Industrial equipment safety supervision and detection system

Abstract

The invention provides an industrial equipment safety supervision and detection system, which relates to the field of equipment information supervision and is characterized by comprising a local information processing module, an industrial equipment self-inspection system and a plant environment supervision system, the local information processing module is in information communication connection with the industrial equipment self-inspection system and the plant environment supervision system through a line or wireless local area communication, and the local information processing module further comprises a cloud processing module; the industrial equipment self-checking system comprises an equipment running state recording module and an equipment abnormal state alarming module, the sensor records running state information and working information of equipment, and the equipment abnormal state alarming module judges the running state of the equipment according to running records. The plant environment supervision system can supervise the plant environment through the monitoring camera and the temperature sensor. The method has the advantages that the management effect and efficiency of the industrial equipment are improved, and the response speed to abnormal conditions is increased.

Description

Technical Field

[0001] The present invention relates to the field of equipment information supervision, and in particular to an industrial equipment safety supervision and detection system. Background Art

[0002] With the development of information technology, more and more factories have begun to introduce digital management technology, which can fully reflect the operation and management of each position and equipment, further improve the efficiency of industrial production, reduce human interference factors, effectively reduce manual load, and at the same time, combined with relevant equipment detection, maintenance modules or systems, it can facilitate the maintenance and supervision of equipment and ensure the long-term stable operation of equipment. However, the corresponding supervision and detection systems on the market can often only supervise a single device, and cannot obtain changes in work efficiency during long-term supervision. At the same time, the supervision of the overall operation status of the equipment is weak, and the supervision of unexpected situations outside the equipment is weak and cannot be quickly responded to, which cannot meet the current safety supervision needs. Summary of the invention

[0003] The purpose of the present invention is to provide an industrial equipment safety monitoring and detection system, which solves the technical problems of poor monitoring effect and slow reaction processing speed in the prior art, and achieves the technical effect of improving equipment and environmental monitoring and improving reaction speed.

[0004] In order to achieve the above-mentioned object of the invention, the technical solution adopted by the present invention is:

[0005] An industrial equipment safety supervision and detection system includes a local information processing module, an industrial equipment self-checking system and a factory environment supervision system. The local information processing module is connected to the industrial equipment self-checking system and the factory environment supervision system through lines or wireless local area communications for information communication. The local information processing module is provided with a terminal access control module, and the terminal access control module can directly apply for access to or control the information and operation of the corresponding equipment. The local information processing module also includes a cloud processing module, and the cloud processing module can upload the stored information through the Internet to facilitate long-distance connection control. The industrial equipment self-checking system includes an equipment operation status recording module and an equipment abnormal status alarm module. The equipment operation status recording module can install a vibration sensor and a temperature sensor at the corresponding equipment position. The sensor will record the operation status information and working information of the equipment. The equipment abnormal alarm module will judge the operation status of the equipment according to the operation record. The factory environment supervision system can supervise the factory environment through monitoring cameras and temperature sensors.

[0006] As an improvement, the cloud processing module also includes an information encryption processing module and an information identification and transceiver module. The information encryption processing module will encrypt the information uploaded to the cloud, and the information identification and transceiver module will exchange information with the terminal access control module to identify external signal access and identify specific information types.

[0007] As an improvement, the local information processing module also includes a multi-level information classification storage module, which can record the corresponding information in the industrial equipment self-inspection system separately according to the classification of each device. The multi-level information classification storage module will further integrate the information of each power line, identify the power consumption information of each device in the loop and retain and record it.

[0008] As an improvement, the industrial equipment self-inspection system can collect the self-inspection system detection information of the equipment, and sensors can be installed at key positions of the equipment. The sensors will correspond to the equipment self-inspection information and transmit it back to the local information processing module for classification, organization and retention.

[0009] As an improvement, the factory environment monitoring system includes a factory production information monitoring module and a factory abnormality handling module. The factory production information monitoring module can establish a signal connection with the equipment to confirm the specific production time and number of each device. The factory abnormality handling module is informationally connected to the equipment abnormal status alarm module and is also signal-connected to the fire-fighting facilities and circuit control facilities in the factory to identify the situation in the factory and conduct emergency processing as soon as possible.

[0010] As an improvement, the local information processing module also includes an equipment detection information recording module, which will separately retain and record the detection information obtained by each detection module, and the records generated by manual detection will be classified and stored together.

[0011] The beneficial effects of the present invention are as follows: by configuring the industrial equipment self-inspection system, the equipment operation and detection information can be obtained more comprehensively; by configuring the plant environment monitoring system, the equipment environment can be monitored and detected, and fire, circuit problems, etc. can be effectively identified; by configuring the local information sorting module, the information of each device can be efficiently integrated and processed, and at the same time, the cloud processing module and the terminal access control module can be used to exchange information, which greatly improves the efficiency of information transmission with personnel and improves the problem handling response speed. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 The present invention is a flowchart of an industrial equipment safety supervision and detection system. DETAILED DESCRIPTION

[0013] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0014] It should be noted that the terms "first" and "second" in this application are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Thus, the features defined as "first" and "second" can explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but optionally also includes steps or units that are not listed, or optionally also includes other steps or units inherent to these processes, methods, products or devices.

[0015] like Figure 1 As shown, an industrial equipment safety supervision and detection system includes a local information processing module, an industrial equipment self-test system and a factory environment supervision system. The local information processing module is connected to the industrial equipment self-test system and the factory environment supervision system through lines or wireless local area communications for information communication. The local information processing module is provided with a terminal access control module. The terminal access control module can directly apply for access to or control the information and operation of the corresponding equipment. The local information processing module also includes a cloud processing module. The cloud processing module can upload the stored information through the Internet to facilitate long-distance connection control. The industrial equipment self-test system includes an equipment operation status recording module and an equipment abnormal status alarm module. The equipment operation status recording module can install a vibration sensor and a temperature sensor at the corresponding equipment position. The sensor will record the equipment operation status information and working information. The equipment abnormal alarm module will judge the equipment operation status according to the operation record. The factory environment supervision system can monitor the factory environment through monitoring cameras and temperature sensors. The industrial equipment self-checking system can record and retain data after translating the equipment systems of different manufacturers and models, and uniformly record according to the operating time, voltage, temperature, manual operation, etc., so as to facilitate the supervision of the equipment operating status.

[0016] The cloud processing module also includes an information encryption processing module and an information identification transceiver module. The information encryption processing module will encrypt the information uploaded to the cloud, and the information identification transceiver module will communicate with the terminal access control module to identify external signal access and identify specific information types. The local information processing module also includes a multi-level information classification storage module. The multi-level information classification storage module can record the corresponding information in the industrial equipment self-test system according to the classification of each device separately. The multi-level information classification storage module will further integrate the information of each power line, identify the power consumption information of each device in the loop and retain it. The local information processing module can package the equipment operation information, production information, etc. of the day, and upload it to the cloud for storage via the Internet.

[0017] The industrial equipment self-inspection system can collect the self-inspection system detection information of the equipment, and can also install additional sensors at key positions of the equipment. The sensors will correspond to the equipment self-inspection information and uniformly transmit them back to the local information processing module for classification, sorting and retention. The factory environment supervision system includes a factory production information supervision module and a factory abnormality handling module. The factory production information supervision module can be connected to the equipment by signal to confirm the specific production time and number of each device. The factory abnormality handling module is connected to the equipment abnormal state alarm module by information, and is connected to the fire protection facilities and circuit control facilities in the factory by signal, so as to identify the situation in the factory at the first time and carry out emergency treatment. The local information processing module also includes an equipment detection information recording module. The equipment detection information recording module will separately retain and record the detection information obtained by each detection module, and the records generated by manual detection will be classified and stored together. The factory environment supervision system can be connected to the fire protection system, and can start the corresponding fire protection device according to the identified fire situation, thereby reducing the impact of the fire on the factory building.

[0018] When in use, the operator can set up the local information processing module in the office location around the factory, and then set up the corresponding lines, base stations, etc. to ensure that each device interacts with the local information processing module, and then install additional sensors according to the usage characteristics of each device. For example, a vibration sensor is added to the spindle device of the machine tool, and a pressure sensor is added to each axial movement position of the stamping equipment. The sensor can transmit information to the local information processing module; at the same time, temperature sensors or current sensors can also be installed in the electrical cabinets and circuit-dense locations in the factory to monitor the electricity consumption in the factory. If a fire occurs, the factory environment monitoring system can directly activate the corresponding fire-fighting equipment and cut off the electricity consumption of the fire-fighting equipment or area, effectively ensuring the safety around the factory; when the administrator needs to participate in management, he can directly access the local information processing module or the cloud processing module through the terminal or mobile phone APP to achieve convenient and efficient information retrieval.

[0019] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. An industrial equipment safety supervision and detection system, characterized in that: It includes a local information processing module, an industrial equipment self-inspection system and a factory environment supervision system. The local information processing module is connected to the industrial equipment self-inspection system and the factory environment supervision system for information communication via lines or wireless local area communications. The local information processing module is provided with a terminal access control module. The terminal access control module can directly apply for access to or control the information and operation of the corresponding equipment. The local information processing module also includes a cloud processing module. The cloud processing module can upload the stored information via the Internet to facilitate long-distance connection control. The industrial equipment self-inspection system includes an equipment operation status recording module and an equipment abnormal status alarm module. The equipment operation status recording module can install vibration sensors and temperature sensors at corresponding equipment positions. The sensors will record the equipment operation status information and working information. The equipment abnormal alarm module will determine the equipment operation status according to the operation record. The factory environment supervision system can monitor the factory environment through monitoring cameras and temperature sensors.

2. An industrial equipment safety monitoring and detection system according to claim 1, characterized in that: The cloud processing module also includes an information encryption processing module and an information identification and transceiver module. The information encryption processing module will encrypt the information uploaded to the cloud, and the information identification and transceiver module will exchange information with the terminal access control module to identify external signal access and identify specific information types.

3. The industrial equipment safety monitoring and detection system according to claim 1 is characterized in that: The local information processing module also includes a multi-level information classification storage module, which can record the corresponding information in the industrial equipment self-test system separately according to the classification of each device. The multi-level information classification storage module will further integrate the information of each power line, identify the power consumption information of each device in the loop and retain the record.

4. The industrial equipment safety monitoring and detection system according to claim 1, characterized in that: The industrial equipment self-inspection system can collect the self-inspection system detection information of the equipment, and can also install additional sensors at key positions of the equipment. The sensors will correspond to the equipment self-inspection information and uniformly transmit it back to the local information processing module for classification, organization and retention.

5. The industrial equipment safety monitoring and detection system according to claim 1, characterized in that: The factory environment monitoring system includes a factory production information monitoring module and a factory abnormality handling module. The factory production information monitoring module can be connected to the equipment by signal to confirm the specific production time and number of each device. The factory abnormality handling module is connected to the equipment abnormal status alarm module by information, and is also connected to the fire-fighting facilities and circuit control facilities in the factory by signal to identify the situation in the factory and carry out emergency processing in the first time.

6. The industrial equipment safety monitoring and detection system according to claim 1, characterized in that: The local information processing module also includes an equipment detection information recording module, which will separately retain and record the detection information obtained by each detection module, and the records generated by manual detection will be classified and stored together.

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