A method and system for part guide mapping for cable conduit piercing
By cutting and numbering the cable guide tubes in the 3D model of the bridge tower and generating detailed drawings, the problems of time-consuming and low-precision cable guide tube positioning were solved, and the precise manufacturing and efficient positioning of the cable guide tubes were achieved, thus improving the construction quality of the cable-stayed bridge.
Patent Information
- Application Number
- CN202411307370.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2044-09-19
AI Technical Summary
In the existing technology, the positioning and fitting of cable guide tubes are time-consuming and have low precision, making them difficult to apply to precise manufacturing, which affects the quality of the cable-stayed bridge construction.
By cutting the cable guide tube and its tower wall in the 3D model of the bridge tower, tube wall units are formed, and their numbering and relative position data are extracted to generate detailed drawings to guide on-site processing and manufacturing.
It improves the positioning accuracy and manufacturing efficiency of cable guide tubes, reduces manual intervention, reduces time consumption and positioning difficulty, is suitable for precise positioning of non-standard hole positions, and improves the accuracy and production efficiency of bridge manufacturing.
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Figure CN119249557B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of bridge manufacturing, in particular to a part guide drawing method and system for cable guide pipe perforation. BACKGROUND
[0002] During the construction of a cable-stayed bridge, the positioning of the cable guide pipe is a work with high precision requirement and great difficulty, which has a significant impact on the quality of the completed bridge. The cable guide pipe, as a component for protecting and fixing the cable-stayed cable, is distributed at both ends of the cable-stayed cable and is pre-buried in the main beam and the main tower, respectively.
[0003] During the manufacturing of the bridge tower, the plate wall through which the cable guide pipe passes often needs to be calculated for perforation angle and manufacturing precision for a long time. Since the angle and spatial orientation of the cable guide pipe are relatively complex, time and effort are consumed at this stage. In order to ensure the installation precision requirement in actual manufacturing, the current related process drawing is often drawn by manually positioning and fitting each part of the cable guide pipe, which has the problems of long time consumption, low precision, and difficulty in being applicable to precise manufacturing. SUMMARY
[0004] The present application solves the problem of long time consumption, low precision, and difficulty in being applicable to precise manufacturing by manually positioning and fitting each part of the cable guide pipe in the current related process drawing.
[0005] To solve the above problems, in a first aspect, the present application provides a part guide drawing method for cable guide pipe perforation, comprising:
[0006] cutting the cable guide pipe in the three-dimensional model of the bridge tower and the tower wall where the cable guide pipe is located as a whole to obtain a pipe wall unit;
[0007] naming the pipe wall unit based on different parts and nodes of the bridge tower to obtain a number corresponding to the pipe wall unit;
[0008] obtaining a two-dimensional view corresponding to the pipe wall unit with the number based on the pipe wall unit with the number;
[0009] extracting relative position data of the pipe wall unit in the three-dimensional model;
[0010] annotating the relative position data in the two-dimensional view to obtain a deepened drawing, which is used to guide on-site processing and manufacturing.
[0011] Optionally, the cutting of the cable guide pipe in the three-dimensional model of the bridge tower and the tower wall where the cable guide pipe is located as a whole to obtain a pipe wall unit comprises:
[0012] According to the type of the anchor box in the three-dimensional model, a corresponding section division template is determined;
[0013] According to the section division template, the three-dimensional model is queried to determine the section of all anchor boxes;
[0014] Based on the pipeline identification of the cable guide pipe and the section, the cutting range of the pipe wall unit is determined;
[0015] According to the cutting range, the three-dimensional model is cut to obtain the pipe wall unit, and the pipe wall unit includes a wall plate unit.
[0016] Optionally, the pipe wall unit is named according to different parts and nodes of the bridge tower to obtain a corresponding number of the pipe wall unit, including:
[0017] Determine the parts contained in the pipe wall unit, and obtain the installation site and the connection node of the parts;
[0018] Obtain the serial number of the section division template where the pipe wall unit is located;
[0019] Based on the serial number, the installation site and the connection node, the corresponding number of the pipe wall unit is determined.
[0020] Optionally, the relative position data of the pipe wall unit in the three-dimensional model is extracted, including:
[0021] Obtain a reference surface in the three-dimensional model, and mark the pipe wall unit in the three-dimensional model;
[0022] Identify the boundary of the marked pipe wall unit, and extract the geometric elements of the boundary, including line segments and circles;
[0023] Screen the geometric elements with a length greater than a preset length, and determine the relative position data between the screened geometric elements and the reference surface or the connected structure.
[0024] Optionally, the geometric elements with a length greater than a preset length are screened, and the relative position data between the screened geometric elements and the reference surface or the connected structure is determined, including:
[0025] Screen the circles with a diameter greater than a preset diameter, and project the screened circles to the reference surface to obtain a projection shape;
[0026] Identify the first relative position data of the projection shape relative to the reference surface;
[0027] Screen the line segments with a length greater than a preset distance, and pick up the connected structure connected to the end of the line segment;
[0028] identifying second relative position data of the line segment relative to the connected structure;
[0029] The relative position data includes first relative position data and second relative position data.
[0030] Optionally, the obtaining of the two-dimensional view corresponding to the pipe wall unit with the number based on the pipe wall unit with the number comprises:
[0031] projecting the pipe wall unit according to a set perspective, and matching the projection result with the number of the corresponding pipe wall unit to obtain the two-dimensional view corresponding to the pipe wall unit with the number.
[0032] Optionally, the three-dimensional model of the bridge tower is pre-established, and the step of pre-establishing the three-dimensional model of the bridge tower comprises:
[0033] establishing a central axis reference line of the bridge tower;
[0034] establishing a plurality of bridge tower sections at different heights based on the central axis reference line;
[0035] importing the positioning data of the cable guide pipe in the form of a design table, generating a guide pipe line in each of the bridge tower sections based on the positioning data, and forming the cable guide pipe with a wall thickness in each of the bridge tower sections based on the guide pipe line;
[0036] fitting the bridge tower section with the cable guide pipe, and establishing auxiliary partitions and reinforcing ribs to obtain the three-dimensional model of the bridge tower.
[0037] Optionally, after the relative position data is marked in the two-dimensional view to obtain the deepened drawing, the method further comprises:
[0038] statistically obtaining a two-dimensional allowance based on the deepened drawing, wherein the cable guide hole cutting allowance is a cutting allowance when at least two sections of the cable guide pipe are spliced in the cable guide hole;
[0039] obtaining a three-dimensional allowance based on the three-dimensional model of the bridge tower;
[0040] comparing the two-dimensional allowance and the three-dimensional allowance, and constructing a surplus material management database according to the comparison result.
[0041] Optionally, the part guide method for cable guide pipe perforation further comprises:
[0042] virtually fixing an angle template in advance based on the wall plate unit;
[0043] based on the angle template fixed virtually, the wallboard unit is overlapped with the concrete formwork model, and the overlapping error therebetween is detected;
[0044] the position of the angle template fixed virtually is adjusted according to the overlapping error until the overlapping error meets the preset error accuracy.
[0045] The present application cuts out the cable guide pipe and the tower wall where the cable guide pipe is located in the established bridge tower three-dimensional model to form a pipe wall unit, the bridge tower model is assembled by a plurality of anchor boxes through the cross section, the cutting process ensures the complete extraction of the preset part of the cable guide pipe and the tower wall where the cable guide pipe is located, the pipe wall unit is named and numbered according to different parts and installation nodes of the bridge tower, which can cover the components of the pipe wall unit and the specific installation position, so that different parts and nodes can be distinguished, for each numbered pipe wall unit, projection is carried out from a specific perspective to generate a corresponding two-dimensional view, which can intuitively reflect the structure and position relationship of the pipe wall unit, the relative position data of the pipe wall unit is extracted from the three-dimensional model, which can include distance, height and inclination, etc., the acquisition of these relative position data provides a basis for the subsequent accurate manufacturing and position determination of the pipe wall unit, the relative position data extracted is marked in the two-dimensional view to generate a deepening drawing, which can provide detailed guidance for the on-site manufacturing and processing of the pipe wall unit containing plate structure, and is suitable for the accurate positioning of non-standard hole positions of the cable guide pipe in the pipe wall unit, reduces manual intervention, thereby reducing time consumption and positioning difficulty, and improves manufacturing accuracy.
[0046] In a second aspect, the present application also provides a plate part guide system for cable guide pipe perforation, which applies the plate part guide method for cable guide pipe perforation as described in any of the above, comprising:
[0047] The cutting module is used to cut the cable guide pipe in the three-dimensional model of the bridge tower and the tower wall where the cable guide pipe is located as a whole to obtain a pipe wall unit;
[0048] The numbering module is used to name the pipe wall unit based on different parts and nodes of the bridge tower to obtain the corresponding number of the pipe wall unit;
[0049] The acquisition module is used to acquire a two-dimensional view corresponding to the pipe wall unit with the number based on the pipe wall unit with the number;
[0050] The extraction module is used to extract the relative position data of the pipe wall unit in the three-dimensional model;
[0051] An annotation module is configured to annotate the relative position data in the two-dimensional view to obtain a deepened drawing, and the deepened drawing is used to guide field processing and manufacturing.
[0052] In a third aspect, the present application provides an electronic device comprising a memory and a processor;
[0053] The memory is configured to store a computer program.
[0054] The processor is configured to implement the part guide method for cable conduit perforation according to the first aspect when executing the computer program.
[0055] In a fourth aspect, the present application provides a computer readable storage medium, wherein the storage medium stores a computer program, and the computer program is configured to implement the part guide method for cable conduit perforation according to the first aspect when executed by a processor.
[0056] The plate part guide system for cable conduit perforation, the electronic device and the computer readable storage medium provided by the present application have the same beneficial effects as the part guide method for cable conduit perforation, which will not be repeated here. BRIEF DESCRIPTION OF DRAWINGS
[0057] Figure 1 A flowchart of a part guide method for cable conduit perforation is shown in the embodiment of the present application;
[0058] Figure 2 A comparative structure diagram of different segments of an anchor box in the longitudinal bridge direction and the transverse bridge direction is shown in the embodiment of the present application;
[0059] Figure 3 A model structure diagram of the pipe wall unit of the data to be extracted is shown in the embodiment of the present application;
[0060] Figure 4 A diagram of the extracted data of the pipe wall unit is shown in the embodiment of the present application;
[0061] Figure 5 A first annotation diagram of a deepened drawing is shown in the embodiment of the present application;
[0062] Figure 6 A second annotation diagram of a deepened drawing is shown in the embodiment of the present application;
[0063] Figure 7 A technical roadmap of another embodiment of the present application is shown;
[0064] Figure 8 A structure diagram of a plate part guide system for cable conduit perforation is shown in the embodiment of the present application;
[0065] Figure 9 Fig. 1 shows a structural schematic diagram of an electronic device in an embodiment of the present application. DETAILED DESCRIPTION
[0066] In order to make the above objectives, characteristics and advantages of the present application more obvious and easy to understand, specific embodiments of the present application are described in detail below with reference to the drawings.
[0067] It should be noted that the relationship terms such as "first" and "second" and the like in the present application are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between the entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or device. Without more limitations, the element defined by the statement "including a" does not exclude the presence of another identical element in the process, method, article or device including the element.
[0068] In the description of the present specification, the description referring to the terms "embodiment", "one embodiment" and "one implementation" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or implementation are included in at least one embodiment or implementation of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or implementation. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or implementations in a suitable manner.
[0069] Referring to Figure 1 As shown, an embodiment of the present application proposes a part guide method for cable conduit perforation, which comprises:
[0070] S100: cutting the cable conduit in the three-dimensional model of the bridge tower and the tower wall where the cable conduit is located as a whole to obtain a pipe wall unit.
[0071] Specifically, the three-dimensional model of the bridge tower can be established in advance, the bridge tower is assembled by a plurality of anchor boxes (the plurality of anchor boxes are connected by sections), the tower wall exists in the section of the anchor box, the cable conduit and the tower wall where the cable conduit is located are cut as a whole, that is, the part of the cable conduit at the section and the section of the preset size are cut as a whole, and the pipe wall unit can be obtained.
[0072] S200: naming the pipe wall unit based on different parts and nodes of the bridge tower, to obtain the number corresponding to the pipe wall unit.
[0073] Specifically, different parts of the bridge tower can represent different bridge tower height positions, and nodes represent installed nodes, so that the obtained naming contains the part composition and installation position of the tower wall unit, and the number is used to distinguish different parts and nodes.
[0074] S300: based on the pipe wall unit with the number, obtain the two-dimensional view corresponding to the pipe wall unit with the number.
[0075] Specifically, after obtaining the pipe wall unit with the number, the projection of the pipe wall unit under a certain view angle can obtain the two-dimensional view, and the two-dimensional view corresponds to the pipe wall unit, so it should also correspond to the number.
[0076] S400: extract the relative position data of the pipe wall unit in the three-dimensional model;
[0077] Specifically, the pipe wall unit has a relative position with respect to the three-dimensional model, such as a relative distance, height or even inclination with respect to a certain reference surface in the three-dimensional model, to form the relative position data. This relative position data can be used as the basis for determining the position of the parts in the pipe wall unit, so it can naturally be used as a position reference for the manufacture and installation of the guide pipe in the pipe wall unit.
[0078] S500: corresponding annotation of the relative position data in the two-dimensional view, to obtain the deepening drawing, which is used to guide the on-site processing and manufacturing.
[0079] Specifically, the relative position data is annotated one by one in the two-dimensional view, and finally the deepening drawing is obtained. The so-called deepening drawing can be applied to the on-site manufacturing and processing of the pipe wall unit, especially the manufacturing of the pipe wall unit containing the plate structure, and the non-conventional hole formed by the guide pipe on the pipe wall unit does not need to be positioned and fitted manually.
[0080] In actual application, in the established bridge tower three-dimensional model, the cable guide pipe and the tower wall where the cable guide pipe is located are cut to form a pipe wall unit, the bridge tower model is assembled by a plurality of anchor boxes through the cross section, the cutting process ensures the complete extraction of the preset part of the cable guide pipe and the tower wall where the cable guide pipe is located, the pipe wall unit is named and numbered according to different parts and installation nodes of the bridge tower, the components of the pipe wall unit and the specific installation positions thereof can be covered, so that different parts and nodes can be distinguished, for each pipe wall unit with a number, a specific perspective projection is performed to generate a corresponding two-dimensional view, the two-dimensional view can intuitively reflect the structure and position relationship of the pipe wall unit, the relative position data of the pipe wall unit is extracted from the three-dimensional model, which can include distance, height and inclination, and the acquisition of the relative position data provides a basis for the subsequent accurate manufacturing and position determination of the pipe wall unit, the relative position data is marked in the two-dimensional view to generate a deepening drawing, which can provide detailed guidance for the field manufacturing and processing of the pipe wall unit containing a plate structure, and is suitable for the accurate positioning of the non-standard hole position of the cable guide pipe in the pipe wall unit, reduces manual intervention, thereby reducing time consumption and positioning difficulty, and improves manufacturing accuracy.
[0081] The deepening drawing formed quickly can be applied to the manufacturing of the special-shaped perforated plate of the cable guide pipe, can fully solve the difficulties in the manufacturing of the plate parts in the three-dimensional space, improves the production efficiency, saves most of the time of the deepening drawing personnel, plays a good reference role for the subsequent manufacturing of similar bridges, greatly reduces the workload and difficulty of the two-dimensional drawing personnel, embodies the intelligent design idea, reduces the cost, and can realize accurate manufacturing.
[0082] As an optional embodiment of the present application, the integral cutting of the cable guide pipe in the three-dimensional model of the bridge tower and the tower wall where the cable guide pipe is located to obtain a pipe wall unit comprises:
[0083] According to the type of the anchor box in the three-dimensional model, a corresponding cross section division template is determined;
[0084] According to the cross section division template, the cross sections of all anchor boxes are determined by querying in the three-dimensional model;
[0085] Taking a certain steel tower project design as an example, the axis of the steel tower is in space, and the projection angle with the bridge direction (i.e. the extension direction of the bridge contour) is 62.2°, and the projection angle with the transverse bridge direction (i.e. the width direction of the bridge) is 76.8°, the tower column axis is 87.445m long, the cross section gradually changes from 5.2m*8.5m to 3.2m*4m, and a horizontal partition is arranged every 2m in the steel tower.
[0086] When modeling, several steel anchor boxes with characteristics are selected according to the design intention to make templates, for example, there are three characteristics, three templates are created, each template contains different section division, then a module called knowledge engineering matrix in catia is used, the created templates are automatically generated in the design position through script writing according to the design positioning, for example, template 1 has 10, template 2 has 20, and template 3 has 30, and the section containing all anchor boxes is inquired in the three-dimensional model.
[0087] Based on the pipeline identification of the cable guide pipe and the section, the cutting range of the pipe wall unit is determined;
[0088] In the created templates mentioned above, different plate parts have the same label, for example, the small mark after WB is different, so when writing the extraction script, it can be queried, and only this part is cut when cutting the outer wall plate, and the pipeline identification is included in the naming of the pipe wall unit, and the section shape of the pipeline exists, and the cutting range is obtained by generally meeting the preset area and the preset thickness.
[0089] The "Query" function is used to search for features located below the applied feature, verify the specified expression, and add the found objects to the list, and all product instances (including invisible) and their references are returned.
[0090] According to the cutting range, the three-dimensional model is cut to obtain the pipe wall unit, and the pipe wall unit includes a wall plate unit.
[0091] Specifically, by appropriately increasing the designed pipe diameter, the model generated in catia is cut according to automatic Boolean operation without manual intervention, and the pipe wall unit appears in the form of a plate, which can cover most of the pipe wall and can adapt to the actual needs of the anchor box.
[0092] In actual application, the section of the anchor box is searched and recognized based on the template, and the section is determined, and then the sections of all anchor boxes can be quickly determined and the cutting of the section containing the cable guide pipe is realized to obtain the pipe wall unit.
[0093] As an optional embodiment of the present application, the pipe wall unit is named based on different parts and nodes of the bridge tower to obtain the corresponding number of the pipe wall unit, including:
[0094] The parts contained in the pipe wall unit are determined, and the installation part and the connection node of the parts are obtained;
[0095] For each pipe wall unit, the parts contained therein can be identified by comparison with the parts in the preset part library to determine the part type, or distinguished by the naming of the parts in the feature tree. After the parts are identified, the mounting positions and nodes of the parts can be determined by the part naming or other parts in the adjacent positions.
[0096] Obtaining a serial number of a section division template in which the pipe wall unit is located;
[0097] As shown in Figure 2 The anchor box is segmented one segment at a time, and the outer wall to be cut is the outer wall of the (steel) anchor box. When modeling, several steel anchor boxes with characteristics are selected according to the design intention to make templates. For example, there are three characteristics, so three templates are created, each of which contains different section divisions. Then, a module called knowledge engineering matrix in CATIA can be used to automatically generate the templates created in the design position according to the design positioning through script writing. For example, template 1 has 10, template 2 has 20, and template 3 has 30. They can be generated in the design position according to the matrix according to the category, and finally form a complete steel tower section.
[0098] Based on the serial number, the mounting position and the connecting node, the number corresponding to the pipe wall unit is determined.
[0099] Specifically, the number is a combination of the serial number of the division template, the mounting position and the node. For example, M1_N5-0_3, M1_N5a-1_3 and M1_N6-2_3 are the serial numbers of three parts, respectively. Among them, M1 represents the first template on the right, N5 and N6 represent the part composition inside the steel anchor box, N1, N2 and N3 represent the part composition of the steel anchor box outer wall plate and stiffening, and the tail mark 3 represents the outer alignment, and 0 represents the center alignment.
[0100] In actual application, by combining the template serial number, the mounting position and the node of the pipe wall unit, the number determined by the setting rule is determined, which can distinguish the pipe wall unit and contain the type and mounting position of the anchor box, facilitating the identification of each part based on the projection of the pipe wall unit.
[0101] As shown in Figure 3 and Figure 4 As an optional embodiment of the present application, the extraction of the relative position data of the pipe wall unit in the three-dimensional model comprises:
[0102] Obtaining a reference surface in the three-dimensional model, and marking the pipe wall unit in the three-dimensional model;
[0103] Specifically, the reference surface to be projected is designated in advance, generally a plane parallel or close to parallel to the pipe wall unit, that is, a plane with an angle difference from the surface of the pipe wall unit within a preset angle range, and all the pipe wall units are marked, which can be performed by picking up and color marking, and the reference surface can be provided with multiple reference surfaces, and two or more reference surfaces can facilitate positioning the cable guide pipe from multiple planes.
[0104] The boundary of the marked pipe wall unit is recognized, and a geometric element of the boundary is extracted, the geometric element including a line segment and a circle;
[0105] The boundary of the pipe wall unit can be directly picked up, which is an actual line or plane in the three-dimensional model, and the geometric element of the boundary includes a straight line, a curve and a circle, and the cross section of the circle is generally an ellipse.
[0106] The geometric element corresponding to a length greater than a preset length is screened, and the relative position data between the screened geometric element and the reference surface or the connected structure is determined.
[0107] In the relative position data between the screened geometric element and the connected structure, Figure 3 corresponding to the relative position data between the screened geometric element and the connected structure, Figure 4 which includes the number of anchor beam segments, the relevant parameters for process drawing to guide the manufacture and installation of the anchor beam, such as length, angle, relative position relationship, etc.
[0108] Specifically, the boundary of the surface is obtained and deconstructed, and in the foregoing actual example, a circular element with a diameter greater than 200 mm is screened out, which can be the cross section of the cable guide pipe; a line segment with a length of 1000 mm is screened, which can be the connecting part or position between the cable guide pipe and other structures.
[0109] In actual application of the embodiment, the selection of the reference surface, the identification of the pipe wall unit and the extraction of the element facilitate the extraction of the geometric element of the pipe wall unit, and further determine the relative position data between the geometric element and the connected structure, thereby improving the positioning accuracy of the installation of the core part of the cable guide pipe, and the relative position data in combination with the two-dimensional drawing can provide direct reference for the subsequent installation of the cable guide pipe in the field.
[0110] As shown in Figure 5 and Figure 6 as an optional embodiment of the application, the screening of the geometric element corresponding to a length greater than a preset length, and the determination of the relative position data between the screened geometric element and the reference surface or the connected structure include:
[0111] screening a circle with a diameter greater than a preset diameter, and projecting the screened circle to the reference surface to obtain a projected shape;
[0112] When the circle is an ellipse, it is the long axis of the ellipse, projected on at least two reference surfaces, the reference surfaces are selected as two non-parallel planes, and the reference can be installed from different reference planes.
[0113] Identify the first relative position data of the projection shape relative to the reference surface;
[0114] When selecting the relative position data, several key points are selected on the projection shape, such as the center of the circle and the first relative position data of the reference surface. For other shapes such as rectangles, four vertices are selected, and for straight lines, endpoints and center points are selected. The relative position data can be directly calculated by the tool in the software, such as the measurement module of Catia. The first relative position data includes the distance from the point to the straight line, the distance from the point to the plane, the inclination angle of the line relative to the reference surface, and the inclination angle of the surface relative to the reference surface.
[0115] Select the line segment with a length greater than the preset distance, and pick up the connected structure connected to the end of the line segment;
[0116] The structure connected to the end of the line segment indicates that it may be a connecting part or position between the cable guide pipe and other structures. The name of the connected structure exists in the feature tree of the software (named during modeling).
[0117] Identify the second relative position data of the line segment relative to the connected structure;
[0118] The second position data and the first position data are the same type of data, so the second position data can show the position relationship of the cable guide pipe relative to the connected structure.
[0119] The relative position data includes the first relative position data and the second relative position data.
[0120] As Figure 5 and Figure 6 are the annotation diagrams of the deepening drawings of the adjacent numbered segments, which respectively show the two-dimensional schematic diagram of the position annotation cable guide pipe relative to the bridge tower top and the side (east side), the bridge tower center line, etc. It should be noted that, Figure 5 and Figure 6 are two schematic drawings of batch plotting, the unit of size is millimeter, which is the steel anchor box of Tuojing Bridge cable tower, N2 is the part on the side of concrete beam (M), and the bevel form is subject to the welding process, represents the stirrup steel bar hole and the PBL shear key hole, with a diameter of 60mm, represents the stirrup steel bar hole, with a diameter of 50mm.
[0121] In actual application, by screening the set elements, the circular surface and the length direction line segment of the cable guide pipe can be determined, and then the position relationship with the reference plane is determined based on the circular surface and the line segment respectively, which can be directly marked on the two-dimensional drawing and does not need to be measured manually.
[0122] As an optional embodiment of the present application, the obtaining of the two-dimensional view corresponding to the pipe wall unit with the number based on the pipe wall unit with the number comprises:
[0123] The pipe wall unit is projected according to the set perspective, and the projection result is matched with the number of the corresponding pipe wall unit, so as to obtain the two-dimensional view corresponding to the pipe wall unit with the number.
[0124] Specifically, the set perspective is generally selected as the front view perspective, and the front view drawing of the numbered geometry (pipe wall unit) can be obtained by batch through the CATIA engineering drawing module by means of the CATIA, so as to finally obtain the drawing in the dwg format with the number, and the drawing is batched.
[0125] The above realizes the front view drawing of the pipe wall unit, and the two-dimensional drawing has the number, which is convenient for distinguishing and generating the subsequent deepening drawing.
[0126] When the relative position data is marked in the two-dimensional view, the marking is mainly based on the cable guide pipe, and the relative position data is combined with the two-dimensional view.
[0127] As an optional embodiment of the present application, the three-dimensional model of the bridge tower is pre-established, and the step of pre-establishing the three-dimensional model of the bridge tower comprises:
[0128] Establishing a central axis reference line of the bridge tower;
[0129] Specifically, the central axis reference line is taken as a reference to establish a plurality of bridge tower sections at different heights, and the modeling process can be based on a three-dimensional software, such as the CATIA. At present, the CATIA is used to build the bridge tower section model in a complex structure, which is a known technology. The improvement of the present embodiment is that the bridge tower section is established, and the base model is fitted by splicing a plurality of bridge tower sections.
[0130] The positioning data of the cable guide pipe is imported in the form of a design table, the guide pipe line is generated in each bridge tower section based on the positioning data, the cable guide pipe with a wall thickness is formed in each bridge tower section based on the guide pipe line;
[0131] Specifically, after the positioning data of the cable guide pipe is counted through an Excel table, the cable guide pipe line is automatically drawn in CATIA through a design table, and then all the tower walls are fitted to form the entire steel tower contour model, wherein the positioning data includes length, trend, angle data, and also includes elevation positioning, and the left and right sides and the along-bridge direction side of the bridge tower are distinguished by different letters in the modeling. The guide pipe line is drawn through the positioning data, and then the model contour can be completed by sweeping based on the set wall thickness.
[0132] The cross section of the bridge tower with the cable guide pipe is fitted, and auxiliary partitions and reinforcing ribs are established to obtain the three-dimensional model of the bridge tower.
[0133] Specifically, the tower walls generated by the engineering template matrix are fitted, and finally the partitions and transverse and longitudinal stiffeners are established thereon, and the steel tower model is completed.
[0134] In actual application, the guide pipe can be quickly established through batch import of the design table, and the bridge tower cross section used for final fitting meets the positioning requirements of the cable guide pipe, thereby meeting the subsequent accurate drawing requirements of multiple cable guide pipes.
[0135] As shown in Figure 7 As an optional embodiment of the present application, after the relative position data is marked in the two-dimensional view to obtain the deepened drawing, the following steps are further included:
[0136] The guide cable hole cutting allowance based on the deepened drawing is counted to obtain a two-dimensional allowance, wherein the guide cable hole cutting allowance is the cutting allowance when at least two sections of the cable guide pipe are spliced in the guide cable hole.
[0137] Specifically, in combination with the two-dimensional drawing allowance statistics on site, the statistics can be manually inputted, and since the initial actual cutting of the cable guide pipe is based on the deepened drawing.
[0138] The guide cable hole splicing allowance based on the three-dimensional model of the bridge tower is obtained to obtain a three-dimensional allowance.
[0139] The guide cable hole splicing allowance relates to the actual allowance when the cable guide pipe is spliced in the guide cable hole according to the three-dimensional bridge tower model. The allowance is used for facilitating the welding of the guide cable pipe in the guide cable hole.
[0140] The two-dimensional allowance and the three-dimensional allowance are compared, and a scrap management database is constructed according to the comparison result.
[0141] Specifically, the two-dimensional allowance and the three-dimensional allowance are compared, the two-dimensional allowance and the three-dimensional allowance of the cable guide pipe at the same height are corresponded, when the allowance difference is too large, the cutting optimization basis can be provided for the subsequent two-dimensional allowance, and after the cutting of the same batch is completed, the allowance can be preliminarily controlled, and the unified allocation of the insufficient allowance is facilitated.
[0142] When the embodiment is applied in practice, by establishing the excess material management database, that is, the Catalog (product directory) excess material management system, unnecessary excess material and potential causes of waste material can be found, so that measures (such as optimizing the two-dimensional allowance, reducing, or utilizing waste material) can be taken to reduce material waste and improve overall efficiency.
[0143] As an optional embodiment of the application, the part guide method for cable guide pipe perforation further comprises:
[0144] Based on the wall plate unit, the virtual fixing of the angle template is performed in advance;
[0145] Specifically, the spatial positioning of the small cross rib and the wall plate unit is realized through the virtual fixing of the angle template, the angle template is fixed in advance based on the cross rib (partition) position line on the parts of the wall plate unit, the position accuracy and the firm fixing of the angle template are ensured, then the positioning cross rib is assembled along the cross rib position line on the wall plate, and the spatial assembly angle of the wall plate unit is controlled through the angle template.
[0146] Based on the virtually fixed angle template, the wall plate unit is overlapped with the concrete formwork model, and the overlapping error therebetween is detected;
[0147] Specifically, after the virtual fixing of the angle template, the wall plate unit is assembled and combined with the actual use, and is overlapped with the concrete formwork model, the overlapping error is based on the set positioning points, the positioning points can be set based on the angle sample, and the overlapping error is manifested as the distance difference after overlapping.
[0148] The position of the angle template for virtual fixing is adjusted according to the overlapping error, until the overlapping error meets the preset error accuracy.
[0149] Generally, the actual-theoretical error distance is required to be less than 0.5 mm, when the actual-theoretical error distance is greater than or equal to 0.5 mm, the distance of the angle template relative to the cross rib position line should be adjusted, and finally the overlapping error meets the preset error accuracy.
[0150] When the guide wall plate unit is reorganized, a boundary extraction script is created to reorganize the system line and the outer wall extraction line of the steel tower, which is a preparation for exporting the white drawing. The white drawing is obtained by batch plotting, and the objects recognized by the batch plotting script are the outer contour lines. The system line and the outer contour line are both projection objects, so they need to be reorganized. The system line can be understood as a guide pipe line, and the intersection of the system line and the outer wall plate needs to be reorganized here. After reorganizing with the outer contour, the complete white drawing is exported. At this time, the white drawing contains not only the outer contour but also the hole points of the guide pipe for two-dimensional marking, which facilitates the two-dimensional positioning marking of the marking personnel and avoids the need for designers to calculate the positioning points one by one according to the design principles.
[0151] In actual application, by virtually fixing the angle sample plate and coinciding it with the wall plate unit and the concrete formwork model (the formwork model is a concrete model, and the concrete is wrapped outside the bridge tower), the coincidence error between the two can be accurately detected. Virtual fixing and adjustment before actual construction can avoid rework or material waste caused by errors. After confirming that the position of the angle sample plate is appropriate, actual construction can be carried out, which can significantly improve resource utilization efficiency. Through computer simulation and virtual fixing, the best construction scheme can be quickly found to avoid trial and error on site, thereby saving construction time and improving work efficiency. By detecting the coincidence error and adjusting it, problems or defects in actual installation can be found in advance to promote the optimization and perfection of the installation of the bridge tower where the guide pipe is located.
[0152] As shown in Figure 8 The present application also provides a plate part guide system 200 for guide pipe perforation, which applies the plate part guide method for guide pipe perforation as described in the above embodiment, and includes:
[0153] The cutting module 100 is used to cut the guide pipe in the three-dimensional model of the bridge tower and the tower wall where the guide pipe is located as a whole to obtain a pipe wall unit;
[0154] The numbering module 210 is used to name the pipe wall unit based on different parts and nodes of the bridge tower to obtain the number corresponding to the pipe wall unit;
[0155] The acquisition module 220 is used to acquire a two-dimensional view corresponding to the pipe wall unit with the number based on the pipe wall unit with the number;
[0156] The extraction module 230 is used to extract the relative position data of the pipe wall unit in the three-dimensional model;
[0157] The marking module 240 is used to mark the relative position data in the two-dimensional view to obtain a deepened drawing, which is used to guide on-site processing and manufacturing.
[0158] The specific implementation of the embodiment can refer to the corresponding implementation method described above, and will not be described here.
[0159] As shown in Figure 9 An electronic device 300 provided by the embodiment of the application, comprising a memory 310 and a processor 320; the memory 310 is used for storing a computer program; the processor 320 is used for realizing the part guide drawing method for cable guide pipe perforation as described above when the computer program is executed.
[0160] As shown in Figure 9 That is to say, an electronic device 300, comprising a memory 310 and a processor 320 coupled to the memory 310; the memory 310 is configured to store a computer program; the processor 320 is configured to perform the following operations when the computer program is executed:
[0161] The cable guide pipe in the three-dimensional model of the bridge tower and the tower wall where the cable guide pipe is located are cut as a whole to obtain a pipe wall unit;
[0162] Based on different parts and nodes of the bridge tower, the pipe wall unit is named to obtain a number corresponding to the pipe wall unit;
[0163] Based on the pipe wall unit with the number, a two-dimensional view corresponding to the pipe wall unit with the number is obtained;
[0164] The relative position data of the pipe wall unit in the three-dimensional model is extracted;
[0165] The relative position data is labeled in the two-dimensional view to obtain a deepened drawing, and the deepened drawing is used to guide on-site processing and manufacturing.
[0166] A computer readable storage medium provided by the embodiment of the application, the storage medium stores a computer program, and when the computer program is executed by a processor, the part guide drawing method for cable guide pipe perforation as described above is realized.
[0167] That is to say, a non-volatile computer readable storage medium, the storage medium stores a computer program, and when the computer program is executed by a processor, the processor performs the following operations:
[0168] The cable guide pipe in the three-dimensional model of the bridge tower and the tower wall where the cable guide pipe is located are cut as a whole to obtain a pipe wall unit;
[0169] Based on different parts and nodes of the bridge tower, the pipe wall unit is named to obtain a number corresponding to the pipe wall unit;
[0170] Based on the pipe wall unit with the number, a two-dimensional view corresponding to the pipe wall unit with the number is acquired;
[0171] The relative position data of the pipe wall unit in the three-dimensional model is extracted;
[0172] The relative position data is marked in the two-dimensional view, and a deepening drawing is obtained, which is used to guide on-site processing and manufacturing.
[0173] Those skilled in the art can understand that all or part of the processes in the above-mentioned embodiment methods can be completed by a computer program instructing related hardware. The program can be stored in a non-volatile computer readable storage medium, and when the program is executed, the processes of the above-mentioned embodiments can be included. In each embodiment of the present application, any reference to memory, storage, database or other medium can include non-volatile and / or volatile memory. Non-volatile memory can include read-only memory (ROM), programmable ROM (PROM), electrically programmable ROM (EPROM), electrically erasable programmable ROM (EEPROM) or flash memory. Volatile memory can include random access memory (RAM) or external cache memory. As an illustration but not limitation, RAM is available in various forms, such as static RAM (SRAM), dynamic RAM (DRAM), synchronous DRAM (SDRAM), double data rate SDRAM (DDR SDRAM), enhanced SDRAM (ESDRAM), synchronous link (Synchlink) DRAM (SLDRAM), memory bus (Rambus) direct RAM (RDRAM), direct memory bus dynamic RAM (DRDRAM), and memory bus dynamic RAM (RDRAM), etc.
[0174] The above is only a specific embodiment of the present application, which enables those skilled in the art to understand or implement the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
[0175] Although the present application is disclosed as above, the protection scope of the present application is not limited to this. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present application, and these changes and modifications will fall within the protection scope of the present application.
Claims
1. A method for drawing parts for cable guide pipe perforation, characterized in that: include: The three-dimensional model of the bridge tower is pre-established, and the steps of pre-establishing the three-dimensional model of the bridge tower include: Establishing a central axis reference line of the bridge tower; Taking the central axis reference line as a reference, establishing multiple bridge tower sections at different heights; Importing the positioning data of the cable conduit in the form of a design table, generating a conduit line in each of the bridge tower sections based on the positioning data, and performing sweeping based on the conduit line to form the cable conduit with a thick wall in each of the bridge tower sections; Fitting a plurality of the bridge tower sections with the cable guide tubes, and establishing auxiliary partitions and reinforcing ribs to obtain the three-dimensional model of the bridge tower; The cable conduit tube and the tower wall where the cable conduit tube is located in the three-dimensional model of the bridge tower are integrally cut to obtain a tube wall unit; the cable conduit tube and the tower wall where the cable conduit tube is located in the three-dimensional model of the bridge tower are integrally cut to obtain a tube wall unit, including: Determining a corresponding section division template according to the type of the anchor box in the three-dimensional model; querying the three-dimensional model according to the cross-section partitioning template to determine cross-sections of all the anchor boxes; Determining a cutting range of the pipe wall unit based on the pipeline identifier of the cable conduit and the cross section; Cutting the three-dimensional model according to the cutting range to obtain the pipe wall unit, wherein the pipe wall unit includes a wall plate unit; The pipe wall units are named based on different parts and nodes of the bridge tower to obtain corresponding numbers of the pipe wall units. The naming of the pipe wall units based on different parts and nodes of the bridge tower to obtain corresponding numbers of the pipe wall units includes: Determine the parts included in the pipe wall unit, and obtain the installation locations and connection nodes of the parts; Obtaining the serial number of the cross-section division template corresponding to the pipe wall unit; Determining a number corresponding to the pipe wall unit based on the serial number, the installation location, and the connection node; Based on the pipe wall unit with the number, acquiring a two-dimensional view corresponding to the pipe wall unit with the number; The acquiring, based on the pipe wall unit with the number, a two-dimensional view corresponding to the pipe wall unit with the number comprises: Projecting the pipe wall unit according to a set viewing angle, and matching the projection result with the number of the corresponding pipe wall unit to obtain the two-dimensional view corresponding to the pipe wall unit with the number; Extracting relative position data of the pipe wall unit in the three-dimensional model; The extracting the relative position data of the pipe wall unit in the three-dimensional model includes: Acquire a reference surface in the three-dimensional model, and mark the pipe wall unit in the three-dimensional model; Identifying the marked boundary of the pipe wall unit and extracting geometric elements of the boundary, wherein the geometric elements include line segments and circles; screening the geometric elements whose corresponding lengths are greater than a preset length, and determining the relative position data between the screened geometric elements and a reference surface or a connected structure; The relative position data are marked correspondingly in the two-dimensional view to obtain a detailed drawing, which is used to guide on-site processing and manufacturing.
2. The part drawing method for cable conduit perforation according to claim 1, characterized in that: The screening of the geometric elements having a corresponding length greater than a preset length, and determining the relative position data between the screened geometric elements and a reference surface or a connected structure includes: screening the circles having diameters larger than a preset diameter, and projecting the screened circles onto the reference surface to obtain a projected shape; identifying first relative position data of the projected shape relative to the reference surface; screening the line segments whose lengths are greater than a preset distance, and picking up the connected structures connected to the ends of the line segments; identifying second relative position data of the line segment relative to the connected structure; The relative position data includes first relative position data and second relative position data.
3. The part drawing method for cable conduit perforation according to claim 1, characterized in that: After the relative position data is marked in the two-dimensional view to obtain a detailed drawing, the method further includes: Counting the cable guide hole cutting allowance based on the detailed drawing to obtain a two-dimensional allowance, wherein the cable guide hole cutting allowance is the cutting allowance when at least two sections of the cable guide tube are spliced in the cable guide hole; Obtaining a splicing margin of the cable guide hole based on the three-dimensional model of the bridge tower to obtain a three-dimensional margin; The two-dimensional margin and the three-dimensional margin are compared, and a surplus material management database is constructed according to the comparison result.
4. The part drawing method for cable conduit perforation according to claim 1, characterized in that: The part drawing method for cable conduit perforation further includes: Based on the wall panel unit, the angle template is virtually fixed in advance; Based on the virtually fixed angle template, the wall panel unit is overlapped with the concrete formwork model, and the overlap error between the two is detected; The position of the angle template for virtual fixing is adjusted according to the overlap error until the overlap error meets the preset error accuracy.
5. A plate-type parts drawing system for cable conduit perforation, characterized in that: The plate-type part drawing method for cable conduit perforation according to any one of claims 1 to 4 comprises: A cutting module, used for integrally cutting the cable guide tube and the tower wall where the cable guide tube is located in the three-dimensional model of the bridge tower to obtain a tube wall unit; a numbering module, configured to name the pipe wall units based on different parts and nodes of the bridge tower, and obtain numbers corresponding to the pipe wall units; an acquisition module, configured to acquire, based on the pipe wall unit with the number, a two-dimensional view corresponding to the pipe wall unit with the number; An extraction module, configured to extract relative position data of the pipe wall unit in the three-dimensional model; The marking module is used to mark the relative position data in the two-dimensional view to obtain a detailed drawing, and the detailed drawing is used to guide on-site processing and manufacturing.
Citation Information
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