Energy-saving control method and system for optical fiber production equipment and storage medium

Abstract

The invention relates to the technical field of optical fiber production, and discloses an energy-saving control method for optical fiber production equipment, and the method comprises the steps: obtaining process condition data, inputting the data into an energy consumption calculation formula for calculation, and obtaining optical fiber process energy consumption; acquiring initial unit time energy consumption, initial unit time yield and equipment parameters; inputting the optical fiber process energy consumption and the initial unit time energy consumption into a yield calculation formula for calculation to obtain an optical fiber process yield; performing construction operation according to equipment parameters and optical fiber process energy consumption to obtain an energy consumption relation model; performing construction operation according to the energy consumption relation model and the optical fiber process yield to obtain a standard energy consumption yield relation model; performing calculation according to the energy consumption and yield relation model to obtain an equipment start-stop time sequence; and determining an optimal energy-saving control strategy according to the start-stop time sequence of the equipment and inputting the optimal energy-saving control strategy into the controller to control the start-stop of the equipment. According to the method, the problems that energy consumption control is inaccurate and energy is wasted due to the fact that energy consumption control depends on experiences of professionals are solved.

Description

Technical Field

[0001] The present invention relates to the technical field of optical fiber production, and in particular to an energy-saving control method, system and storage medium for optical fiber production equipment. Background Art

[0002] At present, in the optical fiber industry, energy conservation and consumption reduction, and reducing production costs are an eternal theme. The process energy consumption is highly correlated with the equipment operation status. Therefore, how to optimize the equipment operation status and reduce energy consumption is an important part of reducing costs and improving the economic benefits of the enterprise; and parameters such as equipment operating time, equipment idling status, equipment status and number of production pieces have become important indicators to describe equipment operation. Among them, the equipment idling status is highly correlated with the production process parameters of each process, and the energy consumption corresponding to different production process parameters is also different. Therefore, how to establish the relationship between relevant parameters and energy consumption, establish a relationship model between parameters and parameters (such as process energy consumption and equipment operating time, equipment idling status and other parameters), establish energy-saving control strategies, and realize energy-saving control has become the key to achieving energy saving in production equipment.

[0003] In one prior art, a manual start and stop method is often used to control the equipment. Professionals start and stop the equipment based on the equipment running time, equipment idling conditions, and experience.

[0004] In the prior art, since energy consumption control relies on the experience of professionals, the energy consumption control is not accurate, so there is a problem of energy waste. Summary of the invention

[0005] The present invention provides an energy-saving control method, system and storage medium for optical fiber production equipment to solve the problem of energy waste due to the fact that energy consumption control is inaccurate and relies on the experience of professionals to control energy consumption.

[0006] In a first aspect, in order to solve the above technical problems, the present invention provides an energy-saving control method for optical fiber production equipment, comprising: Acquire process condition data; wherein the process condition data includes single-mode process condition data, multi-mode process condition data and special material process condition data; Inputting the process condition data into the energy consumption calculation formula to calculate and obtain the optical fiber process energy consumption; Obtain the initial energy consumption per unit time, initial output per unit time, and equipment parameters of each process; Inputting the optical fiber process energy consumption and the initial unit time energy consumption into a yield calculation formula for calculation to obtain the optical fiber process yield; Performing a construction operation according to the equipment parameters and the optical fiber process energy consumption to obtain an energy consumption relationship model; Performing a construction operation according to the energy consumption relationship model and the optical fiber process output to obtain a standard energy consumption and output relationship model; Calculate according to the standard energy consumption-output relationship model to obtain the equipment start-stop time series; The optimal energy-saving control strategy is determined according to the start-stop time sequence of the equipment and is input into the controller to control the start-stop of the equipment.

[0007] In an optional implementation manner, the step of inputting the process condition data into an energy consumption calculation formula to calculate and obtain the optical fiber process energy consumption includes: Calculate the fiber optic process energy consumption by: M1 = T1 * t1 + v1 + v2 + v3 Among them, M1 represents the fiber process energy consumption, T1 represents the fiber light rod temperature, t1 represents the fiber light rod temperature time, v1 represents the rod grinding time, v2 represents the polishing speed, and v3 represents the rod loading speed.

[0008] In an optional implementation manner, the optical fiber process energy consumption and the initial energy consumption per unit time are input into a yield calculation formula for calculation to obtain the optical fiber process yield, including: Calculate the fiber process yield by: Q1=E / M1 Among them, Q1 represents the optical fiber process output, E represents the initial energy consumption per unit time, and M1 represents the optical fiber process energy consumption.

[0009] In an optional embodiment, the method further includes: The fiber light rod temperature is calculated by: T1=T+W×t1 Wherein, T1 represents the temperature of the optical fiber light rod, t1 represents the temperature time of the optical fiber light rod, W represents the heating power, and T represents the temperature setting value.

[0010] In an optional implementation, the obtaining of the initial energy consumption per unit time, the initial output per unit time and the equipment parameters of each process includes: Get the device meter data; Counting and reading the data from the device's electric meter to obtain the initial energy consumption per unit time; Obtain production data from the production scheduling system; Perform query processing based on the production data to obtain the working time, the number of pieces produced stably before the equipment is shut down, the optical fiber output and the initial unit time output; Statistical calculation is performed based on the optical fiber output to obtain the time when the equipment enters stable production after startup and preheating, and the stable production time; According to the comparison between the number of pieces stably produced before the equipment is shut down and the optical fiber output, the time when the number of pieces reaches stability is obtained; Calculate the preheating time before the equipment is put into operation according to the initial energy consumption per unit time and the initial output per unit time; The total equipment time is obtained by statistically adding the working time, the preheating time before the equipment is put into operation, the time when the equipment enters stable production after starting preheating, the time when the number of production pieces reaches stability, and the stable production time; Among them, the equipment parameters include: total equipment time, working time, preheating time before equipment operation, time for equipment to enter stable production after startup and preheating, number of stable production pieces before equipment shutdown, time for the number of production pieces to reach stability, and stable production time.

[0011] In an optional implementation, the calculating according to the standard energy consumption-output relationship model to obtain the equipment start-stop time series includes: Get the device running status; Judging according to the running state of the equipment, obtaining an automatic start-stop state and a non-automatic start-stop state; When the equipment is in an automatic start-stop state, the current energy consumption and the current output in the current time period are counted, the current energy consumption and the current output are input into a standard energy consumption-output relationship model for calculation to obtain a model energy consumption, a time series is formulated according to the model energy consumption, and an equipment start-stop time series is obtained; When the equipment is in a non-automatic start-stop state, the equipment working state is monitored to obtain a working state and a stopped working state. When the equipment is monitored to be in the stopped working state twice in succession and the interval is not the system preset downtime, the equipment is automatically shut down.

[0012] In an optional implementation, the constructing operation is performed according to the equipment parameters and the optical fiber process energy consumption to obtain an energy consumption relationship model, including: Get the specific type of optical fiber; Classification and setting are performed by a computer according to the specific type and the device parameters to obtain type parameters; A model is constructed according to the type parameters and the optical fiber process energy consumption to obtain an energy consumption relationship model.

[0013] In an optional implementation, when the equipment is in an automatic start-stop state, the current energy consumption and the current output in the current time period are counted, the current energy consumption and the current output are input into a standard energy consumption-output relationship model for calculation to obtain a model energy consumption, and a time series is formulated according to the model energy consumption to obtain an equipment start-stop time series, including: When the energy consumption of the model reaches a preset threshold, the device automatically shuts down for a preset time and then automatically restarts; wherein the preset threshold and preset time are data pre-stored in the system and automatically set by a computer.

[0014] In a second aspect, the present invention provides an energy-saving control system for optical fiber production equipment, comprising: A data acquisition module, used to acquire process condition data; wherein the process condition data includes single-mode process condition data, multi-mode process condition data and special material process condition data; An energy consumption calculation module, used for inputting the process condition data into an energy consumption calculation formula for calculation to obtain the optical fiber process energy consumption; Parameter acquisition module, used to obtain the initial energy consumption per unit time, initial output per unit time, and equipment parameters of each process; A yield calculation module, used for inputting the optical fiber process energy consumption and the initial unit time energy consumption into a yield calculation formula for calculation to obtain the optical fiber process yield; An energy consumption model acquisition module is used to perform a construction operation according to the equipment parameters and the optical fiber process energy consumption to obtain an energy consumption relationship model; A yield model acquisition module, used to perform a construction operation according to the energy consumption relationship model and the optical fiber process yield to obtain a standard energy consumption and yield relationship model; A sequence acquisition module, used to calculate according to the standard energy consumption-output relationship model to obtain the equipment start-stop time sequence; The strategy acquisition module is used to determine the optimal energy-saving control strategy according to the start-stop time sequence of the equipment, and input it into the controller to control the start-stop of the equipment.

[0015] In a third aspect, the present invention further provides a computer-readable storage medium, the computer-readable storage medium comprising a stored computer program, wherein when the computer program is running, the device where the computer-readable storage medium is located is controlled to execute any one of the energy-saving control methods for optical fiber production equipment described above.

[0016] Compared with the prior art, the present invention has the following beneficial effects: The present invention discloses an energy-saving control method for optical fiber production equipment, comprising obtaining process condition data; wherein the process condition data comprises single-mode process condition data, multi-mode process condition data and special material process condition data; inputting the process condition data into an energy consumption calculation formula for calculation to obtain optical fiber process energy consumption; obtaining the initial unit time energy consumption, initial unit time output and equipment parameters of each process; inputting the optical fiber process energy consumption and the initial unit time energy consumption into an output calculation formula for calculation to obtain optical fiber process output; performing construction operations according to the equipment parameters and the optical fiber process energy consumption to obtain an energy consumption relationship model; performing construction operations according to the energy consumption relationship model and the optical fiber process output to obtain a standard energy consumption-output relationship model; performing calculations according to the standard energy consumption-output relationship model to obtain an equipment start-stop time series; determining an optimal energy-saving control strategy according to the equipment start-stop time series, and inputting the strategy into a controller to control the start and stop of the equipment.

[0017] Compared with the prior art, which mostly uses manual start and stop methods to control equipment, professionals control the start and stop of equipment based on equipment operating time, equipment idling conditions, and experience. The present invention records and analyzes the relationship between energy consumption and output of each process in detail, combines the specific operating parameters of the equipment, establishes a corresponding relationship model between energy consumption per unit time E and output and equipment operating parameters, formulates energy-saving strategies, and realizes automatic start and stop control of equipment. Therefore, the present invention can solve the problem of energy waste caused by the inaccurate energy consumption control due to the reliance on professional experience to control energy consumption control. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic flow chart of an energy-saving control method for optical fiber production equipment provided by a first embodiment of the present invention; Figure 2 It is a structural schematic diagram of a system data collection device provided by the present invention; Figure 3 It is a schematic diagram of the structure of an energy-saving control system for optical fiber production equipment provided by the second embodiment of the present invention. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] Reference Figure 1 The first embodiment of the present invention provides an energy-saving control method for optical fiber production equipment, comprising the following steps: S11, acquiring process condition data; wherein the process condition data includes single-mode process condition data, multi-mode process condition data and special material process condition data; S12, inputting the process condition data into an energy consumption calculation formula to calculate and obtain the optical fiber process energy consumption; S13, obtaining the initial energy consumption per unit time, initial output per unit time, and equipment parameters of each process; S14, inputting the optical fiber process energy consumption and the initial energy consumption per unit time into a yield calculation formula for calculation to obtain the optical fiber process yield; S15, performing a construction operation according to the equipment parameters and the optical fiber process energy consumption to obtain an energy consumption relationship model; S16, performing a construction operation according to the energy consumption relationship model and the optical fiber process output to obtain a standard energy consumption and output relationship model; S17, calculating according to the standard energy consumption-output relationship model to obtain a start-stop time sequence of the equipment; S18, determining the optimal energy-saving control strategy according to the equipment start-stop time sequence, and inputting it into the controller to control the start-stop of the equipment.

[0021] In step S11, process condition data is acquired; wherein the process condition data includes single-mode process condition data, multi-mode process condition data and special material process condition data.

[0022] Single-mode process condition data includes various process parameters and conditions required for single-mode optical fiber production, including the data required for rod grinding, pickling, rough drawing, medium drawing, fine drawing, core loading and other processes. For example, single-mode optical fiber light rod temperature, drawing speed, air pressure and other parameters are all single-mode process condition data. Multi-mode process condition data refers to the process parameters and conditions required for the production process of multi-mode optical fiber. Compared with single-mode process, multi-mode process has more variables and settings, and requires more complex control and monitoring. For example, multi-mode optical fiber has different diameter requirements, and optical fibers of different diameters have different processing processes. Therefore, in the production process, the specific process condition data of optical fibers of different diameters are recorded in detail, which are used as parameters for calculation in subsequent steps. Special material process condition data refers to the unique process parameters and conditions required for the preparation of optical fibers from special materials. These unique process parameters and conditions involve the chemical composition, structural design, processing technology and other aspects of special materials, such as parameters such as dopant concentration, material structure, and solution ratio. During the production process, sensors and monitoring equipment are needed to collect process condition data in real time and record the data. By monitoring and analyzing the process condition data, abnormal situations in the production process can be discovered in time, and improvements can be made based on the analysis of historical process condition data, thereby reducing energy consumption.

[0023] In step S12, the process condition data is input into an energy consumption calculation formula to obtain the optical fiber process energy consumption.

[0024] In one implementation, the optical fiber process energy consumption is calculated as follows: M1 = T1 * t1 + v1 + v2 + v3 Among them, M1 represents the fiber process energy consumption, T1 represents the fiber light rod temperature, t1 represents the fiber light rod temperature time, v1 represents the rod grinding time, v2 represents the polishing speed, and v3 represents the rod loading speed.

[0025] The temperature of the optical fiber light rod refers to the temperature state of the optical fiber during the production process. It is mainly used in the drawing process and heat treatment process. The temperature of the light rod directly affects the drawing quality and performance stability of the optical fiber. Too high or too low temperature will lead to problems such as difficulty in optical fiber drawing, incomplete crystallization, uneven size, etc., which will affect the energy consumption level. It can be obtained by installing a temperature sensor in the optical fiber production equipment to monitor and record the temperature change of the light rod in real time. It can also be obtained by testing the performance of the optical fiber at different temperatures through the method of laboratory testing samples to test the process temperature parameters. The light rod temperature time indicates the length of time that the optical fiber light rod is continuously heated at a certain temperature. The light rod temperature time determines the heating uniformity and crystallization degree of the optical fiber during the heat treatment process. It affects the physical properties and structural characteristics of the product to a certain extent. It is an important parameter for evaluating the effect of the heating process and controlling the heat treatment process. It can be obtained by recording the heating time in real time during the production process or conducting laboratory tests on the heating process. It can also be calculated based on the data of the heating curve and cooling curve to obtain the heating time of the light rod at different temperatures. Rod grinding time refers to the length of time used to polish the surface of the optical fiber during the optical fiber production process. It is an important process step to ensure the smoothness and quality of the optical fiber surface, affecting the smoothness and quality of the optical fiber surface. While ensuring product quality, it will also consume a certain amount of energy and materials. Rod grinding time can be obtained through real-time collection and recording by the equipment monitoring system. Polishing speed is the speed of the machine operation in the polishing process, that is, the moving speed of the optical fiber surface relative to the polishing head during the polishing process. It can be obtained through equipment parameter settings or production operation records. Reasonable control of polishing speed can ensure the smoothness and polishing uniformity of the optical fiber surface. Rod loading speed is the drawing speed of the optical fiber on the drawing machine in the drawing process, that is, the drawing speed of the optical fiber from the blank rod to the terminal product. It can be obtained through equipment parameter settings or production operation records. Reasonable control of rod loading speed can affect the drawing quality and dimensional stability of the optical fiber.

[0026] In step S13, the initial energy consumption per unit time, initial output per unit time, and equipment parameters of each process are obtained.

[0027] In one implementation, the electric meter data of the equipment is obtained; statistics and reading are performed according to the electric meter data of the equipment to obtain the initial energy consumption per unit time; the production data of the production scheduling system is obtained; query processing is performed according to the production data to obtain the working time, the number of production pieces in stable production before the equipment is shut down, the optical fiber output and the initial unit time output; statistical calculation is performed according to the optical fiber output to obtain the time when the equipment enters stable production after starting up and preheating and the stable production time; the number of production pieces in stable production before the equipment is shut down is compared with the optical fiber output to obtain the time when the number of production pieces reaches stability; calculation is performed according to the initial unit time energy consumption and the initial unit time output to obtain the preheating time before the equipment is run; the working time, the preheating time before the equipment is run, the time when the equipment enters stable production after starting up and preheating, the time when the number of production pieces reaches stability and the stable production time are statistically added to obtain the total equipment time; wherein the equipment parameters include: the total equipment time, the working time, the preheating time before the equipment is run, the time when the equipment enters stable production after starting up and preheating, the number of production pieces in stable production before the equipment is shut down, the time when the number of production pieces reaches stability and the stable production time.

[0028] Initial unit time energy consumption refers to the amount of energy consumed by the equipment per unit time. Initial unit time output refers to the number of products produced by the equipment per unit time. The preheating time before the equipment is operated refers to the period of time that the equipment needs to go through before starting to reach a stable working state. The optical fiber production equipment needs to be preheated before starting to ensure the normal operation of the equipment and improve production efficiency, thereby reducing energy consumption. The length of the preheating time will directly affect the arrangement of the production plan and the improvement of production efficiency. By accurately measuring the preheating time, it is possible to avoid unnecessary energy waste caused by the failure of the equipment to start in time. Stable production time refers to the time required for the equipment to reach a stable production state from startup. In the optical fiber production process, the equipment needs a certain amount of time to gradually enter a stable production state to ensure the smooth progress of the production process. The length of the stable production time will directly affect the product quality and production efficiency. The number of production pieces refers to the number of products produced by the equipment in a production cycle. The number of production pieces directly reflects the production efficiency and output level of the equipment. By accurately counting the number of production pieces, the production capacity of the equipment can be evaluated, and then reasonable production plans and scheduling arrangements can be formulated. The number of pieces of stable production before the equipment is shut down refers to the number of products produced in the stable production state before the equipment is about to be shut down. This parameter is used to evaluate the production efficiency and output level of the equipment at the end of the production cycle. By counting and recording this parameter, we can understand the production capacity of the equipment at the end of the production cycle, evaluate the production efficiency, and determine the number of products actually completed in the production cycle. The time for the number of pieces to reach stability refers to the time from the start of the equipment to the final output reaching a relatively stable state during the production process. This time period is the time when the equipment or production line enters the normal production state. In actual production, the number of pieces produced generally goes through a short debugging and adaptation phase after the equipment is started, and gradually increases over time until it reaches a stable level.

[0029] In step S14, the optical fiber process energy consumption and the initial energy consumption per unit time are input into a yield calculation formula for calculation to obtain the optical fiber process yield.

[0030] In one implementation, the optical fiber process yield is calculated as follows: Q1=E / M1 Among them, Q1 represents the optical fiber process output, E represents the initial energy consumption per unit time, and M1 represents the optical fiber process energy consumption.

[0031] Furthermore, the fiber optic rod temperature is calculated by: T1=T+W×t1 Wherein, T1 represents the temperature of the optical fiber light rod, t1 represents the temperature time of the optical fiber light rod, W represents the heating power, and T represents the temperature setting value.

[0032] The fiber optic process output represents the number of optical fibers produced per unit time and is a key indicator for measuring production efficiency. The temperature setting value represents the pre-set target temperature, which is the target temperature that needs to be achieved during the fiber optic manufacturing process. The quality and stability of the optical fiber can be ensured by setting the appropriate temperature value. The heating power represents the power heated per unit time, that is, the heating speed and intensity. This parameter affects the heating speed of the optical fiber light rod, and thus affects the product quality and production efficiency. By reasonably setting the heating power and controlling the heating process, it can ensure that the optical fiber material is in a suitable temperature range. The fiber optic light rod temperature time represents the time that the fiber optic light rod temperature passes, which is the duration of the optical fiber heating process. This parameter affects the final temperature reached by the optical fiber light rod, and also reflects the continuity and stability of the heating process. By controlling the heating time, the uniform heating and stable temperature of the optical fiber light rod can be ensured.

[0033] In step S15, a construction operation is performed according to the equipment parameters and the optical fiber process energy consumption to obtain an energy consumption relationship model.

[0034] In one implementation, the specific type of optical fiber is obtained; a computer performs classification and setting according to the specific type and the equipment parameters to obtain type parameters; a model is constructed according to the type parameters and the optical fiber process energy consumption to obtain an energy consumption relationship model.

[0035] In this step, it is necessary to clearly obtain the specific type of optical fiber being produced. Different types of optical fibers have different production processes, materials and requirements. Therefore, an independent energy consumption relationship model needs to be constructed for each type of optical fiber. By clarifying the type of optical fiber, the energy consumption characteristics of its production process can be analyzed in a targeted manner, thereby saving energy consumption. After obtaining the specific type of optical fiber, it is necessary to use a computer to classify it according to the specific type and equipment parameters. It can be specifically divided into single-mode optical fiber, multi-mode optical fiber and special material optical fiber, etc. Different types of optical fibers are matched and set with corresponding equipment parameters to ensure that the production process data of various optical fibers can be accurately monitored and recorded. Classification settings through computers can improve efficiency and ensure data accuracy and reliability. According to equipment parameters and optical fiber process energy consumption, combined with specific types and classification settings, type parameters can be obtained. These type parameters include key parameters such as production speed, heating temperature, heating time, etc. of different types of optical fibers. The acquisition of type parameters is to fully consider the characteristics and requirements of different types of optical fibers when constructing energy consumption relationship models, so as to more accurately evaluate and control energy consumption. According to the obtained type parameters and optical fiber process energy consumption, a mathematical modeling method is used to build a model based on actual data and parameter calculations, and then an energy consumption relationship model is obtained. This model can help analyze and predict the energy consumption of different types of optical fibers and find methods and strategies for energy saving and consumption reduction.

[0036] In step S16, a construction operation is performed according to the energy consumption relationship model and the optical fiber process output to obtain a standard energy consumption and output relationship model.

[0037] The energy consumption relationship model and the optical fiber process output obtained are used to construct a standard energy consumption-output relationship model using mathematical modeling methods. The relationship between energy consumption and output is quantified and analyzed, including the linear relationship between energy consumption and output in the production process. By establishing a standard energy consumption-output relationship model, the model results are analyzed and evaluated in detail. By comparing actual data with model prediction results, the accuracy and reliability of the standard energy consumption-output relationship model can be verified. At the same time, the standard energy consumption-output relationship model can also be used for sensitivity analysis to explore the impact of different parameter changes on energy consumption and output.

[0038] In step S17, calculation is performed according to the standard energy consumption-output relationship model to obtain the equipment start-stop time series.

[0039] In one implementation, the operating status of the equipment is obtained; a judgment is made based on the operating status of the equipment to obtain an automatic start-stop status and a non-automatic start-stop status; when the operating status of the equipment is the automatic start-stop status, the current energy consumption and the current output of the current time period are counted, and the current energy consumption and the current output are input into a standard energy consumption-output relationship model for calculation to obtain a model energy consumption, and a time series is formulated based on the model energy consumption to obtain an equipment start-stop time series; when the operating status of the equipment is the non-automatic start-stop status, the working status of the equipment is monitored to obtain a working status and a stopped working status, and when the equipment is monitored to be in the stopped working status for two consecutive times and the interval length is not the system preset downtime, the equipment is automatically shut down.

[0040] In one implementation, when the energy consumption of the model reaches a preset threshold, the device automatically shuts down for a preset time and then automatically restarts; wherein the preset threshold and preset time are data pre-stored in the system and automatically set by a computer.

[0041] Through sensors or monitoring systems, the equipment is monitored in real time to obtain the equipment's operating status, including whether the equipment is in operation, stopped, or automatic start-stop status. Based on the acquired equipment operating status data, the system will determine whether the equipment is currently in automatic start-stop status or non-automatic start-stop status. The automatic start-stop status means that the equipment can adjust the start and stop autonomously according to production needs, while the non-automatic start-stop status requires computer forced intervention to control the start and stop of the equipment. When the equipment is in the automatic start-stop state, the system will count the current energy consumption and current output in the current time period, and input them into the standard energy consumption and output relationship model for calculation to obtain the model energy consumption. According to the results of the model energy consumption, when the model energy consumption reaches the preset threshold, the system will automatically shut down the equipment and automatically start up after the preset time. The system will formulate the start-stop time sequence of the equipment to achieve the best energy utilization and output efficiency. For example, when the unit time capacity Q is 1 (capacity of 500,000 cores per hour), the unit time energy consumption E is 50Mw, and the equipment operating parameters (C, D, Y, z, J) are D=1h, J=1h, Y=500,000 cores, Z=10min, according to the energy-saving operation model of the production equipment, the equipment operating parameters corresponding to the unit time energy consumption E in the relationship model are equal to or higher than C. 1.5h, then the output equipment will automatically shut down for 2 minutes and then automatically start up. When the equipment is in a non-automatic start-stop state, the system will continuously monitor the working status of the equipment, including the working state and the stopped working state. When the equipment is detected to be in a stopped working state for two consecutive times and the interval time is not the preset downtime of the system, the system will trigger the automatic shutdown procedure of the equipment to avoid energy waste and increase the service life of the equipment. When the equipment is in working state, if the preheating time + the time for the equipment to enter stable production after starting preheating is greater than the number of pieces produced in stable production before the equipment is shut down - the time when the number of pieces reaches stability, it means that if the equipment is started at this time, the output that can be completed within the time of the number of pieces produced in stable production before the equipment is shut down - the number of pieces reaches stability will not increase after the preheating time before the equipment is run + the time for the equipment to enter stable production after starting preheating, then the output device will automatically shut down.

[0042] In step S18, an optimal energy-saving control strategy is determined according to the equipment start-stop time sequence and input into a controller to control the start-stop of the equipment.

[0043] The equipment start-stop time series obtained in step S17 is used as basic data. These data include information such as the start-stop time point, duration and frequency of the equipment. The system will analyze these data to understand the operating characteristics and energy consumption of the equipment in different time periods, so as to formulate the optimal energy-saving control strategy. According to the equipment start-stop time series and its analysis results, the system will determine the optimal energy-saving control strategy. This strategy includes reasonably arranging the start-stop time of the equipment, adjusting the operation mode of the equipment or cooperating with the operation of other equipment to achieve energy-saving effects, for example, appropriately reducing the equipment operation time during low-load periods, or taking energy-saving measures during peak hours. After determining the optimal energy-saving control strategy, the system will input these data into the controller. The controller is an automated system that can control the start-stop of the equipment according to the preset control strategy. Through the controller, the system can achieve precise control of the equipment to ensure that the equipment operates according to the best energy-saving solution. The optimal energy-saving control strategy is input into the controller, and the controller will start to execute these strategies, that is, control the operation of the equipment according to the preset start-stop time series. At the same time, the system also needs to monitor the execution of the controller to ensure that the operation of the equipment meets the expected energy-saving effect, and adjust the strategy in time to adapt to the actual production situation.

[0044] In order to facilitate the understanding of the present invention, some preferred embodiments of the present invention are further described below.

[0045] The following describes the working process of the present invention using a common scenario as an example. Figure 2 , which is Figure 1 Schematic diagram of the working scenario of the method.

[0046] An optical fiber manufacturer provides the following process condition data: Single-mode process condition data: temperature is 150°C, pressure is 10MPa, and time is 2 hours. Multi-mode process condition data: temperature is 180°C, pressure is 15MPa, and time is 3 hours. Special material process condition data: temperature is 200°C, pressure is 20MPa, and time is 4 hours. Input process condition data for energy consumption calculation: According to the above data, the process conditions are input into the energy consumption calculation formula for calculation, and the energy consumption of single-mode process, multi-mode process and special material process is 1000 kWh, 1200 kWh and 1500 kWh respectively. Obtain the initial unit time energy consumption, initial unit time output, and equipment parameters of each process: After analyzing each process, the initial unit time energy consumption of the first process is 50 kWh, the initial unit time output is 100 meters, and the equipment power is 10 kW. Calculate the fiber optic process output: Input the calculated fiber optic process energy consumption and the initial unit time energy consumption of the first process into the output calculation formula for calculation, and the fiber optic process output is 150 meters. Construct an energy consumption relationship model: Construct an energy consumption relationship model based on equipment parameters and process energy consumption data, such as energy consumption = equipment power * operating time. Assume that the energy consumption relationship model is energy consumption = 10 * operating time. Construct a standard energy consumption-output relationship model: Construct a standard energy consumption-output relationship model based on the energy consumption relationship model and fiber optic process output data. Assume that the standard energy consumption-output relationship model is energy consumption = 0.1 * output.

[0047] Calculate the equipment start-stop time series: According to the standard energy consumption and production relationship model, the equipment start-stop time series is calculated as [1, 0, 1, 0, 1], indicating that the equipment should be started or stopped in five time periods. Determine the optimal energy-saving control strategy: According to the equipment start-stop time series, formulate the optimal energy-saving control strategy, such as reducing the equipment running time during low-production periods. Input these strategies into the controller to control the start and stop of the equipment to achieve energy-saving and emission reduction goals.

[0048] In summary, the present invention discloses an energy-saving control method for optical fiber production equipment, including obtaining process condition data; wherein the process condition data includes single-mode process condition data, multi-mode process condition data and special material process condition data; inputting the process condition data into an energy consumption calculation formula for calculation to obtain optical fiber process energy consumption; obtaining the initial unit time energy consumption, initial unit time output and equipment parameters of each process; inputting the optical fiber process energy consumption and the initial unit time energy consumption into the output calculation formula for calculation to obtain optical fiber process output; constructing operations according to the equipment parameters and the optical fiber process energy consumption to obtain an energy consumption relationship model; constructing operations according to the energy consumption relationship model and the optical fiber process output to obtain a standard energy consumption output relationship model; calculating according to the standard energy consumption output relationship model to obtain an equipment start-stop time series; determining the optimal energy-saving control strategy according to the equipment start-stop time series, and inputting it into a controller to control the start-stop of the equipment. Compared with the prior art, manual start-stop methods are often used to control equipment, and professionals start and stop equipment based on equipment running time, equipment idling conditions, and combined with experience. The present invention records and analyzes the relationship between the energy consumption and output of each process in detail, combines the specific operating parameters of the equipment, establishes a corresponding relationship model between the energy consumption per unit time E and the output and the equipment operating parameters, formulates energy-saving strategies, and realizes automatic start and stop control of the equipment. Therefore, the present invention can solve the problem of energy waste caused by the energy consumption control relying on the experience of professionals and the inaccurate energy consumption control.

[0049] Reference Figure 3 The second embodiment of the present invention provides an energy-saving control device for optical fiber production equipment, comprising: A data acquisition module, used to acquire process condition data; wherein the process condition data includes single-mode process condition data, multi-mode process condition data and special material process condition data; An energy consumption calculation module, used for inputting the process condition data into an energy consumption calculation formula for calculation to obtain the optical fiber process energy consumption; Parameter acquisition module, used to obtain the initial energy consumption per unit time, initial output per unit time, and equipment parameters of each process; A yield calculation module, used for inputting the optical fiber process energy consumption and the initial unit time energy consumption into a yield calculation formula for calculation to obtain the optical fiber process yield; An energy consumption model acquisition module is used to perform a construction operation according to the equipment parameters and the optical fiber process energy consumption to obtain an energy consumption relationship model; A yield model acquisition module, used to perform a construction operation according to the energy consumption relationship model and the optical fiber process yield to obtain a standard energy consumption and yield relationship model; A sequence acquisition module, used to calculate according to the standard energy consumption-output relationship model to obtain the equipment start-stop time sequence; The strategy acquisition module is used to determine the optimal energy-saving control strategy according to the start-stop time sequence of the equipment, and input it into the controller to control the start-stop of the equipment.

[0050] It should be noted that the energy-saving control system of an optical fiber production equipment provided in an embodiment of the present invention is used to execute all process steps of an energy-saving control method of an optical fiber production equipment in the above embodiment. The working principles and beneficial effects of the two correspond one to one, and therefore will not be repeated here.

[0051] The embodiment of the present invention further provides an electronic device. The electronic device includes: a processor, a memory, and a computer program stored in the memory and executable on the processor, such as an algorithm program. When the processor executes the computer program, the steps in the energy-saving control method embodiments of the optical fiber production equipment described above are implemented, such as Figure 1 Alternatively, when the processor executes the computer program, the functions of the modules / units in the above-mentioned device embodiments are realized, such as the strategy acquisition module.

[0052] Exemplarily, the computer program may be divided into one or more modules / units, which are stored in the memory and executed by the processor to implement the present invention. The one or more modules / units may be a series of computer program instruction segments capable of implementing specific functions, which are used to describe the execution process of the computer program in the electronic device.

[0053] The electronic device may be a computing device such as a desktop computer, a notebook, a PDA, and a smart tablet. The electronic device may include, but is not limited to, a processor and a memory. Those skilled in the art will appreciate that the above components are merely examples of electronic devices and do not constitute a limitation on the electronic device. The electronic device may include more or fewer components than the above components, or may combine certain components, or different components. For example, the electronic device may also include input and output devices, network access devices, buses, etc.

[0054] The processor may be a central processing unit (CPU), other general-purpose processors, digital signal processors (DSP), application-specific integrated circuits (ASIC), field-programmable gate arrays (FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. A general-purpose processor may be a microprocessor or any conventional processor, etc. The processor is the control center of the electronic device, and uses various interfaces and lines to connect various parts of the entire electronic device.

[0055] The memory can be used to store the computer program and / or module, and the processor realizes various functions of the electronic device by running or executing the computer program and / or module stored in the memory, and calling the data stored in the memory. The memory can mainly include a program storage area and a data storage area, wherein the program storage area can store an operating system, an application required for at least one function (such as a sound playback function, an image playback function, etc.), etc.; the data storage area can store data created according to the use of the mobile phone (such as audio data, a phone book, etc.), etc. In addition, the memory can include a high-speed random access memory, and can also include a non-volatile memory, such as a hard disk, a memory, a plug-in hard disk, a smart memory card (Smart Media Card, SMC), a secure digital (Secure Digital, SD) card, a flash card (Flash Card), at least one disk storage device, a flash memory device, or other volatile solid-state storage devices.

[0056] Wherein, if the module / unit integrated in the electronic device is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on such an understanding, the present invention implements all or part of the processes in the above-mentioned embodiment method, and can also be completed by instructing the relevant hardware through a computer program. The computer program can be stored in a computer-readable storage medium, and the computer program can implement the steps of the above-mentioned various method embodiments when executed by the processor. Wherein, the computer program includes computer program code, and the computer program code can be in source code form, object code form, executable file or some intermediate form. The computer-readable medium may include: any entity or device capable of carrying the computer program code, recording medium, U disk, mobile hard disk, disk, optical disk, computer memory, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), electric carrier signal, telecommunication signal and software distribution medium. It should be noted that the content contained in the computer-readable medium can be appropriately increased or decreased according to the requirements of legislation and patent practice in the jurisdiction. For example, in some jurisdictions, according to legislation and patent practice, computer-readable media do not include electric carrier signals and telecommunication signals.

[0057] It should be noted that the device embodiments described above are merely schematic, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. In addition, in the accompanying drawings of the device embodiments provided by the present invention, the connection relationship between the modules indicates that there is a communication connection between them, which may be specifically implemented as one or more communication buses or signal lines. A person of ordinary skill in the art may understand and implement it without paying any creative effort.

[0058] The specific embodiments described above further illustrate the purpose, technical solutions and beneficial effects of the present invention. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the scope of protection of the present invention. It is particularly pointed out that for those skilled in the art, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of protection of the present invention.

Claims

1. An energy-saving control method for optical fiber production equipment, characterized in that: Executed by the controller, including: Acquire process condition data; wherein the process condition data includes single-mode process condition data, multi-mode process condition data and special material process condition data; Inputting the process condition data into the energy consumption calculation formula to calculate and obtain the optical fiber process energy consumption; Obtain the initial energy consumption per unit time, initial output per unit time, and equipment parameters of each process; Inputting the optical fiber process energy consumption and the initial unit time energy consumption into a yield calculation formula for calculation to obtain the optical fiber process yield; Performing a construction operation according to the equipment parameters and the optical fiber process energy consumption to obtain an energy consumption relationship model; Performing a construction operation according to the energy consumption relationship model and the optical fiber process output to obtain a standard energy consumption and output relationship model; Calculate according to the standard energy consumption-output relationship model to obtain the equipment start-stop time series; The optimal energy-saving control strategy is determined according to the start-stop time sequence of the equipment and is input into the controller to control the start-stop of the equipment.

2. The energy-saving control method for optical fiber production equipment according to claim 1, characterized in that: The step of inputting the process condition data into an energy consumption calculation formula to calculate and obtain the optical fiber process energy consumption includes: Calculate the fiber optic process energy consumption by: M1 = T1 * t1 + v1 + v2 + v3 Among them, M1 represents the fiber process energy consumption, T1 represents the fiber light rod temperature, t1 represents the fiber light rod temperature time, v1 represents the rod grinding time, v2 represents the polishing speed, and v3 represents the rod loading speed.

3. The energy-saving control method for optical fiber production equipment according to claim 1, characterized in that: The step of inputting the optical fiber process energy consumption and the initial unit time energy consumption into a yield calculation formula to calculate and obtain the optical fiber process yield includes: Calculate the fiber process yield by: Q1=E / M1 Among them, Q1 represents the optical fiber process output, E represents the initial energy consumption per unit time, and M1 represents the optical fiber process energy consumption.

4. The energy-saving control method for optical fiber production equipment according to claim 2, characterized in that: The method further comprises: The fiber light rod temperature is calculated by: T1=T+W×t1 Wherein, T1 represents the temperature of the optical fiber light rod, t1 represents the temperature time of the optical fiber light rod, W represents the heating power, and T represents the temperature setting value.

5. The energy-saving control method for optical fiber production equipment according to claim 1, characterized in that: The obtaining of the initial energy consumption per unit time, initial output per unit time and equipment parameters of each process includes: Get the device meter data; Counting and reading the data from the device's electric meter to obtain the initial energy consumption per unit time; Obtain production data from the production scheduling system; Perform query processing based on the production data to obtain the working time, the number of pieces produced stably before the equipment is shut down, the optical fiber output and the initial unit time output; Statistical calculation is performed based on the optical fiber output to obtain the time when the equipment enters stable production after startup and preheating, and the stable production time; According to the comparison between the number of pieces stably produced before the equipment is shut down and the optical fiber output, the time when the number of pieces reaches stability is obtained; Calculate the preheating time before the equipment is put into operation according to the initial energy consumption per unit time and the initial output per unit time; The total equipment time is obtained by statistically adding the working time, the preheating time before the equipment is put into operation, the time when the equipment enters stable production after starting preheating, the time when the number of production pieces reaches stability, and the stable production time; Among them, the equipment parameters include: total equipment time, working time, preheating time before equipment operation, time for equipment to enter stable production after startup and preheating, number of stable production pieces before equipment shutdown, time for the number of production pieces to reach stability, and stable production time.

6. The energy-saving control method for optical fiber production equipment according to claim 1, characterized in that: The calculation is performed according to the standard energy consumption-output relationship model to obtain the equipment start-stop time series, including: Get the device running status; Judging according to the running state of the equipment, obtaining an automatic start-stop state and a non-automatic start-stop state; When the equipment is in an automatic start-stop state, the current energy consumption and the current output in the current time period are counted, the current energy consumption and the current output are input into a standard energy consumption-output relationship model for calculation to obtain a model energy consumption, a time series is formulated according to the model energy consumption, and an equipment start-stop time series is obtained; When the equipment is in a non-automatic start-stop state, the equipment working state is monitored to obtain a working state and a stopped working state. When the equipment is monitored to be in the stopped working state twice in succession and the interval is not the system preset downtime, the equipment is automatically shut down.

7. The energy-saving control method for optical fiber production equipment according to claim 1, characterized in that: The constructing operation is performed according to the equipment parameters and the optical fiber process energy consumption to obtain an energy consumption relationship model, including: Get the specific type of optical fiber; Classification and setting are performed by a computer according to the specific type and the device parameters to obtain type parameters; A model is constructed according to the type parameters and the optical fiber process energy consumption to obtain an energy consumption relationship model.

8. The energy-saving control method for optical fiber production equipment according to claim 6, characterized in that: When the equipment is in the automatic start-stop state, the current energy consumption and the current output in the current time period are counted, the current energy consumption and the current output are input into the standard energy consumption-output relationship model for calculation, and the model energy consumption is obtained. A time series is formulated according to the model energy consumption to obtain the equipment start-stop time series, including: When the energy consumption of the model reaches a preset threshold, the device automatically shuts down for a preset time and then automatically restarts; wherein the preset threshold and preset time are data pre-stored in the system and automatically set by a computer.

9. An energy-saving control system for optical fiber production equipment, characterized in that: include: A data acquisition module, used to acquire process condition data; wherein the process condition data includes single-mode process condition data, multi-mode process condition data and special material process condition data; An energy consumption calculation module, used for inputting the process condition data into an energy consumption calculation formula for calculation to obtain the optical fiber process energy consumption; Parameter acquisition module, used to obtain the initial energy consumption per unit time, initial output per unit time, and equipment parameters of each process; A yield calculation module, used for inputting the optical fiber process energy consumption and the initial unit time energy consumption into a yield calculation formula for calculation to obtain the optical fiber process yield; An energy consumption model acquisition module is used to perform a construction operation according to the equipment parameters and the optical fiber process energy consumption to obtain an energy consumption relationship model; A yield model acquisition module, used to perform a construction operation according to the energy consumption relationship model and the optical fiber process yield to obtain a standard energy consumption and yield relationship model; A sequence acquisition module, used to calculate according to the standard energy consumption-output relationship model to obtain the equipment start-stop time sequence; The strategy acquisition module is used to determine the optimal energy-saving control strategy according to the start-stop time sequence of the equipment, and input it into the controller to control the start-stop of the equipment.

10. A computer-readable storage medium, characterized in that: The computer-readable storage medium includes a stored computer program, wherein when the computer program is executed, the device where the computer-readable storage medium is located is controlled to execute the energy-saving control method for optical fiber production equipment according to any one of claims 1 to 7.

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