Building board punch forming equipment and method thereof

By introducing automatic loading and unloading by worm gear drive and intermittent stamping driven by servo motor in the aluminum veneer stamping device, the low efficiency and safety hazards caused by manual loading of traditional aluminum veneer stamping devices are solved, and automated production is achieved and improved Formation efficiency and finished product quality.

CN119259788APending Publication Date: 2025-01-07JIANGSU SUORIYA BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202411642881.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

Traditional aluminum veneer stamping devices require manual loading, resulting in large workloads for workers, high safety risks and low processing efficiency, and rebound phenomena affecting the forming effect.

Method used

A construction panel stamping forming equipment is designed to automatically load and unload the stamping mechanism and the material change mechanism through the worm gear, and intermittent stamping and mold release are achieved using servo motors and telescopic cylinders to ensure the alternating work of the stamping mechanism and avoid manual operation.

Benefits of technology

Automatic stamping forming without manual loading and unloading is realized, processing efficiency is improved, workers' work intensity is reduced, molding effect and yield rate are improved, and energy is saved.

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Abstract

The invention relates to the technical field of plate forming machining, in particular to building plate punch forming equipment and a method thereof. Comprising a machining table, a feeding mechanism is arranged on the machining table, and two discharging mechanisms are arranged on the machining table; a plurality of stand columns are fixedly connected to the machining table, a top plate is arranged at the top ends of the stand columns, a worm gear is rotationally connected to the center of the top end of the top plate, and two toothed plates are connected to the worm gear in an engaged mode; two groups of stamping mechanisms are arranged on the top plate, and the two groups of stamping mechanisms are respectively meshed and connected with the two groups of toothed plates; the bottom end of the top plate is rotationally connected with a material changing mechanism, and the material changing mechanism is fixedly connected with the center of a worm wheel. The worm gear drives the two stamping mechanisms to conduct plate stamping operation, meanwhile, the worm gear drives the material changing mechanism to rotate, position switching of the material changing mechanism is achieved, and the material changing mechanism is matched with the feeding mechanism and the two discharging mechanisms to conduct automatic feeding and discharging operation.
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Description

Technical Field

[0001] The invention belongs to the technical field of plate forming and processing, and in particular relates to a building plate stamping forming device and a method thereof. Background Art

[0002] Aluminum veneer is a commonly used building plate, usually made from aluminum alloy plates. During the processing of aluminum veneer, it needs to be stamped to form aluminum veneer products of various shapes.

[0003] Traditional aluminum veneer stamping devices require manual loading, which is cumbersome to operate and requires a large workload for workers, greatly affecting the processing efficiency of aluminum veneer stamping.

[0004] After searching, in the prior art, the authorized patent announcement number: CN114260352B, announcement date: 2022-05-06, discloses an aluminum veneer stamping and forming processing equipment; including a base, a stamping device and a material receiving device; the present invention solves the following problems existing in the current stamping and forming production process of wavy aluminum veneers: first, after the aluminum veneer is stamped, the stamped aluminum veneer will be close to the mold and difficult to take out, which consumes working hours and affects work efficiency; secondly, in order to improve the processing efficiency during the processing of the aluminum veneer, the workers take and feed the materials at a faster speed, which makes the workers prone to work fatigue, thereby causing the workers' operation sequence to be disordered, and then unnecessary safety accidents occur, causing human and financial losses; thirdly, after the aluminum veneer is stamped and formed, the upper and lower molds are separated quickly, which will cause the aluminum veneer to rebound, thereby affecting the forming effect of the aluminum veneer and other problems; the present invention improves the processing efficiency of aluminum veneer stamping and forming, ensures the forming effect of the aluminum veneer, and reduces the work intensity of workers.

[0005] However, the device still has the following defects: although it improves the processing efficiency of aluminum veneer stamping and ensures the aluminum veneer forming effect, the device requires manual loading when stamping and forming the aluminum veneer, which increases the workload of the workers, and manual loading is performed without stopping the machine, which can easily pose a threat to the personal safety of the workers. Summary of the invention

[0006] In view of the above problems, the present invention provides a building board stamping forming device and method thereof, comprising a processing table, a feeding mechanism is arranged on the processing table, and two sets of unloading mechanisms are arranged on the processing table; A plurality of groups of columns are fixedly connected to the processing table, and a top plate is arranged on the top of the plurality of groups of columns. A worm gear is rotatably connected at the center of the top of the top plate, and two groups of tooth plates are meshedly connected to the worm gear. Two sets of punching mechanisms are arranged on the top plate, and the two sets of punching mechanisms are respectively meshed and connected with the two sets of tooth plates; The bottom end of the top plate is rotatably connected to a material changing mechanism, and the material changing mechanism is fixedly connected to the center of the worm gear; The worm gear drives two sets of stamping mechanisms to perform sheet metal stamping operations, and the worm gear drives the material changing mechanism to rotate, thereby switching the position of the material changing mechanism, so that the material changing mechanism cooperates with the loading mechanism and the two sets of unloading mechanisms to perform automatic loading and unloading operations.

[0007] Furthermore, a controller is provided on the processing table, a cover plate is provided on the top plate, a servo motor is mounted on the top plate, an output end of the servo motor is transmission-connected to a worm, and the worm is meshingly connected to a worm wheel.

[0008] Furthermore, the bottom ends of the two groups of tooth plates are each provided with a sliding bolt, and the top plate is provided with two groups of sliding grooves, and the two groups of sliding grooves are movably fitted with the two groups of sliding bolts respectively.

[0009] Furthermore, the stamping mechanism includes a gear, which is rotatably connected to the top plate and meshed with a corresponding set of toothed plates. A driving pulley is provided on the gear, and a transmission wheel is rotatably connected to the top plate. A driven pulley is provided on the transmission wheel. Belts are sleeved on the driven pulley and the driving pulley. A screw rod is fixedly connected to the center of the bottom end of the driven pulley and the gear. The bottom ends of the two groups of screw rods are rotatably connected to the processing table. Internal thread blocks are threadedly connected to the two groups of screw rods. An upper die seat is fixedly connected between the two groups of internal thread blocks, and a punch is provided at the bottom end of the upper die seat.

[0010] Furthermore, two groups of lower die seats are arranged on the processing table, and the two groups of lower die seats are respectively arranged at both ends of the feeding mechanism, and guide rollers are arranged between the two groups of lower die seats and the feeding mechanism, and concave dies are arranged in the two groups of lower die seats, and the two groups of concave dies are respectively arranged directly below the corresponding group of punches.

[0011] Furthermore, the material changing mechanism includes a rotating shaft, the top end of the rotating shaft passes through the top plate and is fixedly connected to the center of the worm gear, the bottom end of the rotating shaft is provided with a curved rod, the bottom end of the curved rod is provided with a linkage plate, a telescopic cylinder is installed on the linkage plate, and the output end of the telescopic cylinder passes through the linkage plate and is transmission-connected to a push plate.

[0012] Furthermore, a groove is provided in the lower die base, the inner wall of the groove is movably fitted with the die, an auxiliary demoulding mechanism is provided in the groove, a plurality of groups of telescopic rods are provided at the bottom end of the die, a plurality of groups of springs are provided between the die and the bottom end of the inner wall of the groove, and the plurality of groups of springs are respectively sleeved on the plurality of groups of telescopic rods.

[0013] Furthermore, the auxiliary demolding mechanism includes an upper sealing ring and a lower sealing ring, the upper sealing ring is fixedly connected to the bottom end of the die, the lower sealing ring is fixedly connected to the bottom end of the inner wall of the groove, a telescopic air pipe is arranged between the upper sealing ring and the lower sealing ring, and several groups of telescopic rods are arranged inside the telescopic air pipe.

[0014] Furthermore, the side wall of the lower sealing ring is provided with two groups of bent pipes, the two groups of bent pipes are interconnected with the interior of the telescopic air pipe, the two groups of bent pipes are connected with a cross pipe, the two groups of bent pipes and the cross pipe are embedded in the lower mold base, the two groups of cross pipes are connected with several groups of air guide pipes, and one end of the several groups of air guide pipes extends into the groove.

[0015] A method for stamping and forming equipment for building plates, the method comprising: in an initial state, a material changing mechanism stays on one side of a feeding mechanism, and the material changing mechanism pushes a group of plates to be processed to a position directly below a group of stamping mechanisms and then resets; The worm gear drives the two sets of tooth plates to move in opposite directions, one set of stamping mechanism performs stamping operation, and the other set of stamping mechanism performs demoulding operation; At this time, the worm gear drives the material changing mechanism to rotate, so that the material changing mechanism rotates to the other side of the feeding mechanism, and the material changing mechanism is turned on to push a group of plates to be processed to the bottom of another group of stamping mechanisms and then reset; The two sets of stamping mechanisms perform alternate stamping and demoulding operations in a cycle, and the material changing mechanism performs cyclic reciprocating rotation and material pushing operations.

[0016] The beneficial effects of the present invention are: 1. The worm gear drives two sets of stamping mechanisms to perform sheet metal stamping operations. At the same time, the worm gear drives the material changing mechanism to rotate to realize the switching of the material changing mechanism position, so that the material changing mechanism cooperates with the loading mechanism and the two sets of unloading mechanisms to perform automatic loading and unloading operations, so that the device can perform automatic stamping and forming processing of the sheet metal without manual loading and unloading, effectively reducing the workload of workers and effectively avoiding threats to workers' personal safety caused by manual loading.

[0017] 2. The servo motor drives the worm to do intermittent forward and reverse rotation, so that the upper die seat drives the punch to do intermittent up and down reciprocating movement. When one set of punches moves downward for stamping operation, the other set of punches moves upward for demoulding operation. By making the two sets of punches perform alternate stamping operations, the time gap between loading and unloading is greatly shortened, and the efficiency of sheet metal stamping processing is effectively improved.

[0018] 3. By driving the two sets of tooth plates to move in opposite directions at the same time by the worm gear, the travel of each movement of the two sets of tooth plates is kept consistent, so that the travel of the two sets of stamping mechanisms during the stamping process is the same, and the two sets of stamping mechanisms complete the stamping forming effect consistent, which effectively improves the yield rate of sheet metal stamping processing, and the same set of drives drives the two sets of stamping mechanisms to perform stamping operations, effectively saving energy.

[0019] 4. By moving the punch downward, the punch contacts the sheet to be processed and extrude it. The punch drives the die to move downward, causing the telescopic rod to contract, the spring to be gradually compressed, and the telescopic air tube to be compressed at the same time. After the stamping operation is completed, the punch moves upward. Due to the tension of the spring, the die moves upward, driving the telescopic air tube to stretch. While the telescopic air tube is stretched, negative pressure is generated at the air inlet end of several groups of air guide tubes, which generates an attractive force on the finished sheet, so that the finished sheet is separated from the punch, effectively preventing the sheet from being adsorbed on the punch and affecting the blanking operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 A schematic diagram of the main structure of an embodiment of the present invention is shown; Figure 2 A schematic diagram of a main body top view according to an embodiment of the present invention is shown; Figure 3 A schematic diagram of the structure from a side view of a main structure according to an embodiment of the present invention is shown; Figure 4 A schematic diagram of the main structure from a front perspective according to an embodiment of the present invention is shown; Figure 5 It shows a schematic structural diagram of a material changing mechanism according to an embodiment of the present invention; Figure 6 A cross-sectional view of the internal structure of the lower die base according to an embodiment of the present invention is shown; Figure 7 A schematic diagram of the structure of the lower die base and the concave die according to an embodiment of the present invention is shown; Figure 8 A schematic structural diagram of an auxiliary demoulding mechanism according to an embodiment of the present invention is shown.

[0022] In the figure: 1, processing table; 2, controller; 3, loading mechanism; 4, unloading mechanism; 5, column; 6, top plate; 601, slide groove; 7, cover plate; 8, worm gear; 9, tooth plate; 901, slide bolt; 10, servo motor; 11, worm; 12, stamping mechanism; 1201, gear; 1202, driving pulley; 1203, transmission wheel; 1204, driven pulley; 1205, belt; 1206, screw rod; 1207, internal thread block; 1208, upper die seat; 12 09. Punch; 13. Lower die base; 1301. Groove; 14. Die; 15. Auxiliary demoulding mechanism; 1501. Upper sealing ring; 1502. Lower sealing ring; 1503. Telescopic air pipe; 1504. Bend pipe; 1505. Horizontal pipe; 1506. Air guide pipe; 16. Material changing mechanism; 1601. Rotating shaft; 1602. Bending rod; 1603. Linkage plate; 1604. Telescopic cylinder; 1605. Pushing plate; 17. Material guide roller; 18. Telescopic rod; 19. Spring. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] The embodiment of the present invention provides a building board stamping and forming device, including a processing table 1; illustratively, as Figure 1-4 shown.

[0025] The processing table 1 is provided with a controller 2, and a feeding mechanism 3 is provided on the processing table 1, and the feeding mechanism 3 includes a plurality of feeding rollers and a feeding motor connected to the feeding rollers in a transmission manner. The processing table 1 is provided with two groups of unloading mechanisms 4, and the two groups of unloading mechanisms 4 are symmetrically distributed with the central axis of the processing table 1 as the center, and the two groups of unloading mechanisms 4 include a plurality of unloading rollers and a unloading motor connected to the unloading rollers in a transmission manner. The processing table 1 is fixedly connected with a plurality of columns 5, and a top plate 6 is provided at the top of the plurality of columns 5, and a cover plate 7 is provided on the top plate 6; A worm wheel 8 is rotatably connected at the top center of the top plate 6, and two groups of tooth plates 9 are meshed and connected to the worm wheel 8. The bottom ends of the two groups of tooth plates 9 are provided with sliding bolts 901. Two groups of slide grooves 601 are opened on the top plate 6, and the two groups of slide grooves 601 are movably fitted with the two groups of sliding bolts 901 respectively. Two groups of stamping mechanisms 12 are provided on the top plate 6, and the two groups of stamping mechanisms 12 are meshed and connected with the two groups of tooth plates 9 respectively. A servo motor 10 is installed on the top plate 6, and the output end of the servo motor 10 is transmission-connected with a worm 11, and the worm 11 is meshed and connected with the worm wheel 8; Specifically, the servo motor 10 drives the worm 11 to perform intermittent forward and reverse rotation, so that the worm wheel 8 performs synchronous forward and reverse motion, thereby making the two groups of tooth plates 9 perform intermittent reciprocating translation motion in opposite directions synchronously, and by making the two groups of sliding bolts 901 movably fit with the two groups of sliding grooves 601 respectively, the two groups of tooth plates 9 can be effectively prevented from being offset during the reciprocating motion, thereby improving the stability of the movement of the two groups of tooth plates 9.

[0026] The stamping mechanism 12 includes a gear 1201, which is rotatably connected to the top plate 6, and the gear 1201 is meshed with a corresponding set of toothed plates 9, a driving pulley 1202 is provided on the gear 1201, a transmission wheel 1203 is rotatably connected to the top plate 6, a driven pulley 1204 is provided on the transmission wheel 1203, a belt 1205 is sleeved on the driven pulley 1204 and the driving pulley 1202, a screw rod 1206 is fixedly connected to the center of the bottom end of the driven pulley 1204 and the gear 1201, the bottom ends of the two groups of screw rods 1206 are rotatably connected to the processing table 1, the two groups of screw rods 1206 are threadedly connected with internal thread blocks 1207, an upper die seat 1208 is fixedly connected between the two groups of internal thread blocks 1207, and a punch 1209 is provided at the bottom end of the upper die seat 1208; Specifically, by making the two groups of tooth plates 9 synchronously make intermittent reciprocating translational motion in opposite directions, the two groups of gears 1201 make intermittent forward and reverse motion respectively, and through the transmission relationship between the active pulley 1202 and the driven pulley 1204, the gear 1201 and the transmission wheel 1203 respectively drive the two groups of screw rods 1206 to make intermittent forward and reverse motion in the same direction, so that the upper mold base 1208 drives the punch 1209 to make intermittent up and down reciprocating motion, and when one group of punches 1209 moves downward for stamping operation, the other group of punches 1209 moves upward for demolding operation.

[0027] Two groups of lower die seats 13 are arranged on the processing table 1, and the two groups of lower die seats 13 are respectively arranged at the two ends of the feeding mechanism 3, and guide rollers 17 are arranged between the two groups of lower die seats 13 and the feeding mechanism 3, and concave dies 14 are arranged in the two groups of lower die seats 13, and the two groups of concave dies 14 are respectively arranged directly below the corresponding group of convex dies 1209, and the bottom end of the top plate 6 is rotatably connected with a material changing mechanism 16; Specifically, a group of plates to be processed are pushed onto a group of dies 14 through the material changing mechanism 16, and are stamped and formed by moving the punch 1209 downward. At this time, another group of punches 1209 are moved upward for demolding, and another group of plates to be processed are pushed onto the dies 14 corresponding to the group of punches 1209 through the material changing mechanism 16. At the same time, the stamped plates are pushed to a corresponding group of unloading mechanisms 4 for transportation.

[0028] The material changing mechanism 16 includes a rotating shaft 1601; illustratively, as Figure 5 shown.

[0029] The top end of the rotating shaft 1601 passes through the top plate 6 and is fixedly connected to the center of the worm gear 8. The bottom end of the rotating shaft 1601 is provided with a bent rod 1602. The bottom end of the bent rod 1602 is provided with a linkage plate 1603. A telescopic cylinder 1604 is installed on the linkage plate 1603. The output end of the telescopic cylinder 1604 passes through the linkage plate 1603 and is transmission-connected to a push plate 1605. Specifically, the worm gear 8 drives the rotating shaft 1601 to rotate, so that the linkage plate 1603 drives the push plate 1605 to rotate to one side of the feeding mechanism 3. At this time, the worm gear 8 rotates to make one group of punches 1209 move downward for stamping operation, and the other group of punches 1209 move upward for demolding operation. At this time, the opening direction of the push plate 1605 is toward the corresponding die 14 of the demolding operation. The push plate 1605 is driven by the telescopic cylinder 1604 to move toward the demolding die 14, and the sheet to be processed on the feeding mechanism 3 is pushed onto the group of die 14. At the same time, the sheet to be processed pushes the finished sheet demolded from the die 14 to the corresponding group of unloading mechanism 4 for transportation. While the two groups of punches 1209 perform stamping operations alternately, the position of the push plate 1605 is switched synchronously, so that the sheet on one group of die 14 completes the stamping operation while the other group of die 14 changes the sheet, thereby effectively improving the processing efficiency of sheet stamping.

[0030] For example, Figure 6-8 shown.

[0031] A groove 1301 is provided in the lower die base 13, the inner wall of the groove 1301 is movably fitted with the concave die 14, an auxiliary demoulding mechanism 15 is provided in the groove 1301, a plurality of groups of telescopic rods 18 are provided at the bottom end of the concave die 14, a plurality of groups of springs 19 are provided between the concave die 14 and the bottom end of the inner wall of the groove 1301, and the plurality of groups of springs 19 are respectively sleeved on the plurality of groups of telescopic rods 18; The auxiliary demoulding mechanism 15 includes an upper sealing ring 1501 and a lower sealing ring 1502, wherein the upper sealing ring 1501 is fixedly connected to the bottom end of the concave mold 14, and the lower sealing ring 1502 is fixedly connected to the bottom end of the inner wall of the groove 1301, and a telescopic air pipe 1503 is arranged between the upper sealing ring 1501 and the lower sealing ring 1502, and several groups of telescopic rods 18 are arranged inside the telescopic air pipe 1503, and two groups of bent pipes 1504 are arranged on the side wall of the lower sealing ring 1502, and the two groups of bent pipes 1504 are interconnected with the inside of the telescopic air pipe 1503, and the two groups of bent pipes 1504 are connected with a transverse pipe 1505, and the two groups of bent pipes 1504 and the transverse pipe 1505 are embedded in the lower mold base 13, and the two groups of transverse pipes 1505 are connected with several groups of air guide pipes 1506, and one end of the several groups of air guide pipes 1506 extends into the groove 1301; Specifically, the sheet to be processed is pushed onto the die 14, and the punch 1209 is moved downward so that the punch 1209 contacts the sheet to be processed and extrude it. The punch 1209 drives the die 14 to move downward, so that the telescopic rod 18 contracts, the spring 19 is gradually compressed, and the telescopic air pipe 1503 is compressed at the same time. After the stamping operation is completed, the punch 1209 moves upward. Due to the tension of the spring 19, the die 14 moves upward, driving the telescopic air pipe 1503 to stretch. While the telescopic air pipe 1503 is stretched, negative pressure is generated at the air inlet ends of several groups of air guide pipes 1506, which generates a suction force on the finished sheet, so that the finished sheet is separated from the punch 1209. At the same time, the die 14 moves upward to push the finished sheet out, so that the push plate 1605 can be convenient for material changing operation.

[0032] The working principle of the building board stamping forming equipment proposed by the present invention is as follows: The servo motor 10 drives the worm 11 to perform intermittent forward and reverse rotation, so that the worm wheel 8 performs synchronous forward and reverse motion, thereby causing the two sets of tooth plates 9 to perform intermittent reciprocating translational motion in opposite directions synchronously. By making the two sets of sliding bolts 901 movably fit with the two sets of sliding grooves 601 respectively, the two sets of tooth plates 9 are effectively prevented from being offset during the reciprocating motion, thereby improving the stability of the movement of the two sets of tooth plates 9.

[0033] By making the two groups of tooth plates 9 perform intermittent reciprocating translational motion in opposite directions synchronously, the two groups of gears 1201 perform intermittent forward and reverse motion respectively, and through the transmission relationship between the active pulley 1202 and the driven pulley 1204, the gear 1201 and the transmission wheel 1203 respectively drive the two groups of screw rods 1206 to perform intermittent forward and reverse motion in the same direction, so that the upper mold base 1208 drives the punch 1209 to perform intermittent up and down reciprocating motion, and when one group of punches 1209 moves downward for stamping operation, the other group of punches 1209 moves upward for demolding operation.

[0034] The worm gear 8 drives the rotating shaft 1601 to rotate, so that the linkage plate 1603 drives the push plate 1605 to rotate to one side of the feeding mechanism 3. At this time, the worm gear 8 rotates to make one group of punches 1209 move downward for stamping operation, and the other group of punches 1209 move upward for demolding operation. At this time, the opening direction of the push plate 1605 is toward the corresponding die 14 of the demolding operation. The push plate 1605 is driven by the telescopic cylinder 1604 to move toward the demolding die 14, and the sheet to be processed on the feeding mechanism 3 is pushed onto the group of die 14. At the same time, the sheet to be processed pushes the finished sheet demolded from the die 14 to the corresponding group of unloading mechanisms 4 for transportation. While the two groups of punches 1209 perform stamping operations alternately, the position of the push plate 1605 is switched synchronously, so that the sheet on one group of die 14 completes the stamping operation while the other group of die 14 changes the sheet, thereby effectively improving the processing efficiency of sheet stamping.

[0035] The sheet to be processed is pushed onto the die 14, and the punch 1209 is moved downward so that the punch 1209 contacts the sheet to be processed and extrude it. The punch 1209 drives the die 14 to move downward, so that the telescopic rod 18 contracts, the spring 19 is gradually compressed, and the telescopic air pipe 1503 is compressed at the same time. After the stamping operation is completed, the punch 1209 moves upward. Due to the tension of the spring 19, the die 14 moves upward, driving the telescopic air pipe 1503 to stretch. While the telescopic air pipe 1503 is stretched, negative pressure is generated at the air inlet ends of several groups of air guide pipes 1506, which generates a suction force on the finished sheet, so that the finished sheet is separated from the punch 1209. At the same time, the die 14 moves upward to push the finished sheet out, so that the push plate 1605 can be convenient for material changing operation.

[0036] Based on the above-mentioned building board stamping and forming equipment, the embodiment of the present invention further proposes a method for the forming equipment. Exemplarily, the method includes: In the initial state, the push plate stays on one side of the feeding mechanism, the telescopic cylinder is turned on, and the push plate pushes a group of plates to be processed to a group of concave dies and then resets; Turn on the servo motor, and the worm gear drives the two sets of gear plates to move in opposite directions; One set of punches moves upwards, and the other set of punches moves downwards to punch the sheet to be processed; At this time, the worm gear drives the material changing mechanism to rotate, so that the push plate rotates to the other side of the feeding mechanism, and the telescopic cylinder is turned on. The push plate pushes a group of plates to be processed to the concave die corresponding to the upward moving punch and then resets; After the punch completes the stamping, the servo motor is controlled to rotate in the opposite direction, so that the worm gear drives the two sets of tooth plates to move in opposite directions; At this time, the punch that has completed the stamping moves upward, the corresponding die of this set of punches is reset, the finished plate stays on the surface of the lower die seat, the material changing mechanism performs the material changing operation, and at the same time, the other set of punches moves downward to perform the stamping operation; The two sets of punches perform alternate stamping and demoulding operations in a cycle, and the material changing mechanism performs cyclic reciprocating rotation and material pushing operations.

[0037] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein; and these modifications or substitutions do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A building board stamping and forming device, comprising a processing table (1), characterized in that: The processing table (1) is provided with a loading mechanism (3), and the processing table (1) is provided with two sets of unloading mechanisms (4); A plurality of groups of columns (5) are fixedly connected to the processing table (1), a top plate (6) is arranged at the top of each group of columns (5), a worm wheel (8) is rotatably connected to the center of the top of the top plate (6), and two groups of tooth plates (9) are meshingly connected to the worm wheel (8); Two sets of punching mechanisms (12) are arranged on the top plate (6), and the two sets of punching mechanisms (12) are respectively meshed and connected with the two sets of tooth plates (9); The bottom end of the top plate (6) is rotatably connected to a material changing mechanism (16), and the material changing mechanism (16) is fixedly connected to the center of the worm gear (8); The worm gear (8) drives the two sets of punching mechanisms (12) to perform sheet metal punching operations alternately, and the worm gear (8) drives the material changing mechanism (16) to rotate, thereby switching the position of the material changing mechanism (16), so that the material changing mechanism (16) cooperates with the loading mechanism (3) and the two sets of unloading mechanisms (4) to perform automatic loading and unloading operations.

2. The building board stamping and forming equipment according to claim 1, characterized in that: A controller (2) is arranged on the processing table (1), a cover plate (7) is arranged on the top plate (6), a servo motor (10) is mounted on the top plate (6), an output end of the servo motor (10) is transmission-connected to a worm (11), and the worm (11) is meshingly connected to a worm wheel (8).

3. The building board stamping and forming equipment according to claim 1, characterized in that: The bottom ends of the two groups of tooth plates (9) are both provided with sliding bolts (901), and the top plate (6) is provided with two groups of sliding grooves (601), and the two groups of sliding grooves (601) are movably fitted with the two groups of sliding bolts (901) respectively.

4. The building board stamping and forming equipment according to claim 1, characterized in that: The stamping mechanism (12) comprises a gear (1201), the gear (1201) being rotatably connected to the top plate (6), and the gear (1201) being meshedly connected to a corresponding set of toothed plates (9), the gear (1201) being provided with a driving pulley (1202), the top plate (6) being rotatably connected to a transmission wheel (1203), the transmission wheel (1203) being provided with a driven pulley (1204), and both the driven pulley (1204) and the driving pulley (1202) being provided with a driven pulley (1204). A belt (1205) is sleeved thereon, a screw rod (1206) is fixedly connected at the center of the bottom end of the driven pulley (1204) and the gear (1201), the bottom ends of the two groups of screw rods (1206) are rotatably connected to the processing table (1), the two groups of screw rods (1206) are threadedly connected to internal thread blocks (1207), an upper die seat (1208) is fixedly connected between the two groups of internal thread blocks (1207), and a punch (1209) is provided at the bottom end of the upper die seat (1208).

5. The building board stamping forming equipment according to claim 4, characterized in that Two groups of lower die seats (13) are arranged on the processing table (1), and the two groups of lower die seats (13) are respectively arranged at the two ends of the feeding mechanism (3), and guide rollers (17) are arranged between the two groups of lower die seats (13) and the feeding mechanism (3), and concave dies (14) are arranged in the two groups of lower die seats (13), and the two groups of concave dies (14) are respectively arranged directly below the corresponding group of convex dies (1209).

6. The building board stamping and forming equipment according to claim 1, characterized in that: The material changing mechanism (16) comprises a rotating shaft (1601), the top end of the rotating shaft (1601) passes through the top plate (6) and is fixedly connected to the center of the worm gear (8), the bottom end of the rotating shaft (1601) is provided with a bent rod (1602), the bottom end of the bent rod (1602) is provided with a linkage plate (1603), a telescopic cylinder (1604) is installed on the linkage plate (1603), and the output end of the telescopic cylinder (1604) passes through the linkage plate (1603) and is drivingly connected to a push plate (1605).

7. The building board stamping and forming equipment according to claim 5, characterized in that: A groove (1301) is provided in the lower die base (13); the inner wall of the groove (1301) is movably fitted with the concave die (14); an auxiliary demoulding mechanism (15) is provided in the groove (1301); a plurality of groups of telescopic rods (18) are provided at the bottom end of the concave die (14); a plurality of groups of springs (19) are provided between the concave die (14) and the bottom end of the inner wall of the groove (1301); and the plurality of groups of springs (19) are respectively sleeved on the plurality of groups of telescopic rods (18).

8. The building board stamping and forming equipment according to claim 7, characterized in that: The auxiliary demoulding mechanism (15) comprises an upper sealing ring (1501) and a lower sealing ring (1502); the upper sealing ring (1501) is fixedly connected to the bottom end of the concave mold (14); the lower sealing ring (1502) is fixedly connected to the bottom end of the inner wall of the groove (1301); a telescopic air pipe (1503) is arranged between the upper sealing ring (1501) and the lower sealing ring (1502); and a plurality of groups of telescopic rods (18) are arranged inside the telescopic air pipe (1503).

9. The building board stamping and forming equipment according to claim 8, characterized in that: The side wall of the lower sealing ring (1502) is provided with two groups of curved tubes (1504), the two groups of curved tubes (1504) are interconnected with the interior of the telescopic air pipe (1503), the two groups of curved tubes (1504) are connected with a transverse tube (1505), the two groups of curved tubes (1504) and the transverse tube (1505) are embedded in the lower mold base (13), the two groups of transverse tubes (1505) are connected with a plurality of groups of air guide tubes (1506), and one end of the plurality of groups of air guide tubes (1506) extends into the groove (1301).

10. A method applied to the building board stamping forming equipment according to any one of claims 1 to 9, characterized in that: The method comprises: In the initial state, the material changing mechanism stays on one side of the feeding mechanism, and the material changing mechanism pushes a group of plates to be processed to the bottom of a group of stamping mechanisms and then resets; The worm gear drives the two sets of tooth plates to move in opposite directions, one set of stamping mechanism performs stamping operation, and the other set of stamping mechanism performs demoulding operation; At this time, the worm gear drives the material changing mechanism to rotate, so that the material changing mechanism rotates to the other side of the feeding mechanism, and the material changing mechanism is turned on to push a group of plates to be processed to the bottom of another group of stamping mechanisms and then reset; The two sets of stamping mechanisms perform alternate stamping and demoulding operations in a cycle, and the material changing mechanism performs cyclic reciprocating rotation and material pushing operations.

Citation Information

Patent Citations

  • Aluminum single-panel stamping and forming equipment

    CN114260352B