Biopharmaceutical wastewater automatic treatment device
By adopting steam flushing, inactivation and settlement treatment technology in the automatic treatment equipment of biopharmaceutical wastewater and combining activated carbon adsorption, the safety hazards brought about by manual cleaning are solved, and the automatic treatment of wastewater and emissions are achieved, ensuring the safety of the equipment and Run efficiently.
Patent Information
- Application Number
- CN202411366193.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-01-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing automatic treatment equipment for biopharmaceutical wastewater needs to be manually entered into the reservoir for regular disinfection and cleaning, which poses safety hazards and risks of leakage and contamination.
An automatic treatment device for biopharmaceutical wastewater was designed, and a steam flushing mechanism was used to clean the interior of the reservoir with high temperature steam, combining steam inactivation, settlement treatment and activated carbon adsorption technology to achieve automated treatment, prevent microbial residues and leakage, and through Pressure sensors and safety pressure relief valves ensure the system is safe.
It realizes automatic treatment of wastewater, prevents microbial residues and leaks, improves treatment safety, ensures that the treated wastewater meets the standards, and achieves safe and efficient operation of the equipment through remote monitoring and control.
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Figure CN119240969A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of biopharmaceutical wastewater treatment, in particular to an automatic biopharmaceutical wastewater treatment device. Background Art
[0002] Biopharmaceutical wastewater treatment is an important environmental issue in the pharmaceutical industry. Biopharmaceutical wastewater contains a large amount of organic matter, bacteria, viruses and other harmful substances. If it is directly discharged without effective treatment, it will pose a serious threat to the environment and public health. The organic matter in these wastewaters will cause eutrophication of water bodies, and bacteria and viruses may spread diseases and endanger ecosystems and human health. Therefore, how to efficiently and safely treat biopharmaceutical wastewater has become an urgent problem to be solved by pharmaceutical companies and environmental protection departments. Although the existing automatic treatment equipment has improved the efficiency of wastewater treatment to a certain extent, it still has some shortcomings.
[0003] In the prior art, ordinary biopharmaceutical wastewater automatic treatment equipment needs to use a water reservoir for temporary storage during the wastewater treatment process. However, since the wastewater contains a large amount of organic matter and microorganisms, these microorganisms are very easy to remain and multiply in the water reservoir, increasing the risk of external pollution. Therefore, it is necessary to manually enter the pool for regular disinfection and cleaning, which exposes personnel to dangerous environments and easily leads to accidents. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides an automatic biopharmaceutical wastewater treatment device, which solves the problem in the prior art that water storage tanks require manual entry for regular disinfection and cleaning, which can easily lead to unexpected situations.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a biopharmaceutical wastewater automatic treatment device, comprising:
[0006] A wastewater collection mechanism, the wastewater collection mechanism is fixedly connected to the left upper surface of the installation platform, and the function of the wastewater collection mechanism is to temporarily store the biopharmaceutical wastewater to be treated and to transport the biopharmaceutical wastewater to be treated to the interior of the inactivation mechanism;
[0007] A steam generating mechanism, which is arranged at the rear side of the wastewater collecting mechanism and functions to generate high-temperature steam and transfer the steam to other mechanisms in need;
[0008] A steam flushing mechanism, which is arranged on the upper side of the wastewater collecting mechanism and functions to steam clean the interior of the wastewater collecting mechanism when necessary to clean attachments inside the wastewater collecting mechanism;
[0009] An inactivation mechanism, the inactivation mechanism is fixedly connected to the middle upper surface of the installation platform, and the function of the inactivation mechanism is to inactivate the biopharmaceutical wastewater through the high-temperature steam generated by the steam generating mechanism;
[0010] A stirring mechanism, wherein the stirring mechanism is arranged inside the inactivation mechanism, and the function of the stirring mechanism is to stir the biopharmaceutical wastewater inside the inactivation mechanism so that it is fully in contact with the high-temperature steam;
[0011] A sedimentation treatment mechanism, which is arranged at the rear side of the inactivation mechanism, and functions to perform sedimentation treatment on the inactivated biopharmaceutical wastewater, so that solid sediments in the biopharmaceutical wastewater can be sedimented in the sedimentation treatment mechanism;
[0012] A solid discharge mechanism, which is arranged at the lower side of the sedimentation treatment mechanism and functions to discharge the solid sediment inside the sedimentation treatment mechanism out of the device;
[0013] An adsorption mechanism, the adsorption mechanism is fixedly connected to the upper surface of the right side of the mounting platform, and the function of the adsorption mechanism is to adsorb the biopharmaceutical wastewater through the internal activated carbon filler layer;
[0014] A control mechanism is fixedly connected to the upper surface of the right front portion of the mounting platform. The function of the control mechanism is to automatically control other mechanisms of the device so that the device can automatically treat biopharmaceutical wastewater according to a preset program.
[0015] Preferably, the wastewater collection mechanism includes a water reservoir body and a first control valve, the lower side of the water reservoir body is fixedly connected to the upper surface of the mounting platform, the right side of the first control valve is fixedly connected to the left side of the water reservoir body, the right input end of the first control valve is fixedly connected to a water inlet pipe, the upper side of the water reservoir body is fixedly connected to a water reservoir cover, the lower side of the water reservoir body is fixedly connected to a first delivery pipe, a second control valve is provided at the upper end of the first delivery pipe, and a first delivery pump is provided in the middle of the first delivery pipe.
[0016] Preferably, the steam generating mechanism comprises a fixed base and a combustion and heating chamber, the lower side of the fixed base is fixedly connected to the upper surface of the mounting platform, the lower side of the combustion and heating chamber is fixedly connected to the upper surface of the fixed base, a gas input pipe is fixedly connected to the rear side of the combustion and heating chamber, an evaporation tank body is fixedly connected to the upper side of the combustion and heating chamber, a water source replenishment pipe is fixedly connected to the left side of the evaporation tank body, a third control valve is arranged in the middle of the water source replenishment pipe, a steam output pipe is fixedly connected to the middle of the upper side of the evaporation tank body, a steam multi-directional control valve is fixedly connected to the upper end of the steam output pipe, a first steam delivery pipe is fixedly connected to the left side of the steam multi-directional control valve, a second steam delivery pipe is fixedly connected to the right side of the steam multi-directional control valve, and a safety pressure relief valve is arranged on the upper right side of the evaporation tank body.
[0017] Preferably, the steam flushing mechanism includes a flushing fixing frame and a flushing push rod, the lower end of the flushing fixing frame is fixedly connected to the upper surface of the mounting platform, the upper end of the flushing push rod is fixedly connected to the upper lower surface of the flushing fixing frame, the lower ends of the flushing push rods both penetrate the water reservoir cover and are fixedly connected to a fixing plate, the left and right sides of the fixing plate are fixedly connected to annular flushing pipes, the outer edge of the annular flushing pipe is fixedly connected to multiple groups of flushing nozzles, the middle part of the flushing fixing frame is fixedly connected to a flushing steam input pipe, the upper input end of the flushing steam input pipe penetrates the water reservoir cover and the flushing fixing frame and is fixedly connected to a connecting hose, and the input end of the connecting hose is fixedly connected to the output end of the first steam delivery pipe.
[0018] Preferably, the inactivation mechanism includes a tank body fixing seat and an inactivation tank body, the lower end of the tank body fixing seat is fixedly connected to the upper surface of the mounting platform, the outer edge of the inactivation tank body is fixedly connected to the middle part of the tank body fixing seat, a plurality of groups of inactivation steam input pipes are fixedly connected to the left and right sides of the inactivation tank body, the input ends of the inactivation steam input pipes are fixedly connected to the input main pipe, the input end of the input main pipe is fixedly connected to the inactivation steam control valve, the lower end of the inactivation steam control valve is fixedly connected to the upper surface of the tank body fixing seat, the input end of the inactivation steam control valve is fixedly connected to the output end of the second steam delivery pipe, the lower side of the inactivation tank body is fixedly connected to the second delivery pipe, the middle part of the second delivery pipe is provided with a third control valve, and the upper side of the inactivation tank body is provided with a pressure sensor.
[0019] Preferably, the stirring mechanism includes a mounting ring and a first drive motor, the mounting ring is fixedly connected to the middle part of the upper side of the inactivation tank body, the lower end of the first drive motor is fixedly connected to the upper side of the mounting ring, the middle part of the mounting ring is rotatably connected to a first transmission rod, the upper end of the first transmission rod is fixedly connected to the power output end of the first drive motor, and a plurality of groups of stirring blades are fixedly connected to the middle outer surface of the first transmission rod.
[0020] Preferably, the sedimentation treatment mechanism includes support rods and a sedimentation treatment tank, the lower ends of the support rods are fixedly connected to the upper surface of the mounting platform, the outer edge of the sedimentation treatment tank is fixedly connected to the upper end of the support rods, the upper side of the sedimentation treatment tank is fixedly connected with a cover plate, and the rear upper surface of the cover plate is fixedly connected with a drug delivery tube.
[0021] Preferably, the solid discharge mechanism includes a solid output pipe and a second drive motor, the middle part of the solid output pipe is fixedly connected to the mounting platform, the upper end of the solid output pipe is fixedly connected to the lower end of the sedimentation treatment tank, the lower side of the second drive motor is fixedly connected to the middle upper surface of the cover plate, the power output end of the second drive motor is fixedly connected to a second transmission rod, the middle outer surface of the second transmission rod is fixedly connected to an inner wall scraper, the outer edge of the inner wall scraper is in close contact with the inner surface of the sedimentation treatment tank, the lower end outer surface of the second transmission rod is fixedly connected to a spiral blade, the outer edge of the spiral blade is in close contact with the inner surface of the solid output pipe, the lower end of the solid output pipe is fixedly connected to a sewage pipe, and a sewage control valve is provided in the middle of the sewage pipe.
[0022] Preferably, the adsorption mechanism includes a tank support frame and an adsorption tank body, the lower ends of the tank support frames are fixedly connected to the upper surface of the mounting platform, the outer surface of the adsorption tank body is fixedly connected to the inner side of the tank support frame, the upper side of the adsorption tank body is fixedly connected to a third delivery pipe, a second delivery pump is provided in the middle of the third delivery pipe, a plurality of groups of activated carbon adsorption layers are provided inside the adsorption tank body, and a discharge pipe is fixedly connected to the lower side of the adsorption tank body.
[0023] Preferably, the control mechanism includes a mounting base and a control device, the lower side of the mounting base is fixedly connected to the upper surface of the mounting platform, the lower side of the control device is fixedly connected to the upper end of the mounting base, the front side of the control device is fixedly connected to a control panel, the upper side of the control panel is fixedly connected to a communication device, and the control device is electrically connected to the first control valve, the second control valve, the first delivery pump, the third control valve, the steam multi-way control valve, the safety pressure relief valve, the flushing push rod, the steam inactivation control valve, the third control valve, the pressure sensor, the first drive motor, the second drive motor, the sewage control valve, the second delivery pump, the control panel, and the communication device.
[0024] Working principle: First, biopharmaceutical wastewater is introduced into the water reservoir of the wastewater collection mechanism through the water inlet pipe, and the water inlet volume is controlled by the first control valve. The wastewater is temporarily stored in the water reservoir. When the wastewater needs to be treated, the second control valve is opened, the first delivery pump is started, and the wastewater is delivered to the inactivation mechanism through the first delivery pipe.
[0025] In the inactivation mechanism, high-temperature steam enters the inactivation steam control valve through the second steam delivery pipe, and is then distributed to multiple inactivation steam input pipes through the input main pipe. The high-temperature steam enters the inactivation tank through the inactivation steam input pipe, and fully contacts with the biopharmaceutical wastewater in the tank under the action of the stirring mechanism to inactivate the wastewater. High-temperature steam can effectively kill bacteria and viruses in the wastewater, making various microorganisms in the wastewater inactive. The pressure sensor monitors the pressure inside the inactivation tank in real time to ensure that it operates within the safe range of the inactivation tank. If the pressure is too high, the system will automatically adjust the steam flow to avoid accidents.
[0026] When the water tank needs to be cleaned, high-temperature steam enters the connecting hose through the first steam delivery pipe, and then enters the annular flushing pipe through the flushing steam input pipe. The steam is evenly distributed in the annular flushing pipe and sprayed out through multiple flushing nozzles. When it is necessary to clean the inside of the wastewater collection mechanism, the flushing push rod pushes the fixed plate and the annular flushing pipe downward, so that the flushing nozzle moves up and down along the inner surface of the water tank body. Steam is sprayed into the water tank body through the flushing nozzle, and high-temperature steam is used to clean it, remove internal attachments, and disinfect the water tank body with high-temperature steam. After the cleaning is completed, the flushing push rod restores the fixed plate and the annular flushing pipe to their initial positions, waiting for the next cleaning operation.
[0027] The wastewater after inactivation treatment is discharged from the inactivation tank through the second delivery pipe and enters the sedimentation treatment mechanism. In the sedimentation treatment tank, the suspended solids and impurities in the wastewater gradually settle to the bottom under the action of the agent to form sediment. After sedimentation treatment, most of the suspended solids and impurities in the wastewater are removed, and the clear wastewater flows out from the upper part of the sedimentation treatment tank and enters the subsequent treatment stage.
[0028] The solid sediment is discharged through the solid discharge mechanism. The second drive motor is started to provide rotational power to rotate the second transmission rod inside the solid output pipe. The inner wall scraper scrapes the sediment on the inner wall of the sedimentation treatment tank as the second transmission rod rotates, and the spiral blade pushes the solid sediment to the lower end of the solid output pipe to prevent the solid output pipe from being blocked. The solid sediment is discharged through the sewage pipe, and the sewage control valve is used to control the discharge to ensure the smooth discharge process.
[0029] The clear wastewater enters the adsorption tank through the third delivery pipe, and the second delivery pump provides the delivery power. After the wastewater enters the adsorption tank, it passes through the internal activated carbon adsorption layer, and the organic pollutants and other impurities in the wastewater are adsorbed by the activated carbon to purify the wastewater. The purified wastewater after adsorption treatment is discharged through the discharge pipe and enters the subsequent treatment or meets the discharge standards.
[0030] The entire treatment process is automatically controlled by the control mechanism. The control device automatically controls each mechanism of the device through a preset program to ensure efficient and safe wastewater treatment. The operator can operate and monitor the device through the control panel, and the communication device is used to communicate data with other equipment to achieve remote monitoring and control.
[0031] The present invention provides an automatic treatment device for biopharmaceutical wastewater. It has the following beneficial effects:
[0032] 1. The present invention is provided with a wastewater collection mechanism with a steam flushing mechanism, through which the interior of the water storage tank can be regularly flushed with high-temperature steam, so that the microorganisms in the biopharmaceutical wastewater will not remain in the water storage tank, thereby preventing the microorganisms in the wastewater from accidentally leaking.
[0033] 2. The present invention is provided with a steam inactivation mechanism with a stirring mechanism. The high-temperature steam inactivation mechanism can effectively kill bacteria and viruses in wastewater, ensure that various microorganisms in the wastewater lose their activity, and improve the safety of wastewater treatment.
[0034] 3. The device of the present invention integrates multiple purification processes such as steam inactivation, sedimentation treatment and activated carbon adsorption, which can completely remove harmful substances in wastewater and ensure that the treated wastewater meets discharge standards.
[0035] 4. The device of the present invention is equipped with a pressure sensor and a safety pressure relief valve, so that the control mechanism can monitor and adjust the system pressure in real time to prevent accidents and ensure the safety of equipment and operators.
[0036] 5. The present invention is provided with a control mechanism, which can realize remote monitoring and control through the control device and the communication device, so that the operator can understand the operating status of the equipment in real time and make necessary adjustments. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Figure 1 It is a front overall schematic diagram of the present invention;
[0038] Figure 2 It is an overall schematic diagram of the back side of the present invention;
[0039] Figure 3 It is a detailed schematic diagram of the wastewater collection mechanism of the present invention;
[0040] Figure 4 A detailed schematic diagram of the steam generating mechanism of the present invention;
[0041] Figure 5 It is a detailed schematic diagram of the steam flushing mechanism of the present invention;
[0042] Figure 6 It is a detailed schematic diagram of the inactivation mechanism of the present invention;
[0043] Figure 7 It is a detailed schematic diagram of the stirring mechanism of the present invention;
[0044] Figure 8 It is a detailed schematic diagram of the sedimentation treatment mechanism of the present invention;
[0045] Fig. 9 It is a detailed schematic diagram of the adsorption mechanism of the present invention;
[0046] Fig.10 Detailed schematic diagram of the control mechanism of the present invention.
[0047] Among them, 1. installation platform; 2. wastewater collection mechanism; 201. water reservoir body; 202. first control valve; 203. water inlet pipe; 204. water reservoir cover; 205. first delivery pipe; 206. second control valve; 207. first delivery pump; 3. steam generation mechanism; 301. fixed base; 302. combustion and heating chamber; 303. gas input pipe; 304. evaporation tank body; 305. water source supplement pipe; 306. third control valve; 307. steam output pipe; 308. 08, steam multi-directional control valve; 309, first steam delivery pipe; 310, second steam delivery pipe; 311, safety pressure relief valve; 4, steam flushing mechanism; 401, flushing fixing frame; 402, flushing push rod; 403, fixing plate; 404, annular flushing pipe; 405, flushing nozzle; 406, flushing steam input pipe; 407, connecting hose; 5, inactivation mechanism; 501, tank fixing seat; 502, inactivation tank; 503, inactivation steam input pipe; 504, Input main pipe; 505, inactivation steam control valve; 506, second delivery pipe; 507, third control valve; 508, pressure sensor; 6, stirring mechanism; 601, mounting seat ring; 602, first drive motor; 603, first transmission rod; 604, stirring blade; 7, sedimentation treatment mechanism; 701, support rod; 702, sedimentation treatment tank; 703, cover plate; 704, agent delivery pipe; 8, solid discharge mechanism; 801, solid output pipe; 802, second drive motor driving motor; 803, second transmission rod; 804, inner wall scraper; 805, spiral blade; 806, sewage pipe; 807, sewage control valve; 9, adsorption mechanism; 901, tank support frame; 902, adsorption tank; 903, third delivery pipe; 904, second delivery pump; 905, activated carbon adsorption layer; 906, discharge pipe; 10, control mechanism; 1001, mounting base; 1002, control device; 1003, control panel; 1004, communication device. DETAILED DESCRIPTION
[0048] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0049] Please refer to the attached Figure 1 - Attachment Figure 2 The embodiment of the present invention provides an automatic treatment device for biopharmaceutical wastewater, comprising:
[0050] The wastewater collecting mechanism 2 is fixedly connected to the left upper surface of the mounting platform 1 . The function of the wastewater collecting mechanism 2 is to temporarily store the biopharmaceutical wastewater to be treated and to transport the biopharmaceutical wastewater to be treated to the interior of the inactivation mechanism 5 .
[0051] Please refer to the attached Figure 3 The wastewater collection mechanism 2 includes a water reservoir body 201 and a first control valve 202. The lower side of the water reservoir body 201 is fixedly connected to the upper surface of the mounting platform 1. The right side of the first control valve 202 is fixedly connected to the left side of the water reservoir body 201. The right input end of the first control valve 202 is fixedly connected to a water inlet pipe 203. The upper side of the water reservoir body 201 is fixedly connected to a water reservoir cover 204. The lower side of the water reservoir body 201 is fixedly connected to a first delivery pipe 205. A second control valve 206 is provided at the upper end of the first delivery pipe 205. A first delivery pump 207 is provided in the middle of the first delivery pipe 205.
[0052] Specifically, the water reservoir body 201 is used to temporarily store biopharmaceutical wastewater to be treated. The first control valve 202 is used to control the inflow and outflow of wastewater. The water inlet pipe 203 is used to introduce wastewater into the water reservoir body 201. The water reservoir cover 204 is used to prevent the leakage of pollutants, the first delivery pipe 205 is used to deliver the wastewater to the inactivation mechanism 5, and the second control valve 206 is used to control whether the wastewater continues to enter the inactivation mechanism 5. The first delivery pump 207 is used to deliver the wastewater from the water reservoir body 201 to the inactivation mechanism 5. The biopharmaceutical wastewater to be treated enters the water reservoir body 201 through the water inlet pipe 203, and the water inflow is controlled by the first control valve 202. The wastewater is temporarily stored in the water reservoir body 201. When the wastewater needs to be treated, the second control valve 206 is opened, and the first delivery pump 207 is started to deliver the wastewater to the inactivation mechanism 5 through the first delivery pipe 205.
[0053] Please refer to the attached Figure 4The steam generating mechanism 3 is arranged at the rear side of the wastewater collecting mechanism 2. The function of the steam generating mechanism 3 is to generate high-temperature steam and transfer the steam to other mechanisms in need for use. The steam generating mechanism 3 comprises a fixed base 301 and a combustion and heating chamber 302. The lower side of the fixed base 301 is fixedly connected to the upper surface of the mounting platform 1, the lower side of the combustion and heating chamber 302 is fixedly connected to the upper surface of the fixed base 301, a gas input pipe 303 is fixedly connected to the rear side of the combustion and heating chamber 302, an evaporation tank body 304 is fixedly connected to the upper side of the combustion and heating chamber 302, a water source replenishment pipe 305 is fixedly connected to the left side of the evaporation tank body 304, a third control valve 306 is arranged in the middle of the water source replenishment pipe 305, a steam output pipe 307 is fixedly connected to the middle of the upper side of the evaporation tank body 304, a steam multi-directional control valve 308 is fixedly connected to the upper end of the steam output pipe 307, a first steam delivery pipe 309 is fixedly connected to the left side of the steam multi-directional control valve 308, a second steam delivery pipe 310 is fixedly connected to the right side of the steam multi-directional control valve 308, and a safety pressure relief valve 311 is arranged on the upper right side of the evaporation tank body 304.
[0054] Specifically, the gas enters the combustion and heating chamber 302 through the gas input pipe 303, and burns in the combustion and heating chamber to generate heat. The water in the evaporation tank 304 is replenished through the water source replenishment pipe 305, and evaporates into steam under the action of the heat generated by the combustion and heating chamber 302. The third control valve 306 is used to control the replenishment amount of the water source. The generated steam is transported to the steam multi-directional control valve 308 through the steam output pipe 307. The steam multi-directional control valve 308 distributes the steam to the first steam delivery pipe 309 and the second steam delivery pipe 310 according to the needs of the control mechanism 10. If the pressure in the evaporation tank 304 is too high, the safety relief valve 311 will automatically open to release excess steam to ensure the safe operation of the system.
[0055] Please refer to the attached Figure 5The steam flushing mechanism 4 is arranged on the upper side of the wastewater collecting mechanism 2. The function of the steam flushing mechanism 4 is to steam clean the inside of the wastewater collecting mechanism 2 when necessary to clean the attachments inside the wastewater collecting mechanism 2. The steam flushing mechanism 4 includes a flushing fixing frame 401 and a flushing push rod 402. The lower end of the flushing fixing frame 401 is fixedly connected to the upper surface of the mounting platform 1, and the upper end of the flushing push rod 402 is fixedly connected to the upper lower surface of the flushing fixing frame 401. The lower ends of the flushing push rods 402 penetrate the water reservoir cover 204 and are fixedly connected to a fixing plate 403. The left and right sides of the fixing plate 403 are fixedly connected to an annular flushing pipe 404. The outer edge of the annular flushing pipe 404 is fixedly connected to multiple groups of flushing nozzles 405. The middle part of the flushing fixing frame 401 is fixedly connected to a flushing steam input pipe 406. The upper input end of the flushing steam input pipe 406 penetrates the water reservoir cover 204 and the flushing fixing frame 401 and is fixedly connected to a connecting hose 407. The input end of the connecting hose 407 is fixedly connected to the output end of the first steam delivery pipe 309.
[0056] Specifically, high-temperature steam enters the connecting hose 407 through the first steam delivery pipe 309, and then enters the annular flushing pipe 404 through the flushing steam input pipe 406. The steam is evenly distributed in the annular flushing pipe 404 and is ejected through multiple flushing nozzles 405. When it is necessary to clean the inside of the wastewater collection mechanism 2, the flushing push rod 402 pushes the fixed plate 403 and the annular flushing pipe 404 downward, so that the flushing nozzle 405 moves up and down along the inner surface of the water reservoir body 201. Steam is ejected into the inside of the water reservoir body 201 through the flushing nozzle 405, and high-temperature steam is used to clean it, remove internal attachments, and disinfect the water reservoir body 201 with high-temperature steam. After the cleaning is completed, the flushing push rod 402 restores the fixed plate 403 and the annular flushing pipe 404 to the initial position, waiting for the next cleaning operation.
[0057] Please refer to the attached Figure 6, the inactivation mechanism 5 is fixedly connected to the middle upper surface of the installation platform 1, and the function of the inactivation mechanism 5 is to inactivate the biopharmaceutical wastewater through the high-temperature steam generated by the steam generating mechanism 3. The inactivation mechanism 5 includes a tank body fixing seat 501 and an inactivation tank body 502. The lower end of the tank body fixing seat 501 is fixedly connected to the upper surface of the mounting platform 1, the outer edge of the inactivation tank body 502 is fixedly connected to the middle part of the tank body fixing seat 501, and multiple groups of inactivation steam input pipes 503 are fixedly connected to the left and right sides of the inactivation tank body 502. The input ends of the inactivation steam input pipes 503 are fixedly connected to the input main pipe 504, and the input end of the input main pipe 504 is fixedly connected to the inactivation steam control valve 505. The lower end of the inactivation steam control valve 505 is fixedly connected to the upper surface of the tank body fixing seat 501, and the input end of the inactivation steam control valve 505 is fixedly connected to the output end of the second steam delivery pipe 310. The lower side of the inactivation tank body 502 is fixedly connected to the second delivery pipe 506, and the middle part of the second delivery pipe 506 is provided with a third control valve 507. The upper side of the inactivation tank body 502 is provided with a pressure sensor 508.
[0058] Specifically, the tank body fixing seat 501 is used to support the inactivation tank body 502, the inactivation tank body 502 is used to contain and treat biopharmaceutical wastewater, and the inactivation steam input pipe 503 is used to transport high-temperature steam to the inactivation tank body 502. The input main pipe 504 is used to uniformly transport steam, and the inactivation steam control valve 505 is used to control the flow rate of steam. The second delivery pipe 506 is used to transport treated wastewater. The third control valve 507 is used to control whether to transport wastewater to the sedimentation treatment mechanism 7, and the pressure sensor 508 is used to monitor the pressure inside the tank body.
[0059] When treatment is required, high-temperature steam enters the deactivation steam control valve 505 through the second steam delivery pipe 310 , and is then distributed to a plurality of deactivation steam input pipes 503 through the input main pipe 504 .
[0060] High-temperature steam enters the inactivation tank 502 through the inactivation steam input pipe 503, and fully contacts the biopharmaceutical wastewater in the tank under the action of the stirring mechanism 6 to inactivate the wastewater. The high-temperature steam can effectively kill bacteria and viruses in the wastewater, making various microorganisms in the wastewater inactive. The pressure sensor 508 monitors the pressure inside the inactivation tank 502 in real time to ensure that it operates within the safe range of the inactivation tank 502. If the pressure is too high, the system will automatically adjust the steam flow to avoid accidents. The inactivated wastewater is discharged from the inactivation tank 502 through the second delivery pipe 506 and enters the sedimentation treatment mechanism 7.
[0061] Please refer to the attached Figure 7, the stirring mechanism 6 is arranged inside the inactivation mechanism 5, and the function of the stirring mechanism 6 is to stir the biopharmaceutical wastewater inside the inactivation mechanism 5 so that it is fully in contact with the high-temperature steam. The stirring mechanism 6 includes a mounting seat ring 601 and a first drive motor 602. The mounting seat ring 601 is fixedly connected to the middle part of the upper side of the inactivation tank body 502, the lower end of the first drive motor 602 is fixedly connected to the upper side of the mounting seat ring 601, the middle part of the mounting seat ring 601 is rotatably connected with a first transmission rod 603, the upper end of the first transmission rod 603 is fixedly connected to the power output end of the first drive motor 602, and a plurality of groups of stirring blades 604 are fixedly connected to the outer surface of the middle part of the first transmission rod 603.
[0062] Specifically, the mounting ring 601 is used to support and fix the first drive motor 602, and the first drive motor 602 is used to provide the power required for stirring. The first transmission rod 603 is connected to the power output end of the first drive motor 602 and the inside of the inactivation tank 502, and is used to transmit the power of the drive motor. The stirring blade 604 is used to stir the wastewater inside the inactivation tank 502, so that the wastewater can fully contact with the high-temperature steam bubbles.
[0063] When it is necessary to stir the wastewater inside the inactivation tank body 502, the first drive motor 602 is started to provide rotational power. The power of the first drive motor 602 is transmitted through the first transmission rod 603, so that the transmission rod rotates inside the inactivation tank body 502. As the first transmission rod 603 rotates, the stirring blade 604 fixed thereon also rotates. When the stirring blade 604 rotates inside the inactivation tank body 502, it can effectively stir the wastewater so that the wastewater can be fully in contact with the high-temperature steam bubbles. Through the action of the stirring blade 604, the wastewater inside the inactivation tank body 502 is evenly stirred, ensuring that the high-temperature steam can be evenly distributed in the wastewater, thereby achieving efficient inactivation treatment of the wastewater.
[0064] Please refer to the attached Figure 8 , the sedimentation treatment mechanism 7 is arranged at the rear side of the inactivation mechanism 5, and the function of the sedimentation treatment mechanism 7 is to perform sedimentation treatment on the inactivated biopharmaceutical wastewater, so that the solid sediment in the biopharmaceutical wastewater can be sedimented in the sedimentation treatment mechanism 7. The sedimentation treatment mechanism 7 includes a support rod 701 and a sedimentation treatment tank 702, the lower ends of the support rods 701 are fixedly connected to the upper surface of the mounting platform 1, the outer edge of the sedimentation treatment tank 702 is fixedly connected to the upper end of the support rod 701, the upper side of the sedimentation treatment tank 702 is fixedly connected with a cover plate 703, and the upper surface of the rear side of the cover plate 703 is fixedly connected with a drug delivery pipe 704.
[0065] Specifically, the support rod 701 is used to support the sedimentation treatment tank 702. The sedimentation treatment tank 702 is used to perform sedimentation treatment on the inactivated biopharmaceutical wastewater. The cover plate 703 is used to cover the sedimentation treatment tank to prevent external pollutants from entering and provide installation locations for some components of the solid discharge mechanism 8.
[0066] The reagent delivery pipe 704 is used to deliver sedimentation treatment reagents into the sedimentation treatment tank 702 .
[0067] The inactivated biopharmaceutical wastewater enters the sedimentation treatment tank 702 through the second delivery pipe 506, and an appropriate amount of sedimentation agent is added into the sedimentation treatment tank 702 through the agent delivery pipe 704. These agents can promote the sedimentation of suspended solids and other impurities in the wastewater. In the sedimentation treatment tank 702, the suspended solids and impurities in the wastewater gradually settle to the bottom under the action of the agents to form sediments. After the sedimentation treatment, most of the suspended solids and impurities in the wastewater are removed, and the clear wastewater flows out from the upper part of the sedimentation treatment tank 702 and enters the subsequent treatment stage.
[0068] Please refer to the attached Figure 8 , the solid discharge mechanism 8 is arranged at the lower side of the sedimentation treatment mechanism 7, and the function of the solid discharge mechanism 8 is to discharge the solid sediment inside the sedimentation treatment mechanism 7 out of the equipment. The solid discharge mechanism 8 includes a solid output pipe 801 and a second drive motor 802. The middle part of the solid output pipe 801 is fixedly connected to the mounting platform 1, the upper end of the solid output pipe 801 is fixedly connected to the lower end of the sedimentation treatment tank 702, the lower side of the second drive motor 802 is fixedly connected to the middle upper surface of the cover plate 703, the power output end of the second drive motor 802 is fixedly connected to the second transmission rod 803, the middle outer surface of the second transmission rod 803 is fixedly connected to the inner wall scraper 804, the outer edge of the inner wall scraper 804 is in close contact with the inner surface of the sedimentation treatment tank 702, the lower end outer surface of the second transmission rod 803 is fixedly connected to the spiral blade 805, the outer edge of the spiral blade 805 is in close contact with the inner surface of the solid output pipe 801, the lower end of the solid output pipe 801 is fixedly connected to the sewage pipe 806, and the middle part of the sewage pipe 806 is provided with a sewage control valve 807.
[0069] Specifically, the solid output pipe 801 is used to collect and discharge solid sediments in the sedimentation treatment tank, the second drive motor 802 is used to provide rotational power to the second transmission rod 803, the second transmission rod 803 is used to transmit the power of the drive motor, the inner wall scraper 804 is used to scrape off the sediments on the inner wall of the sedimentation treatment tank 702, the spiral blade 805 is used to push the solid sediments to the lower end of the solid output pipe 801, the sewage pipe 806 is used to discharge the solid sediments, and the sewage control valve 807 is used to control the discharge of solid sediments.
[0070] In the sedimentation treatment tank 702, the solid sediment in the wastewater gradually settles to the bottom and enters the solid output pipe 801 along the conical bottom of the sedimentation treatment tank 702. When the clear wastewater from the upper part comes out and the solid sediment needs to be discharged, the second drive motor 802 is started to provide rotational power. The power of the second drive motor 802 is transmitted through the second transmission rod 803, so that the transmission rod rotates inside the solid output pipe 801. The inner wall scraper 804 scrapes off the sediment on the inner wall of the sedimentation treatment tank 702 as the second transmission rod 803 rotates, and the spiral blade 805 pushes the solid sediment to the lower end of the solid output pipe 801 as the second transmission rod 803 rotates to prevent the solid output pipe 801 from being blocked. The solid sediment is discharged through the sewage pipe 806, and the sewage control valve 807 is used to control the discharge to ensure the smooth discharge process.
[0071] Please refer to the attached Fig. 9 , adsorption mechanism 9, adsorption mechanism 9 is fixedly connected to the upper surface of the right side of the installation platform 1, and the function of the adsorption mechanism 9 is to adsorb and treat the biopharmaceutical wastewater through the internal activated carbon filler layer. The adsorption mechanism 9 includes a tank support frame 901 and an adsorption tank 902. The lower end of the tank support frame 901 is fixedly connected to the upper surface of the installation platform 1, the outer surface of the adsorption tank 902 is fixedly connected to the inner side of the tank support frame 901, the upper side of the adsorption tank 902 is fixedly connected with a third delivery pipe 903, and the middle part of the third delivery pipe 903 is provided with a second delivery pump 904. The interior of the adsorption tank 902 is provided with multiple groups of activated carbon adsorption layers 905, and the lower side of the adsorption tank 902 is fixedly connected with a discharge pipe 906.
[0072] Specifically, the tank support frame 901 is used to support the adsorption tank 902, the adsorption tank 902 is used to contain and treat biopharmaceutical wastewater, the third delivery pipe 903 is used to deliver the wastewater to the adsorption tank, the second delivery pump 904 is used to deliver the wastewater to the adsorption tank 902, and the activated carbon adsorption layer 905 is arranged inside the adsorption tank 902 to adsorb organic pollutants and other impurities in the wastewater. The discharge pipe 906 is used to discharge the treated wastewater.
[0073] The biopharmaceutical wastewater to be treated enters the adsorption tank 902 through the third delivery pipe 903, and the second delivery pump 904 provides the delivery power. After the wastewater enters the adsorption tank 902, it passes through the internal activated carbon adsorption layer 905, and the organic pollutants and other impurities in the wastewater are adsorbed by the activated carbon to purify the wastewater. The purified wastewater after adsorption treatment is discharged through the discharge pipe 906 and enters the subsequent treatment or meets the discharge standards.
[0074] Please refer to the attached Fig.10, control mechanism 10, the control mechanism 10 is fixedly connected to the upper surface of the right front portion of the mounting platform 1, and the function of the control mechanism 10 is to automatically control other mechanisms of the device so that the device can automatically treat biopharmaceutical wastewater according to a preset program. The control mechanism 10 includes a mounting base 1001 and a control device 1002. The lower side of the mounting base 1001 is fixedly connected to the upper surface of the mounting platform 1, the lower side of the control device 1002 is fixedly connected to the upper end of the mounting base 1001, the front side of the control device 1002 is fixedly connected with a control panel 1003, the upper side of the control panel 1003 is fixedly connected with a communication device 1004, and the control device 1002 is electrically connected to the first control valve 202, the second control valve 206, the first delivery pump 207, the third control valve 306, the steam multi-way control valve 308, the safety pressure relief valve 311, the flushing push rod 402, the inactivation steam control valve 505, the third control valve 507, the pressure sensor 508, the first drive motor 602, the second drive motor 802, the sewage control valve 807, the second delivery pump 904, the control panel 1003, and the communication device 1004.
[0075] Specifically, the mounting base 1001 is used to support the control device 1002, the control device 1002 is used to automatically control the entire device, the control panel 1003 is used to operate and monitor the operating status of the device, and the communication device 1004 is used to communicate data with other devices. The control device 1002 automatically controls the various mechanisms of the device through a preset program. It can automatically adjust the operating status of each valve and pump according to the different stages of wastewater treatment. The operator can operate and monitor the device through the control panel 1003. The control panel displays the operating status of the device and the real-time data of each parameter, and allows the operator to make manual adjustments. The communication device 1004 is used to communicate data with other devices. It can transmit the operating data of the device to the central control system, or receive instructions from the central control system to achieve remote monitoring and control. The control device 1002 has built-in multiple safety protection mechanisms, such as overload protection, pressure monitoring, etc., to ensure that the device can automatically shut down or alarm under abnormal conditions to ensure the safety of equipment and operators.
[0076] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A biopharmaceutical wastewater automatic treatment device, characterized in that: include: A wastewater collection mechanism (2), the wastewater collection mechanism (2) being fixedly connected to the left upper surface of the mounting platform (1), the wastewater collection mechanism (2) being used to temporarily store the biopharmaceutical wastewater to be treated and to transport the biopharmaceutical wastewater to be treated to the interior of the inactivation mechanism (5); A steam generating mechanism (3), the steam generating mechanism (3) being arranged at the rear side of the wastewater collecting mechanism (2), the function of the steam generating mechanism (3) being to generate high-temperature steam and to transfer the steam to other mechanisms in need for use; A steam flushing mechanism (4), the steam flushing mechanism (4) being arranged on the upper side of the wastewater collecting mechanism (2), the function of the steam flushing mechanism (4) being to steam clean the interior of the wastewater collecting mechanism (2) when necessary, so as to clean the attachments inside the wastewater collecting mechanism (2); An inactivation mechanism (5), the inactivation mechanism (5) is fixedly connected to the middle upper surface of the installation platform (1), and the function of the inactivation mechanism (5) is to inactivate the biopharmaceutical wastewater by means of high-temperature steam generated by the steam generating mechanism (3); A stirring mechanism (6), wherein the stirring mechanism (6) is arranged inside the inactivation mechanism (5), and the function of the stirring mechanism (6) is to stir the biopharmaceutical wastewater inside the inactivation mechanism (5) so that it is fully in contact with the high-temperature steam; A sedimentation treatment mechanism (7), wherein the sedimentation treatment mechanism (7) is arranged at the rear side of the inactivation mechanism (5), and the function of the sedimentation treatment mechanism (7) is to perform sedimentation treatment on the inactivated biopharmaceutical wastewater, so that solid sediments in the biopharmaceutical wastewater can be sedimented in the sedimentation treatment mechanism (7); A solid discharge mechanism (8), wherein the solid discharge mechanism (8) is arranged at the lower side of the sedimentation treatment mechanism (7), and the function of the solid discharge mechanism (8) is to discharge the solid sediment inside the sedimentation treatment mechanism (7) out of the device; An adsorption mechanism (9), the adsorption mechanism (9) is fixedly connected to the upper surface of the right side of the mounting platform (1), and the function of the adsorption mechanism (9) is to adsorb the biopharmaceutical wastewater through the internal activated carbon filler layer; A control mechanism (10) is fixedly connected to the upper surface of the right front portion of the installation platform (1). The function of the control mechanism (10) is to automatically control other mechanisms of the device so that the device can automatically treat biopharmaceutical wastewater according to a preset program.
2. The automatic biopharmaceutical wastewater treatment device according to claim 1 is characterized in that: The wastewater collection mechanism (2) comprises a water reservoir body (201) and a first control valve (202); the lower side of the water reservoir body (201) is fixedly connected to the upper surface of the mounting platform (1); the right side of the first control valve (202) is fixedly connected to the left side of the water reservoir body (201); the right input end of the first control valve (202) is fixedly connected to a water inlet pipe (203); the upper side of the water reservoir body (201) is fixedly connected to a water reservoir cover (204); the lower side of the water reservoir body (201) is fixedly connected to a first delivery pipe (205); the upper end of the first delivery pipe (205) is provided with a second control valve (206); and the middle part of the first delivery pipe (205) is provided with a first delivery pump (207).
3. The automatic biopharmaceutical wastewater treatment device according to claim 1 is characterized in that: The steam generating mechanism (3) comprises a fixed base (301) and a combustion and heating chamber (302); the lower side of the fixed base (301) is fixedly connected to the upper surface of the mounting platform (1); the lower side of the combustion and heating chamber (302) is fixedly connected to the upper surface of the fixed base (301); a gas input pipe (303) is fixedly connected to the rear side of the combustion and heating chamber (302); an evaporation tank body (304) is fixedly connected to the upper side of the combustion and heating chamber (302); a water source replenishment pipe (305) is fixedly connected to the left side of the evaporation tank body (304); A third control valve (306) is provided in the middle of the water source replenishment pipe (305); a steam output pipe (307) is fixedly connected to the middle of the upper side of the evaporation tank body (304); a steam multi-directional control valve (308) is fixedly connected to the upper end of the steam output pipe (307); a first steam delivery pipe (309) is fixedly connected to the left side of the steam multi-directional control valve (308); a second steam delivery pipe (310) is fixedly connected to the right side of the steam multi-directional control valve (308); and a safety pressure relief valve (311) is provided at the upper right side of the evaporation tank body (304).
4. The automatic biopharmaceutical wastewater treatment device according to claim 1 is characterized in that: The steam flushing mechanism (4) comprises a flushing fixing frame (401) and a flushing push rod (402); the lower end of the flushing fixing frame (401) is fixedly connected to the upper surface of the mounting platform (1); the upper end of the flushing push rod (402) is fixedly connected to the upper lower surface of the flushing fixing frame (401); the lower end of the flushing push rod (402) passes through the water reservoir cover (204) and is fixedly connected to a fixing plate (403); the left and right sides of the fixing plate (403) are fixedly connected to an annular flushing A pipe (404) is provided, wherein the outer edge of the annular flushing pipe (404) is fixedly connected to a plurality of flushing nozzles (405), the middle portion of the flushing fixed frame (401) is fixedly connected to a flushing steam input pipe (406), the upper input end of the flushing steam input pipe (406) passes through the water reservoir cover (204) and the flushing fixed frame (401) and is fixedly connected to a connecting hose (407), and the input end of the connecting hose (407) is fixedly connected to the output end of the first steam delivery pipe (309).
5. The automatic biopharmaceutical wastewater treatment device according to claim 1 is characterized in that: The inactivation mechanism (5) comprises a tank body fixing seat (501) and an inactivation tank body (502); the lower end of the tank body fixing seat (501) is fixedly connected to the upper surface of the mounting platform (1); the outer edge of the inactivation tank body (502) is fixedly connected to the middle of the tank body fixing seat (501); the left and right sides of the inactivation tank body (502) are fixedly connected to a plurality of groups of inactivation steam input pipes (503); the input ends of the inactivation steam input pipes (503) are fixedly connected to an input main pipe (504); the input ends of the input main pipe (504) are fixedly connected to the input The inactivation tank (502) is fixedly connected to an inactivation steam control valve (505) at its end, the lower end of the inactivation steam control valve (505) is fixedly connected to the upper surface of the tank body fixing seat (501), the input end of the inactivation steam control valve (505) is fixedly connected to the output end of the second steam delivery pipe (310), the lower side of the inactivation tank (502) is fixedly connected to a second delivery pipe (506), the middle part of the second delivery pipe (506) is provided with a third control valve (507), and the upper side of the inactivation tank (502) is provided with a pressure sensor (508).
6. The automatic biopharmaceutical wastewater treatment device according to claim 1 is characterized in that: The stirring mechanism (6) comprises a mounting ring (601) and a first drive motor (602); the mounting ring (601) is fixedly connected to the middle part of the upper side of the inactivation tank (502); the lower end of the first drive motor (602) is fixedly connected to the upper side of the mounting ring (601); the middle part of the mounting ring (601) is rotatably connected to a first transmission rod (603); the upper end of the first transmission rod (603) is fixedly connected to the power output end of the first drive motor (602); and a plurality of groups of stirring blades (604) are fixedly connected to the outer surface of the middle part of the first transmission rod (603).
7. The automatic biopharmaceutical wastewater treatment device according to claim 1 is characterized in that: The sedimentation treatment mechanism (7) comprises a support rod (701) and a sedimentation treatment tank (702), the lower ends of the support rods (701) are fixedly connected to the upper surface of the mounting platform (1), the outer edges of the sedimentation treatment tank (702) are fixedly connected to the upper ends of the support rods (701), the upper side of the sedimentation treatment tank (702) is fixedly connected to a cover plate (703), and the upper rear surface of the cover plate (703) is fixedly connected to a medicine delivery pipe (704).
8. The automatic biopharmaceutical wastewater treatment device according to claim 1 is characterized in that: The solid discharge mechanism (8) comprises a solid output pipe (801) and a second drive motor (802); the middle portion of the solid output pipe (801) is fixedly connected to the mounting platform (1); the upper end of the solid output pipe (801) is fixedly connected to the lower end of the sedimentation treatment tank (702); the lower side of the second drive motor (802) is fixedly connected to the middle upper surface of the cover plate (703); the power output end of the second drive motor (802) is fixedly connected to a second transmission rod (803); and the second transmission rod (803) ) is fixedly connected to an inner wall scraper (804) on the outer surface of the middle part, and the outer edge of the inner wall scraper (804) is in close contact with the inner surface of the sedimentation treatment tank (702); the lower end outer surface of the second transmission rod (803) is fixedly connected to a spiral blade (805), and the outer edge of the spiral blade (805) is in close contact with the inner surface of the solid output pipe (801); the lower end of the solid output pipe (801) is fixedly connected to a sewage pipe (806), and a sewage control valve (807) is provided in the middle of the sewage pipe (806).
9. The automatic biopharmaceutical wastewater treatment device according to claim 1 is characterized in that: The adsorption mechanism (9) comprises a tank support frame (901) and an adsorption tank body (902), wherein the lower end of the tank support frame (901) is fixedly connected to the upper surface of the mounting platform (1), the outer surface of the adsorption tank body (902) is fixedly connected to the inner side of the tank support frame (901), the upper side of the adsorption tank body (902) is fixedly connected to a third delivery pipe (903), the middle part of the third delivery pipe (903) is provided with a second delivery pump (904), the interior of the adsorption tank body (902) is provided with multiple groups of activated carbon adsorption layers (905), and the lower side of the adsorption tank body (902) is fixedly connected to a discharge pipe (906).
10. The automatic biopharmaceutical wastewater treatment device according to claim 1, characterized in that: The control mechanism (10) comprises a mounting base (1001) and a control device (1002); the lower side of the mounting base (1001) is fixedly connected to the upper surface of the mounting platform (1); the lower side of the control device (1002) is fixedly connected to the upper end of the mounting base (1001); the front side of the control device (1002) is fixedly connected to a control panel (1003); the upper side of the control panel (1003) is fixedly connected to a communication device (1004); the control device (1002) is connected to a first control valve (202), the second control valve (206), the first delivery pump (207), the third control valve (306), the steam multi-way control valve (308), the safety pressure relief valve (311), the flushing push rod (402), the inactivation steam control valve (505), the third control valve (507), the pressure sensor (508), the first drive motor (602), the second drive motor (802), the sewage control valve (807), the second delivery pump (904), the control panel (1003), and the communication device (1004) are electrically connected.
Citation Information
Patent Citations
High-activity biological wastewater inactivation treatment system
CN114506891A
Medical tool cleaning and disinfecting device
CN209033231U
Fermentation liquor wastewater inactivation device for curdlan production
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