An anti-seismic support profile production line and its production process

By designing an automated loading and unloading mechanism, the problem of manual loading and unloading in the production line of seismic support profiles is solved, and the automatic movement and storage of profiles is realized, which reduces the complexity of operation and labor intensity and improves production efficiency.

CN119259839BActive Publication Date: 2025-08-05JIANGSU HANYUE ENVIRONMENTAL PROTECTION TECH DEV CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202411794524.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-08-05
Estimated Expiration
2044-12-09

AI Technical Summary

Technical Problem

The existing seismic support profile production line requires manual loading and unloading during stamping, which increases the operating complexity and labor intensity of the staff and reduces production efficiency.

Method used

A production line including a loading and unloading mechanism and a storage mechanism is designed. Through a loading unit and a loading unit driven by a hydraulic cylinder and a stepper motor, an automatic clamping, moving, stamping and storage of seismic bracket profiles is realized, reducing manual operation.

Benefits of technology

The automatic loading and unloading of seismic bracket profiles is realized, reducing the operational complexity and labor intensity of staff, and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119259839B_ABST
    Figure CN119259839B_ABST
Patent Text Reader

Abstract

The present invention discloses an anti-seismic support profile production line and a production process thereof, which relate to the technical field of anti-seismic support profile production, including a workbench, an L-shaped frame fixedly installed on the back of the workbench, a hydraulic cylinder fixedly installed on the upper surface of the L-shaped frame, the telescopic end of the hydraulic cylinder passes through the L-shaped frame and is fixedly installed with a stamping frame, and a loading and unloading mechanism is arranged above the workbench; the loading and unloading mechanism includes a loading unit, which is located above the workbench, and the loading unit is used to clamp and move unformed anti-seismic support profiles. This anti-seismic support profile production line and its production process, by arranging the loading unit of the loading and unloading mechanism, can clamp and move the anti-seismic support profiles, so that the anti-seismic support profiles that have not been stamped can be moved to the stamping location, thereby eliminating the need for staff to place the unstamped anti-seismic support profiles, and reducing the complexity of the staff's operations.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of earthquake-resistant bracket profile production, in particular to an earthquake-resistant bracket profile production line and a production process thereof. Background Art

[0002] Electromechanical seismic supports are various components or devices that limit the displacement of attached electromechanical engineering facilities, control the vibration of the facilities, and transfer the load to the load-bearing structure. They are composed of anchor bodies, reinforced hangers, seismic connection components and seismic braces. Electromechanical engineering seismic supports can be divided into the following three types according to different maintenance systems: pipeline seismic systems, ventilation duct seismic systems and electrical equipment seismic systems. Electromechanical engineering facilities that have undergone seismic reinforcement, such as building water supply and drainage, fire protection, heating, ventilation, air conditioning, heat and electricity, can reduce earthquake damage, reduce and prevent the occurrence of secondary disasters as much as possible when an earthquake occurs, thereby achieving the purpose of reducing casualties and property losses. Seismic support profiles need to be stamped during production.

[0003] When the existing earthquake-resistant bracket profiles are produced and formed, the earthquake-resistant bracket profiles can be stamped and formed. However, when stamping and forming the earthquake-resistant bracket profiles, personnel are required to manually place the unformed earthquake-resistant bracket profiles on the stamping and forming area, and then take out the formed earthquake-resistant bracket profiles after stamping and forming, thereby increasing the complexity of the operation of the personnel, making it inconvenient to automatically load the earthquake-resistant bracket profiles, and it is also inconvenient to store the formed earthquake-resistant brackets, thereby increasing the labor intensity of the personnel and reducing the efficiency of the production and forming of the earthquake-resistant bracket profiles.

[0004] Combining the above problems, we will find that it is difficult to avoid the above problems at the same time when using the existing seismic support profile production lines on the market, and even if they can be solved, they need to be solved with the cooperation of external tools, which makes it impossible to achieve the desired effect. Therefore, we propose a seismic support profile production line and its production process. Summary of the Invention

[0005] The purpose of the present invention is to provide a seismic support profile production line and a production process thereof to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a production line for seismic support profiles and a production process thereof, comprising a workbench, an L-shaped frame fixedly mounted on the back of the workbench, a hydraulic cylinder fixedly mounted on the upper surface of the L-shaped frame, a telescopic end of the hydraulic cylinder passing through the L-shaped frame and fixedly mounted with a stamping frame, and a loading and unloading mechanism provided above the workbench;

[0007] The loading and unloading mechanism includes a loading unit, which is located above the workbench and is used to clamp and move the unformed anti-seismic bracket profile;

[0008] The loading and unloading mechanism further includes a unloading unit, which is located inside the workbench. The loading unit and the unloading unit are used in conjunction with each other to unload the formed anti-seismic bracket profiles.

[0009] A material storage mechanism is provided below the workbench and is used in conjunction with a loading and unloading mechanism. The material storage mechanism is used to place unformed anti-seismic support profiles and formed anti-seismic support profiles.

[0010] The top of described sliding panel also is provided with an interlocking structure, and the interlocking structure of each end is, and an end of sliding panel withstands on the back of the interlocking structure to prevent the interlocking structure from rotating.

[0011] Preferably, four support rods are fixedly mounted on the bottom surface of the workbench, and a grounding plate is fixedly mounted on the bottom surface of each support rod.

[0012] Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion.

[0013] Preferably, the material storage mechanism includes two material storage racks, the upper surface of each material storage rack is fixedly connected to the bottom surface of the workbench, the two side surfaces of each fixed rack are fixedly connected to the inner wall of the material storage rack, the inner wall of each material storage rack is rotatably connected to the outer surface of the threaded screw, the inner wall of each material storage rack is slidably connected to a placement plate, the outer surface of each threaded screw is fixedly mounted with two discs, the inner wall of each disc is rotatably hinged with three push plates, the outer surface of each disc is fixedly mounted with three fixing plates, the outer surface of each fixing plate is fixedly mounted with a buffer spring, and the end of each buffer spring away from the fixing plate is close to the push plate One side of the fixed plate is fixedly connected, and the inner side wall of each storage rack is rotatably connected to the second gear, wherein the outer surfaces of the four second gears are respectively in contact with the bottom surfaces of the four push plates, and the first bevel gear is fixedly installed on one side of each second gear, and the outer surface of each first bevel gear is meshed with the second bevel gear, and the bottom surface of each second bevel gear is fixedly installed with a rotating rod, and the outer surface of each rotating rod is fixedly installed with a semicircular gear, and the outer surface of each semicircular gear is meshed with a third gear, and the inner wall of each third gear is fixedly installed with a threaded rod, and the outer surface of each threaded rod is threadedly connected to the inner wall of the placement plate.

[0014] Preferably, a protection box is fixedly installed on the bottom surface of the stepper motor, and the right side of the protection box is fixedly connected to the left side of one of the storage racks.

[0015] Preferably, a first bearing is fixedly mounted on the right end of each of the threaded screw rods, and the outer side of each of the first bearings is fixedly connected to the inner side wall of another storage rack.

[0016] Preferably, a second bearing is fixedly mounted on the bottom end of each rotating rod, and the outer side of each second bearing is fixedly connected to the inner bottom wall of the storage rack.

[0017] Preferably, a third bearing is fixedly installed on the top and bottom ends of each threaded rod, the outer side of each third bearing is fixedly connected to the inner top wall and inner bottom wall of the storage rack respectively, and four supporting legs are fixedly installed on the bottom surface of each storage rack, and a grounding plate is fixedly installed on the bottom end of each supporting leg.

[0018] A production process for an earthquake-resistant bracket profile production line includes the following steps:

[0019] S1: When the user needs to move the anti-seismic bracket profile to the stamping position, the elastic force provided by the force spring can squeeze the clamping plate, so that the two clamping plates can clamp and limit the anti-seismic bracket profile. Then the user uses the external control switch and power supply to start the stepper motor. The power provided by the stepper motor can drive one of the first gears to rotate, so that the first gear can drive the rack belt to rotate, thereby driving the other first gear to rotate synchronously, so that the first gear can drive the threaded screw to rotate, and the rotation of the threaded screw can drive the movable plate to move, so that the clamping plate can drive the anti-seismic bracket profile to the bottom of the stamping frame. After the anti-seismic bracket profile moves to the bottom of the stamping frame, the stepping motor stops working, so that the staff does not need to place the unstamped anti-seismic bracket profile at the stamping position, thereby reducing the complexity of the staff's operation. The rectangular plate can limit and fix the arc bar, so that the clamping plate can limit the clamping plate when it returns to its original position, so that the clamping plate can move toward the rectangular frame, thereby preventing the anti-seismic bracket profile from blocking the clamping plate.

[0020] S2: When the anti-seismic bracket profile moves to the bottom of the stamping frame, the user uses the external control switch and power supply to start the hydraulic cylinder. The elasticity provided by the hydraulic cylinder can drive the stamping frame to move downward, so that the arc-shaped insert plate can be inserted into the T-shaped frame. The arc-shaped insert plate and the T-shaped frame are in a dislocated state, so that when the arc-shaped insert plate is inserted into the T-shaped frame, the T-shaped frame can be driven to move toward the movable frame, thereby driving the limit plate to move to one side of the movable frame to prevent the stamping frame from pressing the anti-seismic bracket profile into the stamping groove and affecting the profile stamping. After the anti-seismic bracket profile is stamped and formed, the hydraulic cylinder drives the stamping frame to move upward, so that the arc-shaped insert plate can be removed from the T-shaped frame. When the cam is pulled out, the elastic force provided by the extrusion spring can squeeze the limit plate, so that the two limit plates can clamp the anti-seismic bracket profile after stamping. The stepper motor is started again, so that the threaded screw can drive the rectangular frame to move. The movement of the rectangular frame can push the sliding plate, so that the sliding plate can drive the anti-seismic bracket profile after stamping to move, so that the anti-seismic bracket profile after stamping can be automatically taken out, and the staff does not need to remove the anti-seismic bracket profile after stamping, which is convenient for unloading the anti-seismic bracket profile, reducing the difficulty of operation for the staff while preventing the device from causing harm to the staff.

[0021] S3: First, place the anti-seismic bracket profile neatly on the left placement plate. When the stepper motor drives the anti-seismic bracket profile to move, the threaded screw can drive the disc to rotate, thereby driving the push plate to rotate, so that the push plate can drive the second gear to rotate. When the anti-seismic bracket profile is driven to the stamping position, the second gear rotates one circle, and the second gear rotation drives the first bevel gear to rotate one circle. The first bevel gear can drive the second bevel gear to rotate one circle. The rotation of the second bevel gear can drive the rotating rod to rotate, so that the rotating rod can drive the semicircular gear to rotate. The rotation of the semicircular gear can drive the third gear to rotate one circle, so that the third gear can drive the threaded rod to rotate. The two threaded rods rotate one circle to drive the placement plate It moves upward, thereby driving the anti-seismic bracket profile to move upward, and the rotation of the other two threaded rods can drive the placement plate to move downward, so that the placement plate can store the formed anti-seismic bracket profile, so that the unstamped anti-seismic bracket profile and the stamped anti-seismic bracket profile can be stored and placed, thereby facilitating the storage of the anti-seismic bracket profile, while reducing the labor intensity of the staff, it also increases the efficiency of the production and forming of the anti-seismic bracket profile. The push plate can be limited by the buffer spring, and the elastic force provided by the buffer spring can buffer the push plate when the disc rotates. The second bevel gear itself has a certain weight, and the load will produce a certain damping, so that the push plate will not drive the second gear to rotate when it is reversed.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] The present invention provides a loading unit of the loading and unloading mechanism, which can clamp and move the unstamped anti-seismic bracket profile, so that the unstamped anti-seismic bracket profile can be moved to the stamping location, thereby eliminating the need for staff to place the unstamped anti-seismic bracket profile, reducing the complexity of the staff's operation.

[0024] The present invention provides a blanking unit, which can cooperate with the loading unit to automatically remove the anti-seismic bracket profile after stamping, so that the staff does not need to remove the formed anti-seismic bracket profile, which facilitates the blanking of the anti-seismic bracket profile, reduces the operating difficulty of the staff, and prevents the device from causing harm to the staff.

[0025] The present invention provides a storage mechanism, which can be used to store and place un-stamped anti-seismic bracket profiles and stamped anti-seismic bracket profiles, thereby facilitating the storage of anti-seismic bracket profiles, thereby reducing the labor intensity of the staff and increasing the efficiency of the production and forming of the anti-seismic bracket profiles. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1It is a schematic diagram of the overall structure of the present invention;

[0027] Figure 2 It is a schematic structural diagram of a cross-section of the fixing frame of the present invention;

[0028] Figure 3 This is a schematic structural diagram of a cross-section of a rectangular frame of the present invention;

[0029] Figure 4 This is a schematic structural diagram of a cross-section of an L-shaped frame of the present invention;

[0030] Figure 5 It is a schematic structural diagram of a cross-section of the workbench of the present invention;

[0031] Figure 6 It is a schematic structural diagram of a cross-section of the movable frame of the present invention;

[0032] Figure 7 It is a schematic structural diagram of a cross-section of the material storage rack of the present invention;

[0033] Figure 8 For the present invention Figure 7 A partial enlarged view of point A in the middle;

[0034] Figure 9 It is a structural schematic diagram of the placement plate of the present invention.

[0035] In the figure: 1. Workbench; 11. L-shaped frame; 12. Hydraulic cylinder; 13. Punching frame; 2. Loading and unloading mechanism; 21. Loading unit; 2101. Fixed frame; 2102. Screw rod; 2103. Movable plate; 2104. Rectangular frame; 2105. Force spring; 2106. Clamping plate; 2107. Rectangular plate; 2108. Curved bar; 2109. Grounding plate; 2110. Rack belt; 2111. Stepping motor; 2112. First gear; 2113. Protective box; 2114. First bearing; 2115. Support rod; 22. Unloading unit; 2201. Sliding plate; 2202. Movable frame; 220 3. Return spring; 2204. T-shaped frame; 2205. Limit plate; 2206. Extrusion spring; 2207. Limit block; 2208. Arc-shaped insert plate; 2209. Stamping groove; 3. Storage mechanism; 301. Storage rack; 302. Placement plate; 303. Disc; 304. Push plate; 305. Fixed plate; 306. Buffer spring; 307. Second gear; 308. First bevel gear; 309. Second bevel gear; 310. Rotating rod; 311. Semicircular gear; 312. Third gear; 313. Threaded rod; 314. Second bearing; 315. Third bearing; 316. Support leg; 317. Grounding plate. DETAILED DESCRIPTION

[0036] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0037] Example 1

[0038] See also Figure 1-9 The present invention provides a technical solution: a production line for earthquake-resistant bracket profiles, comprising a workbench 1, an L-shaped frame 11 fixedly mounted on the back of the workbench 1, a hydraulic cylinder 12 fixedly mounted on the upper surface of the L-shaped frame 11, a telescopic end of the hydraulic cylinder 12 passing through the L-shaped frame 11 and fixedly mounted with a stamping frame 13, and a loading and unloading mechanism 2 provided above the workbench 1;

[0039] The loading and unloading mechanism 2 includes a loading unit 21 . The loading unit 21 is located above the workbench 1 . The loading unit 21 is used to clamp and move the unformed anti-seismic bracket profile.

[0040] As a further limitation of the loading unit 21 of the present invention, the loading unit 21 includes two fixed frames 2101, the bottom surface of each fixed frame 2101 is fixedly connected to the upper surface of the workbench 1, a threaded screw 2102 is provided inside each fixed frame 2101, the outer surface of each threaded screw 2102 is threadedly connected to a movable plate 2103, and a rectangular frame 2104 is fixedly installed on one side of each movable plate 2103, the bottom surface of each rectangular frame 2104 is slidably connected to the upper surface of the workbench 1, the outer surface of each rectangular frame 2104 is slidably connected to the inner wall of the fixed frame 2101, and the inner wall of each rectangular frame 2104 is fixedly installed with three force springs 2105, each group of force springs 2105 A clamping plate 2106 is fixedly installed on one end away from the rectangular frame 2104, a rectangular plate 2107 is fixedly installed on one side of each fixing frame 2101, and an arcuate bar 2108 is fixedly installed on the side away from the fixing frame 2101 of each rectangular plate 2107. The clamping plate 2106 and the rectangular plate 2107 are provided with arcuate surfaces that cooperate with each other on both sides. A first gear 2112 is fixedly installed on the left end of each threaded screw 2102, and the outer surfaces of the two first gears 2112 are meshed with a rack belt 2110. A stepping motor 2111 is provided on the left side of one of the first gears 2112, and the output end of the power of the stepping motor 2111 is fixedly connected to the left side of one of the first gears 2112;

[0041] Four support rods 2115 are fixedly installed on the bottom surface of the workbench 1, and a grounding plate 2109 is fixedly installed on the bottom surface of each support rod 2115. By setting the support rods 2115, the workbench 1 can be supported, and the grounding plate 2109 can increase the friction between the support rods 2115 and the ground, thereby increasing the friction between the support rods 2115 and the ground and ensuring the stability of the workbench 1.

[0042] The specific implementation of this embodiment is as follows: when the user needs to move the anti-seismic bracket profile to the stamping position, the elastic force provided by the force spring 2105 can squeeze the clamping plate 2106, so that the two clamping plates 2106 can clamp and limit the anti-seismic bracket profile, and then the user uses the external control switch and power supply to start the stepper motor 2111, and the power provided by the stepper motor 2111 can drive one of the first gears 2112 to rotate, so that the first gear 2112 can drive the rack belt 2110 to rotate, thereby driving the other first gear 2112 to rotate synchronously, so that the first gear 2112 can drive the threaded screw 2102 to rotate, and the threaded screw 2102 can rotate. The rotation of the screw rod 2102 can drive the movable plate 2103 to move, so that the clamping plate 2106 can drive the seismic support profile to move to the bottom of the stamping frame 13. After the seismic support profile moves to the bottom of the stamping frame 13, the stepping motor 2111 stops working, so that the staff does not need to place the unstamped seismic support profile at the stamping place, thereby reducing the complexity of the staff's operation. The rectangular plate 2107 can limit and fix the arc bar 2108, so that the clamping plate 2106 can limit the clamping plate 2106 when it returns to its original position, so that the clamping plate 2106 can move toward the rectangular frame 2104, thereby preventing the seismic support profile from blocking the clamping plate 2106.

[0043] Example 2

[0044] See also Figure 1-9 The present invention provides a technical solution: a production line for earthquake-resistant bracket profiles. The present invention makes corresponding improvements to the technical problems mentioned in the background technology.

[0045] As a further limitation of the present invention, the loading and unloading mechanism 2 further includes a loading and unloading unit 22, which is located inside the workbench 1. The loading unit 21 and the unloading unit 22 are used in conjunction with each other to unload the formed anti-seismic bracket profiles.

[0046] The unloading unit 22 includes two sliding plates 2201, the bottom surface of each sliding plate 2201 is slidably connected to the upper surface of the workbench 1, and a movable frame 2202 is fixedly installed on the bottom surface of each sliding plate 2201. A stamping groove 2209 is provided on the upper surface of the workbench 1. The outer surface of each movable frame 2202 is slidably connected to the inner wall of the stamping groove 2209. Two return springs 2203 are fixedly installed on the inner wall of the workbench 1. The right end of each return spring 2203 is fixedly connected to the left side of the movable frame 2202. The inner wall of each movable frame 2202 is fixedly installed with two extrusion springs. 2206, each set of extrusion springs 2206 is fixedly installed with a T-shaped frame 2204 on one end away from the movable frame 2202, and the outer surface of each T-shaped frame 2204 is slidably connected to the inner wall of the movable frame 2202, and each T-shaped frame 2204 is fixedly installed with a limit plate 2205 on one side away from the extrusion spring 2206, and the front and back sides of the stamping frame 13 are fixedly installed with limit blocks 2207, and the bottom surface of each limit block 2207 is fixedly installed with an arc-shaped insert plate 2208, and a slot for cooperating with the arc-shaped insert plate 2208 is opened on the workbench 1, and the slot is located above the T-shaped frame 2204.

[0047] The specific implementation of this embodiment is as follows: after the anti-seismic support profile moves to the bottom of the stamping frame 13, the user uses the external control switch and power supply to start the hydraulic cylinder 12, and the elasticity provided by the hydraulic cylinder 12 can drive the stamping frame 13 to move downward, so that the arc-shaped insert plate 2208 can be inserted into the T-shaped frame 2204. The arc-shaped insert plate 2208 and the T-shaped frame 2204 are in a misaligned state, so that when the arc-shaped insert plate 2208 is inserted into the T-shaped frame 2204, the T-shaped frame 2204 can be driven to move toward the movable frame 2202, thereby driving the limit plate 2205 to move toward the side of the movable frame 2202, preventing the stamping frame 13 from affecting the stamping of the profile when pressing the anti-seismic support profile into the stamping groove 2209. After the anti-seismic support profile is stamped and formed, the hydraulic cylinder 12 drives the stamping frame 13 to move upward. The arc-shaped insert plate 2208 can be pulled out from the T-shaped frame 2204, and the elastic force provided by the extrusion spring 2206 can squeeze the limit plate 2205, so that the two limit plates 2205 can clamp the anti-seismic bracket profile after stamping. The stepper motor 2111 is started again, so that the threaded screw 2102 can drive the rectangular frame 2104 to move. The movement of the rectangular frame 2104 can push the sliding plate 2201, so that the sliding plate 2201 can drive the formed anti-seismic bracket profile to move, so that the anti-seismic bracket profile after stamping can be automatically taken out, and the staff does not need to remove the formed anti-seismic bracket profile, which is convenient for unloading the anti-seismic bracket profile, while reducing the difficulty of operation for the staff, and preventing the device from causing harm to the staff.

[0048] Example 3

[0049] See also Figure 1-9 The present invention provides a technical solution: a production line for earthquake-resistant bracket profiles. The present invention makes corresponding improvements to the technical problems mentioned in the background technology.

[0050] As a further limitation of the storage mechanism 3 of the present invention, a storage mechanism 3 is provided below the workbench 1, and the storage mechanism 3 is used in conjunction with the loading and unloading mechanism 2, and the storage mechanism 3 is used to place unformed anti-seismic bracket profiles and formed anti-seismic bracket profiles;

[0051] The storage mechanism 3 includes two storage racks 301, the upper surface of each storage rack 301 is fixedly connected to the bottom surface of the workbench 1, the two side surfaces of each fixed rack 2101 are fixedly connected to the inner wall of the storage rack 301, the inner wall of each storage rack 301 is rotatably connected to the outer surface of the threaded screw 2102, and the inner wall of each storage rack 301 is slidably connected with a placement plate 302, and the outer surface of each threaded screw 2102 is fixedly installed with two discs 303, and the inner wall of each disc 303 is rotatably hinged with three push plates 304, and an arc surface is provided on one side of the push plate 304, and three fixed plates 305 are fixedly installed on the outer surface of each fixed plate 305, and a buffer spring 306 is fixedly installed on the outer surface of each buffer spring 306, and one end of each buffer spring 306 away from the fixed plate 305 is connected to the The pushing plate 304 is fixedly connected to one side of the fixed plate 305, and the inner side wall of each storage rack 301 is rotatably connected to the second gear 307, wherein the outer surfaces of the four second gears 307 are respectively in contact with the bottom surfaces of the four pushing plates 304, and a first bevel gear 308 is fixedly installed on one side of each second gear 307, and the outer surface of each first bevel gear 308 is meshed with the second bevel gear 309, and the bottom surface of each second bevel gear 309 is fixedly installed with a rotating rod 310, and the outer surface of each rotating rod 310 is fixedly installed with a semicircular gear 311, and the outer surface of each semicircular gear 311 is meshed with a third gear 312, and the inner wall of each third gear 312 is fixedly installed with a threaded rod 313, and the outer surface of each threaded rod 313 is threadedly connected to the inner wall of the placement plate 302;

[0052] A protection box 2113 is fixedly installed on the bottom surface of the stepper motor 2111. The right side of the protection box 2113 is fixedly connected to the left side of one of the storage racks 301. By providing the protection box 2113, the stepper motor 2111 can be supported and protected, thereby preventing the stepper motor 2111 from falling and avoiding external forces from colliding with the stepper motor 2111, thereby ensuring the safety of the stepper motor 2111.

[0053] A first bearing 2114 is fixedly installed on the right end of each threaded screw 2102, and the outer side of each first bearing 2114 is fixedly connected to the inner wall of another storage rack 301. By providing the first bearing 2114, the threaded screw 2102 can be supported and limited, thereby preventing the threaded screw 2102 from falling and deviating during rotation, thereby ensuring the stability of the threaded screw 2102 during rotation.

[0054] A second bearing 314 is fixedly installed at the bottom end of each rotating rod 310, and the outer side of each second bearing 314 is fixedly connected to the inner bottom wall of the storage rack 301. By setting the second bearing 314, the rotating rod 310 can be supported and limited, so that the rotating rod 310 can rotate smoothly.

[0055] The top and bottom ends of each threaded rod 313 are fixedly installed with a third bearing 315, and the outer side of each third bearing 315 is fixedly connected to the inner top wall and the inner bottom wall of the storage rack 301 respectively. The bottom surface of each storage rack 301 is fixedly installed with four support legs 316, and the bottom end of each support leg 316 is fixedly installed with a grounding plate 317. By providing the third bearing 315, the threaded rod 313 can be limited and supported to prevent the threaded rod 313 from deviating during rotation, thereby ensuring the stability of the threaded rod 313. By providing the support legs 316, the storage rack 301 can be supported, and the grounding plate 317 can increase the friction between the support legs 316 and the ground, thereby increasing the friction between the support legs 316 and the ground, and ensuring the stability of the storage rack 301.

[0056] The specific implementation of this embodiment is as follows: first, the seismic support profile is neatly placed on the left placement plate 302. When the stepping motor 2111 drives the seismic support profile to move, the threaded screw 2102 can drive the disc 303 to rotate, thereby driving the pushing plate 304 to rotate, so that the pushing plate 304 can drive the second gear 307 to rotate. When the seismic support profile is driven to the stamping position, the second gear 307 rotates one circle, and the rotation of the second gear 307 drives the first bevel gear 308 to rotate one circle. The first bevel gear 308 can drive the second bevel gear 309 to rotate one circle. The rotation of the second bevel gear 309 can drive the rotating rod 310 to rotate, so that the rotating rod 310 can drive the semicircular gear 311 to rotate. The rotation of the semicircular gear 311 can drive the third gear 312 to rotate one circle, so that the third gear 312 can drive the threaded rod 313 to rotate. The two threaded rods 313 rotate one circle to drive the placement plate 302 to move upward, thereby driving When the cam 302 is in the upright position, the left cam 302 is in the upright position, and the right cam 302 is in the upright position, so that the cam 302 can move upward and downward, thereby reducing the labor intensity of the staff and increasing the efficiency of the production and forming of the cam 302. The push plate 304 can be limited by the buffer spring 306. The elastic force provided by the buffer spring 306 can buffer the push plate 304 when the disc 303 rotates, so that the push plate 304 will not drive the second gear 307 to rotate when reversing.

[0057] A production process for an earthquake-resistant bracket profile production line includes the following steps:

[0058] S1: When the user needs to move the anti-seismic bracket profile to the stamping position, the elastic force provided by the force spring 2105 can squeeze the clamping plate 2106, so that the two clamping plates 2106 can clamp the anti-seismic bracket profile to a limit position, and then the user uses the external control switch and power supply to start the stepper motor 2111, and the power provided by the stepper motor 2111 can drive one of the first gears 2112 to rotate, so that the first gear 2112 can drive the rack belt 2110 to rotate, thereby driving the other first gear 2112 to rotate synchronously, so that the first gear 2112 can drive the screw rod 2102 to rotate, and the screw rod 210 The rotation can drive the movable plate 2103 to move, so that the clamping plate 2106 can drive the anti-seismic bracket profile to move to the bottom of the stamping frame 13. After the anti-seismic bracket profile moves to the bottom of the stamping frame 13, the stepping motor 2111 stops working, so that the staff does not need to place the unstamped anti-seismic bracket profile at the stamping position, thereby reducing the complexity of the staff's operation. The rectangular plate 2107 can limit and fix the arc-shaped bar 2108, so that the clamping plate 2106 can limit the clamping plate 2106 when returning to its original position, so that the clamping plate 2106 can move toward the rectangular frame 2104, thereby preventing the anti-seismic bracket profile from blocking the clamping plate 2106.

[0059] S2: After the anti-seismic support profile moves to the bottom of the stamping frame 13, the user uses the external control switch and power supply to start the hydraulic cylinder 12. The elasticity provided by the hydraulic cylinder 12 can drive the stamping frame 13 to move downward, so that the arc plug plate 2208 can be inserted into the T-shaped frame 2204. The arc plug plate 2208 and the T-shaped frame 2204 are in a staggered state, so that when the arc plug plate 2208 is inserted into the T-shaped frame 2204, the T-shaped frame 2204 can be driven to move toward the movable frame 2202, thereby driving the limit plate 2205 to move toward the side of the movable frame 2202, preventing the stamping frame 13 from pressing the anti-seismic support profile into the stamping groove 2209 and affecting the profile stamping. After the anti-seismic support profile is stamped and formed, the hydraulic cylinder 12 drives the stamping frame 13 to move upward, so that the arc plug plate 2208 can be inserted into the T-shaped frame 2204. Plate 2208 can be pulled out from the T-shaped frame 2204, and the elastic force provided by the extrusion spring 2206 can squeeze the limit plate 2205, so that the two limit plates 2205 can clamp the anti-seismic bracket profile after stamping. The stepper motor 2111 is started again, so that the threaded screw 2102 can drive the rectangular frame 2104 to move. The movement of the rectangular frame 2104 can push the sliding plate 2201, so that the sliding plate 2201 can drive the anti-seismic bracket profile after stamping to move, so that the anti-seismic bracket profile after stamping can be automatically taken out, and the staff does not need to remove the anti-seismic bracket profile after stamping, which is convenient for unloading the anti-seismic bracket profile, while reducing the difficulty of operation for the staff, also preventing the device from causing harm to the staff.

[0060] S3: First, place the anti-seismic bracket profile neatly on the left placement plate 302. When the stepping motor 2111 drives the anti-seismic bracket profile to move, the threaded screw 2102 can drive the disc 303 to rotate, thereby driving the push plate 304 to rotate, so that the push plate 304 can drive the second gear 307 to rotate. When the anti-seismic bracket profile is driven to the stamping position, the second gear 307 rotates one circle, and the rotation of the second gear 307 drives the first bevel gear 308 to rotate one circle. The first bevel gear 308 can drive the second bevel gear 309 to rotate one circle. The rotation of the second bevel gear 309 can drive the rotating rod 310 to rotate, so that the rotating rod 310 can drive the semicircular gear 311 to rotate. The rotation of the semicircular gear 311 can drive the third gear 312 to rotate one circle, so that the third gear 312 can drive the threaded rod 313 to rotate. The two threaded rods When the cam 313 is in the unlocked position, the cam 313 is in the unlocked position, and the cam 313 is in the unlocked position, so that the cam 313 is unlocked and the cam 313 is unlocked.

[0061] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0062] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A production line for earthquake-resistant bracket profiles, comprising a workbench (1), characterized in that: An L-shaped frame (11) is fixedly mounted on the back of the workbench (1), a hydraulic cylinder (12) is fixedly mounted on the upper surface of the L-shaped frame (11), a telescopic end of the hydraulic cylinder (12) passes through the L-shaped frame (11) and is fixedly mounted with a punching frame (13), and a loading and unloading mechanism (2) is provided above the workbench (1); The loading and unloading mechanism (2) comprises a loading unit (21), the loading unit (21) is located above the workbench (1), and the loading unit (21) is used to clamp and move the unformed anti-seismic bracket profile; The loading and unloading mechanism (2) further comprises a unloading unit (22), the unloading unit (22) being located inside the workbench (1), the loading unit (21) being used in conjunction with the unloading unit (22), and the unloading unit (22) being used to unload the formed anti-seismic bracket profile; A storage mechanism (3) is provided below the workbench (1), and the storage mechanism (3) is used in conjunction with the loading and unloading mechanism (2). The storage mechanism (3) is used to place unformed anti-seismic bracket profiles and formed anti-seismic bracket profiles. The loading unit (21) includes two fixing frames (2101), and the bottom surface of each fixing frame (2101) is fixedly connected to the upper surface of the workbench (1). A threaded screw (2102) is provided inside each fixing frame (2101), and the outer surface of each threaded screw (2102) is threadedly connected to a movable plate (2103), and a rectangular frame (2104) is fixedly installed on one side of each movable plate (2103). Each rectangular frame The bottom surface of (2104) is slidably connected to the upper surface of the workbench (1), the outer surface of each rectangular frame (2104) is slidably connected to the inner wall of the fixed frame (2101), the inner wall of each rectangular frame (2104) is fixedly installed with three force springs (2105), and each group of force springs (2105) is fixedly installed with a clamping plate (2106) at one end away from the rectangular frame (2104), and each side of the fixed frame (2101) is fixedly installed with a rectangular plate (2107), and each side of the rectangular plate (2107) is fixedly installed with an arc strip (2108) at one side away from the fixed frame (2101), and the left end of each threaded screw (2102) is fixedly installed with a first gear. (2112), the outer surfaces of the two first gears (2112) are meshed with a rack belt (2110), a stepper motor (2111) is provided on the left side of one of the first gears (2112), the output end of the power of the stepper motor (2111) is fixedly connected to the left side of one of the first gears (2112), the unloading unit (22) includes two sliding plates (2201), the bottom surface of each sliding plate (2201) is slidably connected to the upper surface of the workbench (1), the bottom surface of each sliding plate (2201) is fixedly mounted with a movable frame (2202), the upper surface of the workbench (1) is provided with a stamping groove (2209), the outer surface of each movable frame (2202) is are slidably connected to the inner wall of the punching groove (2209), two return springs (2203) are fixedly installed on the inner wall of the workbench (1), the right end of each return spring (2203) is fixedly connected to the left side of the movable frame (2202), and two extrusion springs (2206) are fixedly installed on the inner wall of each movable frame (2202), and a T-shaped frame (2204) is fixedly installed on the end of each group of extrusion springs (2206) away from the movable frame (2202), and the outer surface of each T-shaped frame (2204) is slidably connected to the inner wall of the movable frame (2202), and a limiting plate (2205) is fixedly installed on the side of each T-shaped frame (2204) away from the extrusion spring (2206).The front and back sides of the punching frame (13) are fixedly mounted with limit blocks (2207), and the bottom surface of each limit block (2207) is fixedly mounted with an arc-shaped insert plate (2208). The storage mechanism (3) includes two storage racks (301), the upper surface of each storage rack (301) is fixedly connected to the bottom surface of the workbench (1), and the two side surfaces of each fixed rack (2101) are fixedly connected to the inner wall of the storage rack (301), and the inner wall of each storage rack (301) is fixedly connected to the threaded screw ( 2102), the outer surface of each storage rack (301) is rotatably connected, the inner wall of each storage rack (301) is slidably connected to a placement plate (302), the outer surface of each threaded screw (2102) is fixedly mounted with two discs (303), the inner wall of each disc (303) is rotatably hinged with three push plates (304), the outer surface of each disc (303) is fixedly mounted with three fixed plates (305), the outer surface of each fixed plate (305) is fixedly mounted with a buffer spring (306), and each The end of the buffer spring (306) away from the fixed plate (305) is fixedly connected to the side of the push plate (304) close to the fixed plate (305), and the inner side wall of each storage rack (301) is rotatably connected to the second gear (307), wherein the outer surfaces of four of the second gears (307) are respectively in contact with the bottom surfaces of four of the push plates (304), and a first bevel gear (308) is fixedly installed on one side of each of the second gears (307), and the outer surface of each of the first bevel gears (308) is The surfaces are all meshed with a second bevel gear (309), the bottom surface of each second bevel gear (309) is fixedly mounted with a rotating rod (310), the outer surface of each rotating rod (310) is fixedly mounted with a semicircular gear (311), the outer surface of each semicircular gear (311) is meshed with a third gear (312), the inner wall of each third gear (312) is fixedly mounted with a threaded rod (313), and the outer surface of each threaded rod (313) is threadedly connected to the inner wall of the placement plate (302).

2. The production line for earthquake-resistant bracket profiles according to claim 1, characterized in that: Four support rods (2115) are fixedly mounted on the bottom surface of the workbench (1), and a grounding plate (2109) is fixedly mounted on the bottom surface of each support rod (2115).

3. The production line for earthquake-resistant bracket profiles according to claim 1, characterized in that: A protection box (2113) is fixedly mounted on the bottom surface of the stepper motor (2111), and the right side of the protection box (2113) is fixedly connected to the left side of one of the storage racks (301).

4. The production line for earthquake-resistant bracket profiles according to claim 1 is characterized in that: A first bearing (2114) is fixedly mounted on the right end of each threaded screw rod (2102), and the outer side of each first bearing (2114) is fixedly connected to the inner side wall of another storage rack (301).

5. The production line for earthquake-resistant bracket profiles according to claim 1 is characterized in that: A second bearing (314) is fixedly mounted on the bottom end of each rotating rod (310), and the outer side of each second bearing (314) is fixedly connected to the inner bottom wall of the storage rack (301).

6. The production line for earthquake-resistant bracket profiles according to claim 1, characterized in that: A third bearing (315) is fixedly mounted on the top and bottom ends of each threaded rod (313), and the outer side of each third bearing (315) is fixedly connected to the inner top wall and inner bottom wall of the storage rack (301), respectively. Four supporting legs (316) are fixedly mounted on the bottom surface of each storage rack (301), and a grounding plate (317) is fixedly mounted on the bottom end of each supporting leg (316).

7. The production process of the seismic support profile production line according to claim 6 is characterized by: The specific steps include: S1: When the user needs to move the anti-seismic bracket profile to the stamping position, the elastic force provided by the force spring (2105) can squeeze the clamping plate (2106), so that the two clamping plates (2106) can clamp and limit the anti-seismic bracket profile. Then, the user uses the external control switch and power supply to start the stepper motor (2111). The power provided by the stepper motor (2111) can drive one of the first gears (2112) to rotate, so that the first gear (2112) can drive the rack belt (2110) to rotate, thereby driving the other first gear (2112) to rotate synchronously, so that the first gear (2112) can drive the threaded screw (2102) to rotate, and the threaded screw (2102) ) rotation can drive the movable plate (2103) to move, so that the clamping plate (2106) can drive the anti-seismic bracket profile to move to the bottom of the stamping frame (13), and the stepping motor (2111) stops working after the anti-seismic bracket profile moves to the bottom of the stamping frame (13), so that the staff does not need to place the anti-seismic bracket profile that has not been stamped at the stamping position, thereby reducing the complexity of the staff's operation, and the rectangular plate (2107) can limit and fix the arc strip (2108), so that the clamping plate (2106) can limit the clamping plate (2106) when returning to its original position, so that the clamping plate (2106) can move toward the rectangular frame (2104), thereby preventing the anti-seismic bracket profile from blocking the clamping plate (2106); S2: After the anti-seismic support profile moves to the bottom of the stamping frame (13), the user uses the external control switch and power supply to start the hydraulic cylinder (12), and the elasticity provided by the hydraulic cylinder (12) can drive the stamping frame (13) to move downward, so that the arc-shaped insert plate (2208) can be inserted into the T-shaped frame (2204). The arc-shaped insert plate (2208) and the T-shaped frame (2204) are in a dislocated state, so that when the arc-shaped insert plate (2208) is inserted into the T-shaped frame (2204), the T-shaped frame (2204) can be driven to move toward the movable frame (2202), thereby driving the limit plate (2205) to move toward the side of the movable frame (2202), preventing the stamping frame (13) from affecting the stamping of the profile when pressing the anti-seismic support profile into the stamping groove (2209). After the anti-seismic support profile is stamped and formed, the hydraulic cylinder (12) drives the stamping frame (13) upward. The arc-shaped inserting plate (2208) is moved so that the arc-shaped inserting plate (2208) can be pulled out from the T-shaped frame (2204). The elastic force provided by the extrusion spring (2206) can squeeze the limiting plate (2205), so that the two limiting plates (2205) can clamp the anti-seismic bracket profile after stamping. The stepping motor (2111) is started again, so that the threaded screw (2102) can drive the rectangular frame (2104) to move. The movement of the rectangular frame (2104) can push the sliding plate (2201), so that the sliding plate (2201) can drive the anti-seismic bracket profile after stamping to move, so that the anti-seismic bracket profile after stamping can be automatically taken out, and the staff does not need to remove the anti-seismic bracket profile after stamping, which facilitates the unloading of the anti-seismic bracket profile. While reducing the difficulty of operation for the staff, it also prevents the device from causing harm to the staff. S3: First, place the anti-seismic bracket profile neatly on the left placement plate (302). When the stepper motor (2111) drives the anti-seismic bracket profile to move, the screw rod (2102) can drive the disc (303) to rotate, thereby driving the push plate (304) to rotate, so that the push plate (304) can drive the second gear (307) to rotate. When the anti-seismic bracket profile is driven to move to the stamping position, the second gear (307) rotates one circle, and the second gear (307) ) rotates to drive the first bevel gear (308) to rotate one circle, the first bevel gear (308) can drive the second bevel gear (309) to rotate one circle, the rotation of the second bevel gear (309) can drive the rotating rod (310) to rotate, so that the rotating rod (310) can drive the semicircular gear (311) to rotate, the rotation of the semicircular gear (311) can drive the third gear (312) to rotate one circle, so that the third gear (312) can drive the threaded rod (313) to rotate, The rotation of the two threaded rods (313) can drive the placement plate (302) to move upward, thereby driving the anti-seismic bracket profile to move upward. The rotation of the other two threaded rods (313) can drive the placement plate (302) to move downward, so that the placement plate (302) can store the anti-seismic bracket profile after forming, thereby storing and placing the anti-seismic bracket profile that has not been stamped and the anti-seismic bracket profile after stamping, thereby facilitating the storage of the anti-seismic bracket profile, thereby reducing the labor intensity of the staff and increasing the efficiency of the production and forming of the anti-seismic bracket profile. The push plate (304) can be limited by the buffer spring (306). The elastic force provided by the buffer spring (306) can buffer the push plate (304) when the disc (303) rotates. The second bevel gear (309) itself has a certain weight, and the load will generate a certain damping, so that the push plate (304) will not drive the second gear (307) to rotate when it is reversed.

Citation Information

Patent Citations

  • Stamping die for correcting parts

    CN118635378A