Quenching equipment convenient for treating sediment
By designing a quenching equipment that automatically collects and treats sediment, the problems of incomplete sediment treatment and large footprint of existing equipment are solved, efficient quenching of smaller and longer metal materials and automatic collection of sediment are achieved, and equipment utilization is improved rate and processing efficiency.
Patent Information
- Application Number
- CN202411793244.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-01-03
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing quenching equipment has problems such as incomplete scaling and large equipment footprint when processing sediments, and it is difficult to effectively collect and process sediment from longer metal materials, which affects the utilization rate and cleanliness of equipment.
A quenching equipment including a shell, a quenching mechanism, a clamping mechanism, a lifting mechanism, an external pushing mechanism, an internal pushing mechanism and a collection mechanism are designed. The automatic collection of sediment is achieved through the motor drive gear set and a bidirectional lead screw set. Processing, convenient replacement of collection boxes to improve processing efficiency.
It realizes efficient quenching of smaller and longer metal materials and automatic collection of sediment, saving manpower, improving equipment utilization and sediment treatment effect, and ensuring the cleanliness of the equipment inside.
Smart Images

Figure CN119242895A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of quenching treatment, and in particular to a quenching device which is convenient for treating slag. Background Art
[0002] Quenching is a heat treatment process that aims to improve the hardness, wear resistance and strength of metal materials. The basic principle of quenching is to heat the metal above the critical temperature, keep it for a period of time to make it fully or partially austenitized, and then cool it rapidly, lower the temperature at a rate greater than the critical cooling rate, and promote the martensitic transformation of the material, thereby obtaining a high hardness and high strength structure. This treatment can significantly improve the wear resistance, fatigue strength and mechanical properties of the metal, and is widely used in the manufacture of various tools, bearings, springs, shaft parts, etc.
[0003] In the existing quenching process, metal slag will fall into the quenching pool. When used for too long, it will affect the quenching effect of the quenching pool and bring inconvenience to the user. In the existing quenching slag treatment equipment, the slag is mostly salvaged from the upper end opening of the quenching pool, which has the disadvantage of incomplete slag salvage, and salvaging the slag from the upper end of the quenching pool is very likely to affect other equipment and increase the equipment footprint.
[0004] To this end, a quenching equipment that is convenient for handling sediment is needed. The equipment can quench smaller metal materials in batches and take them out uniformly, saving manpower; the equipment can also quench longer metal materials, effectively improving equipment utilization; the equipment can collect the sediment generated by quenching inside it to ensure the cleanliness of the inside of the equipment; the equipment can facilitate the replacement of the collection box and the manual handling of the collected sediment, effectively improving the sediment treatment effect. Summary of the invention
[0005] In view of the above technical problems, the present invention provides a quenching device that is convenient for processing slag to solve the above problems.
[0006] The technical scheme used in the present invention is: a quenching device that is convenient for handling sediment, including: a shell part, a quenching mechanism, a clamping mechanism, a lifting mechanism, an external push mechanism, an internal push mechanism, and a collecting mechanism; the shell of the shell part is fixedly installed in a predetermined installation area on the ground through a rod, and the shell part is used for quenching metal materials; the hole frame of the quenching mechanism is slidably installed on the inner side of the vertical groove of the shell part through the rods on both sides thereof, and the quenching mechanism is used for containing smaller metal materials; there are two clamping mechanisms, and the frames of the two-way lead screw groups I of the two clamping mechanisms are fixedly installed on both sides of the hole frame through rods, and the clamping mechanism is used for auxiliary clamping of longer metal materials; the support frame of the lifting mechanism is fixedly installed on the ground, and the lifting mechanism is used for lifting and lowering the quenching mechanism; the U-shaped frame of the external push mechanism is fixedly installed on the upper end surface of a flat plate of the shell part, and the external push mechanism is used for pushing out smaller metal materials; the cross frame of the internal push mechanism is fixedly installed in a cross groove of the shell part, and the internal push mechanism is used for cleaning the sediment in the shell; the bottom box of the collecting mechanism is fixedly installed on the lower end surface of the shell, and the collecting mechanism is used for collecting the sediment in the shell, and is easy to replace; The shell part comprises: an outer shell, a flat plate, a vertical plate, a horizontal groove, a vertical groove, a mesh plate, a water outlet box, and a rectangular slot hole; the outer shell is fixedly installed in a predetermined installation area on the ground by a rod; there are two flat plates, which are respectively fixedly installed on the front and rear sides of the upper end surface of the outer shell; there are two vertical plates, which are respectively fixedly installed on the left and right sides of the upper end surface of the outer shell; there are two horizontal grooves, which are respectively located on the front and rear inner walls of the outer shell; there are two vertical grooves, which are respectively fixedly installed on the left and right inner walls of the outer shell; there are two mesh plates, which are respectively fixedly installed at the two rectangular holes on the bottom plate of the outer shell; there are two water outlet boxes, which are fixedly installed on the lower end surface of the outer shell, and the two water outlet boxes are respectively aligned with the two rectangular holes on the bottom plate of the outer shell; the rectangular slot hole is located in the middle position of the bottom plate of the outer shell; The collecting mechanism comprises: a bottom box, a rectangular frame, a card plate I, a collecting box, and a card plate II; the bottom box is fixedly mounted on the lower end surface of the outer shell, and the opening of the upper end surface of the bottom box is aligned with the rectangular slot; there are two rectangular frames, which are fixedly mounted on both sides of the bottom box respectively, and two upper and lower rectangular card slots are arranged on the rectangular frames; there are two card plates I, which are slidably mounted on the sides of the bottom box respectively, and two card rods are fixedly mounted on the card plate I, and a small hole is arranged on the side of the card plate I, and the small hole is located in the middle position of the corresponding rectangular frame; the card plate II is slidably mounted in the small hole on the side of the card plate I, and the card plate II is intermittently locked with the two rectangular card slots on the rectangular frame; the collecting box is movably mounted on the bottom box, and horizontal plates are fixedly mounted on both sides of the collecting box, and two card holes are arranged on the horizontal plates, and the two card holes are intermittently aligned and locked with the card rods on the card plate I respectively.
[0007] Preferably, an electronic valve is fixedly mounted on the water outlet box.
[0008] Preferably, the quenching mechanism comprises: a hole frame, a hole plate, a horizontal plate I, a U-shaped plate, a disc, and a motor I; the hole frame is slidably mounted on the inner sides of the two vertical grooves by rods on both sides thereof; the hole plate is slidably mounted inside the hole frame, and in the initial position, the upper end surface of the hole plate is flush with the upper end surface of the hole frame; the horizontal plate I is fixedly mounted on the side of the hole plate, and a groove is provided on the side of the horizontal plate I; the U-shaped plate is fixedly mounted on the side of the hole frame, and a circular hole is provided in the middle position of the U-shaped plate; the axis of the disc is rotatably mounted in the circular hole in the middle position of the U-shaped plate, a circle of gear teeth is provided on the periphery of the disc, and an eccentric small rod is fixedly mounted on the inner side of the disc, and the eccentric small rod slides in the groove on the horizontal plate I; the motor I is fixedly mounted on the U-shaped plate, and its motor shaft is fixedly connected to a gear, and the gear is meshed with the gear teeth on the periphery of the disc.
[0009] Preferably, the clamping mechanism includes: a bidirectional screw group I, an I-shaped frame, a hollow clamping rod, and a solid clamping rod; the bidirectional screw group I includes a frame, a screw, a motor, and two sliders. The frame is fixedly mounted on the side of the hole frame through a rod, and the screw is provided with threads in opposite directions from the middle to both ends. The motor is fixedly mounted on the frame, and its motor shaft is fixedly connected to one end of the screw, and the two sliders are respectively mounted on the threads in opposite directions of the screw; there are two I-shaped frames, and the lower ends of the two I-shaped frames are respectively fixedly connected to the upper end surfaces of the two sliders in the bidirectional screw group I; there are two groups of hollow clamping rods, and the two groups of hollow clamping rods are respectively fixedly mounted on the inner side of one I-shaped frame; there are two groups of solid clamping rods, and the two groups of solid clamping rods are respectively fixedly mounted on the inner side of another I-shaped frame.
[0010] Preferably, the lifting mechanism comprises: a support frame, a bobbin, a pulley, a motor II, a gear set I, and a steel wire rope; there are two support frames, and the two support frames are fixedly mounted on the ground; there are two bobbin, and the two bobbin are rotatably mounted on the two support frames respectively; there are two pulleys, and the shafts of the two pulleys are rotatably mounted in the circular holes on the two vertical plates respectively; the shafts of the two gears in the gear set I are rotatably mounted in the two circular holes on the side of the outer shell respectively, and the shafts of the two gear sets I are respectively connected to the two bobbin through synchronous belts; the motor II is fixedly mounted on the side of the outer shell, and its motor shaft is fixedly connected to the shaft of a gear in the gear set I; there are two steel wire ropes, the lower ends of the two steel wire ropes are respectively wound around the corresponding bobbin, and the upper ends of the steel wire ropes pass around the corresponding pulleys and are hinged to the hinge seats on the side rods of the hole frame.
[0011] Preferably, the push-out mechanism comprises: a U-shaped frame, a round rod, a motor III, a rack, and a push-out plate; there are two U-shaped frames, the two U-shaped frames are fixedly mounted on the upper end surface of a flat plate, and the two U-shaped frames are provided with round holes; the round rod is rotatably mounted in the round holes on the two U-shaped frames; the motor III is fixedly mounted on a corresponding flat plate, and its motor shaft is fixedly connected to one end of the round rod; there are two racks, the two racks are respectively slidably mounted on the inner sides of the two U-shaped frames, and the two racks are respectively meshed with the two gears on the round rod; the push-out plate is slidably mounted on the upper end surface of a flat plate, and the rear side of the push-out plate is fixedly connected to one end of the two racks.
[0012] Preferably, two gears are fixedly mounted on the round rod, and the two gears are respectively located inside the two U-shaped frames.
[0013] Preferably, the internal push mechanism includes: a cross frame, a bidirectional screw group II, and an internal push plate; the cross frame is fixedly installed in a cross groove; the structure of the bidirectional screw group II is the same as that of the bidirectional screw group I, and the frame of the bidirectional screw group II is fixedly installed in another cross groove; there are two internal push plates, the two internal push plates are slidably installed on the cross frame, and the side surfaces of the two internal push plates are respectively fixedly connected to the two sliders in the bidirectional screw group II.
[0014] The beneficial effects of the present invention compared with the prior art are: 1. The present invention manually pushes the card plate II inward so that the card plate II is locked with the upper card slot in the rectangular frame. At this time, the collection box is fixed in the bottom box. At this time, the collection box is aligned with the rectangular slot hole. The collection box can collect the sediment in the equipment, which is convenient for slag collection and sediment treatment, thereby improving work efficiency.
[0015] 2. The present invention is started by motor II, which drives gear set I to rotate. Gear set I then drives two spools to rotate respectively. The two spools simultaneously lengthen the two steel wire ropes. At this time, the hole frame moves into the outer shell. When the hole frame completely enters the outer shell, the smaller metal material in the hole frame is quenched.
[0016] 3. The present invention is started by motor III, which drives the round rod to rotate, and the round rod drives the two racks to move, and the racks drive the push plate to move, so that the push plate pushes the metal material on the upper end surface of the orifice plate to the side of the equipment, which is collected and processed manually, effectively saving manpower. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 A schematic structural diagram showing the internal structure of the integral part of the present invention from a first angle; Figure 3 A second angle structural diagram of the internal structure of the integral part of the present invention; Figure 4 It is a schematic diagram of the structure of the housing part at a first angle of the present invention; Figure 5 It is a schematic diagram of the second angle structure of the shell part of the present invention; Figure 6 It is a schematic diagram of the combined structure of the quenching mechanism, the clamping mechanism and the lifting mechanism of the present invention; Figure 7 It is a schematic diagram of the quenching mechanism of the present invention; Figure 8 It is a schematic diagram of the clamping mechanism of the present invention; Fig. 9 It is a schematic diagram of the lifting mechanism of the present invention; Fig.10 It is a schematic diagram of the external push material mechanism of the present invention; Fig.11 It is a schematic diagram of the inner pusher mechanism of the present invention; Fig.12 It is a schematic diagram of the collection mechanism of the present invention.
[0018] Figure numerals: 1, shell part; 2, quenching mechanism; 3, clamping mechanism; 4, lifting mechanism; 5, external pushing mechanism; 6, internal pushing mechanism; 7, collecting mechanism; 101, shell; 102, flat plate; 103, vertical plate; 104, horizontal groove; 105, vertical groove; 106, mesh plate; 107, water outlet box; 108, rectangular slot; 201, hole frame; 202, hole plate; 203, horizontal plate I; 204, U-shaped plate; 205, disc; 206, motor I; 301, bidirectional screw group I; 30 2. I-shaped frame; 303. Hollow clamping rod; 304. Solid clamping rod; 401. Support frame; 402. Spool; 403. Pulley; 404. Motor II; 405. Gear set I; 406. Wire rope; 501. U-shaped frame; 502. Round rod; 503. Motor III; 504. Rack; 505. Outer push plate; 601. Cross frame; 602. Bidirectional lead screw set II; 603. Inner push plate; 701. Bottom box; 702. Rectangular frame; 703. Pallet I; 704. Collection box; 705. Pallet II. DETAILED DESCRIPTION
[0019] The technical solution of the present invention is further specifically described below by way of embodiments and in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific implementation disclosed below.
[0020] It should be noted that, in this article, some connection methods, such as "fixed connection, fixed installation" refer to, but are not limited to, fixing two components such as welding, screw and nut fixing, bonding, riveting, interference fit, etc.
[0021] In an optional embodiment of the present invention, Figure 1-Figure 12 As shown, a quenching device convenient for handling sediment comprises: a shell part 1, a quenching mechanism 2, a clamping mechanism 3, a lifting mechanism 4, an external pushing mechanism 5, an internal pushing mechanism 6, and a collecting mechanism 7; the outer shell 101 of the shell part 1 is fixedly installed on a predetermined installation area on the ground by a rod, and the shell part 1 is used for quenching metal materials; the hole frame 201 of the quenching mechanism 2 is slidably installed on the inner side of the vertical groove 105 of the shell part 1 by the rods on both sides thereof, and the quenching mechanism 2 is used for containing smaller metal materials; there are two clamping mechanisms 3, and the frames of the two-way screw groups Ⅰ 301 of the two clamping mechanisms 3 are fixedly installed on both sides of the hole frame 201 by rods, and the clamping mechanisms 3 is used for auxiliary clamping of longer metal materials; the support frame 401 of the lifting mechanism 4 is fixedly installed on the ground, and the lifting mechanism 4 is used to lift and lower the quenching mechanism 2; the U-shaped frame 501 of the external pushing mechanism 5 is fixedly installed on the upper end surface of a flat plate 102 of the shell part 1, and the external pushing mechanism 5 is used to push out smaller metal materials; the cross frame 601 of the internal pushing mechanism 6 is fixedly installed in a cross groove 104 of the shell part 1, and the internal pushing mechanism 6 is used to clean the sediment in the shell 101; the bottom box 701 of the collecting mechanism 7 is fixedly installed on the lower end surface of the shell 101, and the collecting mechanism 7 is used to collect the sediment in the shell 101 and facilitate replacement; like Figure 4 , Figure 5 As shown, the shell part 1 includes: a shell 101, a flat plate 102, a vertical plate 103, a horizontal groove 104, a vertical groove 105, a mesh plate 106, a water outlet box 107, and a rectangular slot 108; the shell 101 is fixedly installed in a predetermined installation area on the ground by a rod, and water required for quenching is placed inside the shell 101; there are two flat plates 102, and the two flat plates 102 are fixedly installed on the front and rear sides of the upper end surface of the shell 101 respectively; there are two vertical plates 103, and the two vertical plates 103 are fixedly installed on the left and right sides of the upper end surface of the shell 101 respectively; the horizontal groove 104 has two There are two horizontal grooves 104, which are respectively located on the front and rear inner walls of the housing 101; there are two vertical grooves 105, which are respectively fixedly mounted on the left and right inner walls of the housing 101; there are two mesh plates 106, which are respectively fixedly mounted at two rectangular holes on the bottom plate of the housing 101; there are two water outlet boxes 107, which are fixedly mounted on the lower end surface of the housing 101, and the two water outlet boxes 107 are respectively aligned with the two rectangular holes on the bottom plate of the housing 101; the rectangular slot 108 is located in the middle position of the bottom plate of the housing 101; like Fig.12As shown, the collecting mechanism 7 includes: a bottom box 701, a rectangular frame 702, a card plate I 703, a collecting box 704, and a card plate II 705; the bottom box 701 is fixedly mounted on the lower end surface of the shell 101, and the upper end surface opening of the bottom box 701 is aligned with the rectangular slot 108; there are two rectangular frames 702, and the two rectangular frames 702 are respectively fixedly mounted on both sides of the bottom box 701, and the rectangular frames 702 are provided with two upper and lower rectangular slots; there are two card plates I 703, and the two card plates I 703 are respectively slidably mounted on the sides of the bottom box 701, and two card rods are fixedly mounted on the card plate I 703, and a small hole is provided on the side of the card plate I 703, and the small hole is located in the middle position of the corresponding rectangular frame 702; the card plate II 705 is slidably mounted in the small hole on the side of the card plate I 703, and the card plate II 705 is intermittently stuck with the two rectangular slots on the rectangular frame 702; the collecting box 704 is movably mounted on the bottom box 701, and the two sides of the collecting box 704 A horizontal plate is fixedly installed, and two clamping holes are provided on the horizontal plate, and these two clamping holes are intermittently aligned and locked with the clamping rods on the clamping plate I 703 respectively; specifically, when the collection box 704 is inserted into the bottom box 701 to collect the sediment in the equipment, the collection box 704 is first manually pushed into the bottom box 701. At this time, the clamping holes on the horizontal plates on both sides of the collection box 704 are aligned with the clamping rods on the clamping plate I 703, and then, the clamping plate I 703 is manually pushed so that the clamping rods on the clamping plate I 703 are correspondingly inserted into the clamping holes on the horizontal plate of the collection box 704. At this time, the clamping plate II 705 is aligned with the upper rectangular clamping groove on the corresponding rectangular frame 702, and then, the clamping plate II 705 is manually pushed inward so that the clamping plate II 705 is locked with the upper clamping groove in the rectangular frame 702. At this time, the collection box 704 is fixed in the bottom box 701. At this time, the collection box 704 is aligned with the rectangular slot 108, and the collection box 704 can collect the sediment in the equipment.
[0022] In an optional embodiment of the present invention, Figure 5 As shown, an electronic valve is fixedly installed on the water outlet box 107, and when the electronic valve is opened, the water in the housing 101 can be released.
[0023] In an optional embodiment of the present invention, Figure 7As shown, the quenching mechanism 2 includes: a hole frame 201, a hole plate 202, a horizontal plate I 203, a U-shaped plate 204, a disc 205, and a motor I 206; the hole frame 201 is slidably installed on the inner side of the two vertical slots 105 through the rods on both sides thereof, and the hole frame 201 can be used to place smaller metal materials that need to be quenched; the hole plate 202 is slidably installed inside the hole frame 201, and in the initial position, the upper end surface of the hole plate 202 is flush with the upper end surface of the hole frame 201; the horizontal plate I 203 is fixedly installed on the hole plate 202 side, the side of the horizontal plate I 203 is provided with a groove; the U-shaped plate 204 is fixedly mounted on the side of the hole frame 201, and the middle position of the U-shaped plate 204 is provided with a round hole; the axis of the disk 205 is rotatably mounted in the round hole in the middle position of the U-shaped plate 204, the outer periphery of the disk 205 is provided with a circle of gear teeth, and an eccentric small rod is fixedly mounted on the inner side of the disk 205, and the eccentric small rod slides in the groove on the horizontal plate I 203; the motor I 206 is fixedly mounted on the U-shaped plate 204, and its motor shaft is connected with a Specifically, when a small metal material needs to be placed in the hole frame 201 for quenching, the motor I 206 is started to drive the disk 205 to rotate, and the disk 205 drives the horizontal plate I 203 to move downward, so that the horizontal plate I 203 moves to the bottom position of the hole frame 201, and then, the metal material is manually placed in the hole frame 201 for quenching. At this time, the metal material is located in the hole frame 201, but on the upper side of the hole plate 202. End face; when the metal material in the hole frame 201 is quenched and needs to be taken out, the motor Ⅰ206 is started again, driving the disc 205 to rotate, the disc 205 drives the horizontal plate Ⅰ203 to move upward, the horizontal plate Ⅰ203 drives the hole plate 202 to move upward, and the hole plate 202 pushes the metal material in the hole frame 201 to move upward. When the upper end face of the hole plate 202 is flush with the upper end face of the hole frame 201 again, the metal material in the hole frame 201 is all pushed out of the hole frame 201, which is convenient for manual removal.
[0024] In an optional embodiment of the present invention, Figure 8As shown, the clamping mechanism 3 includes: a bidirectional screw group I 301, an I-shaped frame 302, a hollow clamping rod 303, and a solid clamping rod 304; the bidirectional screw group I 301 includes a frame, a screw, a motor, and two sliders. The frame is fixedly installed on the side of the hole frame 201 through a rod, and the screw is provided with threads in opposite directions from the middle to both ends. The motor is fixedly installed on the frame, and its motor shaft is fixedly connected to one end of the screw, and the two sliders are respectively installed on the threads in opposite directions of the screw; there are two I-shaped frames 302, and the lower ends of the two I-shaped frames 302 are respectively fixedly connected to the upper end faces of the two sliders in the bidirectional screw group I 301; there are two groups of hollow clamping rods 303, and the two groups of hollow clamping rods 303 are respectively fixedly installed on the inner side of an I-shaped frame 302; the solid There are two groups of core clamping rods 304, and the two groups of solid clamping rods 304 are respectively fixedly installed on the inner side of another I-shaped frame 302, and the hollow clamping rod 303 and the solid clamping rod 304 can be correspondingly engaged; specifically, when it is necessary to quench a longer metal material, first, the upper end surface of the orifice plate 202 is flush with the upper end surface of the orifice frame 201, and then, the longer metal material is manually placed on the orifice plate 202. At this time, the two-way screw group I 301 works, driving the two I-shaped frames 302 to move inward at the same time, and the two I-shaped frames 302 respectively drive the two groups of hollow clamping rods 303 and the two groups of solid clamping rods 304 to engage correspondingly to clamp the longer metal material. In this way, the longer metal material will not be scattered at will when it is moved into the equipment, which is convenient for quenching.
[0025] In an optional embodiment of the present invention, Fig. 9As shown, the lifting mechanism 4 includes: a support frame 401, a spool 402, a pulley 403, a motor II 404, a gear set I 405, and a wire rope 406; there are two support frames 401, and the two support frames 401 are fixedly installed on the ground; there are two spools 402, and the two spools 402 are rotatably installed on the two support frames 401 respectively; there are two pulleys 403, and the shafts of the two pulleys 403 are rotatably installed in the round holes on the two vertical plates 103 respectively; the shafts of the two gears in the gear set I 405 are rotatably installed in the two round holes on the side of the housing 101 respectively, and the shafts of the two gear sets I 405 are connected to the two spools 402 respectively through synchronous belts; the motor II 404 is fixedly installed on the side of the housing 101, and its motor shaft is fixedly connected to the shaft of a gear in the gear set I 405. Specifically, the motor II 404 is started to drive the outer push plate 505 to rotate, and then drive the two The bobbins 402 rotate simultaneously; there are two steel wire ropes 406, the lower ends of the two steel wire ropes 406 are respectively wound around the corresponding bobbins 402, and the upper ends of the steel wire ropes 406 pass around the corresponding pulleys 403 and are hinged to the hinge seats on the side rods of the hole frame 201; specifically, when the hole frame 201 needs to be placed into the shell 101, the motor II 404 is started to drive the gear set I 405 to rotate, and the gear set I 405 drives the two bobbins 402 to rotate respectively, and the two bobbins 402 simultaneously lengthen the two steel wire ropes 406, and at this time, the hole frame 201 moves into the shell 101; when the hole frame 201 needs to be moved out of the shell 101, the motor II 404 is started again, driving the gear set I 405 to rotate in the opposite direction, and the gear set I 405 drives the two bobbins 402 to rotate in the opposite direction, and the two bobbins 402 wind up and tighten the steel wire ropes 406, and at this time, the hole frame 201 is pulled out of the shell 101.
[0026] In an optional embodiment of the present invention, Fig.10As shown, the push-out mechanism 5 includes: a U-shaped frame 501, a round rod 502, a motor III 503, a rack 504, and a push-out plate 505; there are two U-shaped frames 501, and the two U-shaped frames 501 are fixedly mounted on the upper end surface of a flat plate 102, and the two U-shaped frames 501 are provided with round holes; the round rod 502 is rotatably mounted in the round holes on the two U-shaped frames 501; the motor III 503 is fixedly mounted on a corresponding flat plate 102, and its motor shaft is fixedly connected to one end of the round rod 502. Specifically, the motor III 503 is started to drive the round rod 502 to rotate; there are two racks 504, and the two racks 504 are respectively slidably mounted on On the inner side of the two U-shaped frames 501, the two racks 504 are respectively meshed with the two gears on the round rod 502; the push plate 505 is slidably installed on the upper end surface of a flat plate 102, and the rear side of the push plate 505 is fixedly connected to one end of the two racks 504; specifically, when the smaller metal material in the hole frame 201 is pushed out by the hole plate 202, the motor III 503 is started to drive the round rod 502 to rotate, and the round rod 502 drives the two racks 504 to move, and the racks 504 drive the push plate 505 to move, so that the push plate 505 pushes the metal material on the upper end surface of the hole plate 202 to the side of the equipment for manual collection and processing.
[0027] In an optional embodiment of the present invention, Fig.10 As shown, two gears are fixedly mounted on the round rod 502 , and the two gears are respectively located inside the two U-shaped frames 501 .
[0028] In an optional embodiment of the present invention, Fig.11 As shown, the inner push mechanism 6 includes: a cross frame 601, a two-way screw group II 602, and an inner push plate 603; the cross frame 601 is fixedly installed in a cross groove 104; the structure of the two-way screw group II 602 is the same as that of the two-way screw group I 301, and the frame of the two-way screw group II 602 is fixedly installed in another cross groove 104; there are two inner push plates 603, and the two inner push plates 603 are slidably installed on the cross frame 601, and the sides of the two inner push plates 603 are respectively fixedly connected to the two sliders in the two-way screw group II 602; specifically, when it is necessary to process the sediment in the outer shell 101, the two-way screw group II 602 works, and the two-way screw group II 602 drives the two inner push plates 603 to move inward at the same time, and the two inner push plates 603 push the sediment at the bottom of the outer shell 101 into the collection box 704 for collection, which is convenient for manual processing.
[0029] Working principle: The equipment can batch quench smaller metal materials and take them out uniformly, saving manpower; the equipment can also quench longer metal materials, effectively improving equipment utilization; the equipment can collect the sediment generated by quenching inside it to ensure the cleanliness inside the equipment; the equipment can facilitate the replacement of the collection box 704, facilitate manual treatment of the collected sediment, and effectively improve the sediment treatment effect; When quenching a smaller metal material, it is necessary to place the smaller metal material in the hole frame 201. At this time, the motor I 206 is started to drive the disc 205 to rotate, and the disc 205 drives the horizontal plate I 203 to move downward, so that the horizontal plate I 203 moves to the bottom position of the hole frame 201. Then, the metal material is manually placed in the hole frame 201 for quenching. At this time, the metal material is located in the hole frame 201, but on the upper end surface of the hole plate 202; then, the smaller metal material is quenched. At this time, the motor II 404 starts, driving the gear set I 405 to rotate, and the gear set I 405 drives the two spools 402 to rotate respectively. The two spools 402 simultaneously lengthen the two wire ropes 406. At this time, the hole frame 201 moves into the shell 101. When the hole frame 201 completely enters the shell 101, the smaller metal material in the hole frame 201 is quenched. After the quenching is completed, the hole frame 201 needs to be moved out of the shell 101. The motor II 404 starts again to drive the gear set I 405 to rotate. The gear set I 405 then drives the two spools 402 to rotate. The two spools 402 simultaneously lengthen the two wire ropes 406. At this time, the hole frame 201 moves into the shell 101. When the hole frame 201 is completely moved into the shell 101, the smaller metal material in the hole frame 201 is quenched. When the quenching is completed and the hole frame 201 needs to be moved out of the shell 101, the motor II 404 starts again to drive the gear set I 405 to rotate. The gear group I 405 rotates in the opposite direction, and the gear group I 405 drives the two spools 402 to rotate in the opposite direction. The two spools 402 wind up and tighten the wire rope 406. At this time, the hole frame 201 is pulled out of the housing 101. At this time, it is necessary to take out the metal material in the hole frame 201. The motor I 206 is started again to drive the disc 205 to rotate. The disc 205 drives the horizontal plate I 203 to move upward. The horizontal plate I 203 drives the hole plate 202 to move upward. The hole plate 202 pushes the hole frame 201. The metal material moves upward, and when the upper end surface of the orifice plate 202 is flush with the upper end surface of the orifice frame 201 again, all the metal material in the orifice frame 201 is pushed out of the orifice frame 201, and then the motor III 503 is started to drive the round rod 502 to rotate, and the round rod 502 drives the two racks 504 to move, and the racks 504 drive the push plate 505 to move, so that the push plate 505 pushes the metal material on the upper end surface of the orifice plate 202 to the side of the equipment, and is collected and processed manually, which effectively saves manpower; When quenching a longer metal material, first, the upper end surface of the orifice plate 202 is flush with the upper end surface of the orifice frame 201, and then, the longer metal material is manually placed on the orifice plate 202. At this time, the bidirectional screw group I 301 works, driving the two I-shaped frames 302 to move inward at the same time, and the two I-shaped frames 302 respectively drive the two sets of hollow clamping rods 303 and the two sets of solid clamping rods 304 to engage with each other to clamp the longer metal material. In this way, the longer metal material will not be scattered at will when it is moved into the equipment, which is convenient for quenching. During quenching, the motor II 404 is started, driving the gear group I 405 to rotate, and the gear group I 405 respectively drives the two spools 402 to rotate, and the two spools 402 simultaneously lengthen the two steel wire ropes 406. At this time , the hole frame 201 moves into the shell 101, and when the hole frame 201 completely enters the shell 101, the longer metal material on the orifice plate 202 is quenched; after the quenching is completed, when the hole frame 201 needs to be moved out of the shell 101, the motor II 404 is started again, driving the gear set I 405 to rotate in the opposite direction, and the gear set I 405 drives the two spools 402 to rotate in the opposite direction, and the two spools 402 wind up and tighten the wire rope 406. At this time, the hole frame 201 is pulled out of the shell 101, and the longer metal material on the orifice plate 202 is quenched. Then, the bidirectional screw set I 301 works again, driving the two sets of hollow clamping rods 303 and the two sets of solid clamping rods 304 to separate, which is convenient for manual picking up of longer metal materials and effectively improves the utilization rate of equipment; When the sediment in the housing 101 needs to be processed, first, the electronic valve on the water outlet box 107 is opened to release the water in the housing 101, and then the two-way screw group II 602 works, and the two-way screw group II 602 drives the two inner push plates 603 to move inward at the same time, and the two inner push plates 603 push the sediment at the bottom of the housing 101 into the collection box 704 for collection, which is convenient for manual processing; When a lot of sediment is collected in the collection box 704 and needs to be processed and replaced, first, the card plate II 705 is manually pulled to disengage the card plate II 705 from the upper card slot on the rectangular frame 702, and then the card plate I 703 is manually pushed downward to disengage the card rod on the card plate I 703 from the restriction of the card hole on the collection box 704. At this time, the collection box 704 is manually pulled out from the bottom box 701 to process the slag in the collection box 704, and then the collection box 704 is carded into the bottom box 701 again to collect the sediment in the equipment. First, the collection box 704 is manually pushed into the bottom box 701. At this time, the card holes on the horizontal plates on both sides of the collection box 704 are aligned with the bottom box 701. The card rods on card plate I 703 are aligned, and then card plate I 703 is pushed manually so that the card rods on card plate I 703 are inserted into the card holes on the horizontal plate of the collection box 704. At this time, card plate II 705 is aligned with the upper rectangular card slot on its corresponding rectangular frame 702. Then, card plate II 705 is pushed inward manually so that card plate II 705 is stuck with the upper card slot in the rectangular frame 702. At this time, the collection box 704 is fixed in the bottom box 701. At this time, the collection box 704 is aligned with the rectangular slot 108. The collection box 704 can collect the sediment in the equipment, which is convenient for slag collection and sediment treatment, thereby improving work efficiency.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A quenching device for slag treatment, characterized in that: The invention comprises: a shell part (1), a quenching mechanism (2), a clamping mechanism (3), a lifting mechanism (4), an external pushing mechanism (5), an internal pushing mechanism (6), and a collecting mechanism (7); the shell (101) of the shell part (1) is fixedly installed on a predetermined installation area on the ground by a rod, and the shell part (1) is used for quenching metal materials; the hole frame (201) of the quenching mechanism (2) is slidably installed on the inner side of the vertical groove (105) of the shell part (1) by rods on both sides thereof, and the quenching mechanism (2) is used for containing smaller metal materials; there are two clamping mechanisms (3), and the frames of the two-way screw groups I (301) of the two clamping mechanisms (3) are fixedly installed on both sides of the hole frame (201) by rods, and the clamping mechanisms (3) are used for containing longer metal materials. Auxiliary clamping of materials; a support frame (401) of the lifting mechanism (4) is fixedly mounted on the ground, and the lifting mechanism (4) is used to lift and lower the quenching mechanism (2); a U-shaped frame (501) of the external material pushing mechanism (5) is fixedly mounted on the upper end surface of a flat plate (102) of the shell part (1), and the external material pushing mechanism (5) is used to push out smaller metal materials; a cross frame (601) of the internal material pushing mechanism (6) is fixedly mounted in a cross groove (104) of the shell part (1), and the internal material pushing mechanism (6) is used to clean the sediment in the shell (101); a bottom box (701) of the collecting mechanism (7) is fixedly mounted on the lower end surface of the shell (101), and the collecting mechanism (7) is used to collect the sediment in the shell (101) and facilitate replacement; The shell part (1) comprises: an outer shell (101), a flat plate (102), a vertical plate (103), a transverse groove (104), a vertical groove (105), a mesh plate (106), a water outlet box (107), and a rectangular slot (108); the outer shell (101) is fixedly installed in a predetermined installation area on the ground by means of a rod; there are two flat plates (102), and the two flat plates (102) are respectively fixedly installed on the front and rear sides of the upper end surface of the outer shell (101); there are two vertical plates (103), and the two vertical plates (103) are respectively fixedly installed on the left and right sides of the upper end surface of the outer shell (101); there are two transverse grooves (104), and the two transverse grooves (105) are respectively fixedly installed on the front and rear sides of the upper end surface of the outer shell (101); The grooves (104) are respectively located on the front and rear inner walls of the housing (101); there are two vertical grooves (105), which are respectively fixedly mounted on the left and right inner walls of the housing (101); there are two mesh plates (106), which are respectively fixedly mounted on two rectangular holes on the bottom plate of the housing (101); there are two water outlet boxes (107), which are fixedly mounted on the lower end surface of the housing (101), and the two water outlet boxes (107) are respectively aligned with the two rectangular holes on the bottom plate of the housing (101); the rectangular slot hole (108) is located in the middle of the bottom plate of the housing (101); The collecting mechanism (7) comprises: a bottom box (701), a rectangular frame (702), a card plate I (703), a collecting box (704), and a card plate II (705); the bottom box (701) is fixedly mounted on the lower end surface of the housing (101), and the opening of the upper end surface of the bottom box (701) is aligned with the rectangular slot (108); there are two rectangular frames (702), and the two rectangular frames (702) are respectively fixedly mounted on both sides of the bottom box (701), and the rectangular frames (702) are provided with two upper and lower rectangular slots; there are two card plates I (703), and the two card plates I (703) are respectively slidably mounted on the bottom box (7 01) side, two clamping rods are fixedly installed on the clamping plate I (703), and a small hole is provided on the side of the clamping plate I (703), and the small hole is located in the middle position of the corresponding rectangular frame (702); the clamping plate II (705) is slidably installed in the small hole on the side of the clamping plate I (703), and the clamping plate II (705) and the two rectangular clamping grooves on the rectangular frame (702) are intermittently locked; the collection box (704) is movably installed on the bottom box (701), and the two sides of the collection box (704) are fixedly installed with horizontal plates, and two clamping holes are provided on the horizontal plates, and the two clamping holes are intermittently aligned and locked with the clamping rods on the clamping plate I (703).
2. A quenching device for slag treatment according to claim 1, characterized in that: An electronic valve is fixedly mounted on the water outlet box (107).
3. A quenching device for facilitating the treatment of slag according to claim 1, characterized in that: The quenching mechanism (2) comprises: a hole frame (201), a hole plate (202), a horizontal plate I (203), a U-shaped plate (204), a disc (205), and a motor I (206); the hole frame (201) is slidably mounted on the inner sides of the two vertical slots (105) via rods on both sides thereof; the hole plate (202) is slidably mounted inside the hole frame (201), and in an initial position, the upper end surface of the hole plate (202) is flush with the upper end surface of the hole frame (201); the horizontal plate I (203) is fixedly mounted on the side of the hole plate (202), and a groove is provided on the side of the horizontal plate I (203); The U-shaped plate (204) is fixedly mounted on the side of the hole frame (201), and a circular hole is provided in the middle of the U-shaped plate (204); the shaft of the disc (205) is rotatably mounted in the circular hole in the middle of the U-shaped plate (204), and a circle of gear teeth is provided on the periphery of the disc (205); an eccentric small rod is fixedly mounted on the inner side of the disc (205), and the eccentric small rod slides in a groove on the horizontal plate I (203); the motor I (206) is fixedly mounted on the U-shaped plate (204), and its motor shaft is fixedly connected to a gear, and the gear is meshed with the gear teeth on the periphery of the disc (205).
4. A quenching device for slag treatment according to claim 1, characterized in that: The clamping mechanism (3) comprises: a bidirectional lead screw group I (301), an I-shaped frame (302), a hollow clamping rod (303), and a solid clamping rod (304); the bidirectional lead screw group I (301) comprises a frame, a lead screw, a motor, and two sliders; the frame is fixedly mounted on the side of the hole frame (201) through a rod; the lead screw is provided with threads in opposite directions from the middle to both ends; the motor is fixedly mounted on the frame, and its motor shaft is fixedly connected to one end of the lead screw; the two sliders are respectively mounted on the threads in opposite directions of the lead screw; there are two I-shaped frames (302); the lower ends of the two I-shaped frames (302) are respectively fixedly connected to the upper end surfaces of the two sliders in the bidirectional lead screw group I (301); there are two groups of hollow clamping rods (303); the two groups of hollow clamping rods (303) are respectively fixedly mounted on the inner side of one I-shaped frame (302); there are two groups of solid clamping rods (304); the two groups of solid clamping rods (304) are respectively fixedly mounted on the inner side of another I-shaped frame (302).
5. A quenching device for facilitating the treatment of slag according to claim 1, characterized in that: The lifting mechanism (4) comprises: a support frame (401), a bobbin (402), a pulley (403), a motor II (404), a gear set I (405), and a wire rope (406); there are two support frames (401), and the two support frames (401) are fixedly installed on the ground; there are two bobbin (402), and the two bobbin (402) are rotatably installed on the two support frames (401); there are two pulleys (403), and the shafts of the two pulleys (403) are rotatably installed in the circular holes on the two vertical plates (103); the two gears in the gear set I (405) are respectively installed in the circular holes on the two vertical plates (103); The shafts of the wheels are rotatably mounted in two circular holes on the side of the housing (101), and the shafts of the two gear sets I (405) are connected to the two bobbins (402) through synchronous belts. The motor II (404) is fixedly mounted on the side of the housing (101), and its motor shaft is fixedly connected to the shaft of a gear in the gear set I (405). There are two steel wire ropes (406), the lower ends of the two steel wire ropes (406) are respectively wound around the corresponding bobbins (402), and the upper ends of the steel wire ropes (406) are passed around the corresponding pulleys (403) and are hinged to the hinge seat on the side rod of the hole frame (201).
6. A quenching device for facilitating the treatment of slag according to claim 1, characterized in that: The push-out mechanism (5) comprises: a U-shaped frame (501), a round rod (502), a motor III (503), a rack (504), and a push plate (505); there are two U-shaped frames (501), the two U-shaped frames (501) are fixedly mounted on the upper end surface of a flat plate (102), and the two U-shaped frames (501) are provided with round holes; the round rod (502) is rotatably mounted in the round holes on the two U-shaped frames (501); the motor III (503) is fixedly mounted on the corresponding The motor shaft is fixedly connected to one end of the round rod (502); there are two racks (504), which are slidably mounted on the inner sides of the two U-shaped frames (501), and the two racks (504) are respectively meshed with two gears on the round rod (502); an outer push plate (505) is slidably mounted on the upper end surface of a flat plate (102), and the rear side of the outer push plate (505) is fixedly connected to one end of the two racks (504).
7. A quenching device for facilitating the treatment of slag according to claim 6, characterized in that: Two gears are fixedly mounted on the round rod (502), and the two gears are respectively located inside the two U-shaped frames (501).
8. The quenching equipment for slag treatment according to claim 1, characterized in that: The inner push mechanism (6) comprises: a horizontal frame (601), a bidirectional screw group II (602), and an inner push plate (603); the horizontal frame (601) is fixedly installed in a horizontal groove (104); the structure of the bidirectional screw group II (602) is the same as that of the bidirectional screw group I (301), and the frame of the bidirectional screw group II (602) is fixedly installed in another horizontal groove (104); there are two inner push plates (603), the two inner push plates (603) are slidably installed on the horizontal frame (601), and the side surfaces of the two inner push plates (603) are respectively fixedly connected to the two sliders in the bidirectional screw group II (602).
Citation Information
Patent Citations
Quenching treatment device and method for casting machining
CN114959209A
Descaling quenching bath
CN211170776U
High-efficiency casting manufacturing quenching device
CN215628132U
Double-medium quenching machine tool
CN220812520U
Quenching equipment with cleaning mechanism
CN221440799U
