a driving member and two calendering rollers arranged in parallel, the driving member is used to drive one of the calendering rollers to rotate, and the second driving assembly is used to drive the two calendering rollers to slide relative to each other; The measuring instrument is located at a side of the calendering device away from the wire guide device and is used to detect the width of the rectangular wire.

[0006] By adopting the above technical solution, the wire wheel group and tensioning mechanism design in the wire guide device keep the flat angle wire in a stable and tensioned state before entering the calendering device, avoiding processing quality problems caused by wire relaxation; the second drive component in the calendering device drives the two calendering rollers to slide relative to each other, which can accurately control the distance between the two calendering rollers, adjust the calendering thickness of the wire, and then adjust the width of the processed flat angle wire, thereby improving the processing accuracy. The setting of the measuring instrument can detect the width of the flat angle wire in real time after calendering, and timely feedback the processing results. The operator can adjust the distance between the two calendering rollers through the second drive component according to the width result fed back by the measuring instrument, further improving the processing quality and production efficiency.

[0007] Optionally, the first driving assembly includes a first driving source and a rocker arm, one end of the rocker arm is rotatably disposed on the calender frame, the first driving source is used to drive the rocker arm to rotate, and the tensioning wheel is rotatably connected to one end of the rocker arm.

[0008] By adopting the above technical solution, the first driving source is used to drive the rocker arm to rotate, and the tensioning wheel is rotatably connected to one end of the rocker arm; part of the wire segment in the wire is wound around the tensioning wheel, and the first driving source drives the rocker arm to rotate, so that the rocker arm drives the tensioning wheel to move, thereby achieving tensioning of the wire.

[0009] Optionally, both ends of one of the calendering rollers are connected to a first calendering seat, and both ends of the other calendering roller are connected to a second calendering seat, the first calendering seat is slidably set on the calendering bracket, and the second calendering seat is fixed on the calendering bracket, the second driving assembly is used to drive the two first calendering seats to slide, and the driving member is used to drive the calendering roller connected to the second calendering seat to rotate.

[0010] By adopting the above technical solution, one calendering roller is slidably connected to the calendering bracket through the first calendering seat, and the other calendering roller is fixedly connected to the calendering bracket through the second calendering seat; the second driving component drives the first calendering seat to slide, so as to indirectly drive the calendering roller connected to the first calendering seat to slide, thereby realizing the adjustment of the distance between the two calendering rollers.

[0011] Optionally, a cooling channel is provided in the calendering roller, and the cooling channel is connected to a cooling pipe.

[0012] By adopting the above technical solution, the coolant is introduced into the cooling channel through the cooling pipe, which can effectively reduce the heat generated during the calendering process and keep the working temperature of the calendering roller within an appropriate range; it can avoid the softening and deformation of the flat angle wire material due to excessive temperature, thereby ensuring the processing accuracy and surface quality of the flat angle wire. It can also extend the service life of the calendering roller and reduce maintenance costs.

[0013] Optionally, it further comprises a wire-releasing device, the wire-releasing device comprising a wire-releasing support and a clamping assembly arranged on the wire-releasing support, and a third driving source is fixed on the wire-releasing support; The clamping assembly includes a transmission insert and a limiting insert that are relatively arranged. The transmission insert is rotatably connected to the wire-releasing support, and the limiting insert is movably arranged on one side of the transmission insert. The third driving source is used to drive the transmission insert to rotate.

[0014] By adopting the above technical solution, when the clamping assembly is needed to clamp the pay-off wheel of the coiled wire, the transmission plug is plugged into the inner ring of the pay-off wheel, and the limit plug is moved to make the limit plug move to abut against the pay-off wheel to realize the installation of the coiled wire on the pay-off support; the clamping assembly and the third driving source work together to enable the coiled wire to rotate stably, ensuring that the wire is continuously and evenly transported to the subsequent process. This not only improves production efficiency, but also reduces errors caused by manual operation and ensures the quality of the rectangular wire.

[0015] Optionally, a cleaning box is provided between the wire guiding device and the calendering device, a cleaning wire wheel is provided in the cleaning box, cleaning brushes are provided on both sides of the cleaning wire wheel, and a wire inlet and a wire outlet are provided on the cleaning box.

[0016] By adopting the above technical solution, the wire passes through the cleaning box before entering the calendering device and is wound outside the cleaning wire wheel. When in use, cleaning liquid is injected into the cleaning box, and the cleaning brushes on both sides of the cleaning wire wheel can effectively remove impurities and dirt on the surface of the rectangular wire, thereby ensuring the cleanliness of the rectangular wire during the calendering process and improving the quality and reliability of the final product. The wire inlet and outlet are opened for the wire to enter and pass through the cleaning box.

[0017] Optionally, it also includes a winding device, which includes a fourth driving source and a winding roller, and the winding roller outer shell is provided with a wire taking-up wheel, and the wire taking-up wheel is detachably connected to the winding roller.

[0018] By adopting the above technical scheme, one end of the rectangular wire obtained after processing can be wound or fixed on the take-up wheel, the fourth driving source drives the winding roller to rotate, and the take-up wheel on the winding roller rotates together with the winding roller, and then the obtained rectangular wire is wound onto the take-up wheel, thereby realizing the automatic material collection function; the take-up wheel and the winding roller are detachably connected, and when a certain amount of rectangular wire is wound on a take-up wheel, the remaining take-up wheel can be replaced, which is convenient for the large-scale collection of rectangular wires.

[0019] Optionally, a cooling pool is provided between the calendering device and the winding device, and a cooling wire wheel is provided in the cooling pool.

[0020] By adopting the above technical solution, during the calendering process, the friction and shear stress generated by the deformation of the material will cause the temperature between the calendering roller and the wire to rise, and the cooling wire wheel in the cooling pool can guide the flat angle wire to enter the cooling pool smoothly; the cooling pool can effectively reduce the temperature of the flat angle wire, reduce thermal deformation, and ensure dimensional accuracy; in addition, it can also reduce oxidation and contamination on the surface of the flat angle wire and maintain surface smoothness.

[0021] Optionally, the measuring instrument includes a measuring platform and a measuring instrument body arranged above the measuring platform, a line-unfolding wheel group is arranged between the measuring platform and the measuring instrument body, and the line-unfolding wheel group includes two line-unfolding wheels arranged at an interval, and the two line-unfolding wheels are located on the same horizontal line.

[0022] By adopting the above technical solution, the line-spreading wheel group between the measuring platform and the measuring instrument body can ensure that the flat angle line remains stable during the detection process; the two line-spreading wheels are located on the same horizontal line, which improves the straightness of the flat angle line to enhance the measurement accuracy.

[0023] Optionally, an upper baffle is detachably connected to one end of the measuring instrument body close to the measuring table, and a lower baffle is detachably connected to one end of the measuring table close to the measuring instrument body, the upper baffle is provided with a detection port, the lower baffle is provided with a width measuring strip groove, and the width measuring strip groove is arranged parallel to the axis of the line unfolding wheel.

[0024] By adopting the above technical solution, the upper baffle and the lower baffle are used to block dust in the environment, and the detection port and the width measuring strip groove are provided to facilitate the detection end of the measuring instrument body to measure the width of the flat angle line.

[0025] In summary, the present application includes at least one of the following beneficial effects: 1. The wire wheel set and tensioning mechanism in the wire guide device can effectively maintain the stability and tension of the rectangular wire, reduce the dimensional deviation caused by tension changes, and improve processing accuracy; 2. The measuring instrument detects the width of the right angle line in real time and promptly feeds back the processing size, further ensuring the processing accuracy and stability and reducing human errors. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of the flat angle wire calendering equipment of the embodiment of the present application; Figure 2 It is a schematic structural diagram of a wire-releasing device according to an embodiment of the present application; Figure 3 is a partial enlarged structural schematic diagram of a calender frame showing a conductor device according to an embodiment of the present application; Figure 4 is a schematic diagram of the rear view structure of the first driving source according to an embodiment of the present application; Figure 5is a schematic cross-sectional structure diagram showing the internal structure of the cleaning box according to an embodiment of the present application; Figure 6 yes Figure 1 A schematic diagram of the local enlarged structure at point A in the middle; Figure 7 is a schematic cross-sectional structure diagram showing the internal structure of a cooling pool in an embodiment of the present application; Description of the accompanying drawings: 1, calender frame; 2, wire guide device; 21, wire guide wheel; 22, first drive assembly; 221, first drive source; 222, rocker; 2221, connecting ring; 23, tension wheel; 3, calender device; 31, calender bracket; 311, vertical slide; 32, calender assembly; 321, calender roller; 322, first calender seat; 323, second calender seat; 33, second drive assembly; 331, transmission shaft; 3311, worm segment; 332, adjusting wheel; 333, transmission turbine; 334, screw; 34, first spool wheel; 35, second spool wheel; 36, drive member; 4, measuring instrument; 41, measuring table; 411, receiving end; 412, guide slide; 4 2. Measuring instrument body; 421. Transmitter; 43. Unwinding wheel; 44. Upper baffle; 451. Width measuring strip groove; 45. Lower baffle; 4211. Connecting groove; 5. Cooling pipe; 51. Liquid guide branch pipe; 52. Infusion hose; 6. Pay-off device; 61. Pay-off support; 62. Clamping assembly; 621. Transmission plug-in cylinder; 622. Limit plug-in cylinder; 6222. Limit ring; 63. Third driving source; 64. Adjusting screw; 65. Operating hand wheel; 7. Cleaning box; 71. Wire inlet; 72. Wire outlet; 73. Cleaning wire wheel; 74. Cleaning brush; 8. Winding device; 81. Fourth driving source; 82. Winding roller; 83. Take-up wheel; 9. Cooling tank; 91. Cooling wire wheel; 10. Pay-off wheel. DETAILED DESCRIPTION

[0027] The following is combined with Figure 1-7 This application is described in further detail.

[0028] The flat angle wire calendering device provided in the embodiment of the present application comprises a wire pay-off device 6, a calendering frame 1, a wire guide device 2, a calendering device 3, and a measuring instrument 4. Figure 1 and Figure 2, wherein the wire guide device 2, the calendering device 3 and the measuring instrument 4 are all arranged on the calendering frame 1, and the wire release device 6 is arranged on one side of the calendering frame 1. The wire release device 6 includes a wire release support 61, a clamping assembly 62 and a third driving source 63, and the clamping assembly 62 includes a transmission plug 621 and a limit plug 622 arranged oppositely; the transmission plug 621 is coaxially arranged with the limit plug 622, and a limit ring 6222 is integrally formed on the periphery of the limit plug 622. The third driving source 63 is specifically configured as a servo motor, and the third driving source 63 is fixed on the wire release support 61, and the output shaft of the third driving source 63 is coaxially fixed with the transmission plug 621. An adjusting screw 64 is threadedly connected to the wire release support 61, one end of the adjusting screw 64 is coaxially fixed with the limit plug 622, and the other end is fixed with an operating hand wheel 65; rotating the operating hand wheel 65 can drive the limit plug 622 to slide in the direction of approaching or moving away from the transmission plug 621.

[0029] Reference Figure 1 and Figure 2 The raw material for processing is a coiled wire, which includes a pay-off wheel 10 and a wire wound on the pay-off wheel 10; when installing the coiled wire, one end of the pay-off wheel 10 is sleeved on the transmission plug-in cylinder 621, and the transmission plug-in cylinder 621 and the inner ring of the pay-off wheel 10 are plugged and fixed by friction; then the operating hand wheel 65 is turned to drive the limit plug-in cylinder 622 to move toward the direction close to the transmission plug-in cylinder 621, so that one end of the limit plug-in cylinder 622 is inserted into the inner ring of the pay-off wheel 10, and the limit ring 6222 is against the end of the pay-off wheel 10. Start the third driving source 63 to realize automatic material unloading.

[0030] Reference Figure 3 and Figure 4 The wire guide device 2 includes a wire guide wheel group and a tensioning mechanism. The wire guide wheel group includes a plurality of wire guide wheels 21 arranged at intervals. The wire guide wheels 21 are rotatably connected to the calender frame 1 through a rotating shaft. In this embodiment, three wire guide wheels 21 are specifically provided, and the three wire guide wheels 21 are located on the same horizontal line. The tensioning mechanism includes a first driving assembly 22 and a tensioning wheel 23. The tensioning wheel 23 is located below the wire guide wheel group and between two adjacent wire guide wheels 21. The first driving assembly 22 includes a first driving source 221 and a swing rod 222. A connecting ring 2221 is integrally formed in the rod section of the swing rod 222. The tensioning wheel 23 is rotatably connected to one end of the swing rod 222 through a rotating shaft. In this embodiment, the first driving source 221 is set as a servo motor, and the output shaft of the first driving source 221 is passed through and fixed in the connecting ring 2221. When the first driving source 221 is started, the tensioning wheel 23 can be driven to move toward or away from the wire guide wheel 21.

[0031] Reference Figure 3 and Figure 5A cleaning box 7 is provided between the calendering device 3 and the wire guide device 2, and the cleaning box 7 is fixed on the calendering frame 1. A wire inlet 71 and a wire outlet 72 are provided on the top surface of the cleaning box 7. The wire inlet 71 is located at one end of the cleaning box 7 close to the wire guide device 2, and the wire outlet 72 is located at one end of the cleaning box 7 close to the calendering device 3. A cleaning wire wheel 73 is fixed in the cleaning box 7, and cleaning brushes 74 are provided on both sides of the cleaning wire wheel 73; the cleaning brush 74 is specifically configured as an arc strip, and the cleaning brush 74 is arranged near the bottom of the cleaning wire wheel 73. Cleaning liquid needs to be injected into the cleaning box 7 when in use. The wire is guided by the cleaning wire wheel 73 so that the wire can pass smoothly in the cleaning box 7 and abut against the cleaning brush 74, so that the cleaning brush 74 removes pollutants on the surface of the wire.

[0032] Reference Figure 3 The calendering device 3 includes a calendering support 31, a calendering assembly 32 and a second driving assembly 33. The calendering support 31 is fixed on the calendering frame 1, and the calendering assembly 32 includes a driving member 36 and two calendering rollers 321 arranged in parallel on the calendering support 31. Both ends of one calendering roller 321 are connected to a first calendering seat 322, and the end of the calendering roller 321 is rotatably connected to the first calendering seat 322 through a bearing; both ends of the other calendering roller 321 are connected to a second calendering seat 323, and the end of the calendering roller 321 is rotatably connected to the second calendering seat 323 through a bearing. Two vertical slide grooves 311 are provided on the calendering support 31, and the two vertical slide grooves 311 are arranged opposite to each other. One first calendering seat 322 slides in one vertical slide groove 311, and the other first calendering seat 322 slides in the other vertical slide groove 311, so as to realize the sliding connection of the first calendering seat 322 on the calendering support 31. One second calendering seat 323 is disposed in one vertical slide groove 311 and fixedly connected to the inner wall of the vertical slide groove 311; another second calendering seat 323 is disposed in another vertical slide groove 311 and fixedly connected to the inner wall of the vertical slide groove 311. The second calendering seat 323 is located below the first calendering seat 322.

[0033] Reference Figure 3 and Figure 4 The driving member is located at one side of the calendering bracket 31. In this embodiment, the driving member is specifically a reduction box with a built-in motor, and the reduction box includes an output shaft; the output shaft of the reduction box passes through the second calendering seat 323 through a coupling and is coaxially fixed with the calendering roller 321 to drive the calendering roller 321 connected to the second calendering seat 323 to rotate. In other embodiments, the driving member can also be set as a servo motor, which drives the calendering roller 321 connected to the second calendering seat 323 to rotate through a belt or gear transmission.

[0034] Reference Figure 3 and Figure 6, cooling channels (not shown in the figure) are provided in the two calendering rollers 321, and the cooling channels are connected with cooling pipes 5; the cooling pipes 5 are provided at two and correspond to the calendering rollers 321 one by one. The cooling pipes 5 include a liquid guide branch 51 and a liquid infusion hose 52 connected to the liquid guide branch 51. One end of one liquid guide branch 51 passes through the first calendering seat 322 and then penetrates into the calendering roller 321, and is connected with the cooling channel, and the liquid guide branch 51 is sealed and fixed to the calendering roller 321. One end of the other liquid guide branch 51 passes through the second calendering seat 323 and then penetrates into the calendering roller 321, and is connected with the cooling channel; and the liquid guide branch 51 is fixedly connected to the second calendering seat 323, and is sealed and rotatably connected to the calendering roller 321. External cooling liquid can be introduced into the cooling channel of each calendering roller 321 through the liquid infusion hose 52 to cool the calendering roller 321. The cooling liquid can be water or other low-temperature liquids.

[0035] Reference Figure 6 The second driving assembly 33 includes a transmission shaft 331 and a screw 334. The transmission shaft 331 is rotatably connected to the top of the calendering bracket 31 through a support. The transmission shaft 331 includes two worm segments 3311 arranged at intervals on the shaft segment. An adjusting wheel 332 is coaxially fixed to one end of the transmission shaft 331. Two screws 334 are provided corresponding to the first calendering seat 322. Both screws 334 are rotatably connected to the calendering bracket 31 through bearings. A transmission turbine 333 is coaxially fixed to one end of each screw 334, and the other end is inserted into the first calendering seat 322 and is threadedly connected to the first calendering seat 322.

[0036] In other embodiments, the second drive assembly 33 can also be two hydraulic cylinders or two electric cylinders, which are used to connect with the first calendering seat 322 to adjust the distance between the two calendering rollers 321 to control the thickness of the rectangular wire obtained after processing, thereby realizing automatic adjustment of the wire processing width.

[0037] Reference Figure 3 In order to facilitate the wire material to smoothly enter between the two calendering rollers 321, a first spool wheel 34 and a second spool wheel 35 are further provided on the side of the calendering bracket 31 close to the cleaning box 7, and the axes of the first spool wheel 34 and the second spool wheel 35 are parallel to the axes of the calendering rollers 321, and the first spool wheel 34 and the second spool wheel 35 are both rotatably connected to the calendering bracket 31. The diameter of the first spool wheel 34 is larger than that of the second spool wheel 35, and the first spool wheel 34 is provided close to the cleaning box 7, and the second spool wheel 35 is close to the calendering roller 321. After the wire material passes through the wire outlet 72, it passes around the first spool wheel 34 and the second spool wheel 35 in sequence and then passes between the two calendering rollers 321.

[0038] Reference Figure 6, the measuring instrument 4 is located on the side of the calendering device 3 away from the wire device 2. The measuring instrument 4 includes a measuring table 41 and a measuring instrument body 42. A set of line-spreading wheels 43 is arranged between the measuring table 41 and the measuring instrument body 42. The set of line-spreading wheels 43 includes two line-spreading wheels 43 on a mounting plate, and the two line-spreading wheels 43 are located on the same horizontal line. A mounting plate is fixed on one side of the measuring table 41, and the line-spreading wheels 43 are connected to the mounting plate on one side through a rotating shaft. In this embodiment, the measuring instrument 4 is specifically configured as an outer diameter measuring and controlling instrument for measuring by a photoelectric sensor. The end of the measuring instrument body 42 close to the detection table is a transmitting end 421, and the end of the detection table close to the measuring instrument body 42 is a receiving end 411; the transmitting end 421 emits an infrared beam to measure the width of the material. When the flat angle line obtained after processing moves to the two line-spreading wheels 43, the sensor of the receiving end 411 detects the obstruction of the light beam and calculates the width of the flat angle line.

[0039] Reference Figure 6 , the transmitting end 421 is detachably connected with an upper baffle 44, and the receiving end 411 is detachably connected with a lower baffle 45, and a detection port (not shown in the figure) for the infrared beam to pass through is provided on the upper baffle 44, and a width measuring groove 451 is provided on the lower baffle 45, and the width measuring groove 451 is arranged parallel to the axis of the line-unwinding wheel 43. In this embodiment, a guide slide 412 is integrally formed on the side of the upper baffle 44 close to the transmitting end 421, and two guide slides 412 are arranged at intervals. The transmitting end 421 is provided with a connecting groove 4211 corresponding to the guide slide 412, and the guide slide 412 slides in the connecting groove 4211, so as to realize the detachable connection of the upper baffle 44 at the transmitting end 421. The connection method of the lower baffle 45 and the receiving end 411 is the same as the connection method of the upper baffle 44 and the transmitting end 421.

[0040] In other embodiments, magnetic attraction may be used to achieve the detachable connection of the upper baffle 44 at the transmitting end 421 and the detachable connection of the lower baffle 45 at the receiving end 411 .

[0041] Reference Figure 1 and Figure 7 A cooling pool 9 is provided on the side of the measuring instrument 4 away from the calendering device 3, and the cooling pool 9 is fixed on the calendering frame 1; a cooling wire wheel 91 is rotatably connected in the cooling pool 9, and the cooling pool 9 is filled with coolant. The flat angle wire measured by the measuring instrument 4 enters the cooling pool 9, bypasses the cooling wire wheel 91 and then passes through the cooling pool 9; guided by the cooling wire wheel 91, the flat angle wire passes slowly in the coolant, and the temperature is quickly reduced to avoid deformation or damage caused by high temperature. In other embodiments, the cooling pool 9 can be set to an adjustable temperature form, and the constant temperature of the coolant is maintained through the cooperation of the temperature sensor and the heater.

[0042] Reference Figure 1 and Figure 4, a winding device 8 is provided on the side of the cooling pool 9 away from the measuring instrument 4, and the winding device 8 includes a fourth driving source 81 and a winding roller 82. The fourth driving source 81 is fixed on the calender frame 1. In the present embodiment, the fourth driving source 81 is specifically configured as a servo motor, and the output shaft of the fourth driving source 81 is coaxially fixed with the winding roller 82. A take-up wheel 83 is provided on the outer cover of the winding roller 82, and the take-up wheel 83 is detachably connected to the winding roller 82. In the present embodiment, the take-up wheel 83 is connected to the winding roller 82 by friction clamping to achieve a detachable connection with the winding roller 82. In other embodiments, the detachable connection of the take-up wheel 83 on the winding roller 82 can also be achieved by magnetic attraction. One end of the rectangular wire passing through the cooling pool 9 is fixed to the take-up wheel 83 by tape, and the fourth driving source 81 is started, so that the winding roller 82 can be driven to drive the take-up wheel 83 to rotate to wind up the cooled rectangular wire.

[0043] The implementation principle of this embodiment is as follows: after the coiled wire is clamped to the wire-releasing support 61 through the clamping assembly 62, one end of the coiled wire is pulled to the wire guide device 2, so that one end of the wire is sequentially wound around the two wire wheels 21 and then wound around the tension wheel 23, and then continues to wind around the third wire wheel 21; then one end of the wire is passed through the cleaning box 7 along the wire inlet 71, and after being wound around the cleaning wire wheel 73, it passes through the cleaning box 7 along the wire outlet 72. After one end of the wire passing through the cleaning box 7 continues to be sequentially wound around the first spool wheel 34 and the second spool wheel 35, the wire passes through the calendering support 31 along the gap between the two calendering rollers 321, and then the adjusting wheel 332 is rotated to adjust the gap between the two calendering rollers 321, so that the two calendering rollers 321 clamp the wire, and the driving part is started to calender the wire to obtain a rectangular wire. One end of the processed rectangular wire is sequentially wound around the two wire-unwinding wheels 43, and the measuring instrument 4 is started to measure the width of the rectangular wire. If the measured width value does not meet the processing requirements, continue to turn the hand wheel to adjust the spacing between the two calendering rollers 321 until the measured width data meets the requirements. If the measured width value meets the processing requirements, one end of the processed right angle wire is pulled to the cooling pool 9, and after one end of the right angle wire passes through the cooling pool 9, it bypasses the cooling wire wheel 91 and then passes out of the cooling pool 9, and finally one end of the right angle wire is bonded to the winding wheel 83 by tape. Start the fourth driving source 81, and the processed right angle wire can continue to be wound up. During the use of the entire equipment, the adjustment operation of the processing size of the right angle wire is greatly simplified, and the production efficiency and product quality are improved.

[0044] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A flat angle wire calendering device, characterized in that: include: Calendering frame (1); The wire guide device (2) comprises a wire guide wheel (21) group and a tensioning mechanism arranged on the calender frame (1), wherein the wire guide wheel (21) group comprises a plurality of wire guide wheels (21) arranged at intervals on the calender frame (1), wherein the wire guide wheels (21) are rotatably connected to the calender frame (1), and the tensioning mechanism comprises a first driving component (22) and a tensioning wheel (23), wherein the first driving component (22) is used to drive the tensioning wheel (23) to move; A calendering device (3), comprising a calendering support (31), a calendering assembly (32) and a second driving assembly (33), wherein the calendering support (31) is located on one side of the wire guide device (2), the calendering assembly (32) comprises a driving member (36) and two calendering rollers (321) arranged in parallel, the driving member (36) is used to drive one of the calendering rollers (321) to rotate, and the second driving assembly (33) is used to drive the two calendering rollers (321) to slide relative to each other; The measuring instrument (4) is located on a side of the calendering device (3) away from the wire guide device (2) and is used to detect the width of the rectangular wire.

2. A flat wire calendering device according to claim 1, characterized in that: The first driving assembly (22) comprises a first driving source (221) and a swing rod (222), one end of the swing rod (222) being rotatably disposed on the calender frame (1), the first driving source (221) being used to drive the swing rod (222) to rotate, and the tensioning wheel (23) being rotatably connected to one end of the swing rod (222).

3. A flat wire calendering device according to claim 2, characterized in that: Both ends of one of the calendering rollers (321) are connected to a first calendering seat (322), and both ends of the other calendering roller (321) are connected to a second calendering seat (323); the first calendering seat (322) is slidably arranged on the calendering bracket (31), and the second calendering seat (323) is fixed on the calendering bracket (31); the second driving component (33) is used to drive the two first calendering seats (322) to slide, and the driving member (36) is used to drive the calendering roller (321) connected to the second calendering seat (323) to rotate.

4. A flat angle wire calendering device according to claim 3, characterized in that: A cooling channel is provided in the calendering roller (321), and the cooling channel is connected to a cooling pipe (5).

5. The flat wire calendering equipment according to claim 1, characterized in that: It also includes a wire-releasing device (6), the wire-releasing device (6) including a wire-releasing support (61) and a clamping assembly (62) arranged on the wire-releasing support (61), and a third driving source (63) is fixed on the wire-releasing support (61); The clamping assembly (62) comprises a transmission insert cylinder (621) and a limiting insert cylinder (622) which are arranged opposite to each other; the transmission insert cylinder (621) is rotatably connected to the line-releasing support (61); the limiting insert cylinder (622) is movably arranged on one side of the transmission insert cylinder (621); and the third driving source (63) is used to drive the transmission insert cylinder (621) to rotate.

6. The flat wire calendering equipment according to claim 1, characterized in that: A cleaning box (7) is provided between the wire guide device (2) and the calendering device (3), a cleaning wire wheel (73) is provided in the cleaning box (7), cleaning brushes (74) are provided on both sides of the cleaning wire wheel (73), and a wire inlet (71) and a wire outlet (72) are provided on the cleaning box (7).

7. The flat wire calendering equipment according to claim 1, characterized in that: It also comprises a winding device (8), the winding device (8) comprising a fourth driving source (81) and a winding roller (82), the winding roller (82) being provided with a wire take-up wheel (83) on its outer shell, the wire take-up wheel (83) being detachably connected to the winding roller (82).

8. The flat wire calendering equipment according to claim 7, characterized in that: A cooling pool (9) is provided between the calendering device (3) and the winding device (8), and a cooling wire wheel (91) is provided in the cooling pool (9).

9. The flat wire calendering equipment according to claim 1, characterized in that: The measuring instrument (4) comprises a measuring platform (41) and a measuring instrument body (42) arranged above the measuring platform (41); a line-unrolling wheel group is arranged between the measuring platform (41) and the measuring instrument body (42); the line-unrolling wheel group comprises two line-unrolling wheels (43) arranged at an interval; the two line-unrolling wheels (43) are located on the same horizontal line.

10. The flat wire calendering equipment according to claim 9, characterized in that: An upper baffle (44) is detachably connected to one end of the measuring instrument body (42) close to the measuring platform (41), and a lower baffle (45) is detachably connected to one end of the measuring platform (41) close to the measuring instrument body (42). A detection port is provided on the upper baffle (44), and a width measuring groove (451) is provided on the lower baffle (45). The width measuring groove (451) is arranged parallel to the axis of the line unfolding wheel (43).

Images