Pyramid sleeve type uncoiler winding drum structure

Through the coordinated work of the lifting, distance adjustment, drive and conveying mechanism of the pyramid sleeve unwinding machine drum structure, the problem of operation difficulty in lifting and rolling of steel coil unwinding machine is solved, and the rapid arrangement and height of rolls are achieved Adjustments improve the flexibility of the equipment.

CN119259740AInactive Publication Date: 2025-01-07扬州中扬机械制造有限公司
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Patent Information

Application Number
CN202411697978.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-01-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing steel coil uncoilers have problems such as high operational difficulty, requiring assistance from special vehicles and high driving experience requirements during lifting and roll arrangement, which can easily cause equipment damage and inconvenient operation.

Method used

The pyramid sleeve unwinder drum structure is adopted, and the lifting mechanism, distance adjustment mechanism, drive mechanism and conveying mechanism work together to achieve rapid arrangement and height adjustment of the material roll, reducing operation difficulty.

Benefits of technology

It realizes rapid arrangement and height adjustment of large rolls during the unwinding process, reduces operation difficulty, and improves the flexibility and adaptability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of uncoilers, in particular to a pyramid sleeve type uncoiler winding drum structure which comprises a bottom frame, the upper surface of the bottom frame is connected with a lifting frame through a lifting mechanism, one side of the upper surface of the lifting frame is fixedly provided with a concave frame, and the upper surface of the concave frame is connected with two rotating shafts through a distance adjusting mechanism. One end of the rotating shaft is fixedly connected with a rotating rod, a spiral strip is fixedly embedded in the outer surface of the rotating rod, the other end of the rotating shaft is fixedly connected with a friction roller, a transmission belt is installed on the surface of one side of the concave frame through a driving mechanism, and the friction roller makes contact with the upper surface of the transmission belt; according to the uncoiling device, large material coils can be assisted to be rapidly arranged in the uncoiling process, the operation difficulty is lowered, it can be guaranteed that the material coils and material shafts are kept coaxial, follow-up assisted feeding is guaranteed, and the uncoiling device has good adaptability and is flexible to use.
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Description

Technical Field

[0001] The invention relates to the technical field of uncoilers, and in particular to a cone sleeve type uncoiler drum structure. Background Art

[0002] The steel coil uncoiler is a special equipment for conveying metal sheets. When uncoiling, a special trolley is used to lift the steel coil onto the saddle of the uncoiler. The coiling trolley automatically aligns the height (coil diameter measurement) and delivers the steel coil to the material shaft. Then the movable support is closed, the pressure roller is lowered, and the coiling trolley is lowered and returned. The motor drives the material shaft to rotate and delivers the head of the strip into the leveling machine or subsequent processing equipment. During the whole process, a special trolley is required to assist in the handling, which is quite inconvenient. When the workshop only has a crane, it is quite difficult to lift the steel coil to the designated position, which is easy to cause damage to the uncoiler; in addition, when driving a special trolley, it is necessary to have certain driving experience to arrange the material coil coaxially on the material shaft more accurately, and the operation process is quite inconvenient. Summary of the invention

[0003] The purpose of the present invention is to solve the shortcomings existing in the background technology and to propose a cone sleeve type uncoiler reel structure.

[0004] To achieve the above objectives, the technical solution adopted in the present invention is: a pyramid sleeve uncoiler reel structure, comprising a base frame, the upper surface of the base frame is connected to a lifting frame through a lifting mechanism, a concave frame is fixedly installed on one side of the upper surface of the lifting frame, the upper surface of the concave frame is connected to two rotating shafts through a distance adjusting mechanism, one end of the rotating shaft is fixedly connected to a rotating rod, a spiral strip is fixedly embedded on the outer surface of the rotating rod, the other end of the rotating shaft is fixedly connected to a friction roller, a transmission belt is installed on one side surface of the concave frame through a driving mechanism, the friction roller contacts the upper surface of the transmission belt, a connecting plate is fixedly installed on the front end of the base frame, a vertical bracket is fixedly connected to the upper surface of the connecting plate, a conveying mechanism is arranged at the upper end of the vertical bracket, and a material roller mechanism is fixedly connected to the rear surface of the vertical bracket.

[0005] Preferably, the lifting mechanism includes a bottom fixing plate fixedly installed in the middle of the upper surface of the base frame, a lifting cylinder is fixedly installed on the upper surface of the bottom fixing plate, the telescopic end of the lifting cylinder is fixedly connected to the lower surface of the lifting frame, a guide cylinder is fixedly installed at the corner of the upper surface of the base frame, a guide column is slidably inserted at the upper end of the guide cylinder, and the upper end of the guide column is fixedly connected to the lower surface of the lifting frame.

[0006] Preferably, the distance adjusting mechanism includes two distance adjusting plates slidably connected to the inner side of the concave frame, one end of each of the rotating shafts rotates and penetrates the side surface of the distance adjusting plate, a screw rod is rotatably installed on the inner side of the concave frame, the screw rod thread penetrates the surfaces of the two distance adjusting plates, the rear end of the screw rod is fixedly connected to the output shaft of the first motor, and the first motor is fixedly installed on the rear surface of the concave frame.

[0007] Preferably, one end of the rotating rod away from the rotating shaft is rotatably connected to a sliding frame, and the lower end of the sliding frame is slidably sleeved on the upper surface of the lifting frame.

[0008] Preferably, the driving mechanism includes a side frame fixedly mounted on one side of the concave frame, a plurality of rotating rollers are arranged on the inner side of the side frame, both ends of the rotating rollers are respectively fixedly connected with roller shafts, the roller shafts rotate and penetrate the inner side of the concave frame, one end of the rearmost roller shaft is fixedly connected to the output shaft of the second motor, and the second motor is fixedly mounted on a side surface of the side frame, and the transmission belt is sleeved on the outer surfaces of the plurality of rotating rollers.

[0009] Preferably, the conveying mechanism includes two conveying rollers rotatably mounted on the inner side of the vertical bracket, a third motor is fixedly mounted on one side surface of the vertical bracket, one end of a conveying roller and one end of the third motor are respectively fixedly sleeved with sprockets, and a transmission chain is commonly sleeved on the surfaces of the two sprockets.

[0010] Preferably, the material roller mechanism includes a fixing frame fixedly mounted on the rear surface of the vertical bracket, one side of the fixing frame is rotatably connected to a material shaft, the outer surface of the material shaft is provided with two pyramid sleeves through a locking sleeve, and the outer surface fixing sleeve of the pyramid sleeve is provided with a limit plate.

[0011] Preferably, the locking member comprises a positioning bolt threadedly inserted into the outer surface of the pyramid sleeve, a key bar is fixedly mounted on the outer surface of the material shaft, and the key bar is embedded in the inner surface of the pyramid sleeve.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. According to the present invention, after unscrewing the positioning bolt on one side of the pyramid sleeve, the pyramid sleeve is removed, and then the steel sheet material roll is hoisted onto the surface of the two rotating rods, and then the second motor is controlled to operate so that the rotating roller rotates, thereby moving the transmission belt, driving the friction roller to rotate, and then the two rotating shafts rotate synchronously, and the rotating rod rotates to rotate the material roll, and with the guidance of the spiral strip, the material roll rotates and moves toward one side of the material shaft until it moves to the outside of the material shaft, and then the second motor is stopped, and the removed pyramid sleeve is installed again, and the arrangement of the material roll is completed. Therefore, it can assist in the rapid arrangement of large material rolls during unwinding, reducing the difficulty of operation.

[0014] 2. The present invention controls the rotation of the first motor to rotate the lead screw, thereby causing the two distance-adjusting plates to move closer to or farther from each other, changing the spacing between the two rotating rods, thereby ensuring that the material roll can be lifted at an appropriate distance, and then cooperating with the extension and retraction of the lifting cylinder to move the lifting frame up and down, thereby adjusting the height of the two distance-adjusting rods, ensuring that the height of the material roll can be adjusted when the distance between the rotating rods is changed, ensuring that the material roll remains coaxial with the material shaft, and ensuring subsequent assistance in loading. The present invention has good adaptability and is flexible to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of a pyramid sleeve type uncoiler reel structure of the present invention;

[0016] Figure 2 It is a schematic diagram of a rotating rod of a reel structure of a pyramid sleeve type uncoiler according to the present invention;

[0017] Figure 3 It is a cross-sectional view of the bottom frame of a pyramid sleeve type uncoiler reel structure of the present invention;

[0018] Figure 4 It is a cross-sectional view of a side frame of a pyramid sleeve type uncoiler reel structure of the present invention;

[0019] Figure 5 It is a schematic diagram of a material roller mechanism of a pyramid sleeve type uncoiler reel structure of the present invention;

[0020] Figure 6 The invention discloses a cone sleeve type unwinding machine reel structure Figure 5 Enlarged view of point A in the middle;

[0021] Figure 7 It is a schematic diagram of the material axis of a reel structure of a pyramid sleeve type uncoiler according to the present invention;

[0022] Figure 8 It is a schematic diagram of the use of a cone sleeve type uncoiler reel structure of the present invention.

[0023] 1. Base frame; 2. Lifting frame; 3. Bottom fixing plate; 4. Lifting cylinder; 5. Guide cylinder; 6. Guide column; 7. Sliding frame; 8. Rotating rod; 9. Spiral strip; 10. Rotating shaft; 11. Distance adjustment plate; 12. Friction roller; 13. Screw rod; 14. Concave frame; 15. First motor; 16. Side frame; 17. Rotating roller; 18. Roller shaft; 19. Second motor; 20. Transmission belt; 21. Connecting plate; 22. Vertical bracket; 23. Conveying roller; 24. Sprocket; 25. Transmission chain; 26. Third motor; 27. Fixed frame; 28. Material shaft; 29. ​​Pyramidal sleeve; 30. Limiting plate; 31. Key strip; 32. Positioning bolt. DETAILED DESCRIPTION

[0024] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.

[0025] like Figure 1-Figure 8The shown pyramid sleeve uncoiler reel structure comprises a base frame 1, the upper surface of the base frame 1 is connected to a lifting frame 2 through a lifting mechanism, a concave frame 14 is fixedly installed on one side of the upper surface of the lifting frame 2, the upper surface of the concave frame 14 is connected to two rotating shafts 10 through a distance adjustment mechanism, one end of the rotating shaft 10 is fixedly connected to a rotating rod 8, a spiral strip 9 is fixedly embedded on the outer surface of the rotating rod 8, the other end of the rotating shaft 10 is fixedly connected to a friction roller 12, a transmission belt 20 is installed on one side surface of the concave frame 14 through a driving mechanism, the friction roller 12 contacts the upper surface of the transmission belt 20, a connecting plate 21 is fixedly installed at the front end of the base frame 1, a vertical bracket 22 is fixedly connected to the upper surface of the connecting plate 21, a conveying mechanism is arranged at the upper end of the vertical bracket 22, and a material roller mechanism is fixedly connected to the rear surface of the vertical bracket 22.

[0026] like Figure 3 As shown, the lifting mechanism includes a bottom fixing plate 3 fixedly mounted in the middle of the upper surface of the bottom frame 1, a lifting cylinder 4 fixedly mounted on the upper surface of the bottom fixing plate 3, the telescopic end of the lifting cylinder 4 fixedly connected to the lower surface of the lifting frame 2, a guide cylinder 5 fixedly mounted at the corner of the upper surface of the bottom frame 1, a guide column 6 slidably inserted at the upper end of the guide cylinder 5, and the upper end of the guide column 6 fixedly connected to the lower surface of the lifting frame 2. By controlling the extension and contraction of the lifting cylinder 4, the lifting frame 2 moves up and down, and the guide column 6 slides up and down relative to the inner side of the guide cylinder 5 to ensure the stability of the lifting frame 2 during lifting.

[0027] like Figure 2 , Figure 4 As shown, the pitch adjustment mechanism includes two pitch adjustment plates 11 slidably connected to the inner side of the concave frame 14, one end of each rotating shaft 10 rotates through the side surface of the pitch adjustment plate 11, and a screw rod 13 is rotatably installed on the inner side of the concave frame 14. The screw rod 13 threads through the surfaces of the two pitch adjustment plates 11, and the rear end of the screw rod 13 is fixedly connected to the output shaft of the first motor 15, and the first motor 15 is fixedly installed on the rear surface of the concave frame 14. The surface threads of the screw rod 13 are symmetrical in front and back, ensuring that when the screw rod 13 rotates, the two pitch adjustment plates 11 will move relatively close or away.

[0028] like Figure 2 As shown, one end of the rotating rod 8 away from the rotating shaft 10 is rotatably connected to the sliding frame 7, and the lower end of the sliding frame 7 is slidably mounted on the upper surface of the lifting frame 2. The sliding frame 7 supports one end of the rotating rod 8, thereby ensuring the stability of the rotating rod 8 when moving.

[0029] like Figure 4As shown, the driving mechanism includes a side frame 16 fixedly mounted on one side of the concave frame 14, a plurality of rotating rollers 17 are arranged on the inner side of the side frame 16, and roller shafts 18 are fixedly connected to both ends of the rotating rollers 17, and the roller shafts 18 rotate and penetrate the inner side of the concave frame 14, and one end of the rearmost roller shaft 18 is fixedly connected to the output shaft of the second motor 19, and the second motor 19 is fixedly mounted on one side surface of the side frame 16, and the transmission belt 20 is sleeved on the outer surface of the plurality of rotating rollers 17. When the second motor 19 is running, the rotating roller 17 will rotate, thereby moving the transmission belt 20 to rotate the friction roller 12.

[0030] like Figure 1 As shown, the conveying mechanism includes two conveying rollers 23 rotatably mounted inside the vertical bracket 22, a third motor 26 is fixedly mounted on one side surface of the vertical bracket 22, a sprocket 24 is fixedly mounted on one end of one conveying roller 23 and one end of the third motor 26, and a transmission chain 25 is commonly mounted on the surfaces of the two sprockets 24. The third motor 26 rotates, and under the drive of the sprocket 24 and the transmission chain 25, the conveying roller 23 rotates, and the steel sheet is squeezed and conveyed.

[0031] like Figure 5 As shown, the material roller mechanism includes a fixing frame 27 fixedly mounted on the rear surface of the vertical bracket 22, one side of the fixing frame 27 is rotatably connected to a material shaft 28, the outer surface of the material shaft 28 is provided with two pyramid sleeves 29 through a locking sleeve, and the outer surface of the pyramid sleeve 29 is fixedly provided with a limit plate 30. The limit plate 30 plays a limiting role to prevent the steel coil from deviating to both sides.

[0032] like Figure 5 , Figure 6 , Figure 7 As shown, the locking member includes a positioning bolt 32 threadedly inserted into the outer surface of the pyramid sleeve 29, a key bar 31 is fixedly installed on the outer surface of the material shaft 28, and the key bar 31 is embedded in the inner surface of the pyramid sleeve 29, ensuring that the material shaft 28 can drive the pyramid sleeve 29 to rotate synchronously, thereby causing the steel coil to rotate at the same time.

[0033] When in use, first unscrew the positioning bolt 32 on one side of the pyramid sleeve 29, remove the pyramid sleeve 29, then hoist the steel sheet material roll to the surface of the two rotating rods 8, and then control the second motor 19 to operate, so that the rotating roller 17 rotates, thereby moving the transmission belt 20, driving the friction roller 12 to rotate, and then the two rotating shafts 10 rotate synchronously, and the rotating rod 8 rotates to rotate the material roll, and cooperates with the guidance of the spiral strip 9 to make the material roll rotate while moving toward one side of the material shaft 28 until it moves to the outside of the material shaft 28, and then stop the second motor 19, and install the removed pyramid sleeve 29 again, so that the arrangement of the material roll is completed. Figure 8 As shown, therefore, it can assist in the rapid arrangement of large coils during uncoiling and reduce the difficulty of operation.

[0034] The user controls the first motor 15 to rotate, so that the screw rod 13 rotates, and then the two distance adjusting plates 11 move closer to or away from each other, changing the distance between the two rotating rods 8, thereby ensuring that the material roll can be lifted at an appropriate distance, and then cooperating with the extension and retraction of the lifting cylinder 4 to move the lifting frame 2 up and down, thereby changing the height of the two rotating rods 8, ensuring that when the distance between the rotating rods 8 is changed, the height of the material roll can be adjusted, ensuring that the material roll and the material shaft 28 remain coaxial, ensuring subsequent assistance in loading, and having good adaptability and flexible use.

[0035] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.

Claims

1. A pyramid sleeve uncoiler reel structure, comprising a base frame (1), characterized in that: The upper surface of the bottom frame (1) is connected to a lifting frame (2) through a lifting mechanism, a concave frame (14) is fixedly installed on one side of the upper surface of the lifting frame (2), the upper surface of the concave frame (14) is connected to two rotating shafts (10) through a distance adjustment mechanism, one end of the rotating shaft (10) is fixedly connected to a rotating rod (8), the outer surface of the rotating rod (8) is fixedly embedded with a spiral strip (9), the other end of the rotating shaft (10) is fixedly connected to a friction roller (12), a transmission belt (20) is installed on one side surface of the concave frame (14) through a driving mechanism, the friction roller (12) contacts the upper surface of the transmission belt (20), a connecting plate (21) is fixedly installed at the front end of the bottom frame (1), the upper surface of the connecting plate (21) is fixedly connected to a vertical bracket (22), a conveying mechanism is arranged at the upper end of the vertical bracket (22), and a material roller mechanism is fixedly connected to the rear surface of the vertical bracket (22).

2. The pyramid sleeve uncoiler reel structure according to claim 1, characterized in that: The lifting mechanism comprises a bottom fixing plate (3) fixedly mounted in the middle of the upper surface of the base frame (1); a lifting cylinder (4) is fixedly mounted on the upper surface of the bottom fixing plate (3); a telescopic end of the lifting cylinder (4) is fixedly connected to the lower surface of the lifting frame (2); a guide cylinder (5) is fixedly mounted at a corner of the upper surface of the base frame (1); a guide column (6) is slidably inserted at the upper end of the guide cylinder (5); and the upper end of the guide column (6) is fixedly connected to the lower surface of the lifting frame (2).

3. The pyramid sleeve uncoiler reel structure according to claim 1, characterized in that: The pitch adjustment mechanism comprises two pitch adjustment plates (11) slidably connected to the inner side of the concave frame (14); one end of each of the rotating shafts (10) rotates through the side surface of the pitch adjustment plate (11); a screw rod (13) is rotatably installed on the inner side of the concave frame (14); the screw rod (13) threads through the surfaces of the two pitch adjustment plates (11); the rear end of the screw rod (13) is fixedly connected to the output shaft of the first motor (15), and the first motor (15) is fixedly installed on the rear surface of the concave frame (14).

4. The pyramid sleeve uncoiler reel structure according to claim 1, characterized in that: One end of the rotating rod (8) away from the rotating shaft (10) is rotatably connected to a sliding frame (7), and the lower end of the sliding frame (7) is slidably sleeved on the upper surface of the lifting frame (2).

5. The pyramid sleeve uncoiler reel structure according to claim 1, characterized in that: The driving mechanism comprises a side frame (16) fixedly mounted on one side of the concave frame (14); a plurality of rotating rollers (17) are arranged on the inner side of the side frame (16); roller shafts (18) are respectively fixedly connected at both ends of the rotating rollers (17); the roller shafts (18) rotate and penetrate the inner side of the concave frame (14); one end of the rearmost roller shaft (18) is fixedly connected to the output shaft of a second motor (19); and the second motor (19) is fixedly mounted on a side surface of the side frame (16); and the transmission belt (20) is sleeved on the outer surfaces of the plurality of rotating rollers (17).

6. The pyramid sleeve uncoiler reel structure according to claim 1, characterized in that: The conveying mechanism comprises two conveying rollers (23) rotatably mounted on the inner side of the vertical bracket (22); a third motor (26) is fixedly mounted on a surface of one side of the vertical bracket (22); one end of a conveying roller (23) and one end of the third motor (26) are respectively fixedly sleeved with sprockets (24); and a transmission chain (25) is commonly sleeved on the surfaces of the two sprockets (24).

7. The pyramid sleeve uncoiler reel structure according to claim 1, characterized in that: The material roller mechanism comprises a fixing frame (27) fixedly mounted on the rear surface of the vertical bracket (22); one side of the fixing frame (27) is rotatably connected to a material shaft (28); the outer surface of the material shaft (28) is provided with two pyramid sleeves (29) via a locking sleeve; the outer surface of the pyramid sleeve (29) is fixedly sleeved with a limit plate (30).

8. The pyramid sleeve uncoiler reel structure according to claim 7, characterized in that: The locking member comprises a positioning bolt (32) threadedly inserted into the outer surface of the pyramid sleeve (29); a key bar (31) is fixedly mounted on the outer surface of the material shaft (28), and the key bar (31) is embedded in the inner surface of the pyramid sleeve (29).