Embedded control system and equipment for tin soldering

Abstract

The invention relates to the technical field of laser welding, and discloses a tin soldering embedded control system and equipment. The tin soldering embedded control system comprises a control module, a driving module and a feedback module. The control module, the driving module and the feedback module are connected in pairs. The system has a high-integration design, and each part of the system is modularized, so that each module can operate and maintain independently. The computer, the control card and various interfaces are integrated together, so that complex connection among components in the system is reduced, and the risk of wiring errors is reduced; and meanwhile, the feedback module provides real-time visual feedback, each detail in the welding process is monitored, welding parameters are adjusted in time, and the welding quality is ensured.

Description

Technical Field

[0001] The present application relates to the field of laser welding technology, and in particular to a soldering embedded control system and equipment. Background Art

[0002] Soldering embedded control systems are widely used in modern manufacturing, especially in electronic manufacturing, automotive industry and precision engineering. Traditional soldering embedded control systems use simple mechanical control and manual operation, which have some obvious disadvantages, such as low precision, low automation level, and complex maintenance.

[0003] Traditional soldering embedded control systems lack real-time feedback and are difficult to adjust welding parameters in real time. With the development of intelligent manufacturing, the market demand for high-precision, high-efficiency and high-reliability automated welding systems continues to increase, which has spawned the development and application of more advanced soldering embedded control systems. Summary of the invention

[0004] The purpose of this application is to provide a soldering embedded control system and equipment, aiming to solve the technical problem that the traditional soldering embedded control system lacks real-time feedback, making it difficult to adjust the welding parameters in real time.

[0005] To achieve the above-mentioned purpose, the present application proposes a soldering embedded control system, which comprises: a control module, a drive module and a feedback module;

[0006] The control module, the driving module and the feedback module are connected in pairs;

[0007] The control module is used to receive user instructions, and convert the user instructions into instruction signals and send them to the driving module and the feedback module;

[0008] The driving module is used to control the laser welding path according to the command signal and generate a path signal to transmit to the feedback module;

[0009] The feedback module is used to record the laser welding path controlled according to the instruction signal and the path signal, and transmit the recording result to the control module so that the control module adjusts the laser welding path.

[0010] In one embodiment, the control module includes: a computer and a control card;

[0011] The computer is connected to the control card; the computer is also connected to the drive module and the feedback module respectively; the control card is also connected to the drive module and the feedback module respectively;

[0012] The computer is used to receive user instructions and send the user instructions to the control card;

[0013] The control card is used to convert the user command into the command signal, and send the command signal to the driving module and the feedback module.

[0014] In one embodiment, the driving module includes: a first driving unit and a second driving unit;

[0015] The first driving unit is connected to the second driving unit; the first driving unit is also connected to the control module and the feedback module respectively; the second driving unit is also connected to the feedback module;

[0016] The first driving unit is used to provide a laser source required by the soldering embedded control system;

[0017] The first driving unit is further used to adjust the positioning and movement of the laser beam according to the command signal;

[0018] The second driving unit is used to adjust the positioning and movement of the welding head according to the positioning and movement of the laser beam and the command signal.

[0019] In one embodiment, the first driving unit includes: a laser and a galvanometer;

[0020] The laser is connected to the galvanometer machine;

[0021] The laser is also connected to the control module;

[0022] The galvanometer unit is connected to the second driving unit.

[0023] In one embodiment, the second driving unit includes: an X-axis, an X-axis driver, a Y-axis, a Y-axis driver, a Z-axis, a Z-axis driver, a feed axis, and a feed axis driver;

[0024] The X-axis is connected to the control module via the X-axis driver;

[0025] The Y-axis is connected to the control module via the Y-axis driver;

[0026] The Z-axis is connected to the control module via the Z-axis driver, and the Z-axis is also connected to the first driving unit;

[0027] The feeding shaft is connected to the control module via the feeding shaft driver, and the feeding shaft is also connected to the first driving unit.

[0028] In one embodiment, the feedback module includes: a CCD camera;

[0029] The CCD camera is connected to the control module and the driving module respectively;

[0030] The CCD camera is used to monitor the laser welding path and record and transmit it to the control module;

[0031] The control module is used to receive the recording result of the CCD camera and adjust the instruction signal according to the recording result, so as to adjust the laser welding path through the adjusted instruction signal.

[0032] In one embodiment, the soldering embedded control system further comprises: a peripheral module;

[0033] The peripheral modules are respectively connected to the feedback module and the control module;

[0034] The peripheral module is used to focus and guide the laser to the welding point;

[0035] The peripheral module is also used to illuminate the laser welding path.

[0036] In one embodiment, the soldering embedded control system further comprises: a communication module;

[0037] The communication module is respectively connected to the control module, the drive module and the feedback module;

[0038] The communication module is used to realize real-time data exchange between the modules of the soldering embedded control system.

[0039] In one embodiment, the soldering embedded control system further comprises: a power module;

[0040] The power supply module is respectively connected to the control module, the drive module and the feedback module;

[0041] The power supply module is used to provide the voltage required by each module of the soldering embedded control system when it is working.

[0042] In addition, to achieve the above-mentioned purpose, the present application also proposes a soldering embedded control device, and the soldering embedded control device includes the soldering embedded control system described above.

[0043] The present application proposes a soldering embedded control system, which includes: a control module, a drive module and a feedback module; the control module, the drive module and the feedback module are connected in pairs; the control module is used to receive user instructions, and convert the user instructions into instruction signals and send them to the drive module and the feedback module; the drive module is used to control the laser welding path according to the instruction signal, and generate a path signal to transmit to the feedback module; the feedback module is used to record the laser welding path controlled according to the instruction signal and the path signal, and transmit the recording result to the control module, so that the control module adjusts the laser welding path. The present application has a highly integrated design, modularizing each part of the system so that each module can be independently operated and maintained; by integrating computers, control cards and various interfaces, the complex connections between components in the system are reduced, and the risk of wiring errors is reduced; at the same time, the feedback module provides real-time visual feedback, monitors every detail of the welding process, and adjusts the welding parameters in time to ensure the quality of welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0044] Figure 1 This is a module schematic diagram of the first embodiment of the soldering embedded control system proposed in this application;

[0045] Figure 2 This is a module schematic diagram of the second embodiment of the soldering embedded control system proposed in this application;

[0046] Figure 3 This is a module diagram of the third embodiment of the soldering embedded control system proposed in this application.

[0047] Description of Figure Numbers:

[0048] Label name Label name 100 Control Module 211 Laser 200 Driver module 212 Galvanometer machine 300 Feedback module 221 X-axis 400 Peripheral modules 222 X-axis drive 500 Power Module 223 Y-axis 110 computer 224 Y-axis drive 120 Control Card 225 Z-axis 121 First control card 226 Z-axis drive 122 Second control card 227 Feed shaft 210 First drive unit 228 Feed axis drive 220 Second drive unit 310 CCD Camera DETAILED DESCRIPTION

[0049] It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0050] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0051] It should be noted that all directional indications in the embodiments of the present application (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0052] In addition, the descriptions of "first", "second", etc. in this application are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this application.

[0053] Reference Figure 1 , Figure 1 This is a module diagram of the first embodiment of the soldering embedded control system proposed in this application. Figure 1 A first embodiment of the soldering embedded control system of the present application is provided.

[0054] In this embodiment, the soldering embedded control system includes: a control module 100, a drive module 200 and a feedback module 300;

[0055] The control module 100 , the driving module 200 , and the feedback module 300 are connected in pairs.

[0056] It should be noted that the soldering embedded control system is an automated system that integrates control, drive and feedback functions. In this system, the control module 100 is responsible for processing signals, executing programs and managing the entire soldering process; the drive module 200 drives the actuator, such as a motor or pneumatic system, according to the instructions of the control module 100 to achieve precise soldering action; the feedback module 300 provides real-time process information, such as solder temperature, position and speed, so that the control module 100 can adjust and optimize to ensure the quality of soldering.

[0057] It should be understood that the connection between the control module 100, the drive module 200 and the feedback module 300 is the key to the coordinated operation of the system. The control module 100 directs the action of the drive module 200 by outputting control signals, and receives real-time data provided by the feedback module 300 to monitor and adjust the welding process. The feedback module 300 is capable of converting physical quantities into electrical signals and sending these signals back to the control module 100. The drive module 200 adjusts its output according to the instructions of the control module 100 to achieve precise control of the actuator.

[0058] The control module 100 is used to receive user instructions, and convert the user instructions into instruction signals and send them to the driving module 200 and the feedback module 300.

[0059] It should be noted that the control module 100 is responsible for controlling the moving path of the laser head according to a preset welding program or a real-time feedback signal. The control module 100 includes one or more motion controllers, which receive instructions from the computer 110 or the operation interface and convert these instructions into motion signals of the motor, thereby accurately controlling the moving trajectory of the laser head on the workpiece.

[0060] The driving module 200 is used to control the laser welding path according to the command signal and generate a path signal to be transmitted to the feedback module 300 .

[0061] It should be understood that the function of the drive module 200 is to provide power to drive the movement of key components such as the laser 211, the focusing lens, and the cooling system. The drive module 200 includes a power amplifier and a motor driver, which amplify the control signal and provide sufficient current or voltage to drive the stepper motor or servo motor to ensure that the laser head can be accurately positioned according to the predetermined speed and acceleration.

[0062] The feedback module 300 is used to record the laser welding path controlled according to the command signal and the path signal, and transmit the recording result to the control module 100 so that the control module 100 adjusts the laser welding path.

[0063] It should be noted that the feedback module 300 is used to monitor and adjust the welding process, and includes various sensors, such as position sensors, speed sensors and temperature sensors, which can collect information about the laser head position, welding speed and workpiece temperature in real time. The feedback signal is sent back to the control module 100 and compared with the preset parameters. The control system adjusts the output of the driving module 200 according to the deviation to ensure the stability and repeatability of the welding process.

[0064] In this embodiment, the soldering embedded control system includes: a control module 100, a drive module 200 and a feedback module 300; the control module 100, the drive module 200 and the feedback module 300 are connected in pairs; the control module 100 is used to receive user instructions, and convert the user instructions into instruction signals and send them to the drive module 200 and the feedback module 300; the drive module 200 is used to control the laser welding path according to the instruction signal, and generate a path signal and transmit it to the feedback module 300; the feedback module 300 is used to record the laser welding path controlled according to the instruction signal and the path signal, and transmit the recording result to the control module 100, so that the control module 100 adjusts the laser welding path. The present application has a highly integrated design, modularizing each part of the system so that each module can be independently operated and maintained; by integrating the computer 110, the control card 120 and various interfaces together, the complex connections between the components in the system are reduced, and the risk of wiring errors is reduced; at the same time, the feedback module 300 provides real-time visual feedback, monitors every detail of the welding process, and adjusts the welding parameters in time to ensure the quality of welding.

[0065] Reference Figure 2 , Figure 2 This is a module diagram of the second embodiment of the soldering embedded control system proposed in the present application. Based on the first embodiment of the soldering embedded control system mentioned above, the second embodiment of the soldering embedded control system of the present application is proposed.

[0066] In this embodiment, the control module 100 includes: a computer 110 and a control card 120;

[0067] The computer 110 is connected to the control card 120 ; the computer 110 is also connected to the driving module 200 and the feedback module 300 ; the control card 120 is also connected to the driving module 200 and the feedback module 300 .

[0068] It should be understood that the computer 110 communicates with other parts of the system through VGA, PS2, serial port, USB and network interface; the control card 120 includes a first control card 121 connected to the drive module 200 and a second control card 122 connected to the feedback module 300; the method of connecting the computer 110 and the control card 120 involves the following steps:

[0069] Determine the interface type: confirm the interface type of the control card 120, common types include PCI, PCI Express, USB, serial port, etc.

[0070] Install the driver: Before connecting the control card 120, ensure that the corresponding driver is installed in the computer 110 system. These drivers can be downloaded from the official website of the control card 120 manufacturer.

[0071] Physical connection: Depending on the interface type of the control card 120, insert it into the corresponding slot or port of the computer 110. Make sure the connection is secure and follow the manufacturer's instructions.

[0072] Configuring the system: After the new hardware is recognized in the operating system, additional configuration is required, including updating device settings in the device manager or installing additional software to manage the control card 120.

[0073] Test the connection: After the connection is completed, test to ensure that the control card 120 is correctly identified and can work properly. This includes running the test program provided by the manufacturer or using the control card 120 function in the application.

[0074] The computer 110 is used to receive user instructions and send the user instructions to the control card 120;

[0075] The control card 120 is used to convert the user command into the command signal, and send the command signal to the driving module 200 and the feedback module 300 .

[0076] It should be noted that the user inputs instructions through the computer 110 interface, and these instructions are sent in the form of software applications. The operating system and application of the computer 110 are responsible for parsing these instructions and converting them into a data format that the computer 110 can understand and execute. The parsed instruction data is sent to the control card 120 through the communication interface of the computer 110 (such as USB, serial port or Ethernet). The control card 120 receives these data and converts them into control signals according to its programming. The microprocessor or digital signal processor (DSP) inside the control card 120 reads the received data and converts them into specific control signals according to its firmware or software. These signals are then sent to the drive module 200 through the output interface of the control card 120. The drive module 200 receives signals from the control card 120 and controls the connected hardware devices, such as motors, valves, etc., according to these signals. The drive module 200 includes functions such as power amplification and current control to ensure that the device responds correctly to the control signal. The feedback module 300 (such as an encoder or sensor) monitors the actual performance of the device and feeds this information back to the control card 120. The control card 120 adjusts the output signal according to the feedback signal to ensure that the device operates according to predetermined parameters and performance.

[0077] The driving module 200 includes: a first driving unit 210 and a second driving unit 220;

[0078] The first driving unit 210 is connected to the second driving unit 220 ; the first driving unit 210 is also connected to the control module 100 and the feedback module 300 , respectively; the second driving unit 220 is also connected to the feedback module 300 .

[0079] It should be understood that the connection between the first drive unit 210 and the second drive unit 220: The two drive units are connected to each other through a mechanical connection (such as gears, belts or direct connection) or an electrical connection (such as a shared power supply or communication line). This connection ensures that the two drive units can work in coordination to complete more complex tasks. The connection between the first drive unit 210 and the control module 100: The first drive unit 210 receives signals from the control module 100, which instruct the drive unit to perform specific actions. Control signals include start, stop, speed adjustment and direction control. The connection between the second drive unit 220 and the feedback module 300: The second drive unit 220 monitors its performance through the information provided by the feedback module 300. The feedback signal can help the control module 100 adjust the control of the second drive unit 220 to optimize the overall performance of the system. The connection between the first drive unit 210 and the feedback module 300: The first drive unit 210 is also connected to the feedback module 300 to monitor its working status and provide necessary adjustment information.

[0080] The first driving unit 210 is used to provide a laser source required by the soldering embedded control system;

[0081] The first driving unit 210 is further used to adjust the positioning and movement of the laser beam according to the command signal.

[0082] It should be noted that the first drive unit 210 is responsible for performing physical actions directly related to the soldering process. These actions include driving the movement of the soldering head, controlling the supply of solder, and adjusting the welding parameters. Specific functions include: ensuring that the soldering head can accurately move to the predetermined welding position, which is essential for achieving high-quality welding; adjusting the movement speed of the soldering head and the pressure applied to the welding point according to the requirements of the welding process; managing the supply of solder to ensure the appropriate amount and uniformity of solder during the welding process; processing feedback signals from sensors, such as position, speed and pressure sensors, to achieve closed-loop control.

[0083] The second driving unit 220 is used to adjust the positioning and movement of the welding head according to the positioning and movement of the laser beam and the command signal.

[0084] It should be understood that the role of the second drive unit 220 in the laser welding system is to adjust the positioning and movement of the welding head according to the positioning and movement of the laser beam and the received command signal. This process involves a sophisticated control system to ensure that the welding head can accurately follow the path of the laser beam to achieve high-quality welding results.

[0085] The first driving unit 210 includes: a laser 211 and a galvanometer unit 212;

[0086] The laser 211 is connected to the galvanometer unit 212;

[0087] The laser 211 is also connected to the control module 100;

[0088] The galvanometer unit 212 is connected to the second driving unit 220 .

[0089] It should be noted that the first drive unit 210 includes a laser 211 (BOX air-cooled laser 211) and a galvanometer system 212. The laser 211 is responsible for generating laser light, while the galvanometer system 212 is used to control the scanning direction of the laser beam. The laser 211 is connected to the control module 100 via a connecting line, and the control module 100 is responsible for managing the working state of the laser 211, such as output power, modulation frequency, etc. The galvanometer system 212 is connected to the second drive unit 220 via its drive circuit. The second drive unit 220 includes other motion control systems, such as a servo motor or a stepper motor, for achieving precise positioning and movement during laser processing.

[0090] The second driving unit 220 includes: an X-axis 221, an X-axis driver 222, a Y-axis 223, a Y-axis driver 224, a Z-axis 225, a Z-axis driver 226, a feed axis 227 and a feed axis driver 228;

[0091] The X-axis 221 is connected to the control module 100 via the X-axis driver 222;

[0092] The Y-axis 223 is connected to the control module 100 via the Y-axis driver 224;

[0093] The Z-axis 225 is connected to the control module 100 via the Z-axis driver 226 , and the Z-axis 225 is also connected to the first driving unit 210 ;

[0094] The feeding shaft 227 is connected to the control module 100 via the feeding shaft driver 228 , and the feeding shaft 227 is also connected to the first driving unit 210 .

[0095] It should be understood that the second drive unit 220 includes multiple execution axes and corresponding drivers, which are responsible for precise positioning and movement in three-dimensional space. Specifically: X-axis 221, Y-axis 223 and Z-axis 225 are mechanical motion axes, which can perform linear motion in their respective planes or directions. X-axis driver 222, Y-axis driver 224 and Z-axis driver 226 are motors or other types of actuators connected to these axes, which receive control signals and convert them into mechanical motion to drive the corresponding axes. The feed shaft 227 is used to transport materials to the processing position or remove materials from the processing position, and the feed shaft driver 228 ensures that the feed shaft 227 can move according to the control instructions. The connection between the first drive unit 210 and the second drive unit 220 is to achieve more complex mechanical functions, such as synchronous motion or increasing the load capacity of the system.

[0096] In this embodiment, the computer 110 communicates with other parts of the system through VGA, PS2, serial port, USB and network interface, the control card 120 is connected to the computer 110, processes and sends control signals to other components of the system, and the driver (X axis 221, Y axis 223, Z axis 225, feed shaft 227) receives the control signal from the control card 120, drives the respective motors to perform precise movement, the motor is connected to the driver, responsible for performing the actual mechanical movement, and the X axis 221, Y axis 223, Z axis 225 and feed shaft 227 are controlled by the driver to achieve precise positioning and movement of the welding head; the laser 211 (BOX air-cooled laser 211) provides a laser source, which is used as a heat source in the welding process, and the laser beam is precisely positioned and moved through the galvanometer machine 212. The application is highly integrated and modularized, so that each module can be independently operated and maintained; by integrating the computer 110, the control card 120 and various interfaces, the complex connection between the components in the system is reduced, and the risk of wiring errors is reduced.

[0097] Reference Figure 3 , Figure 3 This is a module diagram of the third embodiment of the soldering embedded control system proposed in the present application. Based on the first and second embodiments of the soldering embedded control system described above, the third embodiment of the soldering embedded control system of the present application is proposed.

[0098] In this embodiment, the feedback module 300 includes: a CCD camera 310;

[0099] The CCD camera 310 is connected to the control module 100 and the driving module 200 respectively.

[0100] It should be noted that the CCD camera 310 is installed near the welding area to capture images of the welding process in real time; the images captured by the camera include the position information of the molten pool, weld and laser beam; the image processing software analyzes these images to determine whether the welding path is accurate and whether there are welding defects.

[0101] The CCD camera 310 is used to monitor the laser welding path and record and transmit it to the control module 100;

[0102] The control module 100 is used to receive the recording result of the CCD camera 310 and adjust the instruction signal according to the recording result, so as to adjust the laser welding path through the adjusted instruction signal.

[0103] It should be understood that the control module 100 receives image data and analysis results from the CCD camera 310. Based on the image analysis results, the control module 100 determines whether the welding path needs to be adjusted; if a path deviation or welding quality problem is detected, the control module 100 calculates the necessary adjustment parameters. The control module 100 sends an adjustment instruction to the laser welding system to change the position of the laser beam or the welding speed; the system automatically adjusts the welding path according to the adjustment instruction to ensure the welding quality; the adjusted welding path and results are again monitored by the CCD camera 310, forming a closed-loop control system to continuously optimize the welding process.

[0104] The soldering embedded control system further includes: a peripheral module 400;

[0105] The peripheral module 400 is connected to the feedback module 300 and the control module 100 respectively;

[0106] The peripheral module 400 is used to focus and guide the laser to the welding point;

[0107] The peripheral module 400 is also used to illuminate the laser welding path.

[0108] It should be noted that the laser welding peripheral module 400 includes various equipment and systems for improving welding efficiency, quality and degree of automation, such as connectors and cables that provide stable and efficient power connections for the laser welding equipment, ensuring that the laser 211 can excite a laser beam that meets technical requirements; the laser head is used to focus and guide the laser to the welding point; the lighting device assists the welding process and provides a light source.

[0109] The soldering embedded control system further includes: a communication module;

[0110] The communication module is respectively connected to the control module 100, the driving module 200 and the feedback module 300;

[0111] The communication module is used to realize real-time data exchange between the modules of the soldering embedded control system.

[0112] It should be understood that the communication module is mainly responsible for realizing data communication within the system or with external devices. The functions of these modules usually include:

[0113] Data transmission: The communication module is able to send and receive data, which is essential for the control and monitoring of embedded systems. For example, it can transmit sensor data, control commands or receive user input.

[0114] Protocol support: The communication module supports multiple communication protocols, such as RS485, CAN, Modbus, etc., which allows the system to be compatible and interactive with different devices and networks.

[0115] Wireless communication: Some communication modules integrate wireless communication functions, such as Bluetooth or Wi-Fi, which can be used for remote monitoring and control, improving the flexibility and convenience of the system.

[0116] Interface diversity: The communication module provides a variety of physical interfaces, such as serial ports, Ethernet ports, etc., to meet different connection requirements.

[0117] Real-time: In embedded systems that require fast response, the communication module must be able to support real-time data transmission to ensure the timely execution of control commands.

[0118] Stability and reliability: The communication module is designed with anti-interference ability and data integrity in mind to ensure stable and reliable operation in various environments.

[0119] Security: As security in embedded systems becomes increasingly important, communication modules may also include data encryption and authentication capabilities to protect communications from unauthorized access.

[0120] Expandability: Communication modules are usually designed to be easy to integrate and upgrade to support future expansion requirements of the system.

[0121] The soldering embedded control system further includes: a power module 500;

[0122] The power module 500 is respectively connected to the control module 100, the driving module 200 and the feedback module 300;

[0123] The power supply module 500 is used to provide the voltage required by each module of the soldering embedded control system when it is working.

[0124] It should be understood that the power module 500 includes:

[0125] 24V IO power supply: supplies the input and output modules of the system;

[0126] 12V lighting power supply: to power lighting equipment;

[0127] 12V camera power supply: to power the CCD camera 310;

[0128] ±15V galvanometer power supply: to power the galvanometer 212.

[0129] In this embodiment, the present application combines a CCD camera 310 to provide real-time visual feedback, monitor every detail of the welding process, and adjust the welding parameters in time to ensure the welding quality; the peripheral module 400 focuses and guides the laser to the welding point, and also illuminates the laser welding path to assist the laser welding process; the communication RS485 is used to realize real-time data exchange between the various parts of the system; the power module 500 is used to provide the voltage required for the various modules of the soldering embedded control system to work. Through high-integration design, the various parts of the system are modularized so that each module can be independently operated and maintained; by integrating the computer 110, the control card 120 and various interfaces together, the complex connections between the components in the system are reduced, and the risk of wiring errors is reduced; at the same time, the feedback module 300 provides real-time visual feedback, monitors every detail of the welding process, and adjusts the welding parameters in time to ensure the quality of welding.

[0130] In addition, the present application also proposes a soldering embedded control device, which includes the above-mentioned soldering embedded control system. Since the soldering embedded control device adopts all the technical solutions of all the above-mentioned embodiments, it at least has all the beneficial effects brought by the technical solutions of the above-mentioned embodiments, which will not be described one by one here.

[0131] The above are only some embodiments of the present application, and the scope of implementation of the present application is not limited thereto. Any equivalent structure or equivalent process transformation made using the contents of the specification and drawings of this application, or directly or indirectly applied in other related technical fields, are also included in the protection scope of the present application.

Claims

1. A soldering embedded control system, characterized in that: The soldering embedded control system comprises: a control module, a drive module and a feedback module; The control module, the driving module and the feedback module are connected in pairs; The control module is used to receive user instructions, and convert the user instructions into instruction signals and send them to the driving module and the feedback module; The driving module is used to control the laser welding path according to the command signal and generate a path signal to transmit to the feedback module; The feedback module is used to record the laser welding path controlled according to the instruction signal and the path signal, and transmit the recording result to the control module so that the control module adjusts the laser welding path.

2. The soldering embedded control system according to claim 1, characterized in that: The control module includes: a computer and a control card; The computer is connected to the control card; the computer is also connected to the drive module and the feedback module respectively; the control card is also connected to the drive module and the feedback module respectively; The computer is used to receive user instructions and send the user instructions to the control card; The control card is used to convert the user command into the command signal, and send the command signal to the driving module and the feedback module.

3. The soldering embedded control system according to claim 1, characterized in that: The driving module comprises: a first driving unit and a second driving unit; The first driving unit is connected to the second driving unit; the first driving unit is also connected to the control module and the feedback module respectively; the second driving unit is also connected to the feedback module; The first driving unit is used to provide a laser source required by the soldering embedded control system; The first driving unit is further used to adjust the positioning and movement of the laser beam according to the command signal; The second driving unit is used to adjust the positioning and movement of the welding head according to the positioning and movement of the laser beam and the command signal.

4. The soldering embedded control system according to claim 3, characterized in that: The first driving unit includes: a laser and a galvanometer; The laser is connected to the galvanometer machine; The laser is also connected to the control module; The galvanometer unit is connected to the second driving unit.

5. The soldering embedded control system according to claim 3, characterized in that: The second driving unit includes: an X-axis, an X-axis driver, a Y-axis, a Y-axis driver, a Z-axis, a Z-axis driver, a feed axis, and a feed axis driver; The X-axis is connected to the control module via the X-axis driver; The Y-axis is connected to the control module via the Y-axis driver; The Z-axis is connected to the control module via the Z-axis driver, and the Z-axis is also connected to the first driving unit; The feeding shaft is connected to the control module via the feeding shaft driver, and the feeding shaft is also connected to the first driving unit.

6. The soldering embedded control system according to claim 1, characterized in that: The feedback module includes: a CCD camera; The CCD camera is connected to the control module and the driving module respectively; The CCD camera is used to monitor the laser welding path and record and transmit it to the control module; The control module is used to receive the recording result of the CCD camera and adjust the instruction signal according to the recording result, so as to adjust the laser welding path through the adjusted instruction signal.

7. The soldering embedded control system according to claim 1, characterized in that: The soldering embedded control system further comprises: a peripheral module; The peripheral modules are respectively connected to the feedback module and the control module; The peripheral module is used to focus and guide the laser to the welding point; The peripheral module is also used to illuminate the laser welding path.

8. The soldering embedded control system according to claim 1, characterized in that: The soldering embedded control system further includes: a communication module; The communication module is respectively connected to the control module, the drive module and the feedback module; The communication module is used to realize real-time data exchange between the modules of the soldering embedded control system.

9. The soldering embedded control system according to claim 1, characterized in that: The soldering embedded control system further includes: a power module; The power supply module is respectively connected to the control module, the drive module and the feedback module; The power supply module is used to provide the voltage required by each module of the soldering embedded control system when it is working.

10. A soldering embedded control device, characterized in that: The soldering embedded control device comprises the soldering embedded control system according to any one of claims 1 to 9.

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