A vibration casting molding system for high-aluminum castable and its molding process

Abstract

The present invention discloses a vibration casting molding system for high-aluminum castables and a molding process thereof, and belongs to the field of high-aluminum casting. A vibration casting molding system for high-aluminum castables includes a base, and also includes: a vibration table, which is arranged at the top of the base, a conveying assembly, which is arranged on one side of the vibration table, a support structure, which is arranged at the top of the base, a separation structure, which is arranged at the bottom end of the conveying assembly, and an injection structure, which is arranged on one side of the suspension assembly; the present invention drives the moving rod to move through a hydraulic cylinder, and then the push block pushes the connecting rod upward via a roller, so that the push plate replaces the support spring to provide support for the vibration frame. This design not only realizes the effective support function of the vibration frame, but also stably replaces the support spring during the conveying process of the casting mold, greatly reducing the shaking of the vibration frame, and at the same time limits the placement height of the vibration frame to ensure that it is perfectly aligned with the storage rack, thereby realizing the smooth operation of the device to automatically discharge the casting mold.

Description

Technical Field

[0001] The invention relates to the technical field of high-aluminum casting, in particular to a vibration casting molding system for high-aluminum casting material and a molding process thereof. Background Art

[0002] High-alumina castable is a kind of unshaped refractory material widely used in various high-temperature industrial furnaces and equipment. It has good refractory and wear resistance. During the pouring process of high-alumina castable, a vibration casting molding system for high-alumina castable is required. Through the vibration effect, the high-alumina castable can be arranged more closely in the casting mold, thereby improving its density, which helps to enhance the mechanical strength and wear resistance of the high-alumina castable, and at the same time reduce the defects generated by the high-alumina castable during the molding process, such as pores and cracks.

[0003] After searching, the Chinese patent application number 202021168595.9 discloses a vibrating device for casting and molding refractory materials, comprising a base, a vibration platform slidingly provided on the top of the base, a support block fixedly provided on the left side of the top of the base, the support block and the vibration platform are connected by multiple sets of springs, and a matching vibration mechanism is provided on the top of the base and on the right side of the vibration platform. The utility model is provided with a vibration platform and a casting mold fixing mechanism to achieve the spacing adjustment of the two sets of support frames to meet the fixation of casting molds of different lengths. By driving the screw to make the pressure plate contact the casting mold, the casting mold can be fixed on the top of the vibration platform, which is convenient and quick to disassemble and assemble the casting mold while adapting to casting molds of different specifications, thereby improving applicability and ensuring the stability of subsequent vibration operations.

[0004] The above patent still has the following shortcomings: the vibration frame is prone to shaking during transportation and conveying. Since the vibration frame is fixed by a supporting spring, during the transportation process after the casting of the casting mold is completed, the vibration frame is prone to shaking due to the elastic action of the supporting spring. This shaking will cause misalignment or offset between the component vibration frame and the storage rack, and then cause a jam when the first conveyor roller conveys the casting mold, hindering the smooth movement of the casting mold. In this case, manual transportation and adjustment are often required by staff, thereby reducing the production efficiency and production continuity of the entire device. Summary of the Invention

[0005] The purpose of the present invention is to solve the defect of the vibration frame being easy to shake during the handling and transportation process in the prior art. Since the vibration frame is fixed by a supporting spring, during the transportation process after the casting of the casting mold is completed, the vibration frame is easy to shake due to the elastic action of the supporting spring. This shaking will cause misalignment or offset between the component vibration frame and the storage rack, and then cause a jam when the first conveyor roller transports the casting mold, hindering the smooth movement of the casting mold. In this case, manual handling and adjustment are often required by staff, thereby reducing the production efficiency and production continuity of the entire device. A vibration casting molding system and a molding process for high-aluminum castables are proposed.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] A vibration casting molding system for high-aluminum castables, comprising a base and:

[0008] A vibration table is provided on the top of the base, and a casting mold is provided on the top of the vibration table;

[0009] A conveying assembly is arranged on one side of the vibration table;

[0010] A supporting structure is provided on the top of the base and is used to support the vibration table;

[0011] The separation structure is provided at the bottom end of the conveying assembly and is used to drive the conveying assembly to move;

[0012] A positioning structure is provided on the top of the vibration table to limit the position where the casting mold is placed;

[0013] A suspension assembly is provided on the top of the vibration table;

[0014] A material feeding assembly is arranged on one side of the suspension assembly;

[0015] The injection structure is arranged on one side of the suspension assembly and is used to inject the slurry directly into the interior of the casting mold.

[0016] As a preferred technical solution of the present application, the vibrating table includes a support spring fixed at the top of the base, a vibrating frame fixed at the top of the support spring, a discharge trough installed on one side of the vibrating frame, an electromagnetic vibrator installed on both sides of the bottom end of the vibrating frame, a first conveying roller rotatably connected to the inside of the top of the vibrating frame, and a second belt drive unit installed on one side of the vibrating frame and connected to the first conveying roller at the output end. The conveying assembly includes a storage rack arranged on one side of the vibrating frame, a second conveying roller rotatably connected to the inside of the top of the storage rack, and a first belt drive unit installed on one side of the storage rack and connected to the second conveying roller at the output end. The suspension assembly includes a support frame arranged at the top of the vibrating frame, an electric slide installed at the top of the support frame, and a mobile frame installed at the moving end of the electric slide. The feeding assembly includes a connecting pipe installed at the top of the mobile frame, a first corrugated pipe connected to one side of the connecting pipe, a conveying pipe installed on one side of the first corrugated pipe, a concrete pump installed on one side of the conveying pipe, and a hopper installed at the top of the concrete pump.

[0017] As the preferred technical solution of the present application, the support structure includes a cover shell fixed on both sides of the top of the base, a guide block fixed at the bottom end of the cover shell, a moving rod sliding on the top of the guide block, a hydraulic cylinder installed at the top of the base, a push frame installed at the telescopic end of the hydraulic cylinder and connected to the moving rod, a push block fixed at the top of the moving rod, a connecting rod slidably connected to the inside of the cover shell, a roller installed at the bottom end of the connecting rod, a reset spring arranged on the outside of the connecting rod and located between the roller and the cover shell, and a push plate fixed at the top of the connecting rod.

[0018] As the preferred technical solution of the present application, the separation structure includes a folding frame rotatably connected to one side of the cover shell, a connecting seat fixed to one side of the movable rod and rotatably connected to the folding frame, a connecting plate rotatably connected to the other side of the folding frame and connected to the storage rack, a sliding seat slidably connected to one side of the folding frame and connected to the connecting plate, a pulley installed at the bottom end of the storage rack, and a track arranged at the bottom end of the pulley.

[0019] As the preferred technical solution of the present application, the positioning structure includes a fixed plate fixed at the bottom end of one side of the vibration frame, a first hydraulic telescopic rod fixed inside the fixed plate, a lifting plate installed at the telescopic end of the first hydraulic telescopic rod, a first sliding rod fixed on both sides of the bottom end of the lifting plate and slidably connected to the fixed plate, a friction block fixed at the top of the lifting plate, a friction wheel installed at the rotating end of the first conveying roller, a connecting frame fixed on both sides of the top of the lifting plate, a baffle fixed on one side of the connecting frame, and a guide plate installed on one side of the inside of the vibration frame and slidably connected to the baffle.

[0020] As the preferred technical solution of the present application, the injection structure includes connecting plates fixed on both sides of the mobile frame, a second hydraulic telescopic rod installed inside one group of connecting plates, a lifting seat fixed at the telescopic end of the second hydraulic telescopic rod, a second sliding rod slidably connected inside another group of connecting plates and connected to the lifting seat, an injection port fixed inside the lifting seat, and a second bellows installed at the top of the injection port and connected to the connecting pipe.

[0021] As a preferred technical solution of the present application, the connecting rod forms a telescopic structure with the cover shell through a reset spring, and the push blocks are distributed at equal intervals inside the moving rod.

[0022] As a preferred technical solution of the present application, the friction wheel and the friction block are located on the same vertical center line, and friction grooves are provided on the surfaces of the friction wheel and the friction block.

[0023] As a preferred technical solution of the present application, the connecting plate and the movable frame are welded into an integrated structure, the second bellows is in the shape of a hollow tubular structure with a wrinkled surface, and the second bellows is a retractable structure.

[0024] The present application also discloses a vibration casting process for high-aluminum castables, comprising the following steps:

[0025] S1: Preparation: Place the device in the use area, ensure that the device is placed horizontally and not prone to shaking, and clean the casting mold to keep the inside of the casting mold clean;

[0026] S2: Loading: Pour the stirred high-aluminum castable into the hopper, spray the concrete release agent into the casting mold, and neatly place the casting mold on the top of the first conveyor roller. Use the positioning structure to fix the position of the first conveyor roller.

[0027] S3: Material distribution: The concrete delivery pump is started to inject the high-aluminum castable material in the hopper into the interior of the injection structure through the delivery pipe, the first corrugated pipe, and the connecting pipe. The injection structure is started to move downward to inject the high-aluminum castable material directly into the casting mold. The electric slide is started to drive the moving frame to move, and multiple groups of casting molds are injected with material.

[0028] S4: Vibration molding: Start the electromagnetic vibrator to vibrate and drive the vibration frame to shake on the top of the support spring, thereby vibrating the high-aluminum castable inside the casting mold to make it evenly distributed in the casting mold and densely solidified;

[0029] S5: Conveying step: Use the supporting structure to support and fix the vibrating frame so that the vibrating frame is aligned with the storage rack. At the same time, the separation structure pulls the vibrating frame into contact with the storage rack. The positioning structure is controlled to loosen the first conveying roller, and the second belt drive unit and the first belt drive unit are started to operate. The second belt drive unit drives the first conveying roller to rotate and convey the casting mold to the top of the second conveying roller. Then, the first belt drive unit drives the second conveying roller to rotate and receive the output casting mold. When a certain number of casting molds accumulate on the top of the second conveying roller, they are taken away by the forklift pallet.

[0030] S6: Curing and demoulding: The high-aluminum castable inside the casting mold is solidified and formed by placing the casting mold in a light-proof and humid environment. The casting mold is then placed in a curing area for curing. The temperature and humidity of the curing area are controlled to ensure that the strength of the high-aluminum castable meets the design requirements. After curing, demoulding is performed to remove the finished product from the casting mold.

[0031] Compared with the prior art, the present invention provides a vibration casting molding process for high-aluminum castables, which has the following beneficial effects:

[0032] 1. This vibration casting system for high-aluminum castables uses a hydraulic cylinder to drive the moving rod, which in turn causes the push block to push the connecting rod upward via the roller. The push plate replaces the support spring to provide support for the vibration frame. This design not only realizes the effective support function of the vibration frame, but also stably replaces the support spring during the casting mold conveying process, greatly reducing the shaking of the vibration frame. At the same time, it limits the placement height of the vibration frame to ensure its perfect alignment with the storage rack, thereby realizing the smooth operation of the device to automatically discharge the casting mold.

[0033] 2. This vibration casting system for high-aluminum castables uses a moving rod that cooperates with the folding frame through a connecting seat to achieve flexible contraction and extension of the folding frame. When the moving rod moves to the right, the folding frame contracts, and the connecting plate pulls the storage frame and the vibration frame into close contact. When the moving rod moves to the left, the folding frame is pushed to extend, allowing the storage frame and the vibration frame to be easily separated. This automatic separation function greatly facilitates the separation and connection of the storage frame and the vibration frame under vibration, ensuring smooth and efficient transportation of the casting mold;

[0034] 3. This high-aluminum castable vibratory casting system uses a first hydraulic telescopic rod to push the lifting plate upward until the friction block and friction wheel are in close contact, thereby locking the first conveyor roller in place. Simultaneously, a baffle restricts the placement of the casting mold. This locking feature ensures the first conveyor roller remains stable during the vibration process, effectively preventing the casting mold from slipping due to vibration. It also ensures the safe and stable placement of the casting mold and prevents it from accidentally falling.

[0035] 4. The vibration casting molding system for high-aluminum castables uses a second hydraulic telescopic rod to push the lifting seat downward, so that the injection port accurately extends into the interior of the casting mold. This insertion and feeding function greatly simplifies the injection process of high-aluminum castables, ensures that the castables can be directly and stably injected into the mold, effectively avoids the castables from splashing outward, thereby significantly reducing the waste of high-aluminum castables and improving production efficiency and material utilization. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 This is one of the structural schematic diagrams of a vibration casting molding system for high-aluminum castables proposed by the present invention;

[0037] Figure 2 This is the second structural diagram of a vibration casting system for high-aluminum castables proposed by the present invention;

[0038] Figure 3 This is a schematic diagram of the three-dimensional structure of a vibration table in a vibration casting molding system for high-aluminum castables proposed by the present invention;

[0039] Figure 4 This is a schematic diagram of the three-dimensional cross-sectional structure of a vibration table in a vibration casting molding system for high-aluminum castables proposed by the present invention;

[0040] Figure 5 This is a three-dimensional structural diagram of the support structure in a vibration casting molding system for high-aluminum castables proposed by the present invention;

[0041] Figure 6 This is a schematic diagram of the three-dimensional cross-sectional structure of the support structure in a vibration casting molding system for high-aluminum castables proposed by the present invention;

[0042] Figure 7 This is a three-dimensional structural diagram of a separation structure in a vibration casting molding system for high-aluminum castables proposed by the present invention;

[0043] Figure 8 This is a schematic diagram of the three-dimensional cross-sectional structure of the positioning structure in the vibration casting molding system for high-aluminum castables proposed by the present invention;

[0044] Figure 9 A vibration casting system for high-aluminum castables proposed by the present invention Figure 3 Schematic diagram of the structure of part A;

[0045] Figure 10 This is a schematic diagram of the three-dimensional cross-sectional structure of the injection structure in a vibration casting molding system for high-aluminum castables proposed by the present invention.

[0046] In the picture:

[0047] 1. Base; 2. Support structure; 201. Push frame; 202. Hydraulic cylinder; 203. Cover; 204. Push plate; 205. Guide block; 206. Moving rod; 207. Push block; 208. Roller; 209. Return spring; 210. Connecting rod; 3. Separation structure; 301. Connecting plate; 302. Folding frame; 303. Sliding seat; 304. Connecting seat; 305. Track; 306. Pulley; 4. Support spring; 5. First conveyor roller; 6. Positioning structure; 601. Lifting plate; 602. First hydraulic telescopic rod; 603. Fixed plate; 604. First slide bar; 605. Friction block; 606. Friction wheel ; 607, baffle; 608, connecting frame; 609, guide plate; 7, casting mold; 8, injection structure; 801, lifting seat; 802, connecting plate; 803, second slide rod; 804, second hydraulic telescopic rod; 805, second bellows; 806, injection port; 9, support frame; 10, electric slide; 11, moving frame; 12, connecting pipe; 13, first bellows; 14, second conveyor roller; 15, storage rack; 16, first belt drive unit; 17, hopper; 18, concrete pump; 19, conveying pipe; 20, second belt drive unit; 21, vibration frame; 22, discharge chute; 23, electromagnetic vibrator. DETAILED DESCRIPTION

[0048] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Example

[0049] like Figures 1 to 10 As shown, an embodiment of the present invention provides a vibration casting molding system for high-aluminum castables, including a base 1 and further comprising:

[0050] A vibration table is provided on the top of the base 1, and a casting mold 7 is provided on the top of the vibration table;

[0051] A conveying assembly is arranged on one side of the vibration table;

[0052] The support structure 2 is provided on the top of the base 1 and is used to support the vibration table;

[0053] The separation structure 3 is provided at the bottom end of the conveying assembly and is used to drive the conveying assembly to move;

[0054] A positioning structure 6 is provided on the top of the vibration table and is used to limit the position where the casting mold 7 is placed;

[0055] a suspension assembly, arranged on the top of the vibration table;

[0056] A material feeding assembly is arranged on one side of the suspension assembly;

[0057] The injection structure 8 is provided on one side of the suspension assembly and is used to inject the slurry directly into the casting mold.

[0058] like Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown, in one embodiment: the vibration table includes a support spring 4 fixed to the top of the base 1, a vibration frame 21 fixed to the top of the support spring 4, a discharge chute 22 installed on one side of the vibration frame 21, an electromagnetic vibrator 23 installed on both sides of the bottom end of the vibration frame 21, a first conveying roller 5 rotatably connected to the inside of the top of the vibration frame 21, and a second belt drive unit 20 installed on one side of the vibration frame 21 and connected to the first conveying roller 5 at the output end. The conveying assembly includes a storage rack 15 set on one side of the vibration frame 21, a second conveying roller 14 rotatably connected to the inside of the top of the storage rack 15, and a second belt drive unit 20 installed on one side of the vibration frame 21. A first belt drive unit 16 is provided on one side of the storage rack 15 and connected to the second conveyor roller 14 at its output end. The suspension assembly includes a support frame 9 arranged at the top of the vibration frame 21, an electric slide 10 installed at the top of the support frame 9, and a mobile frame 11 installed at the moving end of the electric slide 10. The feeding assembly includes a connecting pipe 12 installed at the top of the mobile frame 11, a first corrugated pipe 13 connected to one side of the connecting pipe 12, a conveying pipe 19 installed on one side of the first corrugated pipe 13, a concrete conveying pump 18 installed on one side of the conveying pipe 19, and a hopper 17 installed at the top of the concrete conveying pump 18.

[0059] like Figure 5 and Figure 6 As shown, in one embodiment: the support structure 2 includes a cover 203 fixed to both sides of the top of the base 1, a guide block 205 fixed to the bottom end of the cover 203, a moving rod 206 sliding on the top of the guide block 205, a hydraulic cylinder 202 installed at the top of the base 1, a push frame 201 installed at the telescopic end of the hydraulic cylinder 202 and connected to the moving rod 206, a push block 207 fixed to the top of the moving rod 206, a connecting rod 210 slidably connected to the inside of the cover 203, a roller 208 installed at the bottom end of the connecting rod 210, and a roller 208 sleeved on the bottom end of the connecting rod 210. The return spring 209 is located outside the connecting rod 210 and between the roller 208 and the cover 203, and the push plate 204 is fixed on the top of the connecting rod 210; by starting the hydraulic cylinder 202 to push the moving rod 206 to move, the push block 207 pushes the connecting rod 210 upward through the roller 208, and the push plate 204 replaces the support spring 4 to support the vibration frame 21. During the transportation of the casting mold, it can replace the support spring 4 to support the vibration frame 21, so that the vibration frame 21 is not easy to shake and the height of the vibration frame 21 is limited.

[0060] like Figure 7 As shown, in one embodiment: the separation structure 3 includes a folding frame 302 rotatably connected to one side of the cover 203, a connecting seat 304 fixed to one side of the moving rod 206 and rotatably connected to the folding frame 302, a connecting plate 301 rotatably connected to the other side of the folding frame 302 and connected to the storage rack 15, a sliding seat 303 slidably connected to one side of the folding frame 302 and connected to the connecting plate 301, a pulley 306 installed at the bottom end of the storage rack 15, and a track 305 set at the bottom end of the pulley 306; the folding frame 302 is pushed to retract by the moving rod 206 through the connecting seat 304, so that the connecting plate 301 pulls the storage rack 15 to dock with the vibration frame 21, and when the moving rod 206 moves to the left, the moving rod 206 pushes the folding frame 302 to extend, so that the storage rack 15 is separated from the vibration frame 21.

[0061] like Figure 8 and Figure 9 As shown, in one embodiment: the positioning structure 6 includes a fixed plate 603 fixed to the bottom end of one side of the vibration frame 21, a first hydraulic telescopic rod 602 fixed inside the fixed plate 603, a lifting plate 601 installed at the telescopic end of the first hydraulic telescopic rod 602, a first sliding rod 604 fixed on both sides of the bottom end of the lifting plate 601 and slidably connected to the fixed plate 603, a friction block 605 fixed to the top of the lifting plate 601, a friction wheel 606 installed at the rotating end of the first conveying roller 5, and a connecting frame 608 fixed on both sides of the top of the lifting plate 601. , a baffle 607 fixed on one side of the connecting frame 608, and a guide plate 609 installed on one side of the inner side of the vibration frame 21 and slidingly connected to the baffle 607; the lifting plate 601 is pushed upward by the first hydraulic telescopic rod 602, so that the friction block 605 contacts the friction wheel 606, locking and fixing the position of the first conveying roller 5, and at the same time, the baffle 607 limits the position of the casting mold 7 to prevent the casting mold from falling, so as to facilitate locking and fixing the position of the first conveying roller 5 during the vibration process, so that the positioning structure 6 is not easily affected by the vibration and causes slippage.

[0062] like Figure 10As shown, in one embodiment: the injection structure 8 includes connecting pieces 802 fixed on both sides of the mobile frame 11, a second hydraulic telescopic rod 804 installed inside one set of the connecting pieces 802, a lifting seat 801 fixed at the telescopic end of the second hydraulic telescopic rod 804, a second sliding rod 803 slidably connected inside the other set of connecting pieces 802 and connected to the lifting seat 801, an injection port 806 fixed inside the lifting seat 801, and a second bellows 805 installed at the top of the injection port 806 and connected to the connecting pipe 12; the second hydraulic telescopic rod 804 is extended to push the lifting seat 801 downward, so that the injection port 806 extends into the interior of the casting mold 7, making it convenient to directly inject the high-aluminum castable into the interior of the casting mold, so that the high-aluminum castable is not easy to splash out.

[0063] like Figure 6 As shown, in one embodiment: the connecting rod 210 forms a telescopic structure with the cover 203 through the return spring 209, and the push blocks 207 are distributed at equal intervals inside the moving rod 206; the return spring 209 is squeezed and deformed by the roller 208 to store kinetic energy so as to reset the connecting rod 210 and the push plate 204, and the connecting rod 210 slides inside the cover 203 to limit the direction of movement of the connecting rod 210.

[0064] like Figure 8 As shown, in one embodiment: the friction wheel 606 and the friction block 605 are located on the same vertical center line, and the surfaces of the friction wheel 606 and the friction block 605 are provided with friction grooves; the friction block 605 contacts the friction wheel 606, so that the friction block 605 uses the friction grooves to lock and fix the position of the friction wheel 606, making it difficult for the first conveyor roller 5 to roll.

[0065] like Figure 10 As shown, in one embodiment: the connecting piece 802 and the movable frame 11 are welded into an integrated structure, the second bellows 805 is in the shape of a hollow tubular structure with a wrinkled surface, and the second bellows 805 is a retractable structure; the second bellows 805 is stretched and extended to facilitate pouring the high-aluminum castable inside the connecting tube 12 into the inside of the injection port 806.

[0066] Specifically, when using the vibration casting molding system for high-aluminum castable, the whole device is placed in the designated use area, and then the stirred high-aluminum castable is slowly poured into the hopper 17, and the concrete release agent is sprayed on the inside of the casting mold 7 to ensure that each casting mold 7 can be demoulded smoothly. Then, the casting mold 7 is neatly placed on the first conveying roller 5, and the first conveying roller 5 is fixed with the positioning structure 6. After preparation, the concrete conveying pump 18 is started to inject the high-aluminum castable inside the hopper 17 into the injection structure 8 through the conveying pipe 19, the first corrugated pipe 13, and the connecting pipe 12 in sequence, and the injection structure 8 is started to move it downward, and the high-aluminum castable is directly injected into the interior of the casting mold 7, and the electric slide 10 is started to drive the movement of the moving frame 11 to inject multiple groups of casting molds 7, and then the electromagnetic vibrator 23 is started to generate strong vibration, and this vibration drives the vibration frame 21 to perform high Frequency vibration, thereby vibrating and forming the high-aluminum castable inside the casting mold 7, ensuring that the castable is evenly distributed in the casting mold 7 and achieves a dense solidification effect. After the vibration is completed, the support structure 2 is used to firmly support and fix the vibration frame 21 to ensure that it can be accurately aligned with the storage rack 15. At the same time, the separation structure 3 pulls the storage rack 15 into close contact with the vibration frame 21, and then controls the positioning structure 6 to loosen the first conveyor roller 5, and at the same time starts the second belt drive unit 20 and the first belt drive unit 16 to operate. The first conveyor roller 5 is driven by the second belt drive unit 20 to rotate, and the casting mold 7 is conveyed to the second conveyor roller 14. Immediately afterwards, the first belt drive unit 16 drives the second conveyor roller 14 to rotate, and the output casting mold 7 is orderly received. When the casting mold 7 accumulates to a certain number on the top of the second conveyor roller 14, it is forked away by a professional forklift pallet and sent to the maintenance area for subsequent maintenance.

[0067] After the vibration is completed, the hydraulic cylinder 202 is activated to extend and push the push frame 201 to move, so that the push frame 201 drives the moving rod 206 to move to the right, so that the moving rod 206 pushes the push block 207 to contact the roller 208, and the roller 208 rolls along the inclined surface of the push block 207, so that the push block 207 pushes the connecting rod 210 to move upward through the roller 208, and the connecting rod 210 leaves the interior of the cover 203 and pushes the push plate 204 to contact the vibration frame 21, replacing the support spring 4 to support the vibration frame 21, so that the vibration frame 21 is placed stably and not easy to shake. In the process of roller 208 moving up along the inclined surface of push block 207, roller 208 squeezes return spring 209 and stretches and deforms to store kinetic energy. When hydraulic cylinder 202 contracts and pulls moving rod 206 to the left, return spring 209 can push roller 208 to move down, so that connecting rod 210 and push plate 204 are reset. Connecting rod 210 slides inside cover 203 to limit the direction of movement of connecting rod 210, so that connecting rod 210 is not easy to shake. Moving rod 206 slides on the outside of guide block 205, so that moving rod 206 moves smoothly.

[0068] When the moving rod 206 moves to the right, the moving rod 206 pushes the folding frame 302 through the connecting seat 304, so that the multiple groups of rods inside the folding frame 302 rotate and move, and the folding frame 302 contracts. At the same time, the folding frame 302 pulls the storage rack 15 to move through the connecting plate 301, and the pulley 306 rolls on the surface of the track 305 to move the storage rack 15 to one side of the vibrating frame 21, so that the storage rack 15 and the vibrating frame 21 are docked. The sliding seat 303 supports and guides the rods of the folding frame 302 to facilitate the extension and contraction of the folding frame 302. When the moving rod 206 moves to the left, the moving rod 206 pushes the folding frame 302 to extend through the connecting seat 304, so that the connecting plate 301 pushes the storage rack 15 to separate from the vibrating frame 21, so that the vibrating frame 21 vibrates.

[0069] When placing the casting mold 7, the first hydraulic telescopic rod 602 is activated to extend, pushing the lifting plate 601 to move upward, so that the lifting plate 601 drives the friction block 605 to contact the friction wheel 606, and the friction block 605 is pressed against the friction wheel 606 to lock and fix the position of the first conveying roller 5, so that the first conveying roller 5 is not easy to roll. At the same time, the lifting plate 601 pushes the baffle 607 to lift through the connecting frame 608, so that the baffle 607 blocks the movement of the casting mold 7 and limits the placement position of the casting mold 7, so that the casting mold 7 is not easy to fall due to slipping during the vibration process. The first sliding rod 604 slides inside the fixed plate 603 to guide the movement of the lifting plate 601, so that the friction block 605 is accurately in contact with the friction wheel 606, and the movement of the baffle 607 is guided by the guide plate 609, so that the baffle 607 is not easily bent and deformed by pressure;

[0070] During the injection process, the second hydraulic telescopic rod 804 is started to extend, so that the second hydraulic telescopic rod 804 pushes the lifting seat 801 to move downward, and at the same time, the lifting seat 801 drives the injection port 806 to extend into the interior of the casting mold 7, so that the high-aluminum castable is not easy to splash out during the pouring process. In this process, the second bellows 805 is extended to facilitate the pouring of the high-aluminum castable inside the connecting pipe 12 into the interior of the injection port 806. The second slide rod 803 slides inside the connecting piece 802, so that the lifting seat 801 can only move in a straight line. The frustum-shaped structure of the lifting seat 801 facilitates the storage of the folded second bellows 805, and at the same time prevents the high-aluminum castable from splashing on the surface of the second bellows 805 during the pouring process.

[0071] The above are only preferred specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with this technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solutions and inventive concepts of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A vibration casting system for high-aluminum castables, comprising a base (1), characterized in that: Also includes: A vibration table is provided on the top of the base (1), and a casting mold (7) is provided on the top of the vibration table; A conveying assembly is arranged on one side of the vibration table; A support structure (2) is provided on the top of the base (1) and is used to support the vibration table; A separation structure (3) is provided at the bottom end of the conveying assembly and is used to drive the conveying assembly to move; A positioning structure (6) is provided on the top of the vibration table and is used to limit the position where the casting mold (7) is placed; A suspension assembly is provided on the top of the vibration table; A material feeding assembly is arranged on one side of the suspension assembly; A material injection structure (8), provided on one side of the suspension assembly, for injecting the slurry directly into the interior of the casting mold; The vibration table includes a support spring (4) fixed to the top of the base (1), a vibration frame (21) fixed to the top of the support spring (4), a discharge trough (22) installed on one side of the vibration frame (21), an electromagnetic vibrator (23) installed on both sides of the bottom of the vibration frame (21), a first conveying roller (5) rotatably connected to the inside of the top of the vibration frame (21), and a second belt drive unit (20) installed on one side of the vibration frame (21) and having an output end connected to the first conveying roller (5). The conveying assembly includes a storage rack (15) arranged on one side of the vibration rack (21), a second conveying roller (14) rotatably connected to the top of the storage rack (15), and a first belt driving unit (16) installed on one side of the storage rack (15) and having an output end connected to the second conveying roller (14). The support structure (2) comprises a cover (203) fixed on both sides of the top of the base (1), a guide block (205) fixed at the bottom of the cover (203), a moving rod (206) sliding on the top of the guide block (205), a hydraulic cylinder (202) installed at the top of the base (1), a push frame (201) installed at the telescopic end of the hydraulic cylinder (202) and connected to the moving rod (206), a push block (207) fixed at the top of the moving rod (206), a connecting rod (210) slidably connected to the inside of the cover (203), a roller (208) installed at the bottom of the connecting rod (210), a return spring (209) sleeved on the outside of the connecting rod (210) and located between the roller (208) and the cover (203), and a push plate (204) fixed at the top of the connecting rod (210); The separation structure (3) comprises a folding frame (302) rotatably connected to one side of the cover (203), a connecting seat (304) fixed to one side of the moving rod (206) and rotatably connected to the folding frame (302), a connecting plate (301) rotatably connected to the other side of the folding frame (302) and connected to the storage rack (15), a sliding seat (303) slidably connected to one side of the folding frame (302) and connected to the connecting plate (301), a pulley (306) installed at the bottom end of the storage rack (15), and a track (305) arranged at the bottom end of the pulley (306).

2. A vibration casting system for high-aluminum castable according to claim 1, characterized in that: The suspension assembly includes a support frame (9) arranged at the top of a vibration frame (21), an electric slide (10) installed at the top of the support frame (9), and a mobile frame (11) installed at the moving end of the electric slide (10); the feeding assembly includes a connecting pipe (12) installed at the top of the mobile frame (11), a first corrugated pipe (13) connected to one side of the connecting pipe (12), a conveying pipe (19) installed at one side of the first corrugated pipe (13), a concrete conveying pump (18) installed at one side of the conveying pipe (19), and a hopper (17) installed at the top of the concrete conveying pump (18).

3. A vibration casting system for high-aluminum castables according to claim 2, characterized in that: The positioning structure (6) comprises a fixed plate (603) fixed to the bottom end of one side of the vibration frame (21), a first hydraulic telescopic rod (602) fixed inside the fixed plate (603), a lifting plate (601) installed at the telescopic end of the first hydraulic telescopic rod (602), a first sliding rod (604) fixed to both sides of the bottom end of the lifting plate (601) and slidably connected to the fixed plate (603), a friction block (605) fixed to the top end of the lifting plate (601), a friction wheel (606) installed at the rotating end of the first conveying roller (5), a connecting frame (608) fixed to both sides of the top end of the lifting plate (601), a baffle (607) fixed to one side of the connecting frame (608), and a guide plate (609) installed on one side of the interior of the vibration frame (21) and slidably connected to the baffle (607).

4. A vibration casting system for high-aluminum castables according to claim 3, characterized in that: The injection structure (8) includes connecting plates (802) fixed on both sides of the mobile frame (11), a second hydraulic telescopic rod (804) installed inside one set of connecting plates (802), a lifting seat (801) fixed at the telescopic end of the second hydraulic telescopic rod (804), a second sliding rod (803) slidably connected inside the other set of connecting plates (802) and connected to the lifting seat (801), an injection port (806) fixed inside the lifting seat (801), and a second bellows (805) installed at the top of the injection port (806) and connected to the connecting pipe (12).

5. A vibration casting system for high-aluminum castables according to claim 4, characterized in that: The connecting rod (210) forms a telescopic structure with the cover shell (203) via a return spring (209), and the push blocks (207) are distributed at equal intervals inside the moving rod (206).

6. A vibration casting system for high-aluminum castables according to claim 5, characterized in that: The friction wheel (606) and the friction block (605) are located on the same vertical center line, and friction lines are formed on the surfaces of the friction wheel (606) and the friction block (605).

7. A vibration casting system for high-aluminum castables according to claim 6, characterized in that: The connecting piece (802) and the movable frame (11) are welded into an integrated structure, the second bellows (805) is in the shape of a hollow tubular structure with a wrinkled surface, and the second bellows (805) is a telescopic structure.

8. The vibration casting process for high-aluminum castable according to claim 7, characterized in that: The following steps are involved: S1: Preparation: Place the device in the use area, ensure that the device is placed horizontally and is not prone to shaking, and clean the casting mold (7) to keep the inside of the casting mold (7) clean; S2: Loading step: pour the stirred high-aluminum castable material into the interior of the hopper (17), spray the concrete release agent into the interior of the casting mold (7), and neatly place the casting mold (7) on the top of the first conveyor roller (5), and use the positioning structure (6) to fix the position of the first conveyor roller (5); S3: Material distribution step: by starting the concrete delivery pump (18), the high-aluminum castable material in the hopper (17) is injected into the interior of the injection structure (8) through the delivery pipe (19), the first corrugated pipe (13), and the connecting pipe (12); the injection structure (8) is started to move downward, so that the high-aluminum castable material is directly injected into the interior of the casting mold (7); the electric slide (10) is started to drive the moving frame (11) to move, and the multiple groups of casting molds (7) are injected; S4: Vibration molding: Start the electromagnetic vibrator (23) to vibrate and drive the vibration frame (21) to shake on the top of the support spring (4), thereby vibrating and molding the high-aluminum castable inside the casting mold (7), so that the high-aluminum castable is evenly distributed in the casting mold (7) and is densely solidified; S5: Conveying step: Use the supporting structure (2) to support and fix the vibration frame (21) so that the vibration frame (21) is aligned with the storage frame (15). At the same time, the separation structure (3) pulls the vibration frame (21) to contact the storage frame (15). The positioning structure (6) is controlled to loosen the first conveying roller (5), and the second belt drive unit (20) and the first belt drive unit (16) are started to operate. The second belt drive unit (20) drives the first conveying roller (5) to rotate and convey the casting mold (7) to the top of the second conveying roller (14). Then, the first belt drive unit (16) drives the second conveying roller (14) to rotate and receive the output casting mold (7). When the casting mold (7) accumulates to a certain number on the top of the second conveying roller (14), it is forked away by the forklift pallet; S6: Curing and demoulding: The high-aluminum castable material inside the casting mold (7) is solidified and formed by placing the casting mold (7) in a light-proof and humid environment, and then the casting mold (7) is placed in a curing area for curing. By controlling the temperature and humidity of the curing area, the strength of the high-aluminum castable material reaches the design requirements. After the curing is completed, the mold is demoulded and the finished product is taken out of the casting mold (7).

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