Titanium ingot electrode forming system

Abstract

The invention relates to the field of titanium ingot pressing forming, and provides a titanium ingot electrode forming system which comprises a pressing machine, a material collecting device and a material pushing device. The material collecting device and the material pushing device are arranged at the front end of the pressing machine; the material pushing device comprises a support and a first material pushing oil cylinder, the first material pushing oil cylinder comprises a first piston rod, a cylinder body and a second piston rod, the first end of the first piston rod is fixedly connected with the support, the first end of the cylinder body sleeves the second end of the first piston rod and is slidably connected with the support, and the first end of the second piston rod sleeves the second end of the cylinder body; a gap between the first piston rod and the first end of the cylinder body forms a first hydraulic cylinder, a gap between the second piston rod and the second end of the cylinder body forms a second hydraulic cylinder, and a gap between the first piston rod and the second piston rod and the cylinder body form a third hydraulic cylinder. The material collecting device comprises a first platform and a second platform, and titanium ingots are rapidly and stably conveyed.

Description

Technical Field

[0001] The invention relates to the technical field of titanium ingot pressing and forming, and in particular to a titanium ingot electrode forming system. Background Art

[0002] In recent years, with the rapid development of aviation industry, the titanium alloy industry has developed rapidly, and the application and market prospects of the corresponding electrode forming and pressing hydraulic presses are also quite broad.

[0003] After the existing titanium ingot electrode rod products are formed in the pressing process of the press, it is necessary to move the pressed products from the position of the mold cavity to the conveying equipment to complete the discharging, weighing, flipping and stacking processes before the next product can be filled and stamped to ensure continuous production. At present, the handling and transfer between processes of the simple titanium ingot forming hydraulic press are all realized by manual handling and crowbar operation. Due to the heavy weight of the electrode blocks, manual stacking is not only difficult and inefficient, but also cumbersome and cannot be carried out continuously. This not only increases product costs and reduces production efficiency, but also is not conducive to mass industrial production and modern industrial management requirements; in addition, some advanced titanium ingot forming hydraulic presses use professional manipulators to achieve handling. This method improves the production efficiency of the products, but the cost and maintenance costs of the equipment are also greatly increased.

[0004] Moreover, the existing hydraulic press process transfer robots usually use chains and ordinary reducers as well as ordinary screws and gear racks to drive the grippers, which have complex structures, low precision, slow speeds, and troublesome product changes. They cannot meet the requirements of high precision and high efficiency of the press and the requirements of product changes. Summary of the invention

[0005] The present invention aims to solve at least one of the technical problems existing in the related art. To this end, the present invention provides a titanium ingot electrode forming system to achieve rapid and stable transfer of titanium ingots.

[0006] The present invention provides a titanium ingot electrode forming system, comprising: a press, a material collecting device and a material pushing device; the material collecting device and the material pushing device are arranged at the front end of the press; the material pushing device comprises a bracket and a first material pushing cylinder, the first material pushing cylinder comprises a first piston rod, a cylinder body and a second piston rod, the first end of the first piston rod is fixedly connected to the bracket, the first end of the cylinder body is sleeved on the second end of the first piston rod and slidably connected to the bracket, and the first end of the second piston rod is sleeved on the second end of the cylinder body; the gap between the first piston rod and the first end of the cylinder body constitutes a first hydraulic cylinder, the gap between the second piston rod and the second end of the cylinder body constitutes a second hydraulic cylinder, and the gap between the first piston rod and the second piston rod and the cylinder body constitute a third hydraulic cylinder; the material collecting device comprises a first platform and a second platform, and the second piston rod is used to push the titanium ingot arranged on the upper end of the first platform to the upper end of the second platform.

[0007] According to a titanium ingot electrode forming system provided by the present invention, the pushing device also includes a pushing head, and the pushing head is fixedly arranged at the second end of the second piston rod to push the titanium ingot.

[0008] According to a titanium ingot electrode forming system provided by the present invention, the pushing device also includes a fixed rod and a guide sleeve, the guide sleeve is fixedly arranged on the outer wall of the cylinder body, the fixed rod is fixedly connected to the second piston rod, and the guide sleeve is sleeved on the fixed rod and slidably cooperates with the fixed rod.

[0009] According to a titanium ingot electrode forming system provided by the present invention, the pushing device also includes a first guide rail and a slider, the slider is fixedly arranged at the bottom of the cylinder body, the first guide rail is fixedly arranged at the upper end of the bracket, and the slider is slidably connected to the first guide rail.

[0010] According to a titanium ingot electrode forming system provided by the present invention, the pushing device also includes a limit block, which is arranged at one end of the first guide rail close to the first piston rod to limit the cylinder recovery process.

[0011] According to a titanium ingot electrode forming system provided by the present invention, the pushing device also includes a displacement detection component, and the displacement detection component is arranged at the second end of the first piston rod to measure the displacement of the second piston rod.

[0012] According to a titanium ingot electrode forming system provided by the present invention, the press includes a lower crossbeam, an upper crossbeam, a lower die mechanism and an upper die mechanism, the lower die mechanism is fixedly connected to the lower crossbeam through a first jacking assembly, and the upper die mechanism is fixedly connected to the upper crossbeam through a second jacking assembly.

[0013] According to a titanium ingot electrode forming system provided by the present invention, the lower die mechanism includes a bottom die base, a die core and a die sleeve, the axis of the bottom die base coincides with the center line of the lower cross beam, and the die core and the die sleeve are installed at the upper end of the bottom die base.

[0014] According to a titanium ingot electrode forming system provided by the present invention, the lower mold mechanism also includes a second pushing cylinder, a second guide rail and a U-shaped stopper, the output end of the second pushing cylinder is fixedly connected to the U-shaped stopper, the second guide rail is arranged on both sides of the bottom mold base and is fixedly connected to the lower cross beam, and the U-shaped stopper is slidably arranged on the second guide rail.

[0015] According to a titanium ingot electrode forming system provided by the present invention, the lower mold mechanism also includes a third pushing cylinder, the first end of the third pushing cylinder is slidably connected to the U-shaped stopper, and the second end of the third pushing cylinder is provided with a pushing plate for pushing the titanium ingot to the first platform.

[0016] The above one or more technical solutions in the embodiments of the present invention have at least one of the following technical effects: According to a titanium ingot electrode forming system of an embodiment of the present invention, a first piston rod, a second piston rod and a cylinder body are provided to solve the problem that the end of the second piston rod droops and causes the axis of the force to tilt, and realizes one cylinder with two rods while the cylinder body itself can also slide relative to the bracket, thereby improving the rigidity of the output end of the second piston rod, improving space utilization, reducing labor costs, and thereby realizing fast and stable transfer of titanium ingots.

[0017] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a top view of the titanium ingot electrode forming system provided by the present invention.

[0020] Figure 2 It is a rear stereoscopic diagram of the pushing device of the titanium ingot electrode forming system provided by the present invention.

[0021] Figure 3 It is a front stereoscopic view of the pushing device of the titanium ingot electrode forming system provided by the present invention.

[0022] Figure 4 It is a schematic diagram of the pushing device of the titanium ingot electrode forming system provided by the present invention in the open state.

[0023] Figure 5 It is a schematic diagram of the pushing device of the titanium ingot electrode forming system provided by the present invention in a closed state.

[0024] Figure 6 It is a half-section view of a press of the titanium ingot electrode forming system provided by the present invention.

[0025] Figure 7 It is an enlarged structural diagram of the upper and lower mold mechanisms of the titanium ingot electrode forming system provided by the present invention.

[0026] Figure 8 It is a top view of the upper die mechanism of the titanium ingot electrode forming system provided by the present invention.

[0027] Reference numerals: 1. Press; 11. Lower crossbeam; 12. Upper crossbeam; 13. Lower die mechanism; 131. Bottom die seat; 132. Die sleeve; 133. Second push cylinder; 134. Second guide rail; 135. U-shaped stopper; 136. Third push cylinder; 137. Push plate; 14. Upper die mechanism; 15. First jacking assembly; 16. Second jacking assembly; 2. Material collecting device; 21. First platform; 22. Second platform; 23. Material stacking platform; 3. Pushing device; 31. Bracket; 32. First push cylinder; 321. First piston rod; 322. Cylinder body; 323. Second piston rod; 324. First hydraulic cylinder; 325. Second hydraulic cylinder; 326. Third hydraulic cylinder; 33. Push head; 34. Fixed rod; 35. Guide sleeve; 36. First guide rail; 37. Slider; 38. Limit block; 39. Displacement detection assembly. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical scheme and advantages of the present invention clearer, the technical scheme in the present invention will be clearly and completely described below. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention. The following embodiments are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0029] In the description of the embodiments of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limitations on the embodiments of the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0030] In the description of the embodiments of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0031] In the embodiments of the present invention, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "above" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0032] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the embodiment of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0033] A hydraulic cylinder, also known as an oil cylinder, is a hydraulic actuator that converts hydraulic energy into mechanical energy and performs linear reciprocating motion (or swinging motion). It has a simple structure and reliable operation. When using it to achieve reciprocating motion, the reduction device can be eliminated, there is no transmission gap, and the movement is smooth. At the same time, the oil cylinder has a higher power density than the mechanical structure of a conventional motor reducer, so it is widely used in the hydraulic systems of various machines. However, in terms of the specific application scenario of the titanium ingot forming automated production line, if a single oil cylinder is used in conjunction with a conveyor roller to meet the delivery between the discharging, weighing, flipping, and stacking processes of the titanium ingots after pressing and forming, due to its long stroke, it is bound to be necessary to increase the length of the cylinder and the piston to increase the sliding distance of the piston, but this inevitably increases the installation space, and it cannot be used under conditions where the installation space is small, and the flexibility of use is poor. When a shaft or rod-like part such as a piston rod is extended, it is in a cantilever state. The longer it is, the easier it is to bend under the action of its own gravity. It is also difficult to repair after being damaged, which greatly affects production efficiency. Moreover, in terms of the application scenario of the titanium ingot pressing process, if a single oil cylinder is used, its stroke must be expanded, and the push head at the end of the long-stroke piston rod will inevitably droop after it is fully extended. The axis of its force will be tilted, which will cause it to intersect with the center of the pushed titanium ingot, and then the titanium ingot pressed into a green body will collide with the roller of the transmission line, causing defects such as missing edges and corners on the product, affecting product quality.

[0034] Figure 1 is a top view of the titanium ingot electrode forming system provided by the present invention; Figure 2 It is a rear perspective view of the pusher device of the titanium ingot electrode forming system provided by the present invention; Figure 3 It is a front perspective view of a material pushing device of a titanium ingot electrode forming system provided by the present invention; Figure 4 It is a schematic diagram of a material pushing device in an open state of the titanium ingot electrode forming system provided by the present invention; Figure 5 It is a schematic diagram of the pushing device of the titanium ingot electrode forming system provided by the present invention in a closed state.

[0035] The present invention provides a titanium ingot electrode forming system, such as Figures 1 to 5As shown, the titanium ingot electrode forming system includes: a press 1, a collecting device 2 and a pushing device 3; the collecting device 2 and the pushing device 3 are arranged at the front end of the press 1; the pushing device 3 includes a bracket 31 and a first pushing cylinder 32, the first pushing cylinder 32 includes a first piston rod 321, a cylinder body 322 and a second piston rod 323, the first end of the first piston rod 321 is fixedly connected to the bracket 31, the first end of the cylinder body 322 is sleeved on the second end of the first piston rod 321 and is slidably connected to the bracket 31, and the first end of the second piston rod 323 is sleeved It is arranged at the second end of the cylinder body 322; the gap between the first piston rod 321 and the first end of the cylinder body 322 constitutes a first hydraulic cylinder 324, the gap between the second piston rod 323 and the second end of the cylinder body 322 constitutes a second hydraulic cylinder 325, and the gap between the first piston rod 321 and the second piston rod 323 and the cylinder body 322 constitute a third hydraulic cylinder 326; the collecting device 2 includes a first platform 21 and a second platform 22, and the second piston rod 323 is used to push the titanium ingot set at the upper end of the first platform 21 to the upper end of the second platform 22.

[0036] In this embodiment, by providing the first piston rod 321, the second piston rod 323 and the cylinder body 322, the problem of the end of the second piston rod 323 drooping and causing the axis of action to tilt is solved, and while one cylinder and two rods are achieved, the cylinder body 322 itself can also slide relative to the bracket, thereby improving the rigidity of the output end of the second piston rod 323, improving space utilization, reducing labor costs, and achieving rapid and stable transfer of titanium ingots.

[0037] According to some preferred embodiments of the present invention, the cross-sections of the first piston rod 321 and the second piston rod 323 are T-shaped, and the first end and the second end of the first pushing cylinder 32 are both sealed to the piston rod.

[0038] According to some preferred embodiments of the present invention, the third hydraulic cylinder 326 is filled with oil, the first piston rod 321 is fixed, and the cylinder body 322 moves forward. After the first piston rod 321 is fully exposed, the cylinder body 322 fixes the second piston rod 323 and moves it forward, dividing the overall stroke into two, breaking the whole into parts, and realizing a long stroke by short-stroke hydraulic cylinder relay and reliable support for each stroke, so that the second piston rod 323 can still maintain sufficient rigidity after being extended, ensuring the stability of pushing the material, solving the problem of the cantilever drooping after the piston rod end of the long-stroke oil cylinder is extended, avoiding the collision and damage of the titanium ingot product with false density caused by the non-parallel action lines, and improving product quality.

[0039] According to some preferred embodiments of the present invention, the first hydraulic cylinder 324 is supplied with oil, and the cylinder body 322 is recovered; the second hydraulic cylinder 325 supplies oil, and the second piston rod 323 is recovered.

[0040] According to some preferred embodiments of the present invention, the bracket 31 is connected to the piston rod via a hinge frame.

[0041] According to some embodiments of the present invention, the support 31 is arranged perpendicular to the discharging direction of the press 1 .

[0042] According to some preferred embodiments of the present invention, the first platform 21 is a rotating table. After the titanium ingot is transported to the first platform 21, the rotating table drives the titanium ingot to rotate 90°, and the wider side of the titanium ingot contacts the pushing device 3 to facilitate the pushing device 3 to push the titanium ingot.

[0043] According to some preferred embodiments of the present invention, the second platform 22 is a rotating cage flip assembly. After the pushing device 3 pushes the two titanium ingots to the rotating cage flip assembly, the rotating cage flip assembly is used to assemble the two titanium ingots.

[0044] According to some preferred embodiments of the present invention, the material collecting device 2 further includes a material stacking table 23, and the material pushing device 3 pushes the assembled titanium ingots to the material stacking table 23, and the material stacking table 23 is composed of an unpowered roller conveyor.

[0045] According to a titanium ingot electrode forming system provided by the present invention, Figures 1 to 5 As shown, the pushing device 3 further includes a pushing head 33, and the pushing head 33 is fixedly arranged at the second end of the second piston rod 323, so as to stably push the titanium ingot.

[0046] In this embodiment, the pusher head 33 is provided to ensure that the titanium ingot is evenly stressed, thereby preventing the titanium ingot from being damaged due to dislocation, thereby improving product quality.

[0047] According to a titanium ingot electrode forming system provided by the present invention, Figures 1 to 5 As shown, the pushing device 3 also includes a fixed rod 34 and a guide sleeve 35. The guide sleeve 35 is fixedly arranged on the outer wall of the cylinder body 322. The fixed rod 34 is fixedly connected to the second piston rod 323. The guide sleeve 35 is sleeved on the fixed rod 34 and slidably cooperates with the fixed rod 34.

[0048] In this embodiment, the fixing rod 34 and the guide sleeve 35 are arranged to cooperate with each other to prevent the cylinder body 322 and the second piston rod 323 from rotating during the movement.

[0049] According to some preferred embodiments of the present invention, the guide sleeve 35 is disposed at a horizontally rearward position of the outer side wall of the cylinder body 322 .

[0050] According to a titanium ingot electrode forming system provided by the present invention, Figures 1 to 5As shown, the pushing device 3 also includes a first guide rail 36 and a slider 37 . The slider 37 is fixedly disposed at the bottom of the cylinder body 322 . The first guide rail 36 is fixedly disposed at the upper end of the bracket 31 . The slider 37 is slidably connected to the first guide rail 36 .

[0051] In this embodiment, the first guide rail 36 and the slider 37 are provided to ensure the movement accuracy of the cylinder 322 and avoid deviation.

[0052] According to a titanium ingot electrode forming system provided by the present invention, Figures 1 to 5 As shown, the pushing device 3 further includes a limit block 38 , which is disposed at one end of the first guide rail 36 close to the first piston rod 321 , and is used to limit the recovery process of the cylinder body 322 .

[0053] In this embodiment, the limiting block 38 is provided to limit the recovery process of the cylinder body 322, so as to ensure that the first piston rod 321 and the second piston rod 323 are completely recovered and fitted.

[0054] According to some embodiments of the present invention, when the first piston rod 321 and the second piston rod 323 are fully recovered, the first end of the cylinder body 322 and the limit block 38 are in contact and limited, and the second end of the first piston rod 321 and the first end of the second piston rod 323 are in contact and limited.

[0055] According to some preferred embodiments of the present invention, a cross groove is formed on the second end of the first piston rod 321 and the first end of the second piston rod 323 to ensure that when the first piston rod 321 and the second piston rod 323 are fully retracted and fitted together, the oil can still flow back to the oil tank along the groove without generating additional back pressure.

[0056] According to a titanium ingot electrode forming system provided by the present invention, Figures 1 to 5 As shown, the pushing device 3 further includes a displacement detection component 39 , which is disposed at the second end of the first piston rod 321 to measure the displacement of the second piston rod 323 .

[0057] In this embodiment, the displacement detection component 39 is provided to ensure the position accuracy of the pushing device 3, so that the precise transportation and positioning of the formed product can be achieved.

[0058] According to some preferred embodiments of the present invention, a wire ruler push head displacement detection component 39 is provided at one end of the bracket 31 close to the articulated frame, and a wire ruler push head displacement detection component interface is installed at the lower center of the push head 33 to constitute the displacement detection component 39, and avoidance holes are opened in the middle of the articulated frame and the limit block 38 for the wire ruler push head displacement detection component 39 to pass through.

[0059] According to some preferred embodiments of the present invention, the displacement detection component 39 adopts a displacement sensor.

[0060] According to some embodiments of the present invention, the pushing device 3 also includes a controller, which is used to read the displacement data of the pushing head 33, and then control the flow rate of the output pump and the output value of the servo valve to ensure the accuracy of the position of the pushing device 3, thereby realizing accurate transportation and positioning of the formed product.

[0061] Figure 6 It is a half-section diagram of a press of the titanium ingot electrode forming system provided by the present invention; Figure 7 It is a structural enlarged diagram of the upper and lower mold mechanisms of the titanium ingot electrode forming system provided by the present invention; Figure 8 It is a top view of the upper die mechanism of the titanium ingot electrode forming system provided by the present invention.

[0062] According to a titanium ingot electrode forming system provided by the present invention, Figures 6 to 8 As shown, the press 1 includes a lower crossbeam 11, an upper crossbeam 12, a lower mold mechanism 13 and an upper mold mechanism 14. The lower mold mechanism 13 is fixedly connected to the lower crossbeam 11 via a first jacking assembly 15, and the upper mold mechanism 14 is fixedly connected to the upper crossbeam 12 via a second jacking assembly 16.

[0063] According to some preferred embodiments of the present invention, the lower cross beam 11 is a welded structure, and a solid body made of 35# steel is welded at the center thereof corresponding to the electrode forming position and the rib plate.

[0064] According to a titanium ingot electrode forming system provided by the present invention, Figures 6 to 8 As shown, the lower mold mechanism 13 includes a bottom mold base 131 , a mold core and a mold sleeve 132 . The axis of the bottom mold base 131 coincides with the center line of the lower cross beam 11 . The mold core and the mold sleeve 132 are installed at the upper end of the bottom mold base 131 .

[0065] According to some embodiments of the present invention, a lower mold mechanism 13 is installed on the upper part of the lower beam 11. The bottom mold seat 131 in the lower mold mechanism 13 is located at the upper center position of the lower beam 11. The bottom mold seat 131 has a certain material contact strength, and its shape is slightly larger than that of the titanium ingot.

[0066] According to a titanium ingot electrode forming system provided by the present invention, the lower mold mechanism 13 also includes a second pushing cylinder 133, a second guide rail 134 and a U-shaped stopper 135, the output end of the second pushing cylinder 133 is fixedly connected to the U-shaped stopper 135, the second guide rail 134 is arranged on both sides of the bottom mold base 131 and is fixedly connected to the lower cross beam 11, and the U-shaped stopper 135 is slidably arranged on the second guide rail 134.

[0067] According to a titanium ingot electrode forming system provided by the present invention, Figures 6 to 8 As shown, the lower mold mechanism 13 also includes a third pushing cylinder 136 , a first end of the third pushing cylinder 136 is slidably connected to the U-shaped stopper 135 , and a second end of the third pushing cylinder 136 is provided with a pushing plate 137 for pushing the titanium ingot to the first platform 21 .

[0068] According to some embodiments of the present invention, the third pushing cylinder 136 is nested inside the U-shaped stopper 135 .

[0069] According to some embodiments of the present invention, a U-shaped stopper 135 is provided to cooperate with the second pushing cylinder 133 and the third pushing cylinder 136, so that the second pushing cylinder 133 drives the U-shaped stopper 135 to move forward to fix and receive the titanium ingot. After the titanium ingot is stable, the third pushing cylinder 136 is used to push the titanium ingot forward until it is fixed on the first platform 21, thereby simplifying the process of transporting the titanium ingot to the first platform 21, improving work efficiency, and saving energy.

[0070] According to some embodiments of the present invention, the U-shaped stopper 135 is used to receive the die punch and the die core, and the second push cylinder 133 is used to pull them out of the press 1 for maintenance, thereby simplifying the structure of the hydraulic press 1 and saving energy.

[0071] The technical solution of the present invention is further explained below in conjunction with a specific embodiment. It should be noted that this specific embodiment is only for those skilled in the art to better understand the technical solution of the present invention, and should not be regarded as an unreasonable limitation on the protection scope of the present invention.

[0072] Embodiment 1 After the titanium electrode titanium ingot is placed in the die sleeve and the die core die hole, the upper die mechanism moves downward for pressing. The forming force is transmitted to the bottom die seat through the product, and then diffused to the solid body in the center of the lower beam through the bottom die seat. After the pressing is completed, the first jacking component is started to lift the die sleeve, and the second push cylinder is started to drive the U-shaped block at the front end to move along the second guide rail laid on the lower cross beam to the lower end of the die sleeve. The first jacking component falls, and the lower end of the die sleeve contacts the top of the U-shaped block. At this time, the upper die mechanism moves downward again to squeeze the formed titanium electrode titanium ingot into the notch of the U-shaped block. After the titanium ingot is completely removed, the third push cylinder nested in the notch of the U-shaped push block is started to push the product to the specified position of the production line. Then, the third push cylinder retreats, the first jacking component starts to lift slightly, the second push cylinder retreats, and the first jacking component moves downward until the die sleeve contacts the bottom die seat, and the next working cycle can be carried out.

[0073] The third pushing cylinder in the mold transports the formed titanium ingot to the designated position of the rotating table. Further, the rotating table rotates the formed titanium ingot product 90° to make the stainless steel titanium ingot pusher in the pushing device at the center of the titanium ingot cross section vertical. Further, the pushing device receives the instruction from the program PLC to push the titanium ingot from the rotating table to the weighing table. After weighing, the pushing device pushes the titanium ingot to the rotating cage flipping assembly according to the program instruction. The rotating cage flipping assembly is a special equipment for rotating and splicing the pressed titanium pole blocks. After the rotating cage flipping assembly assembles the two titanium pole blocks, the pusher head in the pushing device receives the instruction to push the titanium ingot to the stacking table for stacking. The stacking table is composed of an unpowered roller. Under the action of the pushing device, benefiting from the high power density of the cylinder, the pressed products are stacked one by one in a push-to-front manner to form long strip electrodes with flat appearance and seams connected. At this point, a working cycle ends, and the pushing device retreats to wait for the next working cycle.

[0074] Compared with the prior art, the titanium ingot electrode forming system of the embodiment of the present invention has the following technical effects: (1) Due to the concentrated load characteristics of the electrode pressing process, the lower crossbeam is embedded with a solid structure, which reduces the weight of the mold, simplifies the mold structure, and improves the stiffness of the lower crossbeam. Under the same conditions, the stiffness of the lower crossbeam is increased from about 1 / 6000 to 1 / 9000.

[0075] (2) The U-shaped stopper is nested with the second and third push cylinders. After the product is demoulded, the second push cylinder nested in the U-shaped stopper can push the product to the designated position of the production line, solving the problem of connection between processes during the pressing of titanium ingot electrodes. (3) The third push cylinder in the lower die mechanism can also be used for dual purposes, with the function of mobile die changing. When maintaining the die punch and die core, the upper and lower die assemblies can be removed by removing the connection end with the die lifting cylinder, eliminating the need for the hydraulic press to be equipped with a mobile workbench function accessory; (4) The working conditions are improved. In the process of pushing the formed titanium ingot, there is no need to repeatedly manipulate the bulky titanium block like a manual crowbar, and the number of operators can be reduced. It has the characteristics of reliable operation, labor saving, improved production efficiency and product quality, and meets the requirements of mass production of products.

[0076] (5) A pushing device is used, that is, through the coordination of a single-cylinder double-piston rod oil cylinder and a linear guide structure, and through the use of a wire ruler push head displacement detection component and a controller to accurately control the process position of the titanium ingot being pushed, the accuracy of the position of the pushing device is ensured, and the precise handling and positioning of the formed products can be achieved. Compared with professional manipulators, it has a simple structure and control principle, is easy to use, has high reliability, is economical to operate and has low production costs, and has the characteristics of matching production capacity, good production connection, and easy operation, which has significant economic benefits for equipment users.

[0077] (6) By adopting a single-cylinder double-piston rod oil cylinder and a linear guide structure, the thickness and size space of the two cylinder bottoms are eliminated, and the extension stroke of the output piston rod can be greatly increased within a limited space, and the overall length and installation space can be greatly reduced within the same stroke, or the output shaft stroke can be greatly increased within the same space. The space utilization rate is high and the application scenarios are diverse, which can solve the long-stroke connection between the titanium ingot electrode pressing processes; at the same time, the double piston rods share the same cylinder, the double piston rods are opposite, one cylinder has two output rods, and the cylinder body is movable; at the rear end of the oil cylinder, the rear end cylinder moving rod is fixed; at the front end of the oil cylinder, the front end rod moving cylinder is fixed. In this way, the overall stroke is divided into two, and the whole is broken into parts, so that the short-stroke hydraulic cylinder relay can achieve a large stroke and each stroke has reliable support, so that the second piston rod is connected to the push head and still maintains sufficient rigidity after it is extended, ensuring the stability of the pusher, solving the problem of the cantilever drooping after the long-stroke oil cylinder piston rod end is extended, avoiding the titanium ingot product from being damaged by bumps due to uneven density of granular material pressing due to the non-parallel action line of the second piston rod, and improving the quality of the product.

[0078] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A titanium ingot electrode forming system, characterized in that: include: Presses, collecting devices and pushing devices; The material collecting device and the material pushing device are arranged at the front end of the press; The pushing device comprises a bracket and a first pushing cylinder, wherein the first pushing cylinder comprises a first piston rod, a cylinder body and a second piston rod, wherein the first end of the first piston rod is fixedly connected to the bracket, the first end of the cylinder body is sleeved on the second end of the first piston rod and is slidably connected to the bracket, and the first end of the second piston rod is sleeved on the second end of the cylinder body; The gap between the first piston rod and the first end of the cylinder body constitutes a first hydraulic cylinder, the gap between the second piston rod and the second end of the cylinder body constitutes a second hydraulic cylinder, and the gap between the first piston rod and the second piston rod and the cylinder body constitute a third hydraulic cylinder; The material collecting device comprises a first platform and a second platform, and the second piston rod is used to push the titanium ingot arranged on the upper end of the first platform to the upper end of the second platform.

2. The titanium ingot electrode forming system according to claim 1, characterized in that: The pushing device also includes a pushing head, which is fixedly arranged on the second end of the second piston rod and is used for pushing the titanium ingot.

3. The titanium ingot electrode forming system according to claim 1, characterized in that: The pushing device also includes a fixed rod and a guide sleeve, wherein the guide sleeve is fixedly arranged on the outer side wall of the cylinder body, the fixed rod is fixedly connected to the second piston rod, and the guide sleeve is sleeved on the fixed rod and slidably cooperates with the fixed rod.

4. The titanium ingot electrode forming system according to claim 1, characterized in that: The pushing device also includes a first guide rail and a sliding block. The sliding block is fixedly arranged at the bottom of the cylinder body. The first guide rail is fixedly arranged at the upper end of the bracket. The sliding block is slidably connected to the first guide rail.

5. The titanium ingot electrode forming system according to claim 4, characterized in that: The pushing device also includes a limit block, which is arranged at one end of the first guide rail close to the first piston rod and is used to limit the cylinder recovery process.

6. The titanium ingot electrode forming system according to claim 1, characterized in that: The pushing device further comprises a displacement detection component, which is arranged at the second end of the first piston rod and is used to measure the displacement of the second piston rod.

7. The titanium ingot electrode forming system according to claim 1, characterized in that: The press comprises a lower crossbeam, an upper crossbeam, a lower die mechanism and an upper die mechanism, wherein the lower die mechanism is fixedly connected to the lower crossbeam via a first jacking assembly, and the upper die mechanism is fixedly connected to the upper crossbeam via a second jacking assembly.

8. The titanium ingot electrode forming system according to claim 7, characterized in that: The lower mold mechanism comprises a bottom mold base, a mold core and a mold sleeve. The axis of the bottom mold base coincides with the center line of the lower cross beam. The mold core and the mold sleeve are installed at the upper end of the bottom mold base.

9. The titanium ingot electrode forming system according to claim 8, characterized in that: The lower mold mechanism also includes a second pushing cylinder, a second guide rail and a U-shaped stopper. The output end of the second pushing cylinder is fixedly connected to the U-shaped stopper. The second guide rail is arranged on both sides of the bottom mold base and is fixedly connected to the lower cross beam. The U-shaped stopper can be slidably arranged on the second guide rail.

10. The titanium ingot electrode forming system according to claim 9, characterized in that: The lower die mechanism also includes a third pushing cylinder, a first end of which is slidably connected to the U-shaped stopper, and a second end of which is provided with a pushing plate for pushing the titanium ingot to the first platform.

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