An automatic blanking device for welding wires
By designing the vertical frame, conveyor belt and placement platform of the automatic discharge device, combined with the slide chute, electric push rod and piston barrel nozzle, the problems of low installation efficiency and reduced adsorption force of the existing device are solved, efficient suction cup installation and stable adsorption are achieved, and safety risks are reduced.
Patent Information
- Application Number
- CN202411314213.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2044-09-20
AI Technical Summary
The automatic feeding device of existing welding wires is inefficient when installing suction cups, and dust and fine particles in the air will lead to a reduced suction cup adsorption force, increasing safety risks.
An automatic discharge device including a stand, a conveyor belt and a placement platform is designed. The driving mechanism is used to drive the transfer device to move, and combined with the slide chute, electric push rod and connecting mechanism, simplify the installation process of the suction cup, and purge the product surface dust through the piston cylinder and the nozzle to ensure the adsorption effect.
It improves the installation and disassembly efficiency of suction cups, enhances adsorption stability, reduces safety risks, and improves production efficiency and adsorption effect.
Smart Images

Figure CN119240326B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of advanced manufacturing technology, and particularly to an automatic blanking device for a welding line. Background Technique
[0002] With the continuous progress of automobile manufacturing technology, during the manufacturing process of automobile body parts, a large number of projection welding processes are required. Its welding production batch is large, the production speed is fast, and the assembly and welding accuracy requirements for the parts to be welded are relatively high. The design and manufacture of welding lines are also constantly developing and optimizing. More and more automatic production lines are applied in industrial production. However, there are still certain deficiencies in the existing automatic blanking devices for welding lines when in use.
[0003] For example, a welding line blanking platform with the publication number CN215755189U. Through the structural settings of the first suction cup unit and the second suction cup unit of the blanking mechanism, the clamping range of the suction cup is adjustable, making the blanking mechanism more flexible and more convenient to use. However, when installing the suction cup, employees need to manually move the suction cup and manually lock the inner hexagon screw for positioning, with low efficiency, which requires employees to spend more time and energy to complete the same task, resulting in a slowdown in production speed and affecting the overall production efficiency. At the same time, dust and fine particles in the air will fall on the surface of the door ring, resulting in dust and particles filling the tiny gaps between the suction cup and the door ring during the adsorption process. External air can enter the inside of the suction cup through these gaps, thus destroying the air pressure difference inside and outside the suction cup, leading to a reduction in adsorption force. When handling the door ring, there may be an unstable situation where the door ring accidentally falls off, increasing the safety risk in the workplace.
[0004] Therefore, we propose an automatic blanking device for a welding line to solve the problems raised above. Summary of the Invention
[0005] The purpose of the present invention is to provide an automatic blanking device for a welding line to solve the problems in the above background technique that currently in the market, employees need to manually move the suction cup and manually lock the inner hexagon screw for positioning, with low efficiency, and dust and fine particles in the air will fall on the surface of the door ring, resulting in a reduction in the adsorption force of the suction cup, and there may be an unstable situation where the door ring accidentally falls off, increasing the safety risk in the workplace.
[0006] To achieve the above purpose, the present invention provides the following technical solution: An automatic blanking device for a welding line, including a vertical frame, a conveyor belt, and a placement platform. A driving mechanism is fixedly connected to the vertical frame, and a transfer device is slidably arranged on the vertical frame. And the driving mechanism can drive the transfer device to move along the transverse axis direction of the vertical frame. The transfer device is located above the conveyor belt and the placement platform, and the transfer device can transfer the products on the placement platform to the conveyor belt. And a controller is arranged inside the transfer device;
[0007] Also includes:
[0008] The transfer device is slidably connected with guide rods on both sides, the bottom end of the guide rods is fixedly connected to a horizontal plate, and the upper end of the horizontal plate is fixedly connected to an electric push rod, the output end of the electric push rod is fixedly connected to a support frame, and the bottom end of the support frame is fixedly connected to a movable plate, and a slide groove is provided on the movable plate, a slide rod is provided in the slide groove, and the end of the slide rod away from the slide groove is fixedly connected to a connecting plate, and the bottom end of the connecting plate is fixedly connected to a rectangular block, the rectangular block is slidably provided in a groove provided at the bottom end of the horizontal plate, and a connecting block is provided in the groove provided by the rectangular block, and the rectangular block and the connecting block are clamped by a connecting mechanism;
[0009] The bottom end of the connecting block is fixedly connected to a rod body, the upper end of the rod body is fixedly connected to a valve island, and the bottom end of the rod body is fixedly connected to an adsorption mechanism, the rod bodies on both sides of the valve island are fixedly connected to piston cylinders, and a piston plate is slidably connected in the piston cylinder, and the bottom end of the rod body is fixedly connected to a nozzle connected to the air outlet end of the piston cylinder, the bottom end of the piston plate is fixedly connected to a push rod, and the side wall of the push rod is fixedly connected to a side plate, and the side plate is fixedly connected to a rack, the side edge of the rod body is rotatably connected to a half gear that cooperates with the rack, and the outer side of the half gear is fixedly connected to an oil positioning splint, and a corrugated suction cup is movably connected in the adsorption mechanism.
[0010] Preferably, there are multiple slide groove arrays on the movable plate, and the slide grooves located in the center part are vertically oriented to provide a sliding path in the vertical direction, while the slide grooves on the left and right sides of the vertical slide grooves are inclined. Such a design helps to guide the slide rod to deviate in a specific direction during the sliding process.
[0011] Preferably, the connecting mechanism includes a first clamping block, a toggle plate and a compression spring, the first clamping block is arranged in a semicircular structure, and the first clamping block is rotatably arranged in a groove opened in the rectangular block, the side of the first clamping block is fixedly connected to the toggle plate, and the bottom end of the toggle plate is fixedly connected to the compression spring, the compression spring is located in the rectangular block, and the bottom end of the compression spring is fixedly connected to the inner wall of the rectangular block.
[0012] Preferably, the connecting mechanism also includes a second card block, which is a semicircular structure, and the first card block and the second card block form a complete sphere after being aligned. The second card block is rotatably set in the connecting block, and a torsion spring that provides a reset force is connected between the second card block and the connecting block.
[0013] Preferably, the adsorption mechanism includes a fixed block, a collar, a first bump, a second spring, a sealing plug and a limiting block. The fixed block is fixedly arranged at the bottom end of the rod body, and the fixed block is circularly arranged with a sealed upper end and an open lower end. A collar is sleeved outside the fixed block. A first bump is fixedly connected to the outside of the collar. A limiting block is movably connected in the fixed block inside the collar. A second spring is fixedly connected to the top end inside the fixed block, and the bottom end of the second spring is fixedly connected to a sealing plug. The sealing plug is slidably connected with the fixed block, and the diameter of the bottom end of the sealing plug matches the diameter of the open part below the fixed block.
[0014] Preferably, the collar is slidably connected with the fixed block, and a first spring is fixedly connected to the upper end of the collar. The first spring is sleeved outside the fixed block, and the top end of the first spring is fixedly connected to the outer wall of the fixed block. The fixed block is communicated with the air inlet end of the valve island through an air pipe.
[0015] Preferably, the adsorption mechanism further includes a cushion block, a connecting ring, a rotating column, a corrugated suction cup, a second bump and a tension spring. The connecting ring is slidably connected with the fixed block, and a cushion block corresponding to the sealing plug is fixedly arranged inside the connecting ring. A rotating column is rotatably connected to the bottom end of the connecting ring, and a corrugated suction cup is fixedly connected to the bottom end of the rotating column. A second bump is fixedly arranged outside the rotating column, and a tension spring is fixedly sleeved on the second bump, and the other end of the tension spring is fixedly connected to the first bump.
[0016] Preferably, the rotating column is arranged in a hollow structure, and the rotating column is communicated with the connecting ring through a hose. A clamping groove aligned with the limiting block is arranged on the side wall of the connecting ring above the rotating column.
[0017] Preferably, the air inlet end of the piston cylinder is communicated with the outside through a unidirectional flow pipeline, and the air outlet end of the piston cylinder is communicated with the nozzle. The nozzle is arranged obliquely, and the air blowing end of the nozzle is aligned with the corrugated suction cup. The ejector rod is slidably connected with the piston cylinder, and the bottom end of the ejector rod penetrates and extends out of the piston cylinder. An auxiliary spring is sleeved outside the extending end of the ejector rod. The top end of the auxiliary spring is fixedly connected to the rod body, and the bottom end of the auxiliary spring is fixedly connected to the side plate.
[0018] Preferably, the positioning clamping plate is arranged in an "L" shape, and the semi-gear on the positioning clamping plate meshes with the rack.
[0019] Compared with the prior art, the beneficial effects of the present invention are as follows: The automatic blanking device of this welding line simplifies the assembly process of the suction cup and the rod, can quickly complete the assembly and disassembly, improves the maintenance efficiency and working efficiency. At the same time, compressed air can be used to blow the surface of the product, effectively removing the fine dust particles on the surface of the product, ensuring good sealing between the suction cup and the product surface, and thus improving the adsorption effect. The specific content is as follows:
[0020] 1. A first clamping block, a toggle plate, a compression spring and a second clamping block are provided. When installing the rod body, the connecting block is slidably inserted into the rectangular block so that the second clamping block on the connecting block is aligned with the first clamping block in the rectangular block, thereby forming a complete sphere. Then, under the elastic force of the torsion spring and the compression spring, the connecting block rotates, thereby clamping the connecting block and the rectangular block to achieve quick installation.
[0021] 2. A collar and a limit block are provided. In the initial state, the collar will squeeze the limit block to limit the limit block. When installing the corrugated suction cup, the collar is slid upward to squeeze the first spring. At this time, the limit block is released from the limit, and then the connecting ring is slid into the fixed block so that the slot on the connecting ring is aligned with the limit block. After loosening the collar, the collar will reset and move under the action of the elastic force of the first spring, thereby limiting the limit block. Then the limit block will be inserted into the slot, thereby limiting the connecting ring. The structure is simple, greatly saves installation time, and improves work efficiency.
[0022] 3. A first protrusion, a second protrusion and a tension spring are provided, and the two ends of the tension spring are connected to the first protrusion and the second protrusion to prevent the ring from loosening. Then, since the connecting ring and the rotating column are rotatably connected, the rotating column can rotate, so that the corrugated suction cup can adsorb products of different shapes and improve production efficiency.
[0023] 4. It is equipped with a push rod, side plates, racks and half gears. When the product is in operation, the push rod will first contact the placement platform, thereby driving the side plates and racks to move, causing the racks to engage with the half gears to rotate, and then driving the positioning splints to rotate through the half gears, so that one end of the positioning splints rotates to both sides of the product, thereby pre-clamping the product to ensure that the product remains in the predetermined position and improve the stability and reliability of adsorption.
[0024] 5. A piston cylinder, a piston plate and a nozzle are provided. When the push rod moves, the piston plate will drive the piston plate to slide in the piston cylinder, thereby transporting the gas in the piston cylinder to the nozzle, and then spraying it out by the nozzle, thereby blowing away the dust on the surface of the product, avoiding affecting the use of the corrugated suction cup and improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic diagram of the main structure of the present invention;
[0026] Figure 2 It is a schematic diagram of the side sectional structure of the present invention;
[0027] Figure 3 For the present invention Figure 2 A in the middle is an enlarged structural diagram;
[0028] Figure 4This is a schematic diagram of the rectangular block installation structure of the present invention;
[0029] Figure 5 This is a schematic diagram of the side cross-sectional structure of the transverse plate of the present invention;
[0030] Figure 6 For the present invention Figure 5 The enlarged structural diagram at B in the middle;
[0031] Figure 7 This is a schematic diagram of the side cross-sectional structure of the transverse plate of the present invention;
[0032] Figure 8 This is a schematic diagram of the overall structure of the guide rod of the present invention;
[0033] Figure 9 For the present invention Figure 8 The enlarged side cross-sectional structure diagram at C in the middle;
[0034] Figure 10 This is a schematic diagram of the side cross-sectional structure of the piston cylinder of the present invention;
[0035] Figure 11 This is a schematic diagram of the second bump installation structure of the present invention;
[0036] Figure 12 Schematic diagram of the sliding rod distribution structure of the present invention.
[0037] In the figure: 1, stand; 2, conveyor belt; 3, placing platform; 4, product; 5, driving mechanism; 6, transfer device; 7, guide rod; 8, cross plate; 9, electric push rod; 10, support frame; 11, moving plate; 1101, slide; 12, slide rod; 13, connecting plate; 14, rectangular block; 15, connecting mechanism; 1501, first clamping block; 1502, toggle plate; 1503, compression spring; 1504, second clamping block; 16, connecting block; 17, rod body; 18, valve island; 19, adsorption mechanism; 1901, Fixed block; 1902, sleeve ring; 1903, first protrusion; 1904, first spring; 1905, second spring; 1906, sealing plug; 1907, limit block; 1908, spacer; 1909, connecting ring; 1910, rotating column; 1911, corrugated suction cup; 1912, second protrusion; 1913, tension spring; 20, piston cylinder; 21, piston plate; 22, push rod; 2201, auxiliary spring; 23, side plate; 24, rack; 25, half gear; 26, positioning clamp; 27, nozzle. DETAILED DESCRIPTION
[0038] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0039] Embodiment 1: Please refer to Figures 1 - 12 As shown in the figure, the present invention provides a technical solution: an automatic blanking device for a welding wire, including a vertical frame 1, a conveyor belt 2 and a placement platform 3. A driving mechanism 5 is fixedly connected to the vertical frame 1, and a transfer device 6 is slidably arranged on the vertical frame 1. Moreover, the driving mechanism 5 can drive the transfer device 6 to move along the transverse axis direction of the vertical frame 1. The transfer device 6 is located above the conveyor belt 2 and the placement platform 3, and the transfer device 6 can transfer the product 4 on the placement platform 3 to the conveyor belt 2. And a controller is arranged in the transfer device 6.
[0040] With the arrangements of the vertical frame 1, the conveyor belt 2 and the placement platform 3 in this technical solution, during use, the driving mechanism 5 is started, and the driving mechanism 5 drives the transfer device 6 to move along the vertical frame 1 to transfer the product 4 on the placement platform 3 to the conveyor belt 2 for blanking. This process does not require manual intervention. By controlling the on / off of the valve island 18 through the controller, there is no need to manually adjust the suction cup, and the degree of automation is high and the operation is convenient.
[0041] Embodiment 2: The technical content disclosed in this embodiment is an improvement based on the above Embodiment 1. When installing the suction cup in the prior art, employees need to manually move the suction cup and manually lock the inner hexagon screw for positioning, with low efficiency, which makes employees need to spend more time and energy to complete the same task, resulting in a slowdown in the production speed and affecting the overall production efficiency. This technical solution is as Figure 1 and Figures 4 - 7As shown, a connecting mechanism 15 of a material discharging device is disclosed, wherein a guide rod 7 is slidably connected to both sides of a transfer device 6, a cross plate 8 is fixedly connected to the bottom end of the guide rod 7, and an electric push rod 9 is fixedly connected to the upper end of the cross plate 8, an output end of the electric push rod 9 is fixedly connected to a support frame 10, and a movable plate 11 is fixedly connected to the bottom end of the support frame 10, and a slide groove 1101 is provided on the movable plate 11, a slide rod 12 is provided in the slide groove 1101, and the end of the slide rod 12 away from the slide groove 1101 is fixedly connected There is a connecting plate 13, and the bottom of the connecting plate 13 is fixedly connected to a rectangular block 14, the rectangular block 14 is slidably set in the groove opened at the bottom of the horizontal plate 8, and the groove opened by the rectangular block 14 is provided with a connecting block 16, and the rectangular block 14 and the connecting block 16 are connected by a connecting mechanism 15. There are multiple arrays of slide grooves 1101 on the movable plate 11, and the slide grooves 1101 located in the center are vertically oriented to provide a sliding path in the vertical direction, and on the left and right sides of the vertical slide grooves 1101 The sliding groove 1101 is inclined, and this design helps to guide the slide bar 12 to deviate in a specific direction during the sliding process. The connecting mechanism 15 includes a first clamping block 1501, a toggle plate 1502 and a compression spring 1503. The first clamping block 1501 is a semicircular structure, and the first clamping block 1501 is rotatably set in the groove opened by the rectangular block 14. The side of the first clamping block 1501 is fixedly connected to the toggle plate 1502, and the bottom end of the toggle plate 1502 is fixedly connected to the compression spring 1503. 03, the compression spring 1503 is located in the rectangular block 14, and the bottom end of the compression spring 1503 is fixedly connected to the inner wall of the rectangular block 14. The connecting mechanism 15 also includes a second clamping block 1504. The second clamping block 1504 is arranged in a semicircular structure, and the first clamping block 1501 and the second clamping block 1504 are aligned to form a complete sphere. The second clamping block 1504 is rotatably arranged in the connecting block 16, and a torsion spring providing a reset elastic force is connected between the second clamping block 1504 and the connecting block 16.
[0042] In this technical solution, Figure 1 As shown, by utilizing the setting of the movable plate 11, the slide groove 1101 and the slide rod 12, the support frame 10 is driven to move by the electric push rod 9, so that the support frame 10 drives the movable plate 11 to move up and down synchronously, thereby causing the slide rod 12 to slide along the slide groove 1101. Since the slide rod 12 is connected to the rectangular block 14 through the connecting plate 13, the rectangular block 14 slides along the horizontal plate 8, and the position of the rectangular block 14 is adjusted, allowing the user to adjust the position of the adsorption mechanism 19 according to actual needs, so that it can easily adapt to objects of different shapes and sizes, providing greater flexibility, and avoiding operational errors or inefficiency caused by unstable adsorption.
[0043] It uses Figures 4 - 7The technical solution shown is that, first, when installing the rod body 17, by sliding the connecting block 16 into the rectangular block 14, the second clamping block 1504 on the connecting block 16 will rotate, so that the second clamping block 1504 tends to be straight, and the second clamping block 1504 will squeeze the torsion spring, thereby sliding against the inner wall of the rectangular block 14, and at the same time, the top of the moving connecting block 16 will squeeze the first clamping block 1501, so that the first clamping block 1501 tends to be straight, and the first clamping block 1501 will drive the toggle plate 1502 to rotate, so that the toggle plate 1502 squeezes the compression spring 1503 to contract, and the first clamping block 1501 will slide along the surface of the connecting block 16, thereby moving at the top of the connecting block 16. When the first clamping block 1501 and the second clamping block 1504 are pressed against each other, forming a complete sphere, the compression spring 1503 and the torsion spring are reset, thereby driving the first clamping block 1501 and the second clamping block 1504 to rotate, and then the connecting block 16 is clamped with the rectangular block 14 to complete the installation of the rod body 17. When disassembling, it is only necessary to rotate the toggle plate 1502 so that the toggle plate 1502 squeezes the compression spring 1503 and drives the first clamping block 1501 and the second clamping block 1504 to rotate. At this time, the connection between the first clamping block 1501 and the second clamping block 1504 tends to be straight, and the connecting block 16 can be slid out.
[0044] When the rod body 17 needs to be adjusted, the controller controls the electric push rod 9, and then the electric push rod 9 drives the movable plate 11 to move through the support frame 10, so that the slide rod 12 slides in the slide groove 1101. Since the slide groove 1101 is inclined, the slide rod 12 drives the rectangular block 14 to move along the horizontal plate 8 through the connecting plate 13, thereby adjusting the rod body 17.
[0045] Example 3: The technical content disclosed in this embodiment is a further improvement based on the above-mentioned examples 1 and 2. Since dust and fine particles in the air will fall on the surface of the door knocker, the dust and particles will fill the tiny gap between the suction cup and the door knocker during the adsorption process. The outside air can enter the suction cup through these gaps, thereby destroying the air pressure difference inside and outside the suction cup, resulting in a decrease in the adsorption force. In order to further solve this technical problem, this technical solution is as follows: Figure 2 、 Figure 3 and Figures 8 - 12As shown, the adsorption mechanism 19 of the blanking device is disclosed. A rod body 17 is fixedly connected to the bottom end of the connecting block 16 provided. The upper end of the rod body 17 is fixedly connected to a valve island 18, and the adsorption mechanism 19 is fixedly connected to the bottom end of the rod body 17. Piston cylinders 20 are fixedly connected to the rod body 17 on both sides of the valve island 18. A piston piece 21 is slidably connected in the piston cylinder 20. A spray head 27 communicating with the air outlet end of the piston cylinder 20 is fixedly connected to the bottom end of the rod body 17. A push rod 22 is fixedly connected to the bottom end of the piston piece 21. A side plate 23 is fixedly connected to the side wall of the push rod 22. A rack 24 is fixedly connected to the side plate 23. A semi-gear 25 cooperating with the rack 24 is rotatably connected to the side of the rod body 17. An oil positioning clamp plate 26 is fixedly connected to the outside of the semi-gear 25. The adsorption mechanism 19 includes a fixed block 1901, a collar 1902, a first convex block 1903, a second spring 1905, a sealing plug 1906, and a limiting block 1907. The fixed block 1901 is fixedly arranged at the bottom end of the rod body 17. The fixed block 1901 is arranged in a circular ring shape with a sealed upper end and an open bottom end. A collar 1902 is sleeved outside the fixed block 1901. A first convex block 1903 is fixedly connected to the outside of the collar 1902. A limiting block 1907 is movably connected in the fixed block 1901 inside the collar 1902. A second spring 1905 is fixedly connected to the top end inside the fixed block 1901. A sealing plug 1906 is fixedly connected to the bottom end of the second spring 1905. The sealing plug 1906 is slidably connected to the fixed block 1901. The diameter of the bottom end of the sealing plug 1906 matches the diameter of the open end below the fixed block 1901. The collar 1902 is slidably connected to the fixed block 1901. A first spring 1904 is fixedly connected to the upper end of the collar 1902. The first spring 1904 is sleeved outside the fixed block 1901. The top end of the first spring 1904 is fixedly connected to the outer wall of the fixed block 1901. The fixed block 1901 is communicated with the air inlet end of the valve island 18 through an air pipe.The adsorption mechanism 19 further includes a cushion block 1908, a connecting ring 1909, a rotating column 1910, a corrugated suction cup 1911, a second convex block 1912 and a tension spring 1913. The connecting ring 1909 is slidably connected to the fixed block 1901, and a cushion block 1908 corresponding to the sealing plug 1906 is fixedly arranged inside the connecting ring 1909. A rotating column 1910 is rotatably connected to the bottom end of the connecting ring 1909, and a corrugated suction cup 1911 is fixedly connected to the bottom end of the rotating column 1910. A second convex block 1912 is fixedly arranged on the outer side of the rotating column 1910, and a tension spring 1913 is fixedly sleeved on the second convex block 1912. The other end of the tension spring 1913 is fixedly connected to the first convex block 1903. The rotating column 1910 is arranged in a hollow structure, and the rotating column 1910 is communicated with the connecting ring 1909 through a hose. A clamping groove aligned with the limiting block 1907 is formed in the side wall of the connecting ring 1909 above the rotating column 1910. The air inlet end of the piston cylinder 20 is communicated with the outside through a unidirectional flow pipeline, and the air outlet end of the piston cylinder 20 is communicated with the spray head 27. The spray head 27 is inclined, and the air blowing end of the spray head 27 is aligned with the corrugated suction cup 1911. The ejector rod 22 is slidably connected to the piston cylinder 20, and the bottom end of the ejector rod 22 penetrates out of the piston cylinder 20. An auxiliary spring 2201 is sleeved on the outer side of the extending end of the ejector rod 22. The top end of the auxiliary spring 2201 is fixedly connected to the rod body 17, and the bottom end of the auxiliary spring 2201 is fixedly connected to the side plate 23. The positioning clamping plate 26 is arranged in an "L" shape, and the half gear 25 on the positioning clamping plate 26 meshes with the rack 24.
[0046] In this technical solution, as Figure 2 shown, by using the setting of the ejector rod 22, the moving ejector rod 22 will drive the rack 24 and the piston piece 21 to move simultaneously. Thus, under the meshing of the rack 24 and the half gear 25, the positioning clamping plate 26 is driven to rotate to pre-clamp the product 4, avoiding the offset of the product 4. When the piston piece 21 slides in the piston cylinder 20, the gas in the piston cylinder 20 will be transported into the spray head 27 and then ejected by the spray head 27, so as to blow the dust on the product 4 away, improving the adsorption efficiency and having strong practicability.
[0047] It adopts such as Figure 3 and Figures 8 - 12For the technical solution shown, first, when installing the adsorption mechanism 19, the staff manually moves the collar 1902, causing the collar 1902 to slide upward along the fixed block 1901. The collar 1902 will squeeze the first spring 1904, causing the first spring 1904 to contract. Immediately afterwards, the upward-moving collar 1902 will release the limit on the limit block 1907. At this time, the connecting ring 1909 is inserted into the fixed block 1901. At the same time, the cushion block 1908 in the connecting ring 1909 will squeeze the sealing plug 1906, causing the sealing plug 1906 to slide along the inner wall of the fixed block 1901, thereby squeezing the second spring 1905. At this time, the sealing plug 1906 automatically opens, making the fixed block 1901 communicate with the connecting ring 1909. Immediately afterwards, when the card slot on the connecting ring 1909 is aligned with the limit block 1907, the collar 1902 is released. The collar 1902 will move back under the elastic force of the first spring 1904, thereby pushing the collar 1902 to move. The collar 1902 will squeeze the limit block 1907, causing the limit block 1907 to be inserted into the card slot, thereby limiting the connecting ring 1909. Immediately afterwards, the upper and lower ends of the tension spring 1913 are respectively connected to the first convex block 1903 and the second convex block 1912, thus completing the installation;
[0048] During use, the transfer device 6 will drive the rod body 17 to move downward. Immediately afterwards, the ejector rod 22 below the rod body 17 will first contact the placement platform 3, and then continue to move downward, causing the ejector rod 22 to slide upward along the rod body 17. The ejector rod 22 will squeeze the auxiliary spring 2201 to contract. At the same time, the ejector rod 22 will drive the piston piece 21 and the side plate 23 to move. When the side plate 23 moves, it will drive the rack 24 to move, causing the rack 24 to mesh with the half gear 25, thereby driving the half gear 25 to rotate. Immediately afterwards, the half gear 25 will drive the positioning clamp 26 to rotate, causing the positioning clamp 26 to rotate to the product 4 to achieve pre-clamping and adjust the position of the product 4. The piston piece 21, driven by the ejector rod 22, will slide along the inner wall of the piston cylinder 20, thereby transporting the gas in the piston cylinder 20 to the nozzle 27 and spraying it onto the surface of the product 4 to blow away the small particle dust attached to it. When the piston piece 21 moves to the top of the piston cylinder 20, at this time, the corrugated suction cup 1911 will contact the surface of the product 4, and through the controller, the control valve island 18 is opened, causing the corrugated suction cup 1911 to adsorb the product 4. Immediately afterwards, when the rod body 17 moves upward, the auxiliary spring 2201 pushes the ejector rod 22 to reset, causing the piston piece 21 to slide along the piston cylinder 20, thereby sucking the outside air into the piston cylinder 20 for storage;
[0049] When the corrugated suction cup 1911 contacts the product 4, it will cause the rotating column 1910 to rotate, making the corrugated suction cup 1911 fit perfectly with the surface. Through the setting of the tension spring 1913, the rotating rotating column 1910 can automatically reset, thereby improving production efficiency.
[0050] The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
[0051] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. An automatic blanking device for welding wires, comprising a vertical frame, a conveyor belt and a placement platform. A driving mechanism is fixedly connected to the vertical frame, and a transfer device is slidably arranged on the vertical frame. The driving mechanism can drive the transfer device to move along the transverse axis direction of the vertical frame. The transfer device is located above the conveyor belt and the placement platform, and the transfer device can transfer the products on the placement platform to the conveyor belt. A controller is arranged in the transfer device; it is characterized in that, Also includes: The transfer device is slidably connected to a guide rod on both sides of the guide rod, the bottom end of the guide rod is fixedly connected to a horizontal plate, the upper end of the horizontal plate is fixedly connected to an electric push rod, the output end of the electric push rod is fixedly connected to a support frame, the bottom end of the support frame is fixedly connected to a movable plate, a slide groove is provided on the movable plate, a slide rod is provided in the slide groove, the end of the slide rod away from the slide groove is fixedly connected to a connecting plate, the bottom end of the connecting plate is fixedly connected to a rectangular block, the rectangular block is slidably set in the groove opened at the bottom end of the horizontal plate, a connecting block is provided in the groove opened by the rectangular block, and the rectangular block and the connecting block are connected by The connecting mechanism is clamped; the bottom end of the connecting block is fixedly connected to a rod body, the upper end of the rod body is fixedly connected to a valve island, the bottom end of the rod body is fixedly connected to an adsorption mechanism, the rod bodies on both sides of the valve island are fixedly connected to piston cylinders, a piston plate is slidably connected in the piston cylinder, the bottom end of the rod body is fixedly connected to a nozzle connected to the air outlet end of the piston cylinder, the bottom end of the piston plate is fixedly connected to a push rod, the side wall of the push rod is fixedly connected to a side plate, the side plate is fixedly connected to a rack, the side of the rod body is rotatably connected to a half gear that cooperates with the rack, and the outer side of the half gear is fixedly connected to a positioning splint; The adsorption mechanism includes a fixed block, a collar, a first protrusion, a second spring, a sealing plug and a limit block, wherein the fixed block is fixedly arranged at the bottom end of the rod body, the fixed block is an annular setting with an upper end sealed and a bottom end open, a collar is sleeved on the outer side of the fixed block, the outer side of the collar is fixedly connected to the first protrusion, the fixed block inside the collar is movably connected to the limit block, the top end of the fixed block is fixedly connected to the second spring, the bottom end of the second spring is fixedly connected to the sealing plug, the sealing plug is slidably connected to the fixed block, and the diameter of the bottom end of the sealing plug matches the diameter of the opening below the fixed block; The adsorption mechanism also includes a pad, a connecting ring, a rotating column, a corrugated suction cup, a second protrusion and a tension spring. The connecting ring is slidably connected to the fixed block, and a pad corresponding to the sealing plug is fixedly arranged in the connecting ring. The bottom end of the connecting ring is rotatably connected to the rotating column, and the bottom end of the rotating column is fixedly connected to the corrugated suction cup. A second protrusion is fixedly arranged on the outside of the rotating column, and a tension spring is fixedly sleeved on the second protrusion, and the other end of the tension spring is fixedly connected to the first protrusion; the rotating column is a hollow structure, and the rotating column is connected to the connecting ring through a hose. The side wall of the connecting ring above the rotating column is provided with a slot aligned with the limit block.
2. The automatic blanking device for a welding wire according to claim 1, wherein: There are multiple slide groove arrays on the movable plate. The slide grooves located in the center are vertically oriented to provide a sliding path in the vertical direction, while the slide grooves on the left and right sides of the vertical slide grooves are inclined. This design helps to guide the slide rod to deviate in a specific direction during the sliding process.
3. The automatic blanking device for a welding wire according to claim 1, wherein: The connecting mechanism includes a first clamping block, a toggle plate and a compression spring. The first clamping block is arranged in a semicircular structure and is rotatably arranged in a groove opened in the rectangular block. The side of the first clamping block is fixedly connected to the toggle plate, and the bottom end of the toggle plate is fixedly connected to the compression spring. The compression spring is located in the rectangular block, and the bottom end of the compression spring is fixedly connected to the inner wall of the rectangular block.
4. The automatic blanking device for a welding wire according to claim 3, characterized in that: The connecting mechanism further includes a second clamping block, which is arranged in a semi-circular structure. After the first clamping block and the second clamping block are aligned, they form a complete sphere. The second clamping block is rotatably arranged in the connecting block, and a torsion spring providing a reset elastic force is connected between the second clamping block and the connecting block.
5. The automatic blanking device for a welding wire according to claim 1, characterized in that: The collar is slidably connected to the fixed block, and a first spring is fixedly connected to the upper end of the collar. The first spring is sleeved outside the fixed block, and the top end of the first spring is fixedly connected to the outer wall of the fixed block. The fixed block is communicated with the air inlet end of the valve island through an air pipe.
6. The automatic blanking device for a welding wire according to claim 1, characterized in that: The air inlet end of the piston cylinder is communicated with the outside through a unidirectional flow pipeline, and the air outlet end of the piston cylinder is communicated with the nozzle. The nozzle is inclined, and the air blowing end of the nozzle is aligned with the corrugated suction cup. The ejector rod is slidably connected to the piston cylinder, and the bottom end of the ejector rod penetrates through and extends out of the piston cylinder. An auxiliary spring is sleeved outside the extending end of the ejector rod. The top end of the auxiliary spring is fixedly connected to the rod body, and the bottom end of the auxiliary spring is fixedly connected to the side plate.
7. The automatic blanking device for a welding wire according to claim 1, characterized in that: The positioning clamping plate is arranged in an "L" shape, and the semi-gear on the positioning clamping plate meshes with the rack.
Citation Information
Patent Citations
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