Compression roller surface polishing device

The roller surface polishing device addresses inefficiencies in traditional methods by using a power drive assembly for automated, controlled movement and alignment of the polishing wheel, enhancing polishing efficiency and reducing damage to the roller surface.

CN119238347AInactive Publication Date: 2025-01-03CHANGZHOU WUJIN GUANGYU EMBOSSING ROLLER MACHINERY
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Patent Information

Application Number
CN202411405326.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-01-03
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional roller polishing methods require repeated clamping and releasing of rollers for different surface areas, significantly reducing efficiency due to the need for manual rotation and alignment, leading to potential damage and inefficiency.

Method used

A roller surface polishing device with a power drive assembly that controls a polishing wheel to move radially and rotate independently, allowing it to align with and polish different positions on the roller surface without manual intervention, using a combination of motors, gears, and magnetic attraction to facilitate smooth movement and contact.

Benefits of technology

Enhances polishing efficiency by allowing continuous and controlled movement of the polishing wheel over the roller surface, minimizing damage and improving the overall repair process through automated alignment and contact with the roller surface.

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Abstract

The invention discloses a press roller surface polishing device, and relates to the technical field of roller surface repairing. The polishing device comprises an annular frame, a polishing assembly, a power driving assembly and a clamping assembly, the annular frame is installed on an external rack, the polishing assembly comprises a polishing wheel, the power driving assembly is installed on the side, close to the annular frame, of the polishing assembly, and the power driving assembly comprises a rotating frame; and a first motor is fixedly arranged on one side of the rotating frame, the polishing assembly is driven by the first motor to rotate, the clamping assembly comprises clamping plates which are symmetrically arranged, a pressing roller is clamped between the two clamping plates, and the other end of the pressing roller is detachably installed in the annular frame. The power driving assembly is controlled to enable the polishing wheel to be located above the pressing roller and move in the radial direction towards the pressing roller, then the polishing wheel is controlled to be close to the pressing roller, the polishing wheel is controlled to rotate to polish and grind the roller surface of the pressing roller, and the polishing efficiency of the pressing roller is greatly improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of roller surface repair, and in particular relates to a roller surface polishing device. Background Art

[0002] The roller press is designed based on the principle of material bed grinding. It consists of two rotating rollers. The material is put in from above the two rollers and is continuously brought between the two rollers by the rollers. After being highly squeezed, it becomes a dense cake and is discharged from the bottom of the rollers. In addition to a certain proportion of fine-grained finished products, the discharged cake has a large number of cracks inside the non-finished particles due to the high-intensity squeezing pressure. At this time, the rollers need to be polished and repaired.

[0003] Traditional roller polishing is to clamp the roller with a clamp, and then use a polishing machine to polish and repair the roller surface. After the repair is completed, the roller needs to be released and rotated to polish and repair other parts. When the roller surface is worn in many places, this method requires repeated clamping, releasing and rotating of the roller to complete the roller surface repair, which greatly reduces the efficiency of roller polishing. To this end, we provide a roller surface polishing device to solve the above problems. Summary of the invention

[0004] The purpose of the present invention is to provide a roller surface polishing device, which controls the power drive component so that the polishing wheel is above the roller and moves radially toward the roller, and then controls the polishing wheel to be close to the roller. At this time, the polishing wheel is controlled to rotate to polish and grind the roller surface of the roller. When the polishing wheel is in different positions, different control methods are used to drive the polishing wheel to move to the roller surface, thereby solving the problems of the existing roller surface being damaged at different positions and the roller surface being unable to be rotated in time.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The present invention is a roller surface polishing device, comprising an annular frame, a polishing assembly, a power drive assembly and a clamping assembly, wherein the annular frame is installed on an external frame, an annular groove is provided on one side of the annular frame, the polishing assembly is installed on one side of the annular groove, the polishing assembly comprises a polishing wheel, and the polishing wheel is used to grind the roller surface after being damaged, the power drive assembly is installed on a side of the polishing assembly close to the annular frame, the power drive assembly comprises a rotating frame, a first motor is fixedly provided on one side of the rotating frame, and the polishing assembly is driven to rotate by the first motor, the clamping assembly comprises symmetrically arranged clamping plates, the roller is clamped between the two clamping plates, and the other end of the roller is detachably installed inside the annular frame.

[0007] The present invention is further configured as follows: a connecting plate is fixedly provided on the inner side of the annular frame, a limiting ring is fixedly provided on one end of the connecting plate, the limiting ring is slidably matched with the pressure roller, an L-shaped supporting frame is fixedly provided on the bottom of the annular frame, the inner side of the L-shaped supporting frame is rotatably connected with the rotating frame, a second motor is installed on one side of the rotating frame, a positioning cavity is fixedly provided on one side of the L-shaped supporting frame, a sliding groove is opened inside the positioning cavity, and the second motor is installed inside the positioning cavity and is slidably matched with the sliding groove in an annular direction.

[0008] The present invention is further configured as follows: a connecting plate is installed above the polishing wheel, the connecting plate and the polishing wheel are connected by a first threaded rod, the first threaded rod is fixedly connected to the top of the polishing wheel, the first threaded rod and the connected plate are threadedly engaged, a first guide rod is fixedly arranged on the top of the polishing wheel, the first guide rod and the connecting plate are slidably engaged, a driving gear ring is rotatably arranged on the top of the connecting plate, the driving gear ring and the first threaded rod are threadedly engaged, a first rack is slidably arranged on the connecting plate, and the first rack and the driving gear ring are meshed.

[0009] The present invention is further configured such that two limit plates are fixedly provided on the top of the connecting disk, wherein a first elastic member is fixedly provided on one side of one of the limit plates, one end of the first elastic member is fixedly connected to the first rack, and a first electromagnet is fixedly provided on one side of the other limit plate close to the first rack, a first permanent magnet is fixedly provided on one side of the first rack, and the first electromagnet and the first permanent magnet are magnetically attracted to each other.

[0010] The present invention is further configured such that a first L-shaped rod is rotatably provided on the top of the connecting disk, a supporting disk is rotatably provided on the top of the first L-shaped rod, a third motor is installed on the top of the supporting disk, an output end of the third motor passes through the first L-shaped rod and is fixedly connected to the connecting disk, a second L-shaped rod is fixedly provided on one side of the first L-shaped rod, a first limiting rod is slidably provided on a side of the second L-shaped rod close to the first L-shaped rod, and a gravity ball is fixedly provided on one end of the first limiting rod.

[0011] The present invention is further configured such that the polishing assembly also includes a first limit frame, a first L-shaped rod penetrates the first limit frame and is fixedly provided with a third L-shaped rod, a second rack is fixedly provided on one side of the third L-shaped rod, a first chamber and a second chamber are opened inside the first limit frame, the first L-shaped rod and the first chamber are slidably matched, a first baffle is slidably provided inside the first chamber, the first baffle and the inner wall of the second chamber are connected by a second elastic member, a second electromagnet is installed on the inner wall of the first chamber, a second permanent magnet is installed on one side of the first baffle, and the second electromagnet and the first permanent magnet magnetically repel each other.

[0012] The present invention is further configured as follows: a second limit rod is fixedly provided on one side of the gravity ball close to the first limit frame, a second limit frame is installed on the first limit frame at a symmetrical position of the pressure roller, a third chamber and a fourth chamber are opened inside the second limit frame, the second limit frame and the third chamber are slidably matched, the second limit rod passes through the second limit frame and is fixedly provided with a fourth L-shaped rod, a third rack is fixedly provided on one side of the fourth L-shaped rod, a second baffle and a third baffle are slidably provided inside the third chamber, the second baffle is connected to the inner wall of the fourth chamber by a third elastic member, the third baffle is connected to the inner wall of the fourth chamber by a fourth elastic member, the second baffle is connected to the first baffle by a U-shaped rod, a third electromagnet is fixedly provided on the inner wall of the third chamber, a third permanent magnet is fixedly provided on one side of the third baffle, and the third electromagnet and the third permanent magnet repel each other magnetically.

[0013] The present invention is further configured as follows: a transmission rod is symmetrically fixedly provided on one side of the rotating frame, wherein one of the transmission rods is slidably matched with the first limit frame, and the other transmission rod is slidably matched with the second limit frame, and the power drive assembly also includes a rotating disk, a connecting rod is fixedly provided on one side of the rotating disk, one end of the connecting rod is rotatably connected to the limit ring, a driving gear is slidably provided on the peripheral side of the connecting rod, the driving gear is respectively meshed with the second rack and the third rack, and the driving gear is connected to the rotating disk via two fifth elastic members.

[0014] The present invention is further configured as follows: two second guide rods are fixedly provided on one side of the rotating disk close to the connecting rod, wherein one of the second guide rods slides in cooperation with the first limit frame, and the other second guide rod slides in cooperation with the second limit frame, and a second threaded rod is rotatably provided on the side of the rotating disk close to the connecting rod, a pushing plate is threadedly provided on the circumferential side surface of the second threaded rod, the second threaded rod passes through the outer side of the rotating frame and is fixedly connected to the output end of the second motor, a third limit plate is fixedly provided on the side of the rotating disk close to the connecting rod, the third limit plate is connected to the first L-shaped rod via a positioning plate, the positioning plate and the third limit plate are slidably connected, one end of the third limit plate is fixedly connected to a fixing plate, a fourth motor is installed on one side of the fixing plate, the output end of the fourth motor passes through the fixing plate and is fixedly connected to a third threaded rod rotatably matched with the fixing plate, and the third threaded rod is threadedly matched with the positioning plate.

[0015] The present invention is further configured such that the clamping assembly also includes a positioning frame, the positioning frame is fixedly connected to the annular frame, a U-shaped plate is fixedly provided on one side of the positioning frame, a cylinder is installed on the inner side of the U-shaped plate, ear plates are symmetrically provided on the output end of the cylinder, a first connecting rod and a second connecting rod are rotatably provided on one side of the clamping plate, the first connecting rod and the second connecting rod are both rotatably matched with one side of the positioning frame, a third connecting rod is rotatably provided on one end of the second connecting rod, and the third connecting rod is rotatably connected to the corresponding ear plate.

[0016] The present invention has the following beneficial effects:

[0017] 1. The present invention drives the polishing wheel to rotate to a position opposite to the position where the pressure roller needs to be polished through a power drive assembly. At this time, some parts in the polishing assembly are controlled to work so that the support limit of the polishing wheel is released. At this time, the polishing wheel moves radially along the pressure roller under the action of its own gravity. At this time, when the polishing wheel is above the horizontal position of the pressure roller, the polishing wheel moves by its own gravity and then separates from the pressure roller. When the polishing wheel is below the horizontal position of the pressure roller, the power drive assembly drives the polishing wheel to rotate to a position opposite to the position where the pressure roller needs to be polished. Some parts in the power drive assembly drive the polishing wheel to move along the radial position of the pressure roller, so that the polishing wheel moves toward the direction of the pressure roller. When the polishing wheel is in different positions, the polishing wheel is driven to move in different ways, thereby improving the polishing efficiency.

[0018] 2. The present invention controls the first electromagnet to be energized and magnetized. Under the action of magnetic attraction, the first rack moves and drives the driving gear ring to rotate, and the first elastic member is stretched. At this time, the first threaded rod rotates and drives the polishing wheel to move downward along the first guide rod, so that the polishing wheel fits the roller surface of the pressure roller, and then the third motor is driven to drive the connecting disk to rotate. The polishing wheel rotates synchronously to continuously polish and repair the roller surface of the pressure roller. The polishing wheel falls directly onto the pressure roller under its own gravity, which will generate a certain impact force on the pressure roller. Controlling the polishing wheel to fit the roller surface of the pressure roller in a short distance reduces the damage of the polishing wheel to the pressure roller.

[0019] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0021] Figure 1 It is a schematic diagram of the structure of the pressure roller surface polishing device.

[0022] Figure 2for Figure 1 Schematic diagram of the structure from another angle.

[0023] Figure 3 for Figure 2 The structural front view.

[0024] Figure 4 for Figure 1 Schematic diagram of part of the structure.

[0025] Figure 5 for Figure 4 The structural front view.

[0026] Figure 6 for Figure 5 Schematic diagram of part of the structure.

[0027] Figure 7 for Figure 6 Schematic diagram of the structure from another angle.

[0028] Figure 8 It is a schematic diagram of the structure of the grinding assembly in the present invention.

[0029] Fig. 9 for Figure 8 Schematic diagram of the structure from another angle.

[0030] Fig.10 for Fig. 9 The structural front view.

[0031] Fig.11 for Fig. 9 Left view of the structure.

[0032] Fig.12 for Fig. 9 Rear view of the structure.

[0033] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0034] 1-annular frame, 101-annular groove, 102-connecting plate, 103-limiting ring, 104-L-shaped support frame, 105-positioning cavity, 2-polishing assembly, 201-polishing wheel, 202-connecting plate, 203-first threaded rod, 204-first guide rod, 205-driving gear ring, 206-first rack, 207-limiting plate, 208-first elastic member, 209-first L-shaped rod, 210 -support plate, 211-third motor, 212-second L-shaped rod, 213-first limiting rod, 214-gravity ball, 215-first limiting frame, 216-third L-shaped rod, 217-second rack, 218-first chamber, 219-second chamber, 220-first baffle, 221-second elastic member, 222-second limiting rod, 223-second limiting frame, 224-third chamber, 225 -fourth chamber, 226-fourth L-shaped rod, 227-third rack, 228-second baffle, 229-third baffle, 230-third elastic member, 231-fourth elastic member, 232-U-shaped rod, 3-power drive assembly, 301-rotating frame, 302-first motor, 303-transmission rod, 304-rotating disk, 305-driving gear, 306-second guide rod, 307-second threaded rod, 308-pushing plate, 309-positioning plate, 310-fixing plate, 311-fourth motor, 312-third threaded rod, 313-third limiting plate, 314-connecting rod, 4-clamping assembly, 401-clamping plate, 402-positioning frame, 403-U-shaped plate, 404-cylinder, 405-ear plate, 406-first connecting rod, 407-second connecting rod, 408-third connecting rod, 5-pressing roller. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] For specific embodiment 1, please refer to Figure 1-12 The present invention is a roller surface polishing device, comprising an annular frame 1, a polishing assembly 2, a power drive assembly 3 and a clamping assembly 4. The annular frame 1 is mounted on an external frame, an annular groove 101 is provided on one side of the annular frame 1, and the polishing assembly 2 is mounted on one side of the annular groove 101. The polishing assembly 2 comprises a polishing wheel 201 (such as Figure 3As shown, the arrow range is the polishing operation range of the polishing wheel 201), the polishing wheel 201 is used to grind the roller surface after being damaged, the power drive component 3 is installed on the side of the polishing component 2 close to the annular frame 1, the power drive component 3 includes a rotating frame 301, a first motor 302 is fixedly arranged on one side of the rotating frame 301, and the polishing component 2 is driven to rotate by the first motor 302, the clamping component 4 includes symmetrically arranged clamping plates 401, and the pressure roller 5 is clamped between the two clamping plates 401, and the other end of the pressure roller 5 is detachably installed inside the annular frame 1 (the pressure roller 5 is assembled by a pressure roller shell and bearings, etc., which is a prior art and will not be elaborated here).

[0037] Specifically, a connecting plate 102 is fixedly provided on the inner side of the annular frame 1, a limiting ring 103 is fixedly provided on one end of the connecting plate 102, the limiting ring 103 is slidably engaged with the pressure roller 5, an L-shaped supporting frame 104 is fixedly provided on the bottom of the annular frame 1, the inner side of the L-shaped supporting frame 104 is rotatably connected to the rotating frame 301, a second motor is installed on one side of the rotating frame 301, a positioning cavity 105 is fixedly provided on one side of the L-shaped supporting frame 104, a sliding groove is opened inside the positioning cavity 105, the second motor is installed inside the positioning cavity 105 and is slidably engaged with the sliding groove in an annular direction.

[0038] The operation process of this embodiment is as follows: insert one end of the pressure roller 5 into the limiting ring 103, and at the same time, use the clamping assembly 4 to fix the position of the pressure roller 5, such as Figure 1 As shown, in the initial state, the polishing assembly 2 is at the rightmost end position of the pressure roller 5, and the polishing assembly 2 is arranged vertically. When the polishing wheel 201 is above the horizontal position of the pressure roller 5, the power driving assembly 3 drives the polishing wheel 201 to rotate to the required grinding position on the pressure roller 5. At this time, some parts in the polishing assembly 2 are controlled to work so that the support limit of the polishing wheel 201 is released. At this time, the polishing wheel 201 moves radially along the pressure roller 5 under the action of its own gravity. After the polishing wheel 201 moves by its own gravity, it still maintains a certain distance from the pressure roller 5 (to prevent the pressure roller 5 from directly falling, impacting and crushing the pressure roller 5 and causing secondary damage). The polishing assembly 2 is controlled to work again so that the polishing wheel 201 is pressed against the roller surface of the pressure roller 5 to be repaired. The polishing wheel 201 is controlled to rotate (rotate) to polish the roller surface. During this process, the power drive assembly 3 is used to drive the polishing assembly 2 to move along the axial direction of the roller surface. When the polishing is completed, the power drive assembly 3 is used to drive the polishing assembly 2 back to the initial position. Then, the polishing assembly 2 is moved to another repairing surface. The polishing assembly 2 is controlled to rotate by some parts in the power drive assembly 3 so that the polishing assembly 2 polishes other damaged areas of the roller surface of the pressure roller 5.

[0039] When the polishing wheel 201 is below the horizontal position of the pressure roller 5, the power drive component 3 drives the polishing wheel 201 to rotate to the required grinding position of the pressure roller 5, and some parts in the power drive component 3 drive the polishing wheel 201 to move along the radial position of the pressure roller 5, so that the polishing wheel 201 moves toward the direction of the pressure roller 5. After the movement of the polishing wheel 201 is completed, it still maintains a certain distance from the pressure roller 5. At this time, some parts in the polishing component 2 are controlled to work again so that the polishing wheel 201 is pressed against the roller surface of the pressure roller 5 that needs to be repaired. At this time, the roller surface is polished and ground by controlling the rotation of the polishing wheel 201. In this process, the power drive component 3 is used to drive the polishing component 2 to move axially along the roller surface. When polishing is completed, the power drive component 3 is used to drive the polishing component 2 to return to the initial position, and then some parts in the power drive component 3 are used to control the rotation of the polishing component 2, so that the polishing component 2 polishes and grinds other damaged parts of the roller surface of the pressure roller 5.

[0040] Specific embodiment two, on the basis of specific embodiment one, a connecting disk 202 is installed above the polishing wheel 201, the connecting disk 202 and the polishing wheel 201 are connected by a first threaded rod 203, the first threaded rod 203 is fixedly connected to the top of the polishing wheel 201, the first threaded rod 203 and the connected disk 202 are threadedly matched, a first guide rod 204 is fixedly arranged on the top of the polishing wheel 201, the first guide rod 204 and the connecting disk 202 are slidably matched, a driving gear ring 205 is rotatably arranged on the top of the connecting disk 202, the driving gear ring 205 and the first threaded rod 203 are threadedly matched, a first rack 206 is slidably arranged on the connecting disk 202, and the first rack 206 and the driving gear ring 205 are meshed.

[0041] Specifically, two limiting plates 207 are fixedly arranged on the top of the connecting disk 202, one of which is fixedly arranged with a first elastic member 208 on one side of the limiting plate 207, one end of the first elastic member 208 is fixedly connected to the first rack 206, and the other limiting plate 207 is fixedly arranged with a first electromagnet on one side close to the first rack 206, and a first permanent magnet is fixedly arranged on one side of the first rack 206, and the first electromagnet and the first permanent magnet are magnetically attracted to each other;

[0042] A first L-shaped rod 209 is rotatably provided on the top of the connecting disk 202, a supporting disk 210 is rotatably provided on the top of the first L-shaped rod 209, a third motor 211 is installed on the top of the supporting disk 210, an output end of the third motor 211 passes through the first L-shaped rod 209 and is fixedly connected to the connecting disk 202, a second L-shaped rod 212 is fixedly provided on one side of the first L-shaped rod 209, a first limiting rod 213 is slidably provided on the side of the second L-shaped rod 212 close to the first L-shaped rod 209, and a gravity ball 214 is fixedly provided on one end of the first limiting rod 213;

[0043] The polishing assembly 2 also includes a first limiting frame 215, a first L-shaped rod 209 passes through the first limiting frame 215 and is fixedly provided with a third L-shaped rod 216, a second rack 217 is fixedly provided on one side of the third L-shaped rod 216, a first chamber 218 and a second chamber 219 are opened inside the first limiting frame 215, the first L-shaped rod 209 and the first chamber 218 are slidably matched, a first baffle 220 is slidably provided inside the first chamber 218, the first baffle 220 is connected to the inner wall of the second chamber 219 by a second elastic member 221, a second electromagnet is installed on the inner wall of the first chamber 218, a second permanent magnet is installed on one side of the first baffle 220, and the second electromagnet and the second permanent magnet repel each other magnetically.

[0044] Furthermore, a second limiting rod 222 is fixedly provided on one side of the gravity ball 214 close to the first limiting frame 215, a second limiting frame 223 is installed on the first limiting frame 215 at a symmetrical position of the pressure roller 5, a third chamber 224 and a fourth chamber 225 are provided inside the second limiting frame 223, the second limiting frame 223 and the third chamber 224 are slidably matched, the second limiting rod 222 passes through the second limiting frame 223 and is fixedly provided with a fourth L-shaped rod 226, a third rack 227 is fixedly provided on one side of the fourth L-shaped rod 226, The second baffle 228 and the third baffle 229 are slidingly arranged inside the third chamber 224, the second baffle 228 is connected to the inner wall of the fourth chamber 225 via the third elastic member 230, the third baffle 229 is connected to the inner wall of the fourth chamber 225 via the fourth elastic member 231, the second baffle 228 is connected to the first baffle 220 via a U-shaped rod 232, a third electromagnet is fixedly arranged on the inner wall of the third chamber 224, a third permanent magnet is fixedly arranged on one side of the third baffle 229, and the third electromagnet and the third permanent magnet repel each other magnetically.

[0045] The operation process of this embodiment is as follows: in the initial state, the first baffle 220 is in the first chamber 218, the second baffle 228 and the third baffle 229 are both in the third chamber 224, the polishing wheel 201 is at the end of the pressure roller 5 away from the clamping assembly 4, the power drive assembly 3 drives the polishing wheel 201 to rotate to the roller surface of the pressure roller 5 to be repaired, when the polishing wheel 201 is above the horizontal position of the pressure roller 5, the second electromagnet and the third electromagnet are controlled to be energized, and under the magnetic repulsion force, the first baffle 220 is in the first chamber 218, the second baffle 228 and the third baffle 229 are in the third chamber 224, the polishing wheel 201 is at the end of the pressure roller 5 away from the clamping assembly 4, the power drive assembly 3 drives the polishing wheel 201 to rotate to the roller surface of the pressure roller 5 to be repaired, and when the polishing wheel 201 is above the horizontal position of the pressure roller 5, the second electromagnet and the third electromagnet are controlled to be energized, and under the magnetic repulsion force, the first baffle 220 is in the first chamber 218, the second baffle 228 and the third baffle 229 are in the first chamber 224, the second baffle 229 is in the first chamber 224, the second baffle 220 ... The plate 220 moves toward the second chamber 219, at which time the second elastic member 221 is compressed. Under the action of the U-shaped rod 232, the second baffle plate 228 moves toward the inside of the fourth chamber 225. At the same time, the third baffle plate 229 moves toward the inside of the fourth chamber 225. At this time, both the third elastic member 230 and the fourth elastic member 231 are compressed. At this time, under the action of the gravity ball 214 and the polishing wheel 201, the first L-shaped rod 209 moves downward along the first chamber 218 (see the attached figure for details). Figure 8-12), the second limiting rod 222 moves downward along the third chamber 224. During this process, the second L-shaped rod 212, the first limiting rod 213, the third L-shaped rod 216, the second rack 217, the fourth L-shaped rod 226 and the third rack 227 move downward synchronously. When the bottom of the first L-shaped rod 209 fits with the bottom of the first chamber 218, the polishing wheel 201 moves above the roller surface and has a certain distance from the roller surface. Then the first electromagnet is energized and magnetized. At this time, under the action of magnetic attraction, the first rack 206 moves and drives the driving gear ring 205 to rotate, and the first elastic member 208 is stretched. At this time, the first threaded rod 203 rotates and drives the polishing wheel 201 to move downward along the first guide rod 204, so that the polishing wheel 201 fits with the roller surface of the pressure roller 5. At this time, the third motor 211 is driven to drive the connecting plate 202 to rotate, and the polishing wheel 201 rotates synchronously to continuously polish and repair the roller surface of the pressure roller 5. During the polishing process, the polishing wheel 20 is driven by the power drive component 3. 1 moves along the roller surface until the damage repaired here is completed. After the repair is completed, the third motor 211 is turned off and the first electromagnet is controlled to be powered off and demagnetized. At this time, under the action of the first elastic member 208, the first rack 206 moves in the opposite direction to drive the driving gear ring 205 to rotate in the opposite direction. The first threaded rod 203 rotates in the opposite direction to drive the polishing wheel 201 to move upward along the first guide rod 204, so that the polishing wheel 201 is away from the roller surface of the pressure roller 5. Then, the power drive component 3 is used to drive the polishing wheel 201 back to the initial position. At this time, the power drive component 3 is used to control the polishing wheel 201 to revolve along the pressure roller 5 again so that the polishing wheel 201 is at the roller surface position to be repaired at other positions of the pressure roller 5. At this time, the first electromagnet is controlled to be powered on again to magnetize so that the polishing wheel 201 is again attached to the roller surface and the roller surface is polished and repaired by the above-mentioned polishing method. When the polishing wheel 201 is above the pressure roller 5, the polishing wheel 201 can move radially by relying on its own gravity and the gravity of the gravity ball 214;

[0046] When the polishing wheel 201 rotates to the bottom of the pressure roller 5, the gravity ball 214 is above the pressure roller 5. Under the action of its own gravity, the polishing wheel 201 moves and drives the first L-shaped rod 209 to move along the first chamber 218 until the first L-shaped rod 209 fits with the inner bottom of the first chamber 218 (the inner bottom here is the relative position of the inner bottom of the first chamber 218 when the polishing wheel 201 is above the pressure roller 5). The polishing wheel 201 returns to the initial position of the first limit frame 215. At this time, the gravity ball 214 synchronously moves to the initial position of the second limit frame 223. At this time, the power drive component 3 drives the first L-shaped rod 209 to move along the first chamber 218. The dynamic gravity ball 214 continues to move along the second limit frame 223, and during this process the polishing wheel 201 moves toward the pressure roller 5. When the gravity ball 214 moves to the end position of the second limit frame 223, the polishing wheel 201 moves above the roller surface and has a certain distance from the roller surface. At this time, the first electromagnet is energized to magnetize. Under the action of magnetic attraction, the first rack 206 moves to drive the driving gear ring 205 to rotate, and the first elastic member 208 is stretched. At this time, the first threaded rod 203 rotates to drive the polishing wheel 201 to move downward along the first guide rod 204, so that the polishing wheel 201 and the pressure roller 5 are aligned. The roller surfaces of the rollers 5 are in contact with each other, and then the third motor 211 is driven to drive the connecting plate 202 to rotate, and the polishing wheel 201 rotates synchronously to continuously polish and repair the roller surface of the pressure roller 5. During the polishing process, the power drive component 3 drives the polishing wheel 201 to move along the roller surface until the damage here is repaired. After the repair is completed, the third motor 211 is turned off and the first electromagnet is controlled to be powered off and demagnetized. At this time, under the action of the first elastic member 208, the first rack 206 moves in the opposite direction to drive the driving gear ring 205 to rotate in the opposite direction, and the first threaded rod 203 rotates in the opposite direction to drive the polishing wheel 201 upward along the first guide rod 204 Move so that the polishing wheel 201 is away from the roller surface of the pressure roller 5, and then the power drive component 3 is used to drive the polishing wheel 201 to return to the initial position. At this time, the power drive component 3 is used again to control the polishing wheel 201 to revolve along the pressure roller 5 so that the polishing wheel 201 is at the roller surface position to be repaired at other positions of the pressure roller 5. At this time, the first electromagnet is energized again to magnetize the polishing wheel 201 so that the polishing wheel 201 is in contact with the roller surface again and the roller surface is polished and repaired by the above-mentioned polishing method. When the polishing wheel 201 is below the pressure roller 5, the power drive component 3 is required to move the polishing wheel 201 toward the roller surface of the pressure roller 5.

[0047] Specific embodiment three, on the basis of specific embodiment one and specific embodiment two, a transmission rod 303 is symmetrically fixedly arranged on one side of the rotating frame 301, wherein one transmission rod 303 is slidably matched with the first limiting frame 215, and the other transmission rod 303 is slidably matched with the second limiting frame 223 (when the polishing wheel 201 is at one end of the pressure roller 5 close to the rotating frame 301, the transmission rod 303 is inserted and slidably matched with the first limiting frame 215 and the second limiting frame 223);

[0048] The power drive assembly 3 also includes a rotating disk 304, a connecting rod 314 is fixedly arranged on one side of the rotating disk 304, one end of the connecting rod 314 is rotatably connected to the limiting ring 103, and a driving gear 305 is slidably arranged on the side surface of the connecting rod 314. The driving gear 305 is respectively meshed with the second rack 217 and the third rack 227, and the driving gear 305 and the rotating disk 304 are connected by two fifth elastic members.

[0049] Specifically, two second guide rods 306 are fixedly provided on one side of the rotating disk 304 close to the connecting rod 314, wherein one second guide rod 306 is slidably matched with the first limiting frame 215, and the other second guide rod 306 is slidably matched with the second limiting frame 223, and a second threaded rod 307 is rotatably provided on one side of the rotating disk 304 close to the connecting rod 314, and a push plate 308 is threadedly provided on the side surface of the second threaded rod 307, and the second threaded rod 307 penetrates to the outside of the rotating frame 301 and is fixedly connected to the output end of the second motor;

[0050] A third limiting plate 313 is fixedly provided on one side of the rotating disk 304 close to the connecting rod 314, the third limiting plate 313 is connected to the first L-shaped rod 209 via a positioning plate 309, the positioning plate 309 and the third limiting plate 313 are slidingly connected, one end of the third limiting plate 313 is fixedly connected to a fixing plate 310, a fourth motor 311 is installed on one side of the fixing plate 310, an output end of the fourth motor 311 passes through the fixing plate 310 and is fixedly connected to a third threaded rod 312 that rotatably cooperates with the fixing plate 310, and the third threaded rod 312 is threadedly engaged with the positioning plate 309.

[0051] Further, the clamping assembly 4 also includes a positioning frame 402, which is fixedly connected to the annular frame 1, a U-shaped plate 403 is fixedly provided on one side of the positioning frame 402, a cylinder 404 is installed on the inner side of the U-shaped plate 403, and an ear plate 405 is symmetrically provided on the output end of the cylinder 404, and a first connecting rod 406 and a second connecting rod 407 are rotatably provided on one side of the clamping plate 401, and the first connecting rod 406 and the second connecting rod 407 are both rotatably matched with one side of the positioning frame 402, and a third connecting rod 408 is rotatably provided on one end of the second connecting rod 407, and the third connecting rod 408 is rotatably connected to the corresponding ear plate 405. When the pressure roller 5 needs to be disassembled, the cylinder 404 is started so that the output end of the cylinder 404 moves to the far left (see the attached drawing for details). Figure 2 As shown), the two third connecting rods 408 move toward each other, the second connecting rod 407 at the top moves counterclockwise, and the second connecting rod 407 at the bottom moves clockwise. At this time, the corresponding clamping plates 401 move away from each other. When it is necessary to re-clamp the pressure roller 5, the output end of the control cylinder 404 can be moved to the far right.

[0052] The operation process of this embodiment is as follows: in the initial state, the driving gear 305 is meshed with the second rack 217 and the third rack 227, and the push plate 308 is at the rightmost end (see the attached Figure 5 As shown in the figure, the fifth elastic member is stretched. When the polishing wheel 201 is above the pressure roller 5, the second motor is controlled to drive the second threaded rod 307 to rotate. At this time, the push plate 308 moves to the left. At this time, under the action of the fifth elastic member, the driving gear 305 moves until the driving gear 305 is disengaged from the second rack 217 and the third rack 227. At this time, before the polishing wheel 201 moves toward the roller surface of the pressure roller 5, the first motor 302 is driven to drive the rotating frame 301 to rotate so that the transmission rod 303 rotates. The rotation of the rotating frame 301 drives the second threaded rod 307 to rotate, so that the rotating disk 304 rotates to drive the connecting rod 314 to rotate, and the driving gear 305 rotates synchronously. At this time, the first limit frame 215 The second limiting frame 223 revolves to make the polishing wheel 201 rotate, and the gravity ball 214 rotates at the same time. At this time, the position of the polishing wheel 201 is adjusted by the rotating frame 301, and then the polishing wheel 201 is moved toward the pressure roller 5 under the gravity of the polishing wheel 201. Then, the polishing wheel 201 is continuously controlled to fit with the roller surface of the pressure roller 5. The pressure roller 5 can be polished by the self-rotation of the polishing wheel 201. In this process, the fourth motor 311 is controlled to rotate to drive the third threaded rod 312 to rotate, so that the positioning plate 309 moves along the third limiting plate 313. At this time, the positioning plate 309 drives the polishing assembly 2 to move along the roller surface of the pressure roller 5. When the polishing wheel 201 rotates to above the pressure roller 5, the polishing wheel 20 1 returns to the initial position of the first limiting frame 215, and the gravity ball 214 moves synchronously to the initial position of the second limiting frame 223. At this time, the second motor can be controlled to rotate in the opposite direction to drive the second threaded rod 307 to rotate in the opposite direction. At this time, the push plate 308 moves to the right, and the driving gear 305 moves to the right. At this time, the fifth elastic member is stretched until the driving gear 305 is meshed with the second rack 217 and the third rack 227 again. Then, the first motor 302 drives the rotating frame 301 to rotate so that the transmission rod 303 rotates. The rotating frame 301 rotates to drive the second threaded rod 307 to rotate, so that the rotating disk 304 rotates to drive the connecting rod 314 to rotate, and the driving gear 305 rotates synchronously. At this time, the first limiting frame 223 is rotated. The second limiting frame 223 of the positioning frame 215 revolves, causing the polishing wheel 201 to rotate, and the gravity ball 214 rotates at the same time. At this time, the position of the polishing wheel 201 is adjusted by the rotating frame 301. During this process, the driving gear 305 rotates to cause the second rack 217 and the third rack 227 to move towards each other. At this time, the second rack 217 drives the third L-shaped rod 216 to move, and the first L-shaped rod 209 moves to drive the polishing wheel 201 to move toward the roller surface of the pressure roller 5. At this time, the polishing wheel 201 can be moved toward the pressure roller 5 by rotating the driving gear 305, and then the polishing wheel 201 is continuously controlled to fit with the roller surface of the pressure roller 5, and the pressure roller 5 can be polished by the self-rotation of the polishing wheel 201.

[0053] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0054] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. The roller surface polishing device is characterized by: include: An annular frame (1), the annular frame (1) being mounted on an external frame, and an annular groove (101) being formed on one side of the annular frame (1); A polishing assembly (2), the polishing assembly (2) being mounted on one side of the annular groove (101), the polishing assembly (2) comprising a polishing wheel (201), the polishing wheel (201) being used for polishing a damaged roller surface; A power drive assembly (3), the power drive assembly (3) being mounted on a side of the polishing assembly (2) close to the annular frame (1), the power drive assembly (3) comprising a rotating frame (301), a first motor (302) being fixedly arranged on one side of the rotating frame (301), and the polishing assembly (2) is driven to rotate by the first motor (302); and a clamping assembly (4), wherein the clamping assembly (4) comprises symmetrically arranged clamping plates (401), a pressure roller (5) being clamped between two clamping plates (401), and the other end of the pressure roller (5) being detachably mounted inside the annular frame (1).

2. The roller surface polishing device according to claim 1, characterized in that: A connecting plate (102) is fixedly arranged on the inner side of the annular frame (1), a limiting ring (103) is fixedly arranged on one end of the connecting plate (102), and the limiting ring (103) is slidably matched with the pressing roller (5); An L-shaped support frame (104) is fixedly provided at the bottom of the annular frame (1), the inner side of the L-shaped support frame (104) is rotatably connected to the rotating frame (301), a second motor is installed on one side of the rotating frame (301), a positioning cavity (105) is fixedly provided on one side of the L-shaped support frame (104), a sliding groove is provided inside the positioning cavity (105), and the second motor is installed inside the positioning cavity (105) and is circumferentially slidably matched with the sliding groove.

3. The roller surface polishing device according to claim 2, characterized in that: A connecting plate (202) is installed above the polishing wheel (201); the connecting plate (202) and the polishing wheel (201) are connected via a first threaded rod (203); the first threaded rod (203) is fixedly connected to the top of the polishing wheel (201); and the first threaded rod (203) and the connecting plate (202) are threadedly matched; A first guide rod (204) is fixedly arranged on the top of the polishing wheel (201), and the first guide rod (204) is slidably engaged with the connecting disk (202). A driving gear ring (205) is rotatably arranged on the top of the connecting disk (202), and the driving gear ring (205) is threadedly engaged with the first threaded rod (203). A first rack (206) is slidably arranged on the connecting disk (202), and the first rack (206) is meshed with the driving gear ring (205).

4. The roller surface polishing device according to claim 3, characterized in that: Two limiting plates (207) are fixedly arranged on the top of the connection plate (202), and a first elastic member (208) is fixedly arranged on one side of one of the limiting plates (207), and one end of the first elastic member (208) is fixedly connected to the first rack (206); A first electromagnet is fixedly arranged on one side of the other limiting plate (207) close to the first rack (206), and a first permanent magnet is fixedly arranged on one side of the first rack (206), and the first electromagnet and the first permanent magnet are magnetically attracted to each other.

5. The roller surface polishing device according to claim 4, characterized in that: A first L-shaped rod (209) is rotatably provided on the top of the connecting disk (202), a supporting disk (210) is rotatably provided on the top of the first L-shaped rod (209), a third motor (211) is installed on the top of the supporting disk (210), and an output end of the third motor (211) passes through the first L-shaped rod (209) and is fixedly connected to the connecting disk (202); A second L-shaped rod (212) is fixedly arranged on one side of the first L-shaped rod (209), a first limiting rod (213) is slidably arranged on a side of the second L-shaped rod (212) close to the first L-shaped rod (209), and a gravity ball (214) is fixedly arranged on one end of the first limiting rod (213).

6. The roller surface polishing device according to claim 5, characterized in that: The polishing assembly (2) further comprises a first limiting frame (215), the first L-shaped rod (209) passing through the first limiting frame (215) and fixedly provided with a third L-shaped rod (216), and a second rack (217) fixedly provided on one side of the third L-shaped rod (216); A first chamber (218) and a second chamber (219) are provided inside the first limiting frame (215); the first L-shaped rod (209) is slidably matched with the first chamber (218); a first baffle (220) is slidably provided inside the first chamber (218); the first baffle (220) is connected to the inner wall of the second chamber (219) via a second elastic member (221); a second electromagnet is installed on the inner wall of the first chamber (218); a second permanent magnet is installed on one side of the first baffle (220); and the second electromagnet and the first permanent magnet repel each other magnetically.

7. The roller surface polishing device according to claim 6, characterized in that: A second limiting rod (222) is fixedly arranged on one side of the gravity ball (214) close to the first limiting frame (215); a second limiting frame (223) is installed on the first limiting frame (215) at a symmetrical position of the pressure roller (5); a third chamber (224) and a fourth chamber (225) are provided inside the second limiting frame (223); the second limiting frame (223) and the third chamber (224) are slidably matched; the second limiting rod (222) passes through the second limiting frame (223) and is fixedly arranged with a fourth L-shaped rod (226); a third rack (227) is fixedly arranged on one side of the fourth L-shaped rod (226); A second baffle (228) and a third baffle (229) are slidably disposed inside the third chamber (224); the second baffle (228) is connected to the inner wall of the fourth chamber (225) via a third elastic member (230); the third baffle (229) is connected to the inner wall of the fourth chamber (225) via a fourth elastic member (231); and the second baffle (228) is connected to the first baffle (220) via a U-shaped rod (232); A third electromagnet is fixedly arranged on the inner wall of the third chamber (224), and a third permanent magnet is fixedly arranged on one side of the third baffle (229), and the third electromagnet and the third permanent magnet repel each other magnetically.

8. The roller surface polishing device according to claim 7, characterized in that: A transmission rod (303) is symmetrically fixedly arranged on one side of the rotating frame (301), wherein one of the transmission rods (303) is slidably matched with the first limiting frame (215), and the other transmission rod (303) is slidably matched with the second limiting frame (223); The power drive assembly (3) also includes a rotating disk (304), a connecting rod (314) is fixedly arranged on one side of the rotating disk (304), one end of the connecting rod (314) is rotatably connected to the limiting ring (103), a driving gear (305) is slidably arranged on the peripheral side of the connecting rod (314), the driving gear (305) is respectively meshed with the second rack (217) and the third rack (227), and the driving gear (305) is connected to the rotating disk (304) via two fifth elastic members.

9. The roller surface polishing device according to claim 8, characterized in that: Two second guide rods (306) are fixedly arranged on one side of the rotating disk (304) close to the connecting rod (314), one of the second guide rods (306) is slidably matched with the first limiting frame (215), and the other second guide rod (306) is slidably matched with the second limiting frame (223); a second threaded rod (307) is rotatably arranged on one side of the rotating disk (304) close to the connecting rod (314), a pushing plate (308) is threadedly arranged on the peripheral side of the second threaded rod (307), and the second threaded rod (307) passes through the outer side of the rotating frame (301) and is fixedly connected to the output end of the second motor; A third limiting plate (313) is fixedly arranged on one side of the rotating disk (304) close to the connecting rod (314); the third limiting plate (313) is connected to the first L-shaped rod (209) via a positioning plate (309); the positioning plate (309) and the third limiting plate (313) are slidably connected; one end of the third limiting plate (313) is fixedly connected to a fixing plate (310); a fourth motor (311) is installed on one side of the fixing plate (310); an output end of the fourth motor (311) passes through the fixing plate (310) and is fixedly connected to a third threaded rod (312) that is rotatably matched with the fixing plate (310); the third threaded rod (312) is threadedly matched with the positioning plate (309).

10. The roller surface polishing device according to claim 9, characterized in that: The clamping assembly (4) further comprises a positioning frame (402), wherein the positioning frame (402) is fixedly connected to the annular frame (1), a U-shaped plate (403) is fixedly arranged on one side of the positioning frame (402), a cylinder (404) is installed inside the U-shaped plate (403), and an ear plate (405) is symmetrically arranged at the output end of the cylinder (404); A first connecting rod (406) and a second connecting rod (407) are rotatably provided on one side of the clamping plate (401), and both the first connecting rod (406) and the second connecting rod (407) are rotatably matched with one side of the positioning frame (402). A third connecting rod (408) is rotatably provided on one end of the second connecting rod (407), and the third connecting rod (408) is rotatably connected to the corresponding ear plate (405).

Citation Information

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