Preparation method of whole oat zongzi

Through the preparation method of whole oat rice dumplings, the combination of oat rice and dry oatmeal is used to solve the taste and nutritional value of traditional rice dumplings, and efficient and rich rice dumpling preparation is achieved to meet the dietary needs of modern people.

CN119257210AInactive Publication Date: 2025-01-07BAICHENG ACAD OF AGRI SCI
View PDF 6 Cites 0 Cited by

Patent Information

Application Number
CN202411808097.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-01-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional rice dumplings have a relatively sticky taste and are of low nutritional value, making it difficult to meet the needs of modern people for dietary nutrition and health care.

Method used

The preparation method of whole oat rice dumplings is adopted, and the preparation efficiency and nutritional value of rice dumplings are achieved by soaking oat rice and dry oatmeal, and the special equipment is used to realize quantitative partitioning and automatic wrapping of fillings, which improves the preparation efficiency and nutritional value of rice dumplings.

Benefits of technology

The prepared whole oat rice dumplings have rich taste and high nutritional value, which is suitable for all groups and has high preparation efficiency, enriching the types and nutritional value of rice dumplings.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119257210A_ABST
    Figure CN119257210A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of food processing, in particular to a preparation method of whole-oat rice dumplings, preparation equipment of the whole-oat rice dumplings is adopted, the equipment comprises a support, a soaking tank used for soaking oat grains is fixedly installed at the top of the support, and a plurality of net cylinders are fixedly installed in the soaking tank in the circumferential direction; a base plate is further fixedly installed on the support, a material plate is rotationally connected to the base plate, a plurality of material grooves are formed in the material plate in the circumferential direction, material openings matched with the material grooves are formed in the bottom of the base plate in the circumferential direction, and a plurality of vertical material barrels are fixed to the positions, corresponding to the net barrels, of the bottom of the soaking tank. And a plurality of material holes communicated with the plurality of material barrels are formed in the bottom of the soaking tank. According to the method, the processes of soaking the oatmeal grains and uniformly mixing the oatmeal grains with the dry oatmeal grains can be completed, the oatmeal grains and the dry oatmeal grains are quantitatively subpackaged, the stuffing can be quantitatively stuffed into the mixture, the preparation efficiency is high, the yield is high, and the prepared whole-oat rice dumplings are high in nutritional value and rich in taste.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of food processing, in particular to a preparation method of a whole oatmeal rice dumpling. Background Art

[0002] Zongzi is a kind of food made of glutinous rice wrapped in bamboo leaves and steamed. It has a history of more than 2,000 years and has a wide variety of styles. It is a traditional festival food of the Han nationality during the Dragon Boat Festival. It is said that it was spread to commemorate Qu Yuan and is deeply loved by people. In the production of traditional zongzi, glutinous rice is the main ingredient, and the taste is relatively sticky, which is a pity. Oatmeal and oat rice have high nutritional value and high protein content among cereal crops. Oats can effectively reduce cholesterol in the human body. Regular consumption can improve blood circulation for middle-aged and elderly people and play a positive role in preventing cardiovascular and cerebrovascular diseases.

[0003] Therefore, how to use oatmeal rice and oatmeal to prepare rice dumplings has high research value. It can not only change the taste of traditional rice dumplings and enrich the types of rice dumplings, but also improve the nutritional value of rice dumplings. It is suitable for the dietary nutrition and health care needs of various groups of people and is convenient to eat. Summary of the invention

[0004] In view of the above problems, the present invention provides a method for preparing whole oatmeal rice dumplings, which can complete the soaking of oatmeal rice and the uniform mixing process with dry oatmeal flakes, quantitative packaging, and can also quantitatively stuff fillings into the mixture, has high preparation efficiency and large output, and the prepared whole oatmeal rice dumplings have high nutritional value and rich taste.

[0005] To solve the above problems, the technical solution adopted by the present invention is: A method for preparing whole oatmeal rice dumplings is prepared by using a whole oatmeal rice dumpling preparation device, the device comprising a bracket, a soaking tank for soaking oatmeal rice is fixedly installed on the top of the bracket, a plurality of net cylinders are fixedly installed in the soaking tank in the circumferential direction, a bottom plate is also fixedly installed on the bracket, a material tray is rotatably connected to the bottom plate, the material tray is provided with a plurality of material troughs in the circumferential direction, a material opening matched with the plurality of material troughs is provided in the circumferential direction at the bottom of the bottom plate, a plurality of vertical material cylinders are fixed at the positions corresponding to the plurality of net cylinders at the bottom of the soaking tank The top of the soaking tank is provided with a plurality of material holes connecting a plurality of material barrels and a plurality of mesh cylinders, and an opening and closing assembly for synchronously opening and closing a plurality of material holes is also installed at the bottom of the soaking tank, a spherical mixing box is connected in series to the top of the material barrel, and an air flow conveying pipe is connected to the side wall of the spherical mixing box, and the air flow conveying pipe uses gas to blow dry oatmeal flakes, and a heating sleeve is provided on the outer wall of the material barrel, and the bottom of the material barrel contacts the upper surface of the material tray, and a plurality of material pipes corresponding to the material trough and capable of being lifted and lowered are installed above the material tray, and the plurality of material pipes are filled with fillings, and a filling dispensing mechanism is installed at the bottom of the material pipes; The specific steps of preparing whole oatmeal rice dumplings using the preparation equipment of whole oatmeal rice dumplings are as follows: S1. Put 10-15 catties of oatmeal into multiple net cylinders, pour clean water into the soaking tank to cover the oatmeal, soak for 20-24 hours, and change the water 3-4 times during the period; S2. After the soaking is completed, the water in the soaking tank is drained, and the opening and closing components are opened to allow the oatmeal in the multiple mesh cylinders to flow into the barrel through the material holes. At the same time, the dry oatmeal is blown by gas through the air flow conveying pipe. The blown dry oatmeal is mixed with the falling oatmeal in the spherical mixing box, and finally the barrel is filled, with 10-15 catties of oatmeal and 1-2 catties of dry oatmeal; S3, start the heating sleeve to heat the mixture in the barrel, so that the wet oatmeal and dry oatmeal are in a viscous state; S4, the material tray rotates to the corresponding material trough position, the mixed material flows into the material trough and fills it, and then turns away from the material trough, closes the barrel, and quantitative filling can be achieved. The material trough filled with the mixed material is turned to the corresponding material pipe position, the material pipe is lowered and inserted into the mixed material, and the quantitative filling is stuffed into the mixed material through the filling filling mechanism; S5, the mixed material stuffed with the filling rotates with the material tray, and with the cooperation of the bottom plate, it rolls, wraps the filling, and then turns to the material port and falls off; S6. Wrap the fallen mixture with rice leaves and tie them up to complete the preparation of the whole oatmeal rice dumplings, put them into a cooking pot, turn to low heat and cook for 2-2.5 hours after boiling, turn off the heat, soak the rice dumplings for 5-8 hours, and then turn on the heat and cook for 1.5-3 hours until the cooking is completed.

[0006] Preferably, the temperature of the clean water in the soaking tank is controlled at 10-12°C.

[0007] Preferably, a water inlet pipe and a water outlet pipe are respectively connected to both sides of the bottom of the soaking tank.

[0008] Preferably, the opening and closing assembly includes a sealing disk rotatably connected to the bottom of the soaking tank, the circumferential disk edges of the sealing disk extend into and close the multiple material holes, the circumferential disk edges of the sealing disk are also provided with multiple connecting holes adapted to the material holes, and a first motor that can drive the sealing disk to rotate is installed at the bottom of the soaking tank.

[0009] Preferably, a mixing shaft is horizontally placed in the spherical mixing box, a plurality of mixing rods are fixed to the circumferential side walls of the mixing shaft, a mounting plate is fixedly connected between the plurality of spherical mixing boxes, and a transmission assembly is installed in the mounting plate that can synchronously drive the plurality of mixing shafts to rotate.

[0010] Preferably, the transmission assembly includes a transmission cavity arranged in the center of the mounting plate, a second motor is installed at the bottom of the mounting plate, the output end of the second motor extends into the transmission cavity and is fixed with a first bevel gear, the ends of the plurality of mixing shafts extend into the transmission cavity and are fixed with a second bevel gear, and the first bevel gear and the second bevel gear are meshed.

[0011] Preferably, a third motor is installed at the bottom of the chassis, and an output end of the third motor is fixedly connected to the material tray.

[0012] Preferably, a pair of cylinders are fixedly mounted on the bottom of the mounting plate, a lifting plate is fixed to the telescopic ends of the cylinders, and the plurality of material pipes are fixedly connected to the circumferential side walls of the lifting plate via connecting arms.

[0013] Preferably, the filling dispensing mechanism includes a rotating shaft rotatably connected to the bottom pipe opening of the material tube, a semicircular scraper ball is fixed on the rotating shaft, the circumferential side walls of the semicircular scraper ball all abut against the pipe opening, and a driving component that can drive the rotating shaft to rotate is also installed in the bottom pipe opening.

[0014] Preferably, the drive assembly includes an installation cavity arranged in the side wall of the bottom pipe mouth, an electric push rod is installed in the installation cavity, a rack is fixed to the telescopic end of the electric push rod, the rear end of the rotating shaft extends into the installation cavity and is fixed with a first gear, a second gear is rotatably connected to the installation cavity above the first gear, the first gear is meshed with the second gear, and the second gear is meshed with the rack.

[0015] The beneficial effects of the present invention are: (1) Multiple net cylinders and soaking tanks are installed, oatmeal is placed in each of the net cylinders, clean water is injected into the soaking tank through the water inlet pipe to cover the oatmeal, and the oatmeal is soaked for 20-24 hours. During this period, the water is changed 3-4 times and discharged through the water outlet pipe. Multiple portions of oatmeal can be soaked simultaneously.

[0016] (2) After the soaking is completed, the water in the soaking tank is drained, and the opening and closing components are opened to allow the oatmeal in the multiple mesh cylinders to flow into the barrel through the material holes. At the same time, the dry oatmeal is blown by gas through the airflow conveying pipe, and the multiple mixing shafts are synchronously driven to rotate through the transmission component, and then the multiple mixing rods are driven to rotate. The blown dry oatmeal is mixed with the falling oatmeal in the spherical mixing box, and finally the barrel is filled. 10-15 kilograms of oatmeal is matched with 1-2 kilograms of dry oatmeal. The heating sleeve is started to heat the mixture in the barrel, so that the wet oatmeal and dry oatmeal are in a viscous state, and the pretreatment process of the oatmeal and dry oatmeal is realized, and the oatmeal and dry oatmeal are divided into multiple barrels.

[0017] (3) By installing a material tray, a material trough, a material tube, a filling material dispensing mechanism and a material port, the material tray rotates to turn the multiple material troughs to the corresponding multiple material barrel positions, the mixed material in the material barrel flows into the material trough and fills it, then turns away from the material trough, closes the material barrel, and repeatedly rotates back and forth to achieve quantitative dispensing. The material trough filled with the mixed material is turned to the corresponding material tube position, the material tube is lowered and inserted into the mixed material, and a quantitative amount of filling is stuffed into the mixed material through the filling material dispensing mechanism. The stuffed mixed material rotates with the material tray and is rolled with the cooperation of the bottom plate. After wrapping the filling, it is turned to the material port position and falls, thereby realizing the process of automatically wrapping the filling with the mixed material. The preparation efficiency is high, and the processing process of multiple zong materials can be completed at one time.

[0018] (4) The whole oatmeal rice dumplings prepared by the equipment and method are made by combining oatmeal rice and dry oatmeal flakes, so that the rice dumpling meat has a richer taste, is lightly sticky and chewy, and is more delicious when stuffed with fillings, thereby enriching the variety of rice dumplings and having high nutritional value. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A top perspective view of the present invention; Figure 2 A bottom-up stereogram of the present invention; Figure 3 is a cross-sectional view of the present invention; Figure 4 This is a three-dimensional schematic diagram of the lifting plate proposed by the present invention; Figure 5 It is a three-dimensional schematic diagram of the barrel proposed by the present invention; Figure 6 It is a cross-sectional schematic diagram of the material pipe proposed by the present invention; Figure 7 This is a schematic diagram of the structure of the driving assembly proposed by the present invention; Figure 8 for Figure 3 A schematic diagram of the enlarged structure in FIG.

[0020] In the figure: 1. soaking tank; 2. mesh cylinder; 3. water inlet pipe; 4. water outlet pipe; 5. bracket; 6. chassis; 7. material tray; 8. material barrel; 9. heating sleeve; 10. material trough; 11. air flow conveying pipe; 12. lifting plate; 13. material pipe; 14. cylinder; 15. semicircular scraper ball; 16. spherical mixing box; 17. material port; 18. third motor; 19. mounting plate; 20. second motor; 21. first motor; 22. sealing disk; 23. material hole; 24. mixing rod; 25. mixing shaft; 26. first bevel gear; 27. transmission chamber; 28. rotating shaft; 29. ​​mounting chamber; 30. electric push rod; 31. rack; 32. second gear; 33. first gear. DETAILED DESCRIPTION

[0021] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific implementation disclosed below.

[0022] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.

[0023] Reference Figure 1-Figure 8 A method for preparing whole oatmeal rice dumplings is prepared by a whole oatmeal rice dumpling preparation device, the device comprising a bracket 5, a soaking tank 1 for soaking oatmeal rice is fixedly installed on the top of the bracket 5, a plurality of net cylinders 2 are fixedly installed in the circumferential direction in the soaking tank 1, a water inlet pipe 3 and a water outlet pipe 4 are respectively connected to the bottom two sides of the soaking tank 1, the plurality of net cylinders 2 are filled with oatmeal rice, clean water is injected into the soaking tank 1 through the water inlet pipe 3 to cover the oatmeal rice, and the rice is soaked for 24 hours, during which the water is changed 4 times, and the changed water is discharged through the water outlet pipe 4, so that multiple portions of oatmeal rice can be soaked simultaneously.

[0024] A chassis 6 is also fixedly mounted on the bracket 5, and a material tray 7 is rotatably connected to the chassis 6. The material tray 7 is provided with a plurality of material troughs 10 in the circumferential direction, and a material port 17 cooperating with the plurality of material troughs 10 is provided at the bottom of the chassis 6 in the circumferential direction. The bottom of the barrel 8 contacts the upper surface of the material tray 7, and a third motor 18 is mounted at the bottom of the chassis 6. The output end of the third motor 18 is fixedly connected to the material tray 7. The third motor 18 is started to drive the material tray 7 to rotate, and the plurality of material troughs 10 are turned to the positions corresponding to the plurality of material barrels 8. The mixed material in the barrels 8 flows into the material trough 10 and fills it, and then the material trough 10 is turned away, and the barrel 8 is closed. The quantitative packaging can be realized by reciprocating for multiple times. The capacity of the material trough 10 is one pound.

[0025] The technical solution further optimized in this embodiment is that a plurality of vertical material barrels 8 are fixed at the positions corresponding to the plurality of mesh cylinders 2 at the bottom of the soaking tank 1, a plurality of material holes 23 connecting the plurality of material barrels 8 and the plurality of mesh cylinders 2 are provided at the bottom of the soaking tank 1, an opening and closing assembly for synchronously opening and closing the plurality of material holes 23 is also installed at the bottom of the soaking tank 1, the opening and closing assembly includes a sealing disk 22 rotatably connected to the bottom of the soaking tank 1, the circumferential disk edges of the sealing disk 22 extend into and close the plurality of material holes 23, the circumferential disk edges of the sealing disk 22 are also provided with a plurality of connecting holes adapted to the material holes 23, a first motor 21 capable of driving the sealing disk 22 to rotate is installed at the bottom of the soaking tank 1, the first motor 21 is started to drive the sealing disk 22 to rotate, so that the plurality of connecting holes are rotated to the positions corresponding to the plurality of material holes 23, the material holes 23 are opened, and the oatmeal rice in the plurality of mesh cylinders 2 flows into the material barrel 8 through the material holes 23.

[0026] The top of the barrel 8 is connected in series with a spherical mixing box 16, and the side wall of the spherical mixing box 16 is connected with an air flow conveying pipe 11, and the air flow conveying pipe 11 uses gas to blow dry oatmeal. A mixing shaft 25 is horizontally placed in the spherical mixing box 16, and a plurality of groups of mixing rods 24 are fixed to the circumferential side walls of the mixing shaft 25. A mounting plate 19 is fixedly connected between the plurality of spherical mixing boxes 16, and a transmission assembly that can synchronously drive the plurality of mixing shafts 25 to rotate is installed in the mounting plate 19. The transmission assembly includes a transmission cavity 27 arranged in the center of the mounting plate 19, and a bottom of the mounting plate 19 is installed. The second motor 20, the output end of the second motor 20 extends into the transmission cavity 27 and is fixed with a first bevel gear 26, the ends of the multiple mixing shafts 25 all extend into the transmission cavity 27 and are fixed with second bevel gears, the first bevel gear 26 and the second bevel gear are meshed, the second motor 20 is started, the first bevel gear 26 is driven to rotate, and then the multiple mixing shafts 25 are synchronously driven to rotate through the multiple second bevel gears, and then the multiple mixing rods 24 are driven to rotate, acting on the blown dry oatmeal and the falling wet oatmeal, so that they are continuously and evenly mixed in the spherical mixing box 16.

[0027] The outer wall of the barrel 8 is covered with a heating sleeve 9, which is started to heat the mixture in the barrel 8, so that the wet oatmeal and dry oatmeal are in a viscous state, thereby realizing the pretreatment process of the oatmeal and dry oatmeal, which is convenient for subsequent filling wrapping.

[0028] A plurality of material pipes 13 corresponding to the material troughs 10 and capable of being raised and lowered are installed above the material tray 7, a pair of cylinders 14 are fixedly installed at the bottom of the mounting plate 19, a lifting plate 12 is fixed to the telescopic end of the cylinder 14, and the plurality of material pipes 13 are fixedly connected to the circumferential side wall of the lifting plate 12 through connecting arms, the plurality of material pipes 13 are filled with fillings, and a filling dispensing mechanism is installed at the bottom of the material pipes 13.

[0029] Specifically, the filling dispensing mechanism includes a rotating shaft 28 rotatably connected to the bottom nozzle of the material tube 13, a semicircular scraper 15 is fixed on the rotating shaft 28, the circumferential side walls of the semicircular scraper 15 are in contact with the nozzle, and a driving component that can drive the rotating shaft 28 to rotate is also installed in the bottom nozzle, and the driving component includes a mounting cavity 29 arranged in the side wall of the bottom nozzle, an electric push rod 30 is installed in the mounting cavity 29, a rack 31 is fixed to the telescopic end of the electric push rod 30, and the rear end of the rotating shaft 28 extends into the mounting cavity 29. A first gear 33 is fixed thereto, and a second gear 32 is rotatably connected thereto above the first gear 33 in the mounting cavity 29. The first gear 33 meshes with the second gear 32, and the second gear 32 meshes with the rack 31. The electric push rod 30 is started to drive the rack 31 to move downward, and the first gear 33 is driven to rotate through the second gear 32, and then the semicircular scraper 15 is driven to rotate 180° through the rotating shaft 28. The semicircular scraper 15 rotates into the pipe mouth, scrapes the filling at the pipe mouth, and the filling falls into the filling groove under the action of its own weight.

[0030] The specific steps of preparing whole oatmeal rice dumplings using the whole oatmeal rice dumplings equipment of the present application are as follows: S1, 10-15 catties of oats are loaded into multiple net tubes 2, clean water is injected into the soaking tank 1 to cover the oats, the temperature of the clean water is controlled at 10-12 ° C, soak for 20-24 hours, and change the water 3-4 times during the period; S2. After the soaking is finished, the water in the soaking tank 1 is drained, and the opening and closing assembly is opened to allow the oatmeal in the plurality of mesh cylinders 2 to flow into the barrel 8 through the material holes 23. At the same time, the dry oatmeal is blown by gas through the air flow conveying pipe 11. The blown dry oatmeal is mixed with the falling oatmeal in the spherical mixing box 16, and finally the barrel 8 is filled with 10-15 catties of oatmeal and 1-2 catties of dry oatmeal; S3, start the heating sleeve 9 to heat the mixed material in the barrel 8, so that the wet oatmeal and dry oatmeal are in a viscous state; S4, the material tray 7 rotates to the position corresponding to the material trough 10, the mixed material flows into the material trough 10 and fills it, and then turns away from the material trough 10, closes the barrel 8, and quantitative filling can be achieved. The material trough 10 filled with the mixed material rotates to the position corresponding to the material pipe 13, and the material pipe 13 descends and is inserted into the mixed material, and a quantitative filling is stuffed into the mixed material through the filling filling mechanism; S5, the mixed material stuffed with the filling rotates with the material tray 7, and is rolled with the cooperation of the bottom plate 6, wraps the filling and then turns to the material port 17 and falls; S6. Wrap the fallen mixture with rice leaves and tie them up to complete the preparation of the whole oatmeal rice dumplings, put them into a cooking pot, turn to low heat and cook for 2-2.5 hours after boiling, turn off the heat, soak the rice dumplings for 5-8 hours, and then turn on the heat and cook for 1.5-3 hours until the cooking is completed.

[0031] Oats are loaded into multiple net tubes 2, and clean water is injected into the soaking tank 1 through the water inlet pipe 3 to cover the oats. The oats are soaked for 24 hours, during which the water is changed 4 times and discharged through the water outlet pipe 4. Multiple portions of oats can be soaked simultaneously.

[0032] After the soaking is completed, the water in the soaking tank 1 is drained, and the first motor 21 is started to drive the sealing disk 22 to rotate, so that the multiple connecting holes are rotated to the corresponding positions of the multiple material holes 23, and the material holes 23 are opened. The oatmeal in the multiple mesh cylinders 2 flow into the barrel 8 through the material holes 23, and at the same time, the dry oatmeal is blown by gas through the air flow conveying pipe 11, and the second motor 20 is started to drive the first bevel gear 26 to rotate, and then the multiple mixing shafts 25 are synchronously driven to rotate through the multiple second bevel gears, and then the multiple mixing rods 24 are driven to rotate, which act on the blown dry oatmeal and the falling wet oatmeal, so that they are continuously mixed and uniformly in the spherical mixing box 16, and finally the barrel 8 is filled, 10 kilograms of oatmeal is matched with 1 kilogram of dry oatmeal, and the heating sleeve 9 is started to heat the mixture in the barrel 8, so that the moist oatmeal and dry oatmeal are in a viscous state, realizing the pretreatment process of the oatmeal and dry oatmeal, and then loaded into multiple barrels 8.

[0033] The third motor 18 is started to drive the material tray 7 to rotate, and the multiple material troughs 10 are rotated to the positions corresponding to the multiple barrels 8. The mixed material in the barrels 8 flows into the material troughs 10 and fills them up, and then the material troughs 10 are turned away, and the barrels 8 are closed. After multiple reciprocating rotations, quantitative packaging can be achieved. The material troughs 10 filled with the mixed material are rotated to the positions corresponding to the material pipes 13, and the cylinders 14 are started to drive the lifting plate 12 to descend, and then synchronously drive the multiple material pipes 13 to descend and insert into the mixed material. At this time, the semicircular scraper 15 is in a state of protruding from the pipe mouth (such as Figure 6 The filling groove can be inserted into the mixture, and the electric push rod 30 can be started to drive the rack 31 to move downward, and the first gear 33 can be driven to rotate through the second gear 32, and then the semicircular scraper 15 can be driven to rotate 180° through the rotating shaft 28. The semicircular scraper 15 can be turned into the pipe mouth to scrape the filling at the pipe mouth, and the filling falls into the filling groove under the action of its own weight. The material tube 13 rises, and the mixture stuffed with the filling continues to rotate with the material plate 7, and is rolled with the cooperation of the bottom plate 6, and then the filling is wrapped and transferred to the material port 17 and falls, thereby realizing the process of automatic wrapping of the mixture with the filling, with high preparation efficiency, and completing the processing process of multiple zongzi meats at one time.

[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A method for preparing whole oatmeal rice dumplings, characterized in that: The whole oat rice dumplings are prepared using a preparation device, the device comprising a support (5), a soaking tank (1) for soaking oat rice being fixedly mounted on the top of the support (5), a plurality of net cylinders (2) being fixedly mounted in the soaking tank (1) in the circumferential direction, a bottom plate (6) being fixedly mounted on the support (5), a material tray (7) being rotatably connected to the bottom plate (6), the material tray (7) being provided with a plurality of material troughs (10) in the circumferential direction, a material port (17) cooperating with the plurality of material troughs (10) being provided at the bottom of the bottom plate (6) in the circumferential direction, a plurality of vertical material cylinders (8) being fixed at the positions corresponding to the plurality of net cylinders (2), and a plurality of material cylinders (8) being connected to the bottom of the soaking tank (1) ) and a plurality of mesh cylinders (2), an opening and closing assembly for synchronously opening and closing the plurality of material holes (23) is also installed at the bottom of the soaking tank (1), a spherical mixing box (16) is connected in series to the top of the material cylinder (8), a gas flow conveying pipe (11) is connected to the side wall of the spherical mixing box (16), and the gas flow conveying pipe (11) uses gas to blow dry oatmeal, the outer wall of the material cylinder (8) is sleeved with a heating sleeve (9), the bottom of the material cylinder (8) abuts against the upper surface of the material tray (7), and a plurality of material tubes (13) corresponding to the material trough (10) and capable of being raised and lowered are installed above the material tray (7), the plurality of material tubes (13) are filled with fillings, and a filling dispensing mechanism is installed at the bottom of the material tubes (13); The specific steps of preparing whole oatmeal rice dumplings using the preparation equipment of whole oatmeal rice dumplings are as follows: S1, 10-15 catties of oats are placed in each of the multiple net cylinders (2), clean water is poured into the soaking tank (1) to cover the oats, and the oats are soaked for 20-24 hours, during which the water is changed 3-4 times; S2, after the soaking is completed, the water in the soaking tank (1) is drained, and the opening and closing assembly is opened, so that the oatmeal in the plurality of mesh cylinders (2) flows into the barrel (8) through the material holes (23), and at the same time, the dry oatmeal is blown through the air flow conveying pipe (11) by gas, and the blown dry oatmeal is mixed with the falling oatmeal in the spherical mixing box (16), and finally the barrel (8) is filled, with 10-15 jin of oatmeal being mixed with 1-2 jin of dry oatmeal; S3, starting the heating sleeve (9) to heat the mixed material in the barrel (8) so that the wet oatmeal and dry oat flakes are in a viscous state; S4, the material tray (7) rotates to the position corresponding to the material trough (10), the mixed material flows into the material trough (10) and fills it, and then rotates away from the material trough (10), and the material barrel (8) is closed, so that quantitative filling can be achieved, and the material trough (10) filled with the mixed material is rotated to the position corresponding to the material pipe (13), and the material pipe (13) is lowered and inserted into the mixed material, and a quantitative filling is inserted into the mixed material through the filling filling mechanism; S5, the mixed material stuffed with the filling rotates with the material plate (7), and with the cooperation of the bottom plate (6), it rolls, wraps around the filling, and then turns to the material opening (17) and falls off; S6. Wrap the fallen mixture with rice leaves and tie them up to complete the preparation of the whole oatmeal rice dumplings, put them into a cooking pot, turn to low heat and cook for 2-2.5 hours after boiling, turn off the heat, soak the rice dumplings for 5-8 hours, and then turn on the heat and cook for 1.5-3 hours until the cooking is completed.

2. The method for preparing whole oatmeal rice dumplings according to claim 1, characterized in that: The temperature of the clean water in the soaking tank (1) is controlled at 10-12°C.

3. The method for preparing whole oatmeal rice dumplings according to claim 1, characterized in that: Both sides of the bottom of the soaking tank (1) are respectively connected to a water inlet pipe (3) and a water outlet pipe (4).

4. The method for preparing whole oatmeal rice dumplings according to claim 3, characterized in that: The opening and closing assembly comprises a sealing disk (22) rotatably connected to the bottom of the soaking tank (1); the circumferential disk edges of the sealing disk (22) extend into the plurality of material holes (23) and close the plurality of material holes (23); the circumferential disk edges of the sealing disk (22) are also provided with a plurality of communication holes adapted to the material holes (23); and a first motor (21) capable of driving the sealing disk (22) to rotate is installed at the bottom of the soaking tank (1).

5. The method for preparing whole oatmeal rice dumplings according to claim 4, characterized in that: A mixing shaft (25) is horizontally placed in the spherical mixing box (16), and a plurality of mixing rods (24) are fixed to the circumferential side walls of the mixing shaft (25). A mounting plate (19) is fixedly connected between the plurality of spherical mixing boxes (16), and a transmission assembly capable of synchronously driving the plurality of mixing shafts (25) to rotate is installed in the mounting plate (19).

6. The method for preparing whole oatmeal rice dumplings according to claim 5, characterized in that: The transmission assembly comprises a transmission cavity (27) arranged at the center of the mounting plate (19); a second motor (20) is mounted at the bottom of the mounting plate (19); an output end of the second motor (20) extends into the transmission cavity (27) and is fixed with a first bevel gear (26); ends of the plurality of mixing shafts (25) extend into the transmission cavity (27) and are fixed with a second bevel gear; the first bevel gear (26) is meshed with the second bevel gear.

7. The method for preparing whole oatmeal rice dumplings according to claim 6, characterized in that: A third motor (18) is installed at the bottom of the chassis (6), and an output end of the third motor (18) is fixedly connected to the material tray (7).

8. The method for preparing whole oatmeal rice dumplings according to claim 5, characterized in that: A pair of cylinders (14) are fixedly mounted on the bottom of the mounting plate (19), a lifting plate (12) is fixed to the telescopic ends of the cylinders (14), and a plurality of material pipes (13) are fixedly connected to the circumferential side wall of the lifting plate (12) via connecting arms.

9. The method for preparing whole oatmeal rice dumplings according to claim 1, characterized in that: The filling material dispensing mechanism comprises a rotating shaft (28) rotatably connected to the bottom pipe opening of the material pipe (13), a semicircular scraper ball (15) being fixed on the rotating shaft (28), the circumferential side walls of the semicircular scraper ball (15) both abutting against the pipe opening, and a driving component capable of driving the rotating shaft (28) to rotate is also installed in the bottom pipe opening.

10. The method for preparing whole oatmeal rice dumplings according to claim 9, characterized in that: The driving assembly comprises a mounting cavity (29) arranged in a side wall of the bottom pipe opening, an electric push rod (30) is mounted in the mounting cavity (29), a rack (31) is fixed to the telescopic end of the electric push rod (30), a rear end of the rotating shaft (28) extends into the mounting cavity (29) and is fixed with a first gear (33), a second gear (32) is rotatably connected above the first gear (33) in the mounting cavity (29), the first gear (33) is meshed with the second gear (32), and the second gear (32) is meshed with the rack (31).

Citation Information

Patent Citations

  • Automatic stuffing filling device for rice dumpling production and processing

    CN113576005A

  • Glutinous rice zongzi capable of reducing sticky rice on zongzi leaves and production process thereof

    CN114431409A

  • Production system and production method of coarse cereal rice dumplings

    CN114766695A

  • Filling machine used for color masterbatch production and provided with quantitative discharging mechanism

    CN118928867A

  • Novel soaking device for rice noodle production

    CN212882571U