Construction device for inverted method concrete pouring crash barrier

By designing an inverted concrete pouring construction device, and using movable blocks and eccentric wheel assemblies to adjust the vibration frequency, the problem of lack of vibration components and frequency fixation in existing devices was solved, achieving a safe and efficient concrete vibration effect.

CN119238687BActive Publication Date: 2026-02-10LIYUE GROUP
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Patent Information

Application Number
CN202411710866.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2026-02-10
Estimated Expiration
2044-11-27

AI Technical Summary

Technical Problem

The existing construction equipment for crash barriers lacks a vibration component, which requires workers to work at heights, increasing the risk of falls. Furthermore, the fixed vibration frequency cannot be adjusted, affecting the quality of the concrete.

Method used

Design an inverted concrete pouring construction device. Through the cooperation of components such as movable blocks, shell, annular telescopic parts, sliding rods, and guide blocks, the position of the eccentric wheel inside the semi-conical plate is changed, the vibration frequency is adjusted, and a continuously changing vibration wave is output.

Benefits of technology

It improves the vibration effect, reduces the risk of working at height, ensures concrete quality, rearranges aggregates, squeezes out air bubbles, and the vibration frequency can be adjusted according to the height, thus improving construction safety and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of prefabrication of anti-collision guardrails and discloses a construction device for pouring concrete into an anti-collision guardrail by an inverted method, which comprises an outer shell, two symmetrical half-ring plates fixed on one side of the outer shell, an operation table arranged on the other side of the outer shell, a mold arranged in the outer shell and a vibrating assembly arranged in the outer shell; one side of a movable block is slid on the lower outer side inclined surface of the mold, so that the distance between the shell and the frame is reduced, the position of an eccentric wheel in the two half-conical plates is changed, the vibration frequency of the shell and the movable block is changed, two top rods are moved close to each other to drive two half-cylinders and two half-conical plates to move close to each other, the distance between the two half-conical plates is reduced, the path rolled by the eccentric wheel is shortened, the vibration output frequency of the shell and the movable block to the mold is changed, the vibration output frequency is continuously changed, richer vibration waves are output, and the vibrating effect is improved.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of prefabrication of crash barriers, and more particularly relates to a construction device for inverted-method concrete-pouring crash barriers. BACKGROUND

[0002] The prefabricated crash barriers are formed by pouring through a mold, and the existing mold is usually integrally formed. However, the concrete crash barrier is narrow at the top and wide at the bottom. In order to facilitate the removal of the prefabricated crash barrier from the mold, the inverted-method concrete-pouring method is used to prefabricate the crash barrier, and the mold can be reused, which meets the green and energy-saving construction. However, the prefabrication of the crash barrier in the prior art has the following defects:

[0003] In the prior art, when the crash barrier is constructed, the concrete-pouring crash barrier construction device lacks a vibrating assembly, so the worker needs to stand on the top of the barrier and use a concrete vibrator to vibrate the concrete, so as to make the internal texture of the concrete uniform and eliminate internal bubbles, which undoubtedly increases the risk of falling. In the usual accident lessons, there are many falling accidents at high places, the safety belt is hung somewhere, and it is not convenient to move, which is easy to cause falling danger.

[0004] In the prior art, the concrete vibrator used in the concrete-pouring crash barrier construction device mainly includes a vibrating rod, and an eccentric mechanism is arranged in the vibrating rod. The eccentric mechanism is driven by a driving flexible shaft outside the vibrating rod. At present, the eccentric mechanism widely adopts a planetary mechanism, which includes a conical cavity. The free end shaft of the rotating rod driven by the flexible shaft is connected with an eccentric rotating body that can rotate on the conical inner surface of the conical cavity. Thus, when the eccentric rotating body rotates rapidly in the conical cavity, a high vibration frequency can be generated. Considering that it is difficult for the ordinary power-driven mechanism to change the speed for a long time, which is easy to damage the driving mechanism. Therefore, the speed of the flexible shaft of the vibrator is basically stable, which makes the vibration frequency of the vibrator basically fixed, and the vibration frequency cannot be adjusted according to the height of the concrete pouring of the crash barrier, which is easy to cause the concrete to be not fully vibrated and bubbles to exist, affecting the quality of the prefabricated crash barrier.

[0005] Therefore, in view of the above-mentioned defects in the prior art, the present application provides a construction device for inverted-method concrete-pouring crash barriers, so as to achieve the purpose of being more practical and valuable. SUMMARY

[0006] The present application provides a construction device for inverted-method concrete-pouring crash barriers, which is used to overcome the above-mentioned defects in the prior art.

[0007] The purpose and effect of the construction device for inverted-method concrete-pouring crash barriers of the present application are achieved by the following specific technical means:

[0008] A construction device for inverted method concrete pouring crash barrier, including a shell, two half ring plates are symmetrically arranged on one side of the shell, an operating table is arranged on the other side of the shell, a mold is arranged in the shell, and a vibrating assembly is arranged in the shell; the vibrating assembly includes two first movable plates, the two first movable plates are symmetrically arranged on both sides of the shell, a plurality of frame bodies are arranged on each first movable plate, a shell body is arranged on one side of each frame body, a movable block is fixedly arranged on one side of the shell body, the movable block is in sliding contact with the lower outer inclined surface of the mold on one side, an annular expansion joint is arranged between the other side of the shell body and one side of the frame body, two semicylinders are symmetrically arranged on both sides of the shell body, two semicone plates are arranged in the semicylinders, a stepping motor is arranged in the frame body, a limiting frame is fixedly arranged on the output end of the stepping motor, a ball is slidably arranged in the limiting frame, a swing rod is fixedly arranged on the outer side of the ball, an eccentric wheel is arranged at one end of the swing rod, and the eccentric wheel is arranged in the shell body; two elastic members are arranged between the two ends of the two semicone plates.

[0009] Further, two fixed plates are fixedly arranged on both sides of each movable block, two slide rods are slidably arranged on the two fixed plates, respectively, two guide plates are fixedly arranged on one side of each slide rod, two jacks are fixedly arranged on the outer sides of the two semicylinders, respectively, and the two jacks are in sliding contact with the inclined surfaces on one side of the two guide plates, respectively.

[0010] Further, a plurality of pairs of guide blocks are fixedly arranged on both sides of the shell, one end of each pair of slide rods is in sliding contact with the inclined surface on one side of each pair of guide blocks, each pair of slide rods is in sliding contact with the first movable plate, two first sliding blocks are fixedly arranged on one side of each pair of slide rods, a plurality of pairs of first sliding grooves are arranged in each first movable plate, each pair of first sliding blocks is in sliding contact with each pair of first sliding grooves, and two first springs are arranged between each pair of first sliding blocks and each pair of first sliding grooves.

[0011] Further, the two jacks are in sliding contact with both sides of the shell body, respectively, two second sliding blocks are fixedly arranged on one side of each semicylinder, two second sliding grooves are symmetrically arranged on one side of the shell body, the two second sliding blocks are slidably arranged in the two second sliding grooves, respectively, and two second springs are arranged between the two second sliding blocks and the two second sliding grooves.

[0012] Further, two water bags are arranged between the two ends of the two semicylinders.

[0013] Further technical solutions, the inner part of two semi-cylinders is respectively provided with two hydraulic cavities, the inner part of two hydraulic cavities is respectively slidably provided with two sliding plates, two sliding plates are respectively provided with two pairs of push rods on the side close to each other and fixedly connected with the outer side of two semi-conical plates, two hydraulic cavities are respectively connected with the inside of two water bags and provided with two connecting channels.

[0014] Further technical solutions, the inner part of two hydraulic cavities is respectively connected with the inner wall of two hydraulic cavities and provided with two third springs.

[0015] Further technical solutions, the upper end of the operation table is rotatably provided with a rotating shaft, the rotating shaft is fixedly provided with a frame, two limiting plates are symmetrically fixed on one side of the frame, and a plurality of guide pipes are fixed between the two limiting plates.

[0016] Further technical solutions, two second movable plates are respectively fixed at the two ends of each first movable plate, two pairs of multi-stage telescopic rods are arranged on the lower side of the shell, and the extending ends of each pair of multi-stage telescopic rods are respectively fixedly connected with the lower side of two second movable plates.

[0017] Further technical solutions, a plurality of supporting plates are fixedly connected between the inner side of each semi-ring plate and one side of the shell.

[0018] Compared with the prior art, the present application has the following beneficial effects:

[0019] The application discloses a construction device for an inverted method concrete pouring crash barrier, which is characterized by the following steps: the frame body, the movable block, the shell and the annular expansion joint are moved upward, the movable block is moved horizontally by the side of the movable block and the lower outer side slope of the mold, the annular expansion joint is contracted, the distance between the shell and the frame body is reduced, the position of the eccentric wheel in the two half-conical plates is changed, the vibration frequency of the shell and the movable block is changed, the vibration output frequency is continuously changed, the first movable plate is moved upward, the two sliding rods are moved upward, the two sliding rods are moved horizontally by the side of the two guide blocks, the two guide plates are moved by the two sliding rods, the two guide plates are moved by the two guide rods, the two half-cylinders and the two half-conical plates are moved by the two guide rods, the distance between the two half-conical plates is reduced, the path of the eccentric wheel is shortened, the vibration output frequency of the shell and the movable block is changed, the two half-cylinders are moved to extrude the two water bags, the solution in the two water bags is moved to the two hydraulic cavities through the two connecting channels, the two sliding plates are moved by the solution in the two hydraulic cavities, the two pairs of push rods are moved by the two sliding plates, the two pairs of push rods are moved to move the two half-conical plates, the distance between the two half-conical plates is further reduced, the path of the eccentric wheel is further shortened, the vibration output frequency is continuously changed, the vibration wave is more abundant, and the vibration effect is improved.

[0020] The construction device of the inverted method concrete pouring crash barrier of the application, when the first movable plate moves to the lower part of the outside of the mold, the eccentric wheel is located at the position of the larger diameter of the two half-cone plates, the swing lever rotates one circle, the path of the eccentric wheel rolling is longer, so the self-rotation speed of the eccentric wheel is higher; the self-rotation speed of the eccentric wheel is higher, which can generate greater centrifugal force, so as to cause the vibration frequency and amplitude of the shell and the movable block to increase, so as to carry out high-frequency vibration on the concrete of the lower layer of the mold, the higher vibration frequency and amplitude can more effectively make the internal friction and adhesion between the internal particles of the concrete sharply decrease, so that the concrete is in the heavy liquid state, the aggregate slides and rearranges each other, the gap between the aggregate is filled with the mortar, and the bubbles are extruded, so that better tamping effect is achieved. When the first movable plate moves to the middle part of the outside of the mold, the eccentric wheel is located at the position of the smaller diameter of the inside of the two half-cone plates, the swing lever rotates one circle, the path of the eccentric wheel rolling is shorter, so the self-rotation speed of the eccentric wheel is lower. The centrifugal force generated by the eccentric wheel is smaller, so the vibration frequency and amplitude of the shell and the movable block are lower. Therefore, the vibrating and tamping assembly moves up and down in the shell, so that the vibration frequency can be adjusted according to the height of the concrete pouring of the crash barrier, and finally the vibration output frequency continuously changes; more abundant vibration waves are output, which is beneficial to improving the vibrating and tamping effect. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only some embodiments of the application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.

[0022] The application will be further described below in combination with the drawings and embodiments.

[0023] Figure 1 It is an isometric structural schematic diagram of the application;

[0024] Figure 2 It is an isometric structural schematic diagram of the shell in the application;

[0025] Figure 3 It is a top view structural schematic diagram of the shell in the application;

[0026] Figure 4 It is Figure 3 It is a sectional view structural schematic diagram at A-A in the application;

[0027] Figure 5 It is Figure 4 It is a local enlarged view structural schematic diagram at E in the application;

[0028] Figure 6 It is Figure 3Structure schematic view of the section at B-B;

[0029] Figure 7 Structure schematic view of the section at B-B; Figure 6 Structure schematic view of the section at B-B;

[0030] Figure 8 Structure schematic view of the section at B-B; Structure schematic view of the section at B-B;

[0031] Structure schematic view of the section at B-B; Figure 9 Structure schematic view of the section at B-B; Figure 8 Structure schematic view of the section at B-B;

[0032] Figure 10 Structure schematic view of the section at B-B; Figure 8 Structure schematic view of the section at B-B;

[0033] Figure 11 Structure schematic view of the section at B-B; Figure 10 Structure schematic view of the section at B-B;

[0034] Figure 12 Structure schematic view of the section at B-B; Figure 11 Structure schematic view of the section at B-B.

[0035] Explanation of reference signs:

[0036] Housing 10, mold 11, half ring plate 12, support plate 13, first movable plate 14, second movable plate 15, multi-stage telescopic rod 16, frame body 17, movable block 18, shell 19, annular telescopic piece 20, limiting frame 21, ball 22, swing lever 23, eccentric wheel 24, half cylinder 25, half conical plate 26, jacking rod 28, sliding rod 29, guide plate 30, fixed plate 31, guide block 32, second sliding block 33, second sliding slot 34, second spring 35, hydraulic cavity 36, sliding plate 37, push rod 38, third spring 39, connecting channel 40, water bag 41, elastic member 42, stepping motor 43, operation table 44, rotating shaft 45, frame 46, limiting plate 47, guide pipe 48, first sliding block 49, first sliding slot 50, first spring 51. DETAILED DESCRIPTION

[0037] The embodiments of the present application will be further described below in conjunction with the drawings and examples. The following examples are used to illustrate the present application, but cannot be used to limit the scope of the present application.

[0038] In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more than two; the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third" and the like are only for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0039] In the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0040] As shown in the accompanying Figure 1 to the accompanying Figure 12 drawings:

[0041] The present application provides a construction device for inverted method concrete pouring crash barrier.

[0042] Referring to the accompanying Figure 1 to the accompanying Figure 12 , including a shell 10, two half ring plates 12 are symmetrically fixed on one side of the shell 10, an operation table 44 is arranged on the other side of the shell 10, a mold 11 is arranged in the shell 10, and a vibrating assembly is arranged in the shell 10; the vibrating assembly comprises two first movable plates 14, the two first movable plates 14 are symmetrically distributed on both sides of the inside of the shell 10, a plurality of frame bodies 17 are arranged at intervals on each first movable plate 14, a shell 19 is arranged on one side of each frame body 17, a movable block 18 is fixedly arranged on one side of the shell 19, the movable block 18 is in sliding contact with the lower outer inclined surface of the mold 11 on one side, an annular expansion joint 20 is connected between the other side of the shell 19 and one side of the frame body 17, two semicircular cylinders 25 are symmetrically and slidably arranged on both sides of the inside of the shell 19, two half-cone plates 26 are respectively arranged in the inside of the two semicircular cylinders 25, a stepping motor 43 is arranged in the frame body 17, a limiting frame 21 is fixedly arranged on the output end of the stepping motor 43, a ball 22 is slidably arranged in the inside of the limiting frame 21, a swing rod 23 is fixedly arranged on the outer side of the ball 22, an eccentric wheel 24 is arranged at one end of the swing rod 23, and the eccentric wheel 24 is located in the inside of the shell 19. Two elastic members 42 are connected between the two ends of the two half-cone plates 26.

[0043] Preferably, referring to the accompanying Figure 11Two fixed plates 31 are fixed on both sides of each movable block 18. Two sliding rods 29 are slidably mounted on the two fixed plates 31. Two guide plates 30 are fixed on the side of the two sliding rods 29 that are close to each other. Two top rods 28 are fixed on the outer side of the two semi-cylinders 25. The ends of the two top rods 28 that are far apart from each other slide in contact with the inclined surface of one side of the two guide plates 30.

[0044] Preferred options are shown in the appendix. Figure 7 Appendix Figure 11 Several pairs of guide blocks 32 are fixedly provided on both sides of the inner side of the outer shell 10. One end of each pair of slide rods 29 slides in contact with the inclined surface of one side of each pair of guide blocks 32. Each pair of slide rods 29 slides in contact with the first movable plate 14. Two first sliders 49 are fixedly provided on one side of each pair of slide rods 29. Several pairs of first sliding grooves 50 are provided inside each first movable plate 14. Each pair of first sliders 49 slides in contact with each pair of first sliding grooves 50. Two first springs 51 are connected between each pair of first sliders 49 and each pair of first sliding grooves 50.

[0045] Preferred options are shown in the appendix. Figure 12 Two push rods 28 slide in contact with each other on both sides of the housing 19. Two second sliders 33 are fixedly provided on one side of each of the two semi-cylinders 25. Two second grooves 34 are symmetrically provided on one side of the inside of the housing 19. The two second sliders 33 slide in the two second grooves 34 respectively. Two second springs 35 are connected between the two second sliders 33 and the two second grooves 34 respectively.

[0046] Preferred options are shown in the appendix. Figure 5 Two water bladders 41 are connected between the two ends of the two semi-cylinders 25.

[0047] Preferred options are shown in the appendix. Figure 5 Appendix Figure 11 Appendix Figure 12 The two semi-cylinders 25 are respectively provided with two hydraulic chambers 36, and two sliding plates 37 are respectively provided inside the two hydraulic chambers 36. The sides of the two sliding plates 37 that are close to each other are respectively fixedly connected to the outer side of the two semi-conical plates 26 and are provided with two pairs of push rods 38. The interiors of the two hydraulic chambers 36 are respectively connected to the interiors of the two water bags 41 and are provided with two connecting channels 40.

[0048] Preferred options are shown in the appendix. Figure 12 Two third springs 39 are provided on the sides of the two sliding plates 37 that are close to each other and are connected to the inner walls of the two hydraulic chambers 36 respectively.

[0049] Preferred options are shown in the appendix. Figure 1The upper end of the operating table 44 is rotatably provided with a rotating shaft 45, and the rotating shaft 45 is fixedly provided with a frame 46; two limiting plates 47 are symmetrically and fixedly arranged on one side of the frame 46; and a plurality of guide pipes 48 are fixedly arranged between the two limiting plates 47.

[0050] Preferably, referring to the accompanying drawings Figure 9 Two second movable plates 15 are fixedly arranged at two ends of each first movable plate 14 respectively; and two pairs of multi-stage telescopic rods 16 are arranged on the inner bottom side of the shell 10, and the extending ends of each pair of multi-stage telescopic rods 16 are fixedly connected with the lower sides of the two second movable plates 15 respectively.

[0051] Preferably, referring to the accompanying drawings Figure 1 to the accompanying drawings Figure 2 A plurality of supporting plates 13 are fixedly and connected between the inner side of each half-ring plate 12 and one side of the shell 10.

[0052] The specific use method of the present application is as follows:

[0053] The staff members apply release agent on the inner wall of the mold 11, and then place the inverted reinforced cage into the mold 11; and the method of pouring concrete in three layers in different parts is adopted; the first layer is controlled to be about 25 cm close to the lower end of the mold 11, the second layer is poured to be about 35 cm away from the upper end of the mold 11, and then the upper end of the mold 11 is poured.

[0054] When the first layer is poured, the staff members pour concrete into the mold 11 from the two ends of the shell 10, and vibrate and tamp the concrete while pouring; the staff members operate on the upper end of the operating table 44, and the vibrating rod is inserted into the mold 11 through the guide pipes 48, so that the inner and outer double vibration and tamping of the concrete in the mold 11 are realized through the vibrating rod and the vibration and tamping assembly in the shell 10, which is beneficial to improving the efficiency of the vibration and tamping of the concrete.

[0055] Then, the vibration and tamping assembly in the shell 10 is started, the stepping motor 43 is started to drive the limiting frame 21 to rotate, the limiting frame 21 drives the spherical body 22, the swing rod 23 and the eccentric wheel 24 to rotate around the limiting frame 21, so that the eccentric wheel 24 rotates around the axis of the conical inner wall of the two half-conical plates 26, i.e. revolution, and rotates around the axis of the swing rod 23, i.e. rotation, so as to form high-frequency vibration of the half-cylinder 25 and the shell 19. The high-frequency vibration of the shell 19 is transmitted to the mold 11 through the movable block 18, so as to vibrate and tamp the concrete in the mold 11.

[0056] When the second layer is poured, the staff members operate the vibrating rod to be inserted and pulled out quickly and slowly, so that the bubbles are fully overflowed, and the vibrating rod is inserted into the lower layer of concrete by 5 cm, so as to eliminate the layered joint.

[0057] Then, the control system controls the two pairs of multi-stage telescopic rods 16 to extend, driving the two pairs of second movable plates 15 to move upwards, and the two pairs of second movable plates 15 moving upwards drives the two first movable plates 14 to move upwards. The first movable plate 14 moving upwards drives the two sliding rods 29 and the two fixed plates 31 to move upwards, and the two fixed plates 31 moving upwards drives the movable block 18 and the shell 19 to move upwards, and the first movable plate 14 moving upwards drives the frame 17 to move upwards, so that the frame 17, the movable block 18, the shell 19 and the annular telescopic part 20 move up and down synchronously. The frame 17, the movable block 18, the shell 19 and the annular telescopic part 20 move upwards, and slide on the lower outer side slope of the mold 11 through one side of the movable block 18, so that the movable block 18 and the shell 19 move horizontally close to the frame 17, the annular telescopic part 20 contracts, and the distance between the shell 19 and the frame 17 is reduced, so as to change the position of the eccentric wheel 24 in the two half-cone plates 26, so as to change the vibration frequency of the shell 19 and the movable block 18, and obtain a continuously changing vibration output frequency. When the eccentric wheel 24 is located at the position with smaller diameter inside the two half-cone plates 26, the swing lever 23 rotates one circle, the path of the eccentric wheel 24 is shorter, and the self-rotation speed of the eccentric wheel 24 is lower; when the eccentric wheel 24 is located at the position with larger diameter inside the two half-cone plates 26, the swing lever 23 rotates one circle, the path of the eccentric wheel 24 is longer, and the self-rotation speed of the eccentric wheel 24 is higher. Thus, the vibration output frequency of the shell 19 and the movable block 18 can be changed by adjusting the position of the eccentric wheel 24 in the two half-cone plates 26.

[0058] Meanwhile, the first movable plate 14 moving upwards drives the two sliding rods 29 to move upwards, and the two sliding rods 29 slide on the one side slope of the two guide blocks 32 through one end of the two sliding rods 29, so that the two sliding rods 29 slide horizontally. The two sliding rods 29 sliding horizontally drives the two guide plates 30 to move, and the two top rods 28 slide on the one side slope of the two guide plates 30 through the ends of the two top rods 28 away from each other, so that the two top rods 28 move close to each other. The two top rods 28 moving close to each other drives the two half-cylinders 25 and the two half-cone plates 26 to move close to each other, so as to reduce the distance between the two half-cone plates 26, so as to shorten the path of the eccentric wheel 24 and change the vibration output frequency of the shell 19 and the movable block 18 to the mold 11. Among them, the two sliding rods 29 moving respectively drives the two first sliding blocks 49 to move, and the two first sliding blocks 49 sliding in the two first sliding grooves 50 respectively compresses the two first springs 51 to generate elastic force, so as to make one end of the two sliding rods 29 slide on the one side of the two guide blocks 32 under the elastic force of the two first springs 51. The two second sliding blocks 33 move close to each other through the two half-cylinders 25 moving close to each other, so that the two second sliding blocks 33 slide in the two second sliding grooves 34 respectively, so as to compress the two second springs 35 to generate elastic force, which is conducive to the two half-cylinders 25 moving away from each other under the elastic force of the two second springs 35.

[0059] Then, the two semi-cylinders 25 approach each other and squeeze the two water bladders 41, causing the solution inside the two water bladders 41 to enter the two hydraulic chambers 36 through the two connecting channels 40. The solution in the two hydraulic chambers 36 pushes the two sliding plates 37 closer together, which in turn drives the two pairs of push rods 38 closer together. The two pairs of push rods 38 then drive the two semi-conical plates 26 closer together, further reducing the distance between the two semi-conical plates 26 and further shortening the path of the eccentric wheel 24, ultimately resulting in a continuously varying vibration output frequency. This outputs richer vibration waves, which is beneficial for improving the vibration effect. The approaching of the two sliding plates 37 compresses the two third springs 39, generating elastic force. This elastic force helps the two sliding plates 37 to move away from each other and reset under the action of the two third springs 39, thereby allowing adjustment of the distance between the two semi-conical plates 26 and the path of the eccentric wheel 24 within the two semi-conical plates 26 and the two elastic elements 42.

[0060] When pouring the third layer, the workers should insert the vibrator quickly and withdraw it slowly to allow air bubbles to escape fully. The vibrator should be inserted 5cm into the concrete of the lower layer that has already been vibrated to eliminate the layer joints.

[0061] The control system manipulates two pairs of multi-stage telescopic rods 16 to extend and retract, causing two first movable plates 14 to move up and down. The up and down movement of the first movable plates 14 causes several frames 17, movable blocks 18, shells 19, and annular telescopic components 20 to move up and down. When the first movable plates 14 move to the lower outer part of the mold 11, the eccentric wheel 24 is located at the position with the larger diameter of the two semi-conical plates 26. When the swing rod 23 rotates one revolution, the eccentric wheel 24 rolls a longer path, resulting in a higher rotational speed. The higher rotational speed of the eccentric wheel 24 generates a greater centrifugal force, which leads to an increase in the vibration frequency and amplitude of the shell 19 and movable blocks 18. This results in high-frequency vibration of the concrete in the lower layer of the mold 11. The higher vibration frequency and amplitude can more effectively reduce the internal friction and adhesion between the concrete particles, making the concrete a heavy liquid state. The aggregates slide and rearrange themselves, the gaps between the aggregates are filled with mortar, and air bubbles are squeezed out, thus achieving a better compaction effect.

[0062] When the first movable plate 14 moves to the outer middle part of the mold 11, and the eccentric wheel 24 is located at the position with the smaller diameter inside the two semi-conical plates 26, the eccentric wheel 24 rolls a shorter path when the rocker arm 23 rotates one revolution, resulting in a lower rotational speed. The centrifugal force generated by the eccentric wheel 24 is smaller, thus lowering the vibration frequency and amplitude of the housing 19 and the movable block 18. This allows the vibrating assembly to move up and down within the housing 10, enabling adjustments to the vibration frequency based on the height of the concrete pouring for the crash barrier, ultimately achieving a continuously varying vibration output frequency; this outputs richer vibration waves, which is beneficial for improving the vibration effect.

[0063] Finally, after the concrete has completely solidified, the workers rotate the shaft 45 to remove several guide tubes 48 from above the outer casing 10. Then, the workers operate the equipment to push the outer casing 10 towards one side of the semi-ring plates 12, so that the outer casing 10 can be smoothly flipped over under the support of the two semi-ring plates 12 and several support plates 13. Next, the workers operate the crane to lift the outer casing 10 so that the crash barrier can be removed from the mold 11.

[0064] The present invention discloses a construction device for pouring concrete for crash barriers using an inverted method. Through the arrangement of a movable block 18, a housing 19, and an annular telescopic component 20, the frame 17, movable block 18, housing 19, and annular telescopic component 20 move upwards. The movable block 18 slides along the lower outer slope of the mold 11 on one side, causing the movable block 18 and housing 19 to move horizontally closer to the frame 17. The annular telescopic component 20 contracts, reducing the distance between the housing 19 and the frame 17, thereby changing the position of the eccentric wheel 24 within the two semi-conical plates 26. This allows for changes in the vibration frequency of the housing 19 and movable block 18, resulting in a continuously varying vibration output frequency. Then, through the arrangement of slide rod 29, guide block 32, push rod 28, and guide plate 30, the first movable plate 14 moves upward, driving the two slide rods 29 to move upward. One end of each slide rod 29 slides in contact with one side of the inclined surface of each guide block 32, thereby causing the two slide rods 29 to slide horizontally. The horizontal sliding of the two slide rods 29 drives the two guide plates 30 to move. The ends of the two push rods 28 that are far apart slide in contact with one side of the inclined surface of each guide plate 30, thereby causing the two push rods 28 to move closer to each other. The two push rods 28 moving closer to each other drive the two semi-cylinders 25 and the two semi-conical plates 26 to move closer to each other, thereby reducing the distance between the two semi-conical plates 26, so as to shorten the path of the eccentric wheel 24 and change the vibration output frequency of the housing 19 and the movable block 18 on the mold 11. Finally, through the arrangement of water bladder 41, sliding plate 37, push rod 38, and hydraulic chamber 36, the two semi-cylinders 25 approach each other and squeeze the two water bladders 41, thereby causing the solution in the two water bladders 41 to enter the two hydraulic chambers 36 through the two connecting channels 40. The solution in the two hydraulic chambers 36 pushes the two sliding plates 37 closer together, which in turn drives the two pairs of push rods 38 closer together. The two pairs of push rods 38 then drive the two semi-conical plates 26 closer together, further reducing the distance between the two semi-conical plates 26 and further shortening the path of the eccentric wheel 24, ultimately resulting in a continuously varying vibration output frequency. This outputs richer vibration waves, which is beneficial for improving the vibration effect.

[0065] The construction device for pouring concrete for crash barriers according to the present invention, when the first movable plate 14 moves to the lower outer side of the mold 11, the eccentric wheel 24 is located at the position with the larger diameter of the two semi-conical plates 26. When the swing rod 23 rotates once, the eccentric wheel 24 rolls a longer path, so the rotation speed of the eccentric wheel 24 is higher. The higher rotation speed of the eccentric wheel 24 will generate a greater centrifugal force, thereby increasing the vibration frequency and amplitude of the shell 19 and the movable block 18, thus performing high-frequency vibration on the concrete in the lower layer of the mold 11. The higher vibration frequency and amplitude can more effectively reduce the internal friction and adhesion between the particles inside the concrete, making the concrete a heavy liquid state, the aggregate slides and rearranges itself, the gaps between the aggregates are filled by mortar, and the air bubbles are squeezed out, thereby achieving a better compaction effect. When the eccentric wheel 24 moves to the outer center of the mold 11 via the first movable plate 14, and is positioned at the smaller diameter inner diameter of the two semi-conical plates 26, the swing arm 23 rotates one revolution. The eccentric wheel 24 travels a shorter path, resulting in a lower rotational speed. The centrifugal force generated by the eccentric wheel 24 is smaller, thus lowering the vibration frequency and amplitude of the housing 19 and the movable block 18. This allows the vibrating assembly to move up and down within the housing 10, enabling adjustments to the vibration frequency based on the height of the concrete pouring for the crash barrier, ultimately achieving a continuously varying vibration output frequency. This results in a richer output of vibration waves, improving the vibration effect.

[0066] The embodiments of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the invention to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical application of the invention, and to enable those skilled in the art to understand the invention and to design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A construction device for pouring concrete using the inverted method to create a crash barrier, characterized in that: Includes an outer shell (10), two semi-circular plates (12) are symmetrically fixed on one side of the outer shell (10), an operating table (44) is provided on the other side of the outer shell (10), a mold (11) is provided inside the outer shell (10), and a vibrating assembly is provided inside the outer shell (10); The vibrating assembly includes two first movable plates (14), which are symmetrically distributed on both sides of the inner surface of the outer shell (10). Each first movable plate (14) is provided with several frames (17) spaced apart. Each frame (17) has a shell (19) on one side. A movable block (18) is fixedly provided on one side of the shell (19). One side of the movable block (18) slides in contact with the lower outer inclined surface of the mold (11). An annular telescopic member (20) is connected between the other side of the shell (19) and one side of the frame (17). The inner sides of the shell (19) are aligned with the outer surface of the mold (11). Two semi-cylinders (25) are slidably provided. Two semi-conical plates (26) are respectively provided inside the two semi-cylinders (25). A stepper motor (43) is provided inside the frame (17). A limiting frame (21) is fixedly provided at the output end of the stepper motor (43). A ball (22) is slidably provided inside the limiting frame (21). A swing rod (23) is fixedly provided on the outside of the ball (22). An eccentric wheel (24) is provided at one end of the swing rod (23). The eccentric wheel (24) is located inside the housing (19). Two elastic elements (42) are connected between the two ends of the two semi-conical plates (26).

2. The construction device for inverted concrete pouring of crash barriers according to claim 1, characterized in that: Two fixed plates (31) are fixed on both sides of each of the movable blocks (18). Two sliding rods (29) are slidably mounted on the two fixed plates (31). Two guide plates (30) are fixed on the side of the two sliding rods (29) that are close to each other. Two top rods (28) are fixed on the outer side of the two semi-cylinders (25). The ends of the two top rods (28) that are far apart from each other slide in contact with the inclined surface of one side of the two guide plates (30).

3. The construction device for inverted concrete pouring of crash barriers according to claim 2, characterized in that: Several pairs of guide blocks (32) are fixedly provided on both sides of the inner side of the outer shell (10). One end of each pair of slide rods (29) slides in contact with the inclined surface of one side of each pair of guide blocks (32). Each pair of slide rods (29) slides in contact with the first movable plate (14). Two first sliders (49) are fixedly provided on one side of each pair of slide rods (29). Several pairs of first grooves (50) are provided inside each first movable plate (14). Each pair of first sliders (49) slides in contact with each pair of first grooves (50). Two first springs (51) are connected between each pair of first sliders (49) and each pair of first grooves (50).

4. The construction device for inverted concrete pouring of crash barriers according to claim 3, characterized in that: The two top rods (28) slide in contact with each other on both sides of the housing (19). Two second sliders (33) are fixedly provided on one side of each of the two semi-cylinders (25). Two second grooves (34) are symmetrically provided on one side of the interior of the housing (19). The two second sliders (33) slide in the two second grooves (34). Two second springs (35) are connected between the two second sliders (33) and the two second grooves (34).

5. The construction device for inverted concrete pouring of crash barriers according to claim 2, characterized in that: Two water bladders (41) are connected between the two ends of the two semi-cylinders (25).

6. The construction device for inverted concrete pouring of crash barriers according to claim 5, characterized in that: The two semi-cylinders (25) are provided with two hydraulic chambers (36) respectively. The two hydraulic chambers (36) are provided with two sliding plates (37) respectively. The sides of the two sliding plates (37) that are close to each other are respectively fixedly connected to the outer sides of the two semi-conical plates (26) and two connecting channels (40) are respectively connected to the interiors of the two water bags (41).

7. The construction device for inverted concrete pouring of crash barriers according to claim 6, characterized in that: Two third springs (39) are provided on the sides of the two sliding plates (37) that are close to each other and are respectively connected to the inner walls of the two hydraulic chambers (36).

8. The construction device for inverted concrete pouring of crash barriers according to claim 1, characterized in that: The upper end of the operating table (44) is provided with a rotating shaft (45), and a frame (46) is fixed on the rotating shaft (45). Two limiting plates (47) are symmetrically fixed on one side of the frame (46), and several guide tubes (48) are fixed between the two limiting plates (47).

9. A construction device for pouring concrete for crash barriers using the inverted method according to claim 1, characterized in that: Two second movable plates (15) are fixedly provided at both ends of each of the first movable plates (14). Two pairs of multi-stage telescopic rods (16) are provided on the lower side of the inner side of the outer shell (10). The extended ends of each pair of multi-stage telescopic rods (16) are fixedly connected to the lower side of the two second movable plates (15).

10. A construction device for pouring concrete for crash barriers using the inverted method according to claim 1, characterized in that: A plurality of support plates (13) are fixedly connected between the inner side of each of the semi-ring plates (12) and one side of the outer shell (10).

Citation Information

Patent Citations

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