Rubber ring cleaning device

Abstract

The invention provides a rubber ring cleaning device, and relates to the technical field of rubber ring cleaning. The rubber ring cleaning device comprises a drying mechanism, a cleaning mechanism, a power mechanism and a linkage mechanism, the drying mechanism comprises a drying box, an extension supporting plate is fixedly arranged at the position, close to the lower end, of one side of the drying box, an air heater is fixedly arranged at the upper end of the extension supporting plate, and the output end of the air heater is fixedly connected with a hot air pipe. According to the rubber ring cleaning device, the cleaning efficiency is remarkably improved through the automatic process, dependence on manual operation is reduced, the synchronous telescopic rod is matched with the threaded rod, the cleaned rubber ring is automatically pushed out, a traditional transmission belt structure is not needed, the design is simple, the complexity and fault risk of the device are reduced, and the service life of the device is prolonged. By means of the design, operation is simplified, energy consumption is greatly reduced, more environment-friendly and efficient operation is achieved, and the device has the remarkable advantages in the aspects of improving efficiency, reducing cost, saving energy and protecting the environment.

Description

Technical Field

[0001] The invention relates to the technical field of rubber ring cleaning, in particular to a rubber ring cleaning device. Background Art

[0002] Rubber ring cleaning refers to the cleaning and maintenance process of rubber sealing rings (commonly referred to as rubber rings) in equipment or machinery. Rubber rings are key components used to seal between two parts to prevent leakage of liquids, gases or other substances. Since they are usually made of rubber, they may be corroded by chemicals, mechanically worn, aged, etc., so regular cleaning of rubber rings is a necessary maintenance measure. Regular cleaning can remove dirt and chemical residues accumulated on the surface of the rubber rings, reduce corrosion and aging, and thus extend the service life of the rubber rings. Cleaning can restore the elasticity and surface smoothness of the rubber rings, thereby improving their sealing performance and preventing leakage. In industries such as food processing and medical equipment that require extremely high cleanliness, cleaning rubber rings can prevent cross-contamination between different batches or different materials. The good condition of the rubber rings is directly related to the safe operation of the equipment, and regular cleaning can reduce the risk of equipment failure. In general, rubber ring cleaning is an important maintenance work that can ensure the normal operation and safety of the equipment and extend the service life of the equipment.

[0003] Most of the rubber ring cleaning equipment on the market currently relies on manual cleaning. Even for some systems that can use equipment for cleaning, the drying operation of the rubber ring after cleaning is still dependent on complex transmission structures. These transmission structures must transport the rubber ring to a specific location for drying, so the entire process usually requires the coordination of multiple devices. This method not only consumes a lot of energy, but also makes the operation very complicated, increases the difficulty of maintenance and management, and affects the cleaning efficiency. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides a rubber ring cleaning device to solve the problem of low cleaning efficiency.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a rubber ring cleaning device, comprising a drying mechanism, a cleaning mechanism, a power mechanism, and a linkage mechanism, wherein the drying mechanism comprises a drying box, an extended support plate is fixedly provided at the lower end of one side of the drying box, a hot air blower is fixedly provided at the upper end of the extended support plate, and a hot air pipe is fixedly connected to the output end of the hot air blower;

[0006] The cleaning mechanism comprises a cleaning box, an upper support plate is fixedly arranged on the side of the upper end of the cleaning box away from the drying mechanism, a positioning block is fixedly arranged on the upper end of the side of the cleaning box away from the drying mechanism, a positioning hole is provided inside the positioning block, an inclined water filter plate is fixedly arranged at the lower end of the cleaning box, a limiting hole is provided at the center of the upper end surface of the inclined water filter plate, a discharge trough is provided on the side of the cleaning box close to the drying mechanism, and a connecting hole is provided on the side of the cleaning box away from the drying mechanism;

[0007] The power mechanism comprises a top support plate, an output motor is fixedly arranged at the center of the lower end surface of the top support plate, a rotating rod is fixedly arranged at the output end of the output motor, the lower end of the rotating rod passes through the upper support plate to the interior of the cleaning box and is fixedly arranged with an upper connecting plate, spring telescopic rods are fixedly arranged on both sides of the lower end surface of the upper connecting plate, a cleaning brush is fixedly arranged on the lower ends of the two spring telescopic rods, a synchronous telescopic rod and a No. 1 threaded rod are respectively fixedly arranged on both sides of the lower end surface of the top support plate, the lower end thread sleeve of the No. 1 threaded rod is provided with an internal threaded barrel, a No. 1 bevel gear is fixedly arranged at the lower end of the internal threaded barrel, and a positioning bearing is fixedly arranged in the middle of the barrel body of the internal threaded barrel;

[0008] The linkage mechanism includes a No. 2 threaded rod, an internal threaded ring is threadedly sleeved on the rod body of the No. 2 threaded rod, a connecting rod is fixedly arranged on the upper end of the internal threaded ring, the upper end of the connecting rod passes through the limiting hole and reaches the upper end of the inclined water filter plate, and a pushing plate is fixedly arranged thereon, a No. 2 bevel gear is fixedly arranged on the end of the No. 2 threaded rod away from the drying mechanism, and a connecting bearing is fixedly sleeved on the No. 2 threaded rod near the No. 2 bevel gear.

[0009] Preferably, one end of the hot air duct away from the hot air blower passes through the drying box to the interior of the drying box, the upper end of the drying box is fixedly arranged on the lower end of the cleaning box, and the lower end of the cleaning box occupies two-thirds of the upper end outlet of the drying box.

[0010] Preferably, the end of the inclined water filter plate close to the drying mechanism is the highest point of the inclination, the discharge trough is located at the upper end of the inclined water filter plate and remains parallel to the inclined water filter plate, and the connecting hole is located at the lower end of the inclined water filter plate and close to the inclined water filter plate.

[0011] Preferably, there are two synchronous telescopic rods, and both are synchronously telescopic through electric control. The lower ends of the two synchronous telescopic rods are fixedly set on the upper end of the upper support plate. The synchronous telescopic rod is located on the side close to the drying mechanism, and the synchronous telescopic rod is located on the side away from the drying mechanism. The top support plate is located at the upper end of the upper support plate.

[0012] Preferably, the positioning bearing fixing sleeve is arranged inside the positioning hole, and the first bevel gear and the second bevel gear are meshingly connected and are both right-angle bevel gears.

[0013] Preferably, the No. 2 threaded rod is located at the lower end of the inclined water filter plate, the end of the No. 2 threaded rod away from the No. 2 bevel gear is rotatably set on the inner wall of the cleaning box, the No. 2 bevel gear is located outside the cleaning box, and the connecting bearing is fixedly set inside the connecting hole.

[0014] Preferably, the interior of the cleaning box is provided with cleaning water, and the cleaning water submerges half of the inclined water filter plate, and a drainage valve is provided at the front side of the cleaning box near the second bevel gear.

[0015] Working principle: When in use, pour the rubber ring to be cleaned into the cleaning box, add detergent and clean water. The clean water needs to submerge half of the inclined water filter plate. When the inclined water filter plate is in an inclined state, the rubber ring slides down to the corner inside the cleaning box. Then start the output motor. The output end of the output motor rotates to drive the rotating rod to rotate. The rotating rod rotates to drive the upper connecting plate to rotate. The upper connecting plate rotates to drive the cleaning brush to rotate and clean the rubber ring. During the cleaning process, due to the provision of a spring telescopic rod, when the cleaning brush contacts the rubber ring, it is squeezed and bent at a certain angle to improve the cleaning efficiency.

[0016] Secondly, when the washing is completed, start the synchronous telescopic rod, which rises, causing the top support plate to rise, thereby driving the No. 1 threaded rod to rise. When the No. 1 threaded rod rises, it will drive the internal threaded barrel to rotate, and the rotation of the internal threaded barrel will drive the No. 1 bevel gear to rotate, and the rotation of the No. 1 bevel gear will drive the No. 2 bevel gear to rotate, and the rotation of the No. 2 bevel gear will drive the No. 2 threaded rod to rotate. The rotation of the No. 2 threaded rod will drive the internal threaded ring to move to one side, thereby driving the push plate to move to one side. During the movement of the push plate, the cleaned rubber ring can be pushed out of the cleaning box through the discharge chute and fall into the drying box, and then the hot air blower is started to dry the rubber ring in the drying box.

[0017] The present invention provides a rubber ring cleaning device, which has the following beneficial effects:

[0018] The present invention provides a rubber ring cleaning device. The present invention utilizes an integrated cleaning mechanism and a power mechanism to realize a fully automatic cleaning process of the rubber ring. Specifically, the output motor in the device drives the rotating rod to rotate, thereby driving the cleaning brush to thoroughly clean the rubber ring. No human intervention is required in this process, which greatly improves efficiency and consistency. The ingenious design of the synchronous telescopic rod and the No. 1 threaded rod and the No. 2 threaded rod of the device realizes the function of automatically pushing out the cleaned rubber ring. When the synchronous telescopic rod is extended or retracted, it drives the push plate connected thereto to move. This action pushes the cleaned rubber ring into the drying box through the discharge chute. This design has a simple structure and does not require the use of complex mechanisms such as traditional transmission belts, which reduces the risk of mechanical failure of the equipment and reduces the difficulty and cost of maintenance. This automatic pushing function not only improves work efficiency, but also achieves energy conservation and environmental protection, because it avoids unnecessary mechanical movement and energy consumption. The whole process is smooth and natural, which not only reduces the steps of manual operation, but also maximizes the energy consumption of equipment operation, thereby achieving efficient environmental protection goals. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a right front view axonometric schematic diagram of the present invention;

[0020] Figure 2 It is a left front view axonometric schematic diagram of the present invention;

[0021] Figure 3 It is a schematic diagram of the cross-section of the present invention;

[0022] Figure 4 It is a rear cross-sectional axial schematic diagram of the drying mechanism of the present invention;

[0023] Figure 5 It is a schematic diagram of the axial side of the power mechanism of the present invention;

[0024] Figure 6 It is a schematic diagram of the axial side of the linkage mechanism of the present invention.

[0025] Among them, 1. drying mechanism; 2. cleaning mechanism; 3. power mechanism; 4. linkage mechanism; 101. drying box; 102. hot air pipe; 103. extension support plate; 104. hot air blower; 201. cleaning box; 202. upper support plate; 203. inclined water filter plate; 204. positioning block; 205. positioning hole; 206. connecting hole; 207. limit hole; 208. discharge trough; 301. top support plate; 302 , output motor; 303, synchronous telescopic rod; 304, rotating rod; 305, upper connecting plate; 306, cleaning brush; 307, spring telescopic rod; 308, No. 1 bevel gear; 309, internal threaded cylinder; 3010, positioning bearing; 3011, No. 1 threaded rod; 401, No. 2 threaded rod; 402, connecting rod; 403, push plate; 404, connecting bearing; 405, No. 2 bevel gear; 406, internal threaded ring. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] like Figure 1-6 As shown, an embodiment of the present invention provides a rubber ring cleaning device, including a drying mechanism 1, a cleaning mechanism 2, a power mechanism 3, and a linkage mechanism 4. The drying mechanism 1 includes a drying box 101, an extension support plate 103 is fixedly provided at the lower end of one side of the drying box 101, a hot air blower 104 is fixedly provided at the upper end of the extension support plate 103, and a hot air duct 102 is fixedly connected to the output end of the hot air blower 104.

[0028] The cleaning mechanism 2 comprises a cleaning box 201, an upper support plate 202 is fixedly arranged on the side of the upper end of the cleaning box 201 away from the drying mechanism 1, a positioning block 204 is fixedly arranged on the upper end of the side of the cleaning box 201 away from the drying mechanism 1, a positioning hole 205 is provided inside the positioning block 204, an inclined water filter plate 203 is fixedly arranged at the lower end of the cleaning box 201, a limiting hole 207 is provided at the center of the upper end surface of the inclined water filter plate 203, a discharge chute 208 is provided on the side of the cleaning box 201 close to the drying mechanism 1, and a connecting hole 206 is provided on the side of the cleaning box 201 away from the drying mechanism 1. One end of the hot air pipe 102 away from the hot air blower 104 passes through the drying box 101 and passes into the interior of the drying box 101, the upper end of the drying box 101 is fixedly arranged at the lower end of the cleaning box 201, and the lower end of the cleaning box 201 occupies two-thirds of the upper end outlet of the drying box 101. The end of the inclined water filter plate 203 close to the drying mechanism 1 is the highest point of the inclination, the discharge trough 208 is located at the upper end of the inclined water filter plate 203 and remains parallel to the inclined water filter plate 203, and the connecting hole 206 is located at the lower end of the inclined water filter plate 203 and close to the inclined water filter plate 203.

[0029] Specifically, the hot air blower 104 directly delivers hot air to the inside of the drying box 101 where the rubber ring is located through the hot air pipe 102, ensuring that the rubber ring dries quickly and shortening the overall processing time. The drying box 101 is tightly integrated with the cleaning box 201 structure, and the configuration of the extended support plate 103 and the hot air pipe 102 is utilized to reduce the space occupied by the equipment and simplify the system layout. The hot air pipe 102 is designed to be throughout to reduce heat loss, improve thermal efficiency, and achieve energy saving. The drying mechanism 1 is responsible for quickly drying the cleaned rubber ring to avoid secondary contamination or corrosion of the rubber ring due to residual moisture. After cleaning the rubber ring, rapid drying ensures that subsequent operations or packaging processes can be carried out uninterruptedly, thereby improving the overall processing efficiency of the equipment.

[0030] The power mechanism 3 includes a top support plate 301, an output motor 302 is fixedly arranged at the center of the lower end surface of the top support plate 301, a rotating rod 304 is fixedly arranged at the output end of the output motor 302, the lower end of the rotating rod 304 passes through the upper support plate 202 to the interior of the cleaning box 201 and is fixedly arranged with an upper connecting plate 305, spring telescopic rods 307 are fixedly arranged on both sides of the lower end surface of the upper connecting plate 305, and a cleaning brush 306 is fixedly arranged at the lower ends of the two spring telescopic rods 307, and a synchronous telescopic rod 303 and a No. 1 threaded rod 3011 are fixedly arranged on both sides of the lower end surface of the top support plate 301, the lower end thread sleeve of the No. 1 threaded rod 3011 is provided with an internal threaded barrel 309, the lower end of the internal threaded barrel 309 is fixedly provided with a No. 1 bevel gear 308, and a positioning bearing 3010 is fixedly arranged in the middle of the internal threaded barrel 309. There are two synchronous telescopic rods 303, and both are synchronously telescopic through electric control. The lower ends of the two synchronous telescopic rods 303 are fixedly set on the upper end of the upper support plate 202. The synchronous telescopic rod 303 is located on the side close to the drying mechanism 1, and the synchronous telescopic rod 303 is located on the side away from the drying mechanism 1. The top support plate 301 is located at the upper end of the upper support plate 202.

[0031] Specifically, a rotating rod 304 driven by an output motor 302 is configured to ensure that the cleaning process is fully automated, reduce manual intervention, and improve the consistency and efficiency of cleaning. The design of the spring telescopic rod 307 allows the cleaning brush 306 to flexibly adjust the position and angle, and can adapt to rubber rings of different shapes and sizes, thereby enhancing the cleaning coverage and effect. The use of the No. 1 threaded rod 3011 reduces the reliance on traditional transmission belts, reduces mechanical complexity and failure rate, and simplifies daily maintenance. The power mechanism 3 provides the necessary power to drive the cleaning brush 306 to thoroughly clean the rubber ring and remove dirt. The brush position and pressure are dynamically adjusted through the spring telescopic rod 307 to ensure the best cleaning effect.

[0032] The linkage mechanism 4 includes a No. 2 threaded rod 401, on which an internal threaded ring 406 is threadedly sleeved, and a connecting rod 402 is fixedly arranged at the upper end of the internal threaded ring 406, and the upper end of the connecting rod 402 passes through the limiting hole 207 and reaches the upper end of the inclined water filter plate 203, and a push plate 403 is fixedly arranged, and a No. 2 bevel gear 405 is fixedly arranged at one end of the No. 2 threaded rod 401 away from the drying mechanism 1, and a connecting bearing 404 is fixedly sleeved near the No. 2 bevel gear 405 of the No. 2 threaded rod 401. The positioning bearing 3010 is fixedly sleeved inside the positioning hole 205, and the No. 1 bevel gear 308 is meshed and connected with the No. 2 bevel gear 405, and both are right-angle bevel gears. The second threaded rod 401 is located at the lower end of the inclined water filter plate 203, and one end of the second threaded rod 401 away from the second bevel gear 405 is rotatably arranged on the inner wall of the cleaning box 201, and the second bevel gear 405 is located outside the cleaning box 201, and the connecting bearing 404 is fixedly arranged inside the connecting hole 206. The cleaning box 201 is provided with cleaning water inside, and the cleaning water submerges half of the inclined water filter plate 203, and a drainage valve is arranged at the front side of the cleaning box 201 near the second bevel gear 405.

[0033] Specifically, the linkage mechanism 4 realizes the automatic ejection function after the rubber ring is cleaned through the design of the No. 2 threaded rod 401 and the bevel gear, thereby simplifying the subsequent operation steps. The meshing transmission design of the No. 1 bevel gear 308 and the No. 2 bevel gear 405 realizes the synchronous advancement of the push plate 403, reducing the difficulty of coordination between multiple components. The automatic ejection function reduces the time of manual intervention and improves the overall work efficiency of the equipment. After the cleaning is completed, the linkage mechanism 4 is responsible for moving the rubber ring from the cleaning area to the drying area or other processing area to ensure the continuity of the entire processing process. Through automated pushing, the downtime between each batch or single operation is reduced, and the equipment processing capacity is enhanced. The cleaning water submerges half of the inclined water filter plate 203 to ensure that excess water is filtered out during the rubber ring push process, thereby improving the drying efficiency.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rubber ring cleaning device, comprising a drying mechanism (1), a cleaning mechanism (2), a power mechanism (3), and a linkage mechanism (4), characterized in that: The drying mechanism (1) comprises a drying box (101), an extension support plate (103) is fixedly provided at the lower end of one side of the drying box (101), a hot air blower (104) is fixedly provided at the upper end of the extension support plate (103), and a hot air pipe (102) is fixedly connected to the output end of the hot air blower (104); The cleaning mechanism (2) comprises a cleaning box (201); an upper support plate (202) is fixedly arranged on a side of the upper end of the cleaning box (201) away from the drying mechanism (1); a positioning block (204) is fixedly arranged on a side of the cleaning box (201) away from the drying mechanism (1) near the upper end; a positioning hole (205) is provided inside the positioning block (204); an inclined water filter plate (203) is fixedly arranged on a lower end of the cleaning box (201); a limiting hole (207) is provided at the center of an upper end surface of the inclined water filter plate (203); a discharge trough (208) is provided on a side of the cleaning box (201) close to the drying mechanism (1); and a connecting hole (206) is provided on a side of the cleaning box (201) away from the drying mechanism (1); The power mechanism (3) comprises a top support plate (301), an output motor (302) is fixedly arranged at the center of the lower end surface of the top support plate (301), a rotating rod (304) is fixedly arranged at the output end of the output motor (302), the lower end of the rotating rod (304) passes through the upper support plate (202) and passes into the interior of the cleaning box (201) and is fixedly arranged with an upper connecting plate (305), and spring telescopic rods (304) are fixedly arranged on both sides of the lower end surface of the upper connecting plate (305). 7) A cleaning brush (306) is fixedly provided at the lower ends of the two spring telescopic rods (307), a synchronous telescopic rod (303) and a No. 1 threaded rod (3011) are fixedly provided on both sides of the lower end surface of the top support plate (301), an internal threaded barrel (309) is threadedly sleeved at the lower end of the No. 1 threaded barrel (3011), a No. 1 bevel gear (308) is fixedly provided at the lower end of the internal threaded barrel (309), and a positioning bearing (3010) is fixedly sleeved at the middle of the barrel body of the internal threaded barrel (309); The linkage mechanism (4) comprises a No. 2 threaded rod (401), an internal threaded ring (406) is threadedly sleeved on the rod body of the No. 2 threaded rod (401), a connecting rod (402) is fixedly arranged on the upper end of the internal threaded ring (406), the upper end of the connecting rod (402) passes through the limiting hole (207) and is connected to the upper end of the inclined water filter plate (203), and a pusher plate (403) is fixedly arranged thereon, a No. 2 bevel gear (405) is fixedly arranged on the end of the No. 2 threaded rod (401) away from the drying mechanism (1), and a connecting bearing (404) is fixedly sleeved on the No. 2 threaded rod (401) near the No. 2 bevel gear (405).

2. The rubber ring cleaning device according to claim 1, characterized in that: One end of the hot air pipe (102) away from the hot air blower (104) passes through the drying box (101) and leads to the interior of the drying box (101); the upper end of the drying box (101) is fixedly arranged at the lower end of the cleaning box (201); and the lower end of the cleaning box (201) occupies two thirds of the upper outlet of the drying box (101).

3. The rubber ring cleaning device according to claim 1, characterized in that: The end of the inclined water filter plate (203) close to the drying mechanism (1) is the highest point of the inclination, the discharge trough (208) is located at the upper end of the inclined water filter plate (203) and remains parallel to the inclined water filter plate (203), and the connection hole (206) is located at the lower end of the inclined water filter plate (203) and close to the inclined water filter plate (203).

4. The rubber ring cleaning device according to claim 1, characterized in that: There are two synchronous telescopic rods (303), and both are electrically controlled to be synchronously telescopic. The lower ends of the two synchronous telescopic rods (303) are fixedly arranged on the upper end of the upper support plate (202). The synchronous telescopic rod (303) is located on a side close to the drying mechanism (1), and the synchronous telescopic rod (303) is located on a side away from the drying mechanism (1). The top support plate (301) is located on the upper end of the upper support plate (202).

5. The rubber ring cleaning device according to claim 1, characterized in that: The positioning bearing (3010) is fixedly sleeved inside the positioning hole (205), and the first bevel gear (308) and the second bevel gear (405) are meshingly connected and are both right-angle bevel gears.

6. The rubber ring cleaning device according to claim 1, characterized in that: The second threaded rod (401) is located at the lower end of the inclined water filter plate (203); one end of the second threaded rod (401) away from the second bevel gear (405) is rotatably arranged on the inner wall of the cleaning box (201); the second bevel gear (405) is located outside the cleaning box (201); and the connecting bearing (404) is fixedly arranged inside the connecting hole (206).

7. The rubber ring cleaning device according to claim 1, characterized in that: The cleaning box (201) is provided with cleaning water inside, and the cleaning water submerges half of the inclined water filter plate (203). A drainage valve is provided on the front side of the cleaning box (201) near the second bevel gear (405).

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