Mobile processing device for concentrated fruit juice production
By designing a belt conveyor that can be extended into the orchard, the problem of low efficiency in manual handling of fruits in the prior art is solved, and the automated and efficient conveying of concentrated juice processing is realized, which improves the overall processing efficiency and convenience.
Patent Information
- Application Number
- CN202411587702.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2044-11-08
AI Technical Summary
Due to the large range of mobile processing devices for the production of concentrated juice, the existing mobile processing devices for the production of concentrated juices occupy a large area and many kinds of fruits in the orchard, a large number of fruits are required to manually transport the fruit next to the processing device, reducing the processing efficiency and operational convenience.
A mobile processing device is designed, including a rack platform, a hoist, a cleaning machine, a beating machine and a concentrator, equipped with multiple belt conveyors, and the belt conveyor is made through a support frame, a rotating rod, a positioning plate and a synchronous drive mechanism. It can penetrate into the orchard, reduce manual handling and improve processing efficiency.
It realizes automatic fruit delivery in the orchard, reduces manual labor, improves the overall efficiency of concentrated juice processing, and facilitates device movement through rapid folding and storage mechanisms.
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Figure CN119240222A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of concentrated juice production, in particular to a mobile processing device for concentrated juice production. Background Art
[0002] Concentrated juice is made by squeezing the fruit into juice and then using a low-temperature vacuum concentration method to evaporate some of the water. In order to save transportation costs, existing concentrated juice is made by setting up mobile processing equipment. By setting the processing equipment next to the orchard, the picked fruit can be directly processed quickly.
[0003] After searching, the patent document with announcement number CN201813792U discloses a mobile processing device for concentrated juice production. The mobile processing device uses the reverse osmosis equipment used for traditional water treatment to concentrate the juice. It can be carried out at room temperature without heating and cooling, which simplifies the production process. All processing equipment is assembled on a movable frame platform equipped with a traction walking device, which can be easily moved near the forest to process the fruit in real time, minimize the rotten fruit rate, and save transportation costs and transportation manpower.
[0004] However, when the above-mentioned device is used to process fruit juice, the movable device occupies a large area as a whole, so the device can only be set up outside the orchard. When the orchard occupies a large area and there are many types of fruits, it is necessary to manually transport the picked fruits and move them to the processing device, which still consumes a lot of manual labor to transport the fruits, reducing the processing efficiency and the ease of operation of the device. Summary of the invention
[0005] 1. Technical issues to be resolved In view of the deficiencies in the prior art, the present invention provides a mobile processing device for concentrated fruit juice production, which has the advantage of being able to extend into an orchard through multiple conveying components after the processing device is fixed in position, so as to conveniently convey the picked fruits and avoid manual handling as much as possible. This solves the problem that when the orchard occupies a large area and has a large variety of fruits, the picked fruits still need to be manually conveyed and moved to the processing device, which still consumes a lot of manual labor to transport the fruits.
[0006] (II) Technical solution To achieve the above-mentioned purpose, the present invention provides the following technical solutions: A mobile processing device for concentrated juice production, comprising a frame platform, an elevator, a cleaning machine, a pulping machine and a concentrator, wherein the elevator is fixedly arranged on the side of the frame platform, the cleaning machine, the pulping machine and the concentrator are all located on the top of the frame platform, and the cleaning machine is located on the lower side of the upper end of the elevator; A support frame is fixedly provided on the outer side of the lower end of the elevator, and rotating rods are rotatably provided on both sides of the support frame. A plurality of belt conveyors arranged in an array are provided inside the support frame, and two rotating rods are fixedly connected to the outer wall of the belt conveyor; Each of the belt conveyors comprises a conveying roller arranged inside the belt conveyor and a conveyor belt arranged outside the conveying roller; Two adjacent belt conveyors are fixedly provided with a connecting plate at one end thereof, support rods are fixedly penetrated inside the two connecting plates, and positioning plates are rotatably sleeved on the rod walls of the two adjacent support rods, and a positioning mechanism is provided on the outer side of the positioning plates; The outer wall fixed sleeve of the conveying roller is provided with a synchronous wheel, and a synchronous belt is provided between two adjacent synchronous wheels; A horizontal plate is fixedly provided at the lower end of the side of the support frame, a mounting rod is rotatably penetrated inside the horizontal plate, and a storage baffle is fixedly sleeved on the rod wall of the mounting rod; The bottom of the belt conveyor is provided with a receiving groove, in which two symmetrically arranged cross bars are rotatably arranged, and the rod wall fixing sleeves of the cross bars are provided with supporting legs, and a synchronous driving mechanism is provided between two adjacent cross bars.
[0007] Preferably, the positioning mechanism includes a sleeve, which is fixedly connected to the positioning plate and has positioning rods slidably inserted into the sleeve on both sides. The rod wall of the support rod is provided with a plurality of positioning grooves which are symmetrically arranged around and cooperate with the positioning rods for insertion. A spring is fixed between the two positioning rods.
[0008] Preferably, the tube wall of the sleeve is provided with two symmetrically arranged sliding holes, a pull rod is slidably inserted into the sliding hole, and the pull rod is fixedly connected to the positioning rod.
[0009] Preferably, the synchronous drive mechanism includes two symmetrically arranged fixed plates, both of which are fixed in the receiving groove and have a worm screw rotatably penetrated therein, the worm screw is matched with a worm wheel, the worm wheel is fixedly sleeved with the cross bar, and a rotating block is fixedly sleeved together at one end of the two worm screws close to each other.
[0010] Preferably, two adjacent legs are provided with a rotation groove on the side away from each other for cooperating with the rotation of the worm gear.
[0011] Preferably, the thread directions of two adjacent worm shaft walls are opposite.
[0012] Preferably, an oil cylinder is fixedly provided at the bottom of the hoist, a driving rack is fixedly provided at the end of the output shaft of the oil cylinder, a transmission gear is fixedly provided on the rod wall fixing sleeve of the mounting rod, and the driving rack is matched with the transmission gear.
[0013] Preferably, the support frame is a U-shaped support frame.
[0014] (III) Beneficial effects Compared with the prior art, the present invention provides a mobile processing device for concentrated juice production, which has the following beneficial effects: 1. The mobile processing device for concentrated juice production can be equipped with a frame platform, an elevator, a support frame, a rotating rod, a belt conveyor, a connecting plate, a support rod, a positioning plate, a positioning mechanism and a leg and a synchronous driving mechanism, so that multiple belt conveyors can be arranged beside the processing device, and the conveyors can be extended into the orchard, so that the picked fruits can be stably transported to the elevator and the frame platform for processing, thereby reducing the time for manual handling of fruits and improving the overall efficiency of concentrated juice processing.
[0015] 2. The mobile processing device for concentrated juice production can enable multiple belt conveyors to be quickly folded and supported and stored by the storage baffles through the support frame, fixed plate, mounting rod, storage baffle, oil cylinder, driving rack and transmission gear, so that the frame platform and multiple belt conveyors can be moved at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of a mobile processing device for concentrated juice production proposed by the present invention; Figure 2 for Figure 1 A magnified view of the structure of the local A part; Figure 3 for Figure 2 The structure of the partial B part is enlarged; Figure 4 for Figure 1 Bottom view of the middle belt conveyor; Figure 5 for Figure 3 Schematic diagram of the three-dimensional structure of the middle casing and the positioning rod.
[0017] In the figure: 1 frame platform, 2 elevator, 3 cleaning machine, 4 beater, 5 thickener, 6 support frame, 7 rotating rod, 8 belt conveyor, 9 conveyor roller, 10 conveyor belt, 11 connecting plate, 12 support rod, 13 positioning plate, 14 synchronous wheel, 15 synchronous belt, 16 cross plate, 17 mounting rod, 18 storage baffle, 19 cross rod, 20 support leg, 21 sleeve, 22 positioning rod, 23 spring, 24 fixed plate, 25 worm, 26 worm wheel, 27 rotating block, 28 cylinder, 29 driving rack, 30 transmission gear, 31 pull rod. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] See also Figure 1-5 , a mobile processing device for concentrated juice production, comprising a frame platform 1, an elevator 2, a cleaning machine 3, a pulping machine 4 and a concentrator 5, wherein the elevator 2 is fixedly arranged on the side of the frame platform 1, the cleaning machine 3, the pulping machine 4 and the concentrator 5 are all located on the top of the frame platform 1, and the cleaning machine 3 is located at the lower side of the upper end of the elevator 2; A support frame 6 is fixedly provided on the outer side of the lower end of the elevator 2. The support frame 6 is a U-shaped support frame. Rotating rods 7 are rotatably provided on both sides of the support frame 6. A plurality of belt conveyors 8 arranged in an array are provided inside the support frame 6. Two rotating rods 7 are fixedly connected to the outer wall of the belt conveyor 8. Each belt conveyor 8 includes a conveying roller 9 arranged inside the belt conveyor 8 and a conveyor belt 10 arranged outside the conveying roller 9; A connecting plate 11 is fixedly provided at one end close to two adjacent belt conveyors 8, and support rods 12 are fixedly penetrated inside the two connecting plates 11, and a positioning plate 13 is rotatably sleeved on the rod walls of two adjacent support rods 12 together, a synchronous wheel 14 is fixedly sleeved on the outer wall of the conveying roller 9, and a synchronous belt 15 is provided between the two adjacent synchronous wheels 14, a synchronous wheel 14 is fixedly sleeved on the outer wall of the conveying roller 9, and a synchronous belt 15 is provided between the two adjacent synchronous wheels 14, a transverse plate 16 is fixedly provided at the lower end of the side of the support frame 6, a mounting rod 17 is rotatably penetrated inside the transverse plate 16, and a storage baffle 18 is fixedly sleeved on the rod wall of the mounting rod 17.
[0020] When the device moves to the side of the orchard, multiple belt conveyors 8 are folded and set on the side of the elevator 2 through the rotation cooperation of the connecting plate 11, the support rod 12 and the positioning plate 13, and are blocked by the storage baffle 18. When it is necessary to process the fruit juice, the storage baffle 18 can be rotated to a horizontal position through the mounting rod 17. At this time, multiple belt conveyors 8 are unfolded and set on the ground, and the first belt conveyor 8 can be started at the same time to rotate the conveying roller 9, and the adjacent multiple conveying rollers 9 can be rotated simultaneously through the synchronous wheel 14 and the synchronous belt 15, so that multiple belt conveyors 8 are started at the same time. Since the belt conveyor 8 extends into the orchard, the picked fruits can be directly placed on the belt conveyor 8 and moved to the elevator 2 through the belt conveyor 8, and then the fruits are transported to the cleaning machine 3 through the elevator 2, and after cleaning, they are placed in the beater 4 and the concentrator 5 in turn, so as to complete the concentrated processing of the fruit juice.
[0021] In order to enable the two connected belt conveyors 8 to be arranged horizontally and to keep the positions fixed, Figure 2-3 and Figure 5 As shown, a positioning mechanism is provided on the outer side of the positioning plate 13, and the positioning mechanism includes a sleeve 21, the sleeve 21 is fixedly connected to the positioning plate 13, and positioning rods 22 are slidably penetrated on both sides of the interior, the rod wall of the support rod 12 is provided with a plurality of positioning grooves which are symmetrically arranged around and cooperate with the positioning rods 22 for insertion, a spring 23 is fixedly provided between the two positioning rods 22, and the tube wall of the sleeve 21 is provided with two symmetrically arranged sliding holes, a pull rod 31 is slidably penetrated in the sliding hole, and the pull rod 31 is fixedly connected to the positioning rod 22.
[0022] When two adjacent belt conveyors 8 are horizontally connected, the outer components of the positioning plate 13 between the two belt conveyors 8 can be operated. First, the two pull rods 31 can be pulled so that the pull rods 31 slide in the sliding hole and squeeze the spring 23 at the same time. At this time, the two positioning rods 22 approach each other and enter the sleeve 21. When the two belt conveyors 8 are horizontally arranged, the pull rod 31 is released, and the positioning rod 22 is inserted into the positioning groove under the elastic force recovery of the spring 23, thereby completing the stable fixation of the two belt conveyors 8.
[0023] In order to enable the belt conveyor 8 to be stably supported after the belt conveyor 8 is unfolded, Figure 1 and Figure 4 As shown, a receiving groove is provided at the bottom of the belt conveyor 8, and two symmetrically arranged cross bars 19 are rotatably provided in the receiving groove, and legs 20 are fixedly sleeved on the rod walls of the cross bars 19. A synchronous driving mechanism is provided between two adjacent cross bars 19, and the synchronous driving mechanism includes two symmetrically arranged fixed plates 24, and the two fixed plates 24 are both fixedly arranged in the receiving groove, and worms 25 are rotatably penetrated inside the two plates, and the thread directions of the rod walls of two adjacent worms 25 are opposite, and the worms 25 are matched with worm wheels 26, and a rotating groove for matching the rotation of the worm wheels 26 is provided on the side away from the two adjacent legs 20, and the worm wheels 26 are fixedly sleeved on the cross bars 19, and a rotating block 27 is fixedly sleeved on the close ends of the two worms 25.
[0024] When the belt conveyor 8 is set horizontally, the rotating block 27 at the bottom of the belt conveyor 8 can be moved, and the two worms 25 rotate. Through the cooperation of the worm 25 and the worm wheel 26, the two adjacent cross bars 19 rotate stably. At this time, under the rotation drive of the cross bar 19, the two adjacent legs 20 can rotate stably and rotate to a vertical position. At this time, the belt conveyor 8 can be stably set on the ground with the support of the legs 20, ensuring the stability during the fruit transportation process.
[0025] In order to be able to continue to effectively fold and store the multiple belt conveyors 8 after the processing is completed, Figure 2 As shown, a cylinder 28 is fixedly provided at the bottom of the hoist 2, a driving rack 29 is fixedly provided at the end of the output shaft of the cylinder 28, a transmission gear 30 is fixedly sleeved on the rod wall of the mounting rod 17, and the driving rack 29 and the transmission gear 30 are arranged in cooperation with each other.
[0026] When the concentrated juice processing is completed, multiple positioning mechanisms can be operated so that two adjacent belt conveyors 8 can be folded and set, and when multiple belt conveyors 8 are set in a vertical folded position, the cylinder 28 can be started so that the output shaft of the cylinder 28 pushes the driving rack 29, and when the driving rack 29 moves, through the stable transmission cooperation between the driving rack 29 and the transmission gear 30, the mounting rod 17 can drive the storage baffle 18 to rotate stably under the support of the fixed plate 16, so that when the storage baffle 18 rotates to the inclined position, the falling position of multiple belt conveyors 8 is supported and limited. At this time, the belt conveyor 8 can be supported by the enclosure to ensure that the position of the belt conveyor 8 is stable when the frame platform 1 moves, thereby improving the versatility of the processing device.
[0027] It should be noted that the term "comprises" or any other variation thereof is intended to cover non-exclusive inclusion, so that a process, method, article, or device that includes a series of elements includes not only those elements, but also includes other elements that are not explicitly listed, or also includes elements inherent to such process, method, article, or device. In the absence of further restrictions, an element defined by the sentence "comprises a ..." does not exclude the presence of other identical elements in the process, method, article, or device that includes the element.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A mobile processing device for concentrated juice production, comprising a frame platform (1), an elevator (2), a cleaning machine (3), a pulping machine (4) and a concentrator (5), characterized in that: The elevator (2) is fixedly arranged on the side of the frame platform (1); the cleaning machine (3), the pulping machine (4) and the thickener (5) are all located on the top of the frame platform (1); and the cleaning machine (3) is located on the lower side of the upper end of the elevator (2); A support frame (6) is fixedly provided on the outer side of the lower end of the elevator (2), and rotating rods (7) are rotatably provided on both sides of the support frame (6). A plurality of belt conveyors (8) are arranged in an array inside the support frame (6), and two rotating rods (7) are fixedly connected to the outer wall of the belt conveyor (8); Each of the belt conveyors (8) comprises a conveying roller (9) arranged inside the belt conveyor (8) and a conveyor belt (10) arranged outside the conveying roller (9); A connecting plate (11) is fixedly provided at one end of two adjacent belt conveyors (8), a support rod (12) is fixedly passed through the interior of the two connecting plates (11), a positioning plate (13) is rotatably sleeved on the rod walls of the two adjacent support rods (12), and a positioning mechanism is provided on the outer side of the positioning plate (13); The outer wall fixed sleeve of the conveying roller (9) is provided with a synchronous wheel (14), and a synchronous belt (15) is provided between two adjacent synchronous wheels (14); A transverse plate (16) is fixedly provided at the lower end of the side of the support frame (6), a mounting rod (17) is rotatably penetrated inside the transverse plate (16), and a storage baffle (18) is fixedly sleeved on the rod wall of the mounting rod (17); The bottom of the belt conveyor (8) is provided with a receiving groove, in which two symmetrically arranged cross bars (19) are rotatably arranged, and the rod wall fixing sleeves of the cross bars (19) are provided with supporting legs (20), and a synchronous driving mechanism is provided between two adjacent cross bars (19).
2. A mobile processing device for concentrated juice production according to claim 1, characterized in that: The positioning mechanism comprises a sleeve (21), the sleeve (21) is fixedly connected to the positioning plate (13), and positioning rods (22) are slidably inserted into the sleeve on both sides thereof; the rod wall of the support rod (12) is provided with a plurality of positioning grooves which are arranged in a circumferentially symmetrical manner and are adapted to be inserted into the positioning rods (22); a spring (23) is fixedly provided between the two positioning rods (22).
3. A mobile processing device for concentrated juice production according to claim 2, characterized in that: The tube wall of the sleeve (21) is provided with two symmetrically arranged sliding holes, a pull rod (31) is slidably inserted into the sliding hole, and the pull rod (31) is fixedly connected to the positioning rod (22).
4. The mobile processing device for concentrated juice production according to claim 1, characterized in that: The synchronous drive mechanism comprises two symmetrically arranged fixing plates (24), the two fixing plates (24) are both fixedly arranged in the receiving groove, and a worm (25) is rotatably penetrated therein, the worm (25) is matched with a worm wheel (26), the worm wheel (26) is fixedly sleeved with the cross bar (19), and a rotating block (27) is fixedly sleeved on one end of the two worms (25) close to each other.
5. The mobile processing device for concentrated juice production according to claim 1, characterized in that: A rotation groove for cooperating with the worm wheel (26) to rotate is provided on the side away from each other of two adjacent legs (20).
6. The mobile processing device for concentrated juice production according to claim 4, characterized in that: The thread directions of the rod walls of two adjacent worm gears (25) are opposite.
7. The mobile processing device for concentrated juice production according to claim 1, characterized in that: An oil cylinder (28) is fixedly provided at the bottom of the hoist (2), a driving rack (29) is fixedly provided at the end of the output shaft of the oil cylinder (28), a transmission gear (30) is fixedly provided on the rod wall of the mounting rod (17), and the driving rack (29) is arranged in cooperation with the transmission gear (30).
8. The mobile processing device for concentrated juice production according to claim 1, characterized in that: The support frame (6) is a U-shaped support frame.
Citation Information
Patent Citations
Mining belt conveyor
CN115676254A
Movable processing device for producing concentrated juice
CN201813792U
Conveyor capable of being folded and stored
CN218402231U
Quick release mechanism for wrench head and wrench rod
CN220260842U
A foldable auto conveyor
KR1020120003286A
